Ceramic tile manufacturing method and equipment
By improving the structural design of tile production equipment, the problem of unstable tile glaze polishing was solved, and stable tile glaze polishing and improved production quality were achieved.
Patent Information
- Application Number
- CN202510897383.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-01
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2045-07-01
AI Technical Summary
During the existing ceramic tile glaze polishing process, ceramic tiles slip and the polishing is unstable, which affects the production quality.
The tile production equipment consists of a workbench, a polishing end, a conveying roller group, a clamping assembly, a pushing assembly and an adaptive clamping end. The stable positioning and polishing of the tiles are achieved through the lifting and lowering of the clamping assembly and the auxiliary linkage of the pushing assembly. The adaptive clamping of the adaptive clamping end and the staggered design of the polisher are used to avoid loose tiles and uneven polishing.
It achieves stable polishing of the tile glaze, avoids slipping and jumping of the tiles during the polishing process, and ensures the consistency of production quality.
Smart Images

Figure CN120397688B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a method and equipment for manufacturing ceramic tiles, belonging to the technical field of ceramic tile manufacturing equipment. Background Art
[0002] During the tile production process, the surface of the tile needs to be glazed and polished to enhance the glossiness of the glaze on the surface of the tile.
[0003] In the existing ceramic tile glaze polishing, the ceramic tiles are generally transported directly through a conveyor belt, and a polishing end is installed above the conveyor belt. When the conveyor belt transports the ceramic tile to the bottom of the polishing end, the polishing end descends for positioning polishing. However, because the conveyor belt does not clamp the ceramic tile, the ceramic tile will slip when the polishing end is pressed against the ceramic tile surface for rotational polishing. Also, because the conveyor belt itself is elastic, the ceramic tile will slightly jump up and down on the conveyor belt when the polishing end is pressed against the ceramic tile surface for rotational polishing. The above-mentioned multiple factors cause the polishing of the ceramic tile glaze to be unstable, affecting the production quality of the ceramic tile. In view of the above-mentioned shortcomings, the present invention proposes a ceramic tile production method and equipment. Summary of the Invention
[0004] In view of the deficiencies in the prior art, the present invention aims to provide a method and equipment for manufacturing ceramic tiles to solve the existing problems.
[0005] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical scheme: a ceramic tile production equipment, whose structure includes a first conveyor belt, and the production equipment is arranged in a gap at the right tail of the first conveyor belt, and the second conveyor belt is longitudinally arranged in a gap at the right tail of the production equipment, the production equipment includes a workbench, and a polishing end with a transverse displacement is arranged above the left upper side of the top surface of the workbench, and a first conveying roller group and a second conveying roller group are symmetrically arranged on the front and rear sides of the top of the workbench for conveying the ceramic tiles to the right, the right end of the top surface of the workbench is longitudinally provided with a clamping assembly for conveying and positioning the ceramic tiles to the right, the bottom surface of the clamping assembly is laterally rolled against a pushing assembly for vertically lifting the clamping assembly, the right end of the pushing assembly extends to the tail of the right end of the workbench, and the adaptive clamping ends for clamping and fixing the front and rear edges of the ceramic tiles and automatically adjusting the center are symmetrically arranged on the front and rear sides of the middle of the top surface of the workbench, and a control console is provided on the front side of the workbench, and the polishing end, the first conveying roller group, the second conveying roller group, the pushing assembly and the adaptive clamping end are electrically connected to the control console;
[0006] When the pushing assembly is pulled horizontally to the left, the clamping assembly is pushed to rise and pass through the top surface of the workbench, and the right end of the clamping assembly rolls and drops below the top surface of the workbench. When the pushing assembly is pulled horizontally to the right, the clamping assembly drops below the top surface of the workbench to open the tile conveying channel to the right, and the right end of the clamping assembly rises and moves to the right to extend above the top surface of the second conveyor belt, so as to push the tiles completely onto the top surface of the second conveyor belt.
[0007] A further improvement is that a plurality of roller passages for the first conveying roller group and the second conveying roller group are provided at intervals on the front and rear sides of the top surface of the workbench, and a clamping plate through-hole for the vertical lifting and lowering of the clamping assembly is longitudinally provided on the right side of the top surface of the workbench, and a plurality of clamping movable openings for the adaptive expansion and contraction of the clamping end are provided at intervals on the front and rear sides of the middle part of the top surface of the workbench, and a pushing movable opening is longitudinally provided in the middle part of the right side of the workbench, and the outer end wall of each clamping movable opening is inclined to open a first slope surface for rolling against and descending when the adaptive clamping end is expanded, and the left end wall of the pushing movable opening is inclined to open a second slope opening for rolling against and descending when the pushing assembly is pulled to the right.
[0008] A further improvement is that the polishing end includes a movable gantry group, and a first telescopic device is vertically arranged in the middle of the top surface of the movable gantry group, and a pressure sensor is arranged on the bottom surface of the first telescopic device, and a lifting polishing head is horizontally arranged on the bottom surface of the pressure sensor, and the lifting polishing head is movably sleeved on the left and right sides in the inner end slide groove of the gantry of the movable gantry group.
[0009] A further improvement is that the lifting polishing head includes a lifting frame, and two rows of polishers are arranged at intervals and staggered on the bottom surface of the lifting frame, and an infrared sensor is provided through the middle of the bottom surface of the lifting frame;
[0010] The polishing rotation directions of the two adjacent polishers in the same row are opposite.
[0011] A further improvement is that the clamping assembly includes a first fixed frame, and a plurality of first sliding rods and a plurality of first springs are longitudinally spaced apart on the first fixed frame, and a first rolling wheel is longitudinally connected to the bottom surface of each first sliding rod, and an L-shaped clamping strip is longitudinally arranged between the top surfaces of each first sliding rod, and the height of the L-shaped clamping strip after rising is 0.2 mm lower than the top surface of the tile.
[0012] A further improvement is that the pusher assembly includes a transverse rail, and a transverse push slide is transversely sleeved on the transverse rail, and a lifting push seat group that rolls against and lifts with the second ramp is vertically arranged on the right side of the transverse push slide, a push plate is arranged on the right side of the upper end of the lifting push seat group, a second telescoping device is transversely arranged on the left side of the lifting push seat group, and a trapezoidal protrusion is arranged on the left side of the top surface of the pusher plate for movably rolling against and lifting with the first rolling wheel;
[0013] The lifting push seat group includes a push seat body, and a plurality of second slide rods and a plurality of second springs are provided at intervals on the push seat body, and a push frame is horizontally connected between the top surfaces of each second slide rod. A second slope surface is opened on the left side of the push frame, and a plurality of second rolling wheels are provided at intervals on the second slope surface.
[0014] A further improvement is that the adaptive clamping end includes a first clamping head and a second clamping head that are symmetrically arranged, and a bidirectional retractor is provided between the lower ends of the middle portions of the first clamping head and the second clamping head so as to longitudinally move and abut against each other, and the first clamping head and the second clamping head have the same structure;
[0015] The first clamping head includes a second fixed frame, and a plurality of third sliding rods and a plurality of third springs are provided on the second fixed frame at intervals, and an expansion push plate is connected between the right ends of each third sliding rod, and a plurality of lifting chuck groups are provided at intervals on the right side of the expansion push plate, and an L-shaped clamping plate is provided on the upper right end of each lifting chuck group. The lifting push seat group has the same structure as the lifting chuck group, and the height of the L-shaped clamping plate after rising is 0.2 mm lower than the top surface of the tile.
[0016] A further improvement is that the first conveyor belt, the second conveyor belt, the first conveyor roller group, the second conveyor roller group, the mobile gantry group and the polisher are all existing technologies, and the structures are not described one by one here.
[0017] In addition, the present invention also provides a method for manufacturing the above-mentioned tile manufacturing device, and the manufacturing method is as follows:
[0018] First, the first conveyor belt conveys the tiles to the right to the left end of the top surface of the workbench. Then the first conveyor roller group and the second conveyor roller group cooperate to guide the tiles to the right to the L-shaped clamping strip that rises to the top surface of the workbench for positioning.
[0019] Then the bidirectional retractor retracts, canceling the expansion thrust of the first and second clamping heads, allowing each lifting clamping head group to roll up into each clamping opening and close in the direction of the tile according to the tile width, so that the corresponding multiple L-shaped clamping plates clamp the front and rear sides of the tile, and automatically adjust the center position of the tile during the closing process, completing the multilateral clamping of the tile;
[0020] Then the gantry group is moved horizontally to the right to drive the lifting polishing head. When the infrared sensor senses the left side of the tile, the first telescopic device extends to drive the lifting polishing head down. Through the action of the pressure sensor, the two rows of polishers are pressed against the tile surface with just the right force to polish. The gantry group is assisted by the right movement to coordinate with the movement of the polishers during polishing to complete the polishing of the tile.
[0021] Then the lifting push seat group is pulled to the right, causing the clamping assembly to descend and open the right conveying channel for the tiles. Synchronously, the first conveying roller group and the second conveying roller group cooperate to convey the tiles to the right and onto the second conveyor belt. When the lifting push seat group is pulled to the right, the lifting push seat group is rolled up and moved to the right, so that the pushing plate can just push against the right side of the tile when it extends to the right, and push the tile completely to the top surface of the second conveyor belt, completing the push-assisted transportation of the tiles from the production equipment to the top surface of the second conveyor belt.
[0022] The beneficial effects of the present invention are:
[0023] The present invention provides a method and equipment for producing ceramic tiles. The production equipment consisting of a workbench, a polishing end, a first conveyor roller group, a second conveyor roller group, a material clamping component, a material pushing component, an adaptive material clamping end and a control console is arranged between a first conveyor belt and a second conveyor belt to form a ceramic tile production equipment. The first conveyor roller group and the second conveyor roller group are used to assist the first conveyor belt in conveying the ceramic tiles to the right, so that the ceramic tiles on the first conveyor belt can be guided and conveyed to the workbench. The first conveyor roller group and the second conveyor roller group can also play a role in providing stable support when the polishing end presses and polishes the ceramic tiles, thereby preventing the ceramic tiles from slightly jumping up and down during polishing.
[0024] The clamping assembly is used to position the tiles when they are transported to the right, and the lifting kinetic energy of the clamping assembly is achieved through the auxiliary linkage of the pushing assembly, without the need for an external drive end. When the pushing assembly assists the clamping assembly in lifting, it can also assist the first conveying roller group and the second conveying roller group to completely push the tiles to the top surface of the second conveyor belt.
[0025] In addition, the first clamping head, the second clamping head and the bidirectional expander on the adaptive clamping end adopt a movable offset non-fixed design, which can adapt to the clamping and fixation of tiles of various widths and specifications. There is no need to adjust the telescopic stroke length of the bidirectional expander when the tile specifications are changed.
[0026] In addition, the polishers on the polishing end adopt a two-row staggered design, and the two adjacent polishers in the same row are designed to rotate in opposite directions, which will not cause unidirectional transmission of torque when polishing the tiles, and effectively avoid the problem of tiles loosening during polishing after being clamped by the adaptive clamping end's own elastic force. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of the top structure of a tile manufacturing device according to the present invention;
[0028] Figure 2 This is a schematic diagram of the top surface structure of the manufacturing equipment of the present invention;
[0029] Figure 3 This is a rendering of the installation of the clamping assembly and the pushing assembly inside the workbench of the present invention;
[0030] Figure 4 This is a rendering of the installation effect of the adaptive clamping end of the present invention inside the workbench;
[0031] Figure 5 This is a schematic diagram of the workbench structure of the present invention;
[0032] Figure 6 This is a left side view of the polishing end of the present invention;
[0033] Figure 7This is a schematic diagram of the bottom surface structure of the lifting polishing head of the present invention;
[0034] Figure 8 This is a schematic structural diagram of the clamping assembly of the present invention;
[0035] Figure 9 This is a schematic structural diagram of the pusher assembly of the present invention;
[0036] Figure 10 This is a schematic diagram of the top surface structure of the adaptive clamping end of the present invention;
[0037] Figure 11 It is the left view of the adaptive clamping end of the present invention. DETAILED DESCRIPTION
[0038] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0039] See also Figures 1-11 The present invention provides a method and equipment for making ceramic tiles: its structure includes a first conveyor belt 1, and a manufacturing device 2 is fitted in the gap at the right tail of the first conveyor belt 1, and a second conveyor belt 3 is longitudinally fitted in the gap at the right tail of the manufacturing device 2, the manufacturing device 2 includes a workbench 21, and a polishing end 22 for transverse displacement is provided on the upper left side of the top surface of the workbench 21, and a first conveying roller group 23 and a second conveying roller group 24 for conveying ceramic tiles to the right are symmetrically provided on the front and rear sides of the top of the workbench 21, a clamping assembly 25 for conveying and positioning ceramic tiles to the right is longitudinally provided on the right end of the top surface of the workbench 21, and a pushing assembly 26 for vertically lifting the clamping assembly 25 is rolled against the bottom surface of the clamping assembly 25, and the right end of the pushing assembly 26 extends to the tail of the right end of the workbench 21, and the workbench 21 Adaptive clamping ends 27 for clamping and automatically centering the front and rear edges of the tiles are symmetrically arranged on the front and rear sides of the middle of the top surface. A control console 28 is provided on the front side of the workbench 21. The polishing end 22, the first conveying roller group 23, the second conveying roller group 24, the pushing assembly 26 and the adaptive clamping end 27 are electrically connected to the control console 28. When the pushing assembly 26 is pulled horizontally to the left, the clamping assembly 25 is pushed to rise through the top surface of the workbench 21, and the right end of the clamping assembly 25 rolls and descends to the bottom of the top surface of the workbench 21. When the pushing assembly 26 is pulled horizontally to the right, the clamping assembly 25 descends to the bottom of the top surface of the workbench 21 to open the tile conveying channel to the right, and the right end of the clamping assembly 25 will rise and move right to extend above the top surface of the second conveyor belt 3, so as to push the tiles completely to the top surface of the second conveyor belt 3.
[0040] The top surface of the workbench 21 is provided with a plurality of roller openings 211 for the first conveying roller group 23 and the second conveying roller group 24, and the right side of the top surface of the workbench 21 is longitudinally provided with a clamping plate through-hole 212 for the clamping assembly 25 to pass through vertically. The top surface of the workbench 21 is provided with a plurality of clamping active openings 213 for the adaptive clamping end 27 to be able to expand and contract, and the middle part of the top surface of the workbench 21 is provided with a plurality of clamping active openings 213 for the adaptive clamping end 27 to be able to expand and contract, and the middle part of the right side of the workbench 21 is longitudinally provided with a pushing active opening 214, and the outer end wall of each of the clamping active openings 213 is tilted to provide a first slope surface 215 for the adaptive clamping end 27 to roll against and descend when it is expanded, and the left end wall of the pushing active opening 214 is tilted to provide a second slope opening 216 for the pushing assembly 26 to roll against and descend when it is pulled right.
[0041] The polishing end 22 includes a movable gantry group 221, and a first telescopic device 222 is vertically arranged in the middle of the top surface of the movable gantry group 221, and a pressure sensor 223 is arranged on the bottom surface of the first telescopic device 222. A lifting polishing head 224 is horizontally arranged on the bottom surface of the pressure sensor 223, and the lifting polishing head 224 is movably sleeved on the left and right sides in the inner end slide groove of the gantry of the movable gantry group 221.
[0042] The lifting polishing head 224 includes a lifting frame 2241, and two rows of polishers 2242 are staggeredly arranged on the bottom surface of the lifting frame 2241, and an infrared sensor 2243 is inserted through the middle of the bottom surface of the lifting frame 2241. The polishing rotation directions of the two adjacent polishers 2242 in the same row are opposite.
[0043] The clamping assembly 25 includes a first fixed frame 251, and a plurality of first sliding rods 252 and a plurality of first springs 253 are longitudinally spaced on the first fixed frame 251, and a first rolling wheel 254 is longitudinally connected to the bottom surface of each first sliding rod 252, and an L-shaped clamping strip 255 is longitudinally arranged between the top surfaces of each first sliding rod 252. After the L-shaped clamping strip 255 is raised, the height is 0.2 mm lower than the top surface of the tile.
[0044] The push assembly 26 includes a horizontal rail 261, and a horizontal push slide 262 is horizontally sleeved on the horizontal rail 261, and a lifting push seat group 263 is vertically arranged on the right side of the horizontal push slide 262 for rolling and lifting with the second ramp 216. A push plate 264 is arranged on the right side of the upper end of the lifting push seat group 263, and a second telescopic device 265 is horizontally arranged on the left side of the lifting push seat group 263. The left side of the top surface of the push plate 264 is provided with a device for moving with the first rolling wheel 254. The trapezoidal protrusion 266 for dynamic rolling and lifting movement, the lifting push seat group 263 includes a push seat body 2631, and a plurality of second slide bars 2632 and a plurality of second springs 2633 are provided on the push seat body 2631 at intervals, and a push frame 2634 is horizontally connected between the top surfaces of each second slide bar 2632, and a second slope surface 2635 is opened on the left side of the push frame 2634, and a plurality of second rolling wheels 2636 are provided on the second slope surface 2635 at intervals.
[0045] The adaptive clamping end 27 includes a first clamping head 271 and a second clamping head 272 symmetrically arranged, and a two-way retractor 273 is longitudinally movable between the middle lower end of the first clamping head 271 and the second clamping head 272. The first clamping head 271 and the second clamping head 272 have the same structure. The first clamping head 271 includes a second fixed frame 2711, and a plurality of third sliding rods 2712 and a plurality of third springs 2713 are spaced apart on the second fixed frame 2711, and an expansion push plate 2714 is connected between the right ends of each third sliding rod 2712. A plurality of lifting chuck groups 2715 are spaced apart on the right side of the expanding push plate 2714, and an L-shaped clamping plate 2716 is provided on the upper right end of each lifting chuck group 2715. The lifting push seat group 263 has the same structure as the lifting chuck group 2715. After the L-shaped clamping plate 2716 is raised, its height is 0.2 mm lower than the top surface of the tile.
[0046] Working principle:
[0047] First, the first conveyor belt 1 conveys the tiles to the right to the left end of the top surface of the workbench 21, and then the first conveyor roller group 23 and the second conveyor roller group 24 cooperate to convey the tiles to the right to the L-shaped clamping strip 255 that rises to the top surface of the workbench 21 for positioning;
[0048] It should be noted that the lifting and lowering of the clamping assembly 25 is achieved by the left and right lateral rolling and pushing of the pushing assembly 26. The second telescopic device 265 is stretched and retracted laterally, and the lifting and lowering push seat group 263 is pulled left and right, so that the horizontal push slide 262 moves left and right on the horizontal rail 261, and the first rolling wheel 254 moves up and down on the trapezoidal protrusion 266, thereby realizing the lifting and lowering of the L-shaped clamping strip 255 in the clamping plate through-hole 212.
[0049] Then, the bidirectional expansion device 273 retracts, canceling the expansion thrust of the first clamping head 271 and the second clamping head 272, allowing each lifting clamping head group 2715 to roll up into each clamping opening 213 and close in the direction of the tile according to the tile width specification, so that the corresponding multiple L-shaped clamping plates 2716 clamp the front and rear sides of the tile and automatically adjust the center position of the tile during the closing process, completing the multilateral clamping of the tile;
[0050] It should be noted that the bidirectional expander 273 uses active counteraction to longitudinally push the first clamping head 271 and the second clamping head 272 apart, while the first clamping head 271 and the second clamping head 272 close together by means of elastic kinetic energy provided by their respective third springs 2713. Thus, when the first clamping head 271 and the second clamping head 272 close together, they can adaptively clamp the front and rear sides of tiles of various widths without being affected by the telescopic travel of the bidirectional expander 273.
[0051] In addition, the lifting chuck group 2715 is designed to roll against the sloped surface of the first sloped surface 215, so that the lifting chuck group 2715 will automatically drop below the top surface of the workbench 21 when it is unfolded, ensuring that the lifting chuck group 2715 and the top of the L-shaped clamping plate 2716 will not collide with or get stuck on the tiles being transported to the right.
[0052] Then, the mobile gantry assembly 221 drives the lifting polishing head 224 to move horizontally to the right. When the infrared sensor 2243 senses the left side of the tile, the first telescopic device 222 extends to drive the lifting polishing head 224 downward. Through the action of the pressure sensor 223, the two rows of polishers 2242 are pressed against the tile surface with just the right force to polish. The mobile gantry assembly 221 assists in the rightward movement to coordinate with the movement of the polishers 2242 during polishing, thus completing the polishing of the tile.
[0053] It should be noted that the height of the L-shaped clamping plate 2716 after rising is 0.2 mm lower than the top surface of the tile, and the height of the L-shaped clamping strip 255 after rising is 0.2 mm lower than the top surface of the tile, so as to prevent the polisher 2242 from not being able to touch the edge of the top surface of the tile;
[0054] In addition, the two adjacent polishers 2242 in the same row rotate in opposite directions for polishing, ensuring that the polishers 2242 will not transmit unidirectional torque to the tiles, thereby ensuring that the adaptive clamping end 27 has its own elastic adaptive clamping to prevent the tiles from loosening. In addition, the polishers 2242 adopt a staggered two-row design to ensure that each polisher 2242 can fully polish the tile surface in all directions without any polishing dead angles, and there is no need to use the mobile gantry group 22 for horizontal and vertical movement assistance, avoiding the need to program the horizontal and vertical movement paths of the mobile gantry group 22.
[0055] Then the lifting and pushing seat group 263 is pulled to the right, causing the clamping assembly 25 to descend and open the rightward conveying channel for the tiles. The first conveying roller group 23 and the second conveying roller group 24 cooperate to convey the tiles to the right onto the second conveyor belt 3. When the lifting and pushing seat group 263 is pulled to the right, the lifting and pushing seat group 263 is rolled up and moved to the right, so that the pushing plate 264 can just push against the right side of the tile when it moves to the right and extends, pushing the tile completely to the top surface of the second conveyor belt 3, completing the push-assisted conveying of the tiles from the production equipment 2 to the top surface of the second conveyor belt 3.
[0056] It should be noted that when the push plate 264 is moving rightward to push and extend, the horizontal height of the push plate 264 is just higher than the top surface of the second conveyor belt 3. In this way, the push plate 264 can extend to the top surface of the second conveyor belt 3 when extending to the right, thereby ensuring that the tiles can be completely pushed to the top surface of the second conveyor belt 3.
[0057] In order to make the pushing plate 264 just push against the right side of the tile, it can be achieved by simply adjusting the travel and extension speed of the second retractor 265.
[0058] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from all perspectives, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims, not the foregoing description, and it is intended that all variations that come within the meaning and range of equivalents of the claims be included within the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.
[0059] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A tile production equipment, comprising a first conveyor belt, wherein the production equipment is provided in a gap on the right side of the first conveyor belt, and a second conveyor belt is provided longitudinally in a gap on the right side of the production equipment, characterized in that: The production equipment includes a workbench, and a polishing end with a horizontal displacement is provided on the upper left side of the top surface of the workbench, and a first conveying roller group and a second conveying roller group for conveying tiles to the right are symmetrically provided on the front and rear sides of the top surface of the workbench, a clamping assembly for conveying and positioning the tiles to the right is longitudinally provided on the right end of the top surface of the workbench, and a pushing assembly for vertically lifting the clamping assembly is rolled against the bottom surface of the clamping assembly laterally, and the right end of the pushing assembly extends to the tail of the right end of the workbench, and adaptive clamping ends for clamping and fixing the front and rear sides of the tiles and automatically adjusting the center are symmetrically provided on the front and rear sides of the middle of the top surface of the workbench, and a control console is provided on the front side of the workbench, and the polishing end, the first conveying roller group, the second conveying roller group, the pushing assembly and the adaptive clamping end are electrically connected to the control console; When the pushing assembly is pulled horizontally to the left, the clamping assembly is pushed to rise and pass through the top surface of the workbench, and the right end of the clamping assembly rolls and drops below the top surface of the workbench. When the pushing assembly is pulled horizontally to the right, the clamping assembly drops below the top surface of the workbench to open the tile conveying channel to the right, and the right end of the clamping assembly rises and moves to the right to extend above the top surface of the second conveyor belt, so as to push the tiles completely onto the top surface of the second conveyor belt.
2. A tile production device according to claim 1, characterized in that: The front and rear sides of the workbench top are provided with multiple roller openings for the first conveying roller group and the second conveying roller group, and the right side of the workbench top surface is longitudinally provided with a clamping plate through-hole for the clamping assembly to vertically lift and lower, and the front and rear sides of the middle of the workbench top surface are provided with multiple clamping active openings for the adaptive clamping end to be able to expand and contract, and a pushing active opening is longitudinally provided in the middle of the right side of the workbench, and the outer end wall of each of the clamping active openings is inclined to open a first slope surface for rolling against and descending when the adaptive clamping end is expanded, and the left end wall of the pushing active opening is inclined to open a second slope opening for rolling against and descending when the pushing assembly is pulled right.
3. The ceramic tile manufacturing device according to claim 2, characterized in that: The polishing end includes a movable gantry group, and a first telescopic device is vertically arranged in the middle of the top surface of the movable gantry group, and a pressure sensor is arranged on the bottom surface of the first telescopic device. A lifting polishing head is horizontally arranged on the bottom surface of the pressure sensor, and the lifting polishing head is movably sleeved on the left and right sides in the inner end slide groove of the gantry of the movable gantry group.
4. The tile manufacturing device according to claim 3, characterized in that: The lifting polishing head includes a lifting frame, and two rows of polishers are arranged at intervals and staggered on the bottom surface of the lifting frame, and an infrared sensor is provided through the middle of the bottom surface of the lifting frame; The polishing rotation directions of the two adjacent polishers in the same row are opposite.
5. The tile manufacturing device according to claim 4, characterized in that: The clamping assembly includes a first fixed frame, and a plurality of first sliding rods and a plurality of first springs are longitudinally spaced apart on the first fixed frame, and a first rolling wheel is longitudinally connected to the bottom surface of each first sliding rod, and an L-shaped clamping strip is longitudinally arranged between the top surfaces of each first sliding rod, and the height of the L-shaped clamping strip after rising is 0.2 mm lower than the top surface of the tile.
6. The tile manufacturing device according to claim 5, characterized in that: The pushing assembly includes a horizontal rail, and a horizontal pushing slide is horizontally sleeved on the horizontal rail, and a lifting pushing seat group that rolls against and lifts with the second ramp is vertically arranged on the right side of the horizontal pushing slide, a pushing plate is arranged on the right side of the upper end of the lifting pushing seat group, and a second telescopic device is horizontally arranged on the left side of the lifting pushing seat group, and a trapezoidal protrusion is arranged on the left side of the top surface of the pushing plate for movably rolling against and lifting with the first rolling wheel; The lifting push seat group includes a push seat body, and a plurality of second slide rods and a plurality of second springs are provided at intervals on the push seat body, and a push frame is horizontally connected between the top surfaces of each second slide rod. A second slope surface is opened on the left side of the push frame, and a plurality of second rolling wheels are provided at intervals on the second slope surface.
7. The tile manufacturing device according to claim 6, characterized in that: The adaptive clamping end includes a first clamping head and a second clamping head that are symmetrically arranged. A bidirectional retractor is longitudinally movable between the lower ends of the middle portions of the first clamping head and the second clamping head. The first clamping head and the second clamping head have the same structure. The first clamping head includes a second fixed frame, and a plurality of third sliding rods and a plurality of third springs are provided on the second fixed frame at intervals, and an expansion push plate is connected between the right ends of each third sliding rod, and a plurality of lifting chuck groups are provided at intervals on the right side of the expansion push plate, and an L-shaped clamping plate is provided on the upper right end of each lifting chuck group. The lifting push seat group has the same structure as the lifting chuck group, and the height of the L-shaped clamping plate after rising is 0.2 mm lower than the top surface of the tile.
8. A method for manufacturing a ceramic tile manufacturing device according to claim 7, the manufacturing method being as follows: First, the first conveyor belt conveys the tiles to the right to the left end of the top surface of the workbench. Then the first conveyor roller group and the second conveyor roller group cooperate to guide the tiles to the right to the L-shaped clamping strip that rises to the top surface of the workbench for positioning. Then the bidirectional retractor retracts, canceling the expansion thrust of the first and second clamping heads, allowing each lifting clamping head group to roll up into each clamping opening and close in the direction of the tile according to the tile width, so that the corresponding multiple L-shaped clamping plates clamp the front and rear sides of the tile, and automatically adjust the center position of the tile during the closing process, completing the multilateral clamping of the tile; Then the gantry group is moved horizontally to the right to drive the lifting polishing head. When the infrared sensor senses the left side of the tile, the first telescopic device extends to drive the lifting polishing head down. Through the action of the pressure sensor, the two rows of polishers are pressed against the tile surface with just the right force to polish. The gantry group is assisted by the right movement to coordinate with the movement of the polishers during polishing to complete the polishing of the tile. Then the lifting push seat group is pulled to the right, causing the clamping assembly to descend and open the right conveying channel for the tiles. Synchronously, the first conveying roller group and the second conveying roller group cooperate to convey the tiles to the right and onto the second conveyor belt. When the lifting push seat group is pulled to the right, the lifting push seat group is rolled up and moved to the right, so that the pushing plate can just push against the right side of the tile when it extends to the right, and push the tile completely to the top surface of the second conveyor belt, completing the push-assisted transportation of the tiles from the production equipment to the top surface of the second conveyor belt.
Citation Information
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