Automatic stacking and collecting device for flexible materials

Abstract

The present invention relates to the technical field of curtain stacking, and specifically to an automatic stacking and collecting device for flexible materials, comprising a base plate and a supporting frame, and a material unloading unit, wherein the material unloading unit comprises two mutually parallel brackets fixedly arranged on the base plate, and a rotating shaft is rotatably arranged between the two brackets, and a conveyor belt is rotatably arranged between the two rotating shafts, a servo motor is fixedly arranged on the bracket, and the conveyor belt arranged on the base plate is used to transport and process the cut curtain fabric, and then realized by an adapter plate arranged on the positioning plate, when the device is in operation, the cylinder can keep the adapter plate in a horizontal state, thereby placing the material, and can clamp the edge of the fabric through the clamper on the movable plate to stack the fabric on the device loading plate, and during the stacking process, the long plate on the slide plate can keep spraying deodorant to ensure the neatness of the fabric, and the pressing roller can keep the downward pressure state throughout the process to ensure the flatness of the fabric.

Description

Technical Field

[0001] The invention relates to the technical field of curtain palletizing, in particular to an automatic palletizing and collecting device for flexible materials. Background Art

[0002] Fabric is the material used to make clothing. Due to its good moisture absorption and breathability, it is soft, comfortable to wear, and has good warmth retention. Therefore, fabric has been widely used in our daily lives. Fabric also has the advantages of good dyeing properties, bright colors, a complete color spectrum, strong alkali resistance, heat and light resistance, good elongation, and good dimensional stability. After processing, the fabric needs to be rolled up.

[0003] The fabric stacking device is a device used for automated fabric stacking in the textile and apparel industries. It is mainly composed of a feeding system (conveyor belt), a positioning system (photoelectric sensor) and a stacking mechanism (robotic arm). When the conveyor belt is started, the fabric enters the detection area, the sensor identifies the position and feeds back to the control console, and the robotic arm grabs the fabric according to the program, rotates or translates it to the stacking platform, and the lifting platform descends layer by layer to ensure that each layer of fabric is aligned and stacked.

[0004] Curtains are mainly made of textile fabrics. When textile fabrics are exposed to the air before being rolled up, a lot of dust will adhere to their surface. During the stacking process, since the fabrics are soft and easy to deform, wrinkles are very likely to occur if the stacking method is improper or there is a lack of effective flattening devices. The dust in the folds is difficult to completely remove through conventional cleaning methods (such as blowing and vacuuming) because the dust will be embedded in the gaps between fibers or accumulate deep in the folds, resulting in the dust in the folds being unable to be cleaned, which will seriously affect the appearance of the textile fabrics and also reduce the quality of the textile fabrics. Summary of the Invention

[0005] Based on the above-mentioned problems existing in the prior art, the problem to be solved by this application is: since the fabric is soft and easy to deform, if the stacking method is improper or there is a lack of an effective flattening device, wrinkles are very likely to occur. The dust in the folds is difficult to completely remove by conventional cleaning methods (such as blowing and vacuuming) because the dust will be embedded in the gaps between fibers or accumulate deep in the creases, resulting in the dust in the folds being unable to be cleaned, which will seriously affect the aesthetics of the textile fabric and also reduce the quality of the textile fabric.

[0006] The technical solution adopted by this application to solve the technical problem is: an automatic stacking and collecting device for flexible materials, including a bottom plate and a support frame:

[0007] A material unloading unit, comprising two mutually parallel brackets fixedly arranged on the bottom plate, a rotating shaft being rotatably arranged between the two brackets, and a conveyor belt being rotatably arranged between the two rotating shafts, a servo motor being fixedly arranged on the bracket, an output end of the servo motor being fixedly connected to the rotating shaft, and the material unloading unit being used for transporting the cut materials;

[0008] The stacking unit includes a support rod fixedly arranged on the support frame, a movable plate is slidably arranged on the support rod, a loading plate is fixedly arranged on the support rod, a support plate is fixedly arranged on the movable plate, and a clamp is fixedly arranged on the support plate. The stacking unit is used to stack and store materials after being transported in the unloading unit.

[0009] Preferably, a positioning plate is fixedly provided on the bracket, a plurality of mutually parallel fixing plates are fixedly provided on the side walls of the positioning plate, a connecting plate is fixedly provided at the upper end of the fixing plate, a cylinder is rotatably provided at the lower end of the fixing plate, an adapter plate is rotatably provided on the end of the connecting plate, and the output end of the cylinder is rotatably connected to the adapter plate.

[0010] Preferably, the adapter plate is provided with a plurality of evenly arranged notches, a controller is slidably provided on the side wall of the adapter plate, and a detection rod is fixedly provided on the controller.

[0011] Preferably, the adapter plate is located between the conveyor belt and the carrier plate, and the height of the conveyor belt is not less than the height of the adapter plate, the height of the carrier plate is not greater than the height of the adapter plate, and the clamp is located at the horizontal position of the notch.

[0012] Preferably, a control rod is fixedly provided on the outer peripheral surface of the cross rod, a slide is slidably provided on the control rod, a reciprocating screw is rotatably provided on the slide, a long plate is threadedly connected to the reciprocating screw, and a nozzle is fixedly provided on the bottom of the long plate.

[0013] Preferably, a balance bar is fixedly provided on the slide plate, and the long board is slidably connected to the balance bar, and the balance bar and the reciprocating screw rod are arranged parallel to each other.

[0014] Preferably, a moving block is slidingly provided in the control rod, a spring is fixedly provided between the moving block and the top of the control rod, a sliding rod is rotatably provided on the moving block, a sliding groove is provided on the control rod, the sliding rod is slidingly connected to the sliding groove, and a pressing roller is fixedly provided on the sliding rod.

[0015] Preferably, pulleys are fixedly provided on the outer circumferences of the sliding rod and the reciprocating screw rod, and the two pulleys are connected by belt transmission.

[0016] Preferably, two mutually parallel limiting plates are fixedly provided on the side walls of the slide plate, and the two limiting plates are evenly distributed on both sides of the control rod.

[0017] Preferably, the nozzle is arranged in a prism shape.

[0018] The beneficial effects of the present application are as follows: the present application provides an automatic stacking and collecting device for flexible materials, which realizes the transportation and processing of the cut curtain fabrics through a conveyor belt arranged on the bottom plate, and then realizes it through an adapter plate arranged on the positioning plate. When the device is in operation, the cylinder can keep the adapter plate in a horizontal state, thereby realizing the placement of the material, and can clamp the edge of the fabric through the clamper on the movable plate to stack the fabric on the loading plate of the device, and in the process of stacking, the long plate on the slide can keep spraying deodorant to ensure the neatness of the fabric, and the pressing roller can keep pressing down throughout the process to ensure the flatness of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 For the present invention Figure 1 A in the middle is an enlarged structural diagram;

[0021] Figure 3 This is a schematic diagram of the structure of the palletizing unit of the present invention;

[0022] Figure 4 For the present invention Figure 3 The enlarged structural diagram at B in the middle;

[0023] Figure 5 It is a schematic diagram of the positioning plate structure of the present invention;

[0024] Figure 6 It is a schematic diagram of the control rod structure of the present invention;

[0025] Figure 7 It is a schematic diagram of the local structure of the present invention Figure 1 ;

[0026] Figure 8 It is a schematic diagram of the local structure of the present invention Figure 2 .

[0027] In the figure: 1. Base plate; 2. Bracket; 21. Rotating shaft; 22. Servo motor; 23. Conveyor belt; 3. Support frame; 31. Support rod; 32. Loading plate; 4. Moving plate; 41. Support plate; 42. Clamp; 43. Cross bar; 431. Control rod; 432. Slide plate; 4321. Limit plate; 433. Reciprocating screw rod; 434. Balance bar; 4331. Long plate; 4332. Nozzle; 5. Positioning plate; 51. Adapter plate; 52. Notch; 53. Controller; 54. Detection rod; 55. Fixed plate; 551. Cylinder; 552. Connecting plate; 6. Moving block; 61. Spring; 62. Slide groove; 63. Slide rod; 64. Pressing roller; 65. Pulley. DETAILED DESCRIPTION

[0028] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0029] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0030] Reference Figure 1-Figure 5 , an automatic stacking and collecting device for flexible materials, comprising a bottom plate 1 and a supporting frame 3:

[0031] The unloading unit includes two mutually parallel brackets 2 fixedly set on the base plate 1, and a rotating shaft 21 is rotatably set between the two brackets 2, and a conveyor belt 23 is rotatably set between the two rotating shafts 21. A servo motor 22 is fixedly set on the bracket 2, and the output end of the servo motor 22 is fixedly connected to the rotating shaft 21. The unloading unit is used to transport the cut materials;

[0032] The palletizing unit includes a support rod 31 fixedly arranged on the support frame 3, a movable plate 4 is slidably arranged on the support rod 31, a loading plate 32 is fixedly arranged on the support rod 31, a support plate 41 is fixedly arranged on the movable plate 4, and a clamper 42 is fixedly arranged on the support plate 41. The palletizing unit is used to palletize and store the materials after being transported in the unloading unit.

[0033] Reference Figure 3-Figure 5A positioning plate 5 is fixedly provided on the bracket 2, and a plurality of mutually parallel fixing plates 55 are fixedly provided on the side walls of the positioning plate 5. A connecting plate 552 is fixedly provided at the upper end of the fixing plate 55, and a cylinder 551 is rotatably provided at the lower end of the fixing plate 55. An adapter plate 51 is rotatably provided on the end of the connecting plate 552. The output end of the cylinder 551 is rotatably connected to the adapter plate 51. Through the fixing plate 55 provided on the positioning plate 5 and the connecting plate 552 fixed on the fixing plate 55, it is achieved that when the device is in operation, the staff starts the cylinder 551, and the extended cylinder 551 can drive the adapter plate 51 to rotate. When the adapter plate 51 rotates to a horizontal position, the cloth can be moved to the adapter plate 51 in the device.

[0034] Reference Figure 4-Figure 6 , a plurality of evenly distributed notches 52 are provided on the adapter plate 51, a controller 53 is slidingly provided on the side wall of the adapter plate 51, and a detection rod 54 is fixedly provided on the controller 53. Through the notches 52 provided on the adapter plate 51, when the material moves to the adapter plate 51, the detection rod 54 provided on the controller 53 can detect the material. At this time, the controller 53 can control the clamper 42 on the support plate 41 to clamp and fix the material. The notches 52 provided on the adapter plate 51 can avoid the clamper 42 from colliding with the adapter plate 51 during the clamping process, thereby ensuring the normal operation of the device.

[0035] Reference Figure 1-Figure 3 The adapter plate 51 is located between the conveyor belt 23 and the loading plate 32, and the height of the conveyor belt 23 is not less than the height of the adapter plate 51, the height of the loading plate 32 is not greater than the height of the adapter plate 51, and the clamper 42 is located at the horizontal position of the notch 52. By setting the position of the adapter plate 51, the curtain material cut during operation of the device can be directly transported to the loading plate 32 by the adapter plate 51 without getting stuck.

[0036] Reference Figure 4-Figure 6 A control rod 431 is fixedly provided on the outer circumference of the cross bar 43, and a slide plate 432 is slidably provided on the control rod 431. A reciprocating screw rod 433 is rotatably provided on the slide plate 432. A long plate 4331 is threadedly connected to the reciprocating screw rod 433. A nozzle 4332 is fixedly provided on the bottom of the long plate 4331. By means of the long plate 4331 provided on the reciprocating screw rod 433, the nozzle 4332 provided on the long plate 4331 can spray the material on the loading plate 32 with chemicals during the movement of the cross bar 43, thereby ensuring the safety of the material and avoiding the decay of the material due to long-term storage.

[0037] Reference Figure 5-Figure 7A balance bar 434 is fixedly provided on the slide 432, and the long plate 4331 is slidably connected to the balance bar 434. The balance bar 434 and the reciprocating screw rod 433 are arranged parallel to each other. By setting the balance bar 434 on the slide 432, it is achieved that the position displacement will not occur during the movement of the long plate 4331, thereby ensuring that the device can operate normally.

[0038] Reference Figure 5-Figure 7 A moving block 6 is slidingly provided in the control rod 431, and a spring 61 is fixedly provided between the moving block 6 and the top of the control rod 431. A slide rod 63 is rotatably provided on the moving block 6, and a slide groove 62 is provided on the control rod 431. The slide rod 63 is slidably connected with the slide groove 62, and a pressing roller 64 is fixedly provided on the slide rod 63. Through the moving block 6 provided in the control rod 431, the elastic force generated by the spring 61 during the operation of the device can maintain the squeezing of the moving block 6, so that the pressing roller 64 can contact the material on the carrier plate 32, so that the pressing roller 64 can maintain a pressing state, ensuring that the material will not be wrinkled during the stacking process.

[0039] Reference Figure 6-Figure 8 A pulley 65 is fixedly provided on the outer circumference of the sliding rod 63 and the reciprocating screw rod 433, and the two pulleys 65 are connected by a belt transmission. Through the pulley 65 set between the sliding rod 63 and the reciprocating screw rod 433, it is achieved that when the pressing roller 64 presses the material to move, the pressing roller 64 can drive the reciprocating screw rod 433 to rotate, thereby achieving the ability to drive the nozzle 4332 to be in a moving state during the pressing process, ensuring that the deodorant can be sprayed evenly.

[0040] Reference Figure 6-Figure 8 Two parallel limiting plates 4321 are fixedly provided on the side walls of the slide 432, and the two limiting plates 4321 are evenly distributed on both sides of the control rod 431. The limiting plates 4321 provided on the slide 432 ensure that the slide 432 will not be displaced during the movement.

[0041] Reference Figure 3-Figure 5 The nozzle 4332 is arranged in a prism shape, and the prism-shaped nozzle 4332 can expand the coverage range of the nozzle 4332.

[0042] The specific solution is as follows: when using the device, the staff first moves the device to a suitable position and fixes it, and the conveyor belt 23 set on the bottom plate 1 realizes the transportation and processing of the cut curtain fabric, and then realizes it through the adapter plate 51 set on the positioning plate 5. When the device is in operation, the cylinder 551 can keep the adapter plate 51 in a horizontal state, thereby realizing the placement of the material, and the detection rod 54 set on the controller 53 can detect the material. At this time, the controller 53 can control the clamper 42 on the support plate 41 to clamp and fix the material, and the notch 52 set on the adapter plate 51 can prevent the clamper 42 from contacting the adapter plate during the clamping process. 51 collides, to ensure the normal operation of the device, and then stack the cloth on the device carrier 32, and in the process of the horizontal bar 43 moving for stacking, the nozzle 4332 arranged on the long plate 4331 can spray the agent on the material on the carrier 32 to ensure the safety of the material and avoid the situation where the material is decayed due to long-term storage. The moving block 6 arranged in the control rod 431 can achieve the elastic force generated by the spring 61 during the operation of the device to maintain the squeezing of the moving block 6, so that the pressing roller 64 can contact the material on the carrier 32, so that the pressing roller 64 can maintain a pressing state, to ensure that the material will not be wrinkled during the stacking process.

[0043] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative, and within the scope of the present invention, the technical features of the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0044] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. An automatic stacking and collecting device for flexible materials, comprising a bottom plate (1) and a supporting frame (3), characterized in that Also includes: A material unloading unit, comprising two mutually parallel brackets (2) fixedly arranged on the bottom plate (1), a rotating shaft (21) being rotatably arranged between the two brackets (2), and a conveyor belt (23) being rotatably arranged between the two rotating shafts (21), a servo motor (22) being fixedly arranged on the bracket (2), an output end of the servo motor (22) being fixedly connected to the rotating shaft (21), and the material unloading unit being used for transporting the cut materials; A palletizing unit, comprising a support rod (31) fixedly arranged on the support frame (3), a movable plate (4) slidably arranged on the support rod (31), a loading plate (32) fixedly arranged on the support rod (31), a support plate (41) fixedly arranged on the movable plate (4), a cross bar (43) fixedly arranged on the movable plate (4), and a clamp (42) fixedly arranged on the support plate (41), the palletizing unit being used to palletize and store materials after being transported in the unloading unit; A control rod (431) is fixedly provided on the outer peripheral surface of the crossbar (43), a slide plate (432) is slidably provided on the control rod (431), a reciprocating screw rod (433) is rotatably provided on the slide plate (432), a long plate (4331) is threadedly connected to the reciprocating screw rod (433), and a nozzle (4332) is fixedly provided on the bottom of the long plate (4331); A balancing rod (434) is fixedly provided on the slide plate (432), and the long plate (4331) is slidably connected to the balancing rod (434), and the balancing rod (434) and the reciprocating screw rod (433) are arranged parallel to each other; A moving block (6) is slidably provided in the control rod (431), a spring (61) is fixedly provided between the moving block (6) and the top of the control rod (431), a sliding rod (63) is rotatably provided on the moving block (6), a sliding groove (62) is provided on the control rod (431), the sliding rod (63) is slidably connected to the sliding groove (62), and a pressing roller (64) is fixedly provided on the sliding rod (63); Pulleys (65) are fixedly provided on the outer circumferences of the sliding rod (63) and the reciprocating screw rod (433), and the two pulleys (65) are connected via a belt transmission.

2. The flexible material automatic stacking and collecting device according to claim 1, characterized in that: A positioning plate (5) is fixedly provided on the bracket (2), and a plurality of mutually parallel fixing plates (55) are fixedly provided on the side wall of the positioning plate (5), a connecting plate (552) is fixedly provided at the upper end of the fixing plate (55), a cylinder (551) is rotatably provided at the lower end of the fixing plate (55), and an adapter plate (51) is rotatably provided at the end of the connecting plate (552), and an output end of the cylinder (551) is rotatably connected to the adapter plate (51).

3. The flexible material automatic stacking and collecting device according to claim 2, characterized in that: The adapter plate (51) is provided with a plurality of evenly arranged notches (52), a controller (53) is slidably provided on the side wall of the adapter plate (51), and a detection rod (54) is fixedly provided on the controller (53).

4. The flexible material automatic stacking and collecting device according to claim 3, characterized in that: The adapter plate (51) is located between the conveyor belt (23) and the carrier plate (32), and the height of the conveyor belt (23) is not less than the height of the adapter plate (51), the height of the carrier plate (32) is not greater than the height of the adapter plate (51), and the clamp (42) is located at the horizontal position of the notch (52).

5. The flexible material automatic stacking and collecting device according to claim 1, characterized in that: Two mutually parallel limiting plates (4321) are fixedly provided on the side walls of the slide plate (432), and the two limiting plates (4321) are evenly distributed on both sides of the control rod (431).

6. The flexible material automatic stacking and collecting device according to claim 1, characterized in that: The nozzle (4332) is arranged in a prism shape.

Images