Iron core surface paint spraying equipment
By designing automated paint spraying equipment, the problems of low efficiency and high labor intensity of manual spraying on the transformer core surface are solved, and the core is fully automated spraying is realized, which improves the paint efficiency and reduces labor intensity.
Patent Information
- Application Number
- CN202510744387.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-05
- Publication Date
- 2025-08-05
AI Technical Summary
In the prior art, the paint spraying of transformer core surfaces mainly relies on manual painting, which is low in efficiency and labor intensity, especially in narrow areas and bottoms, which is difficult to paint.
An automated paint spraying equipment including a conveying mechanism, a surrounding spraying mechanism and an inner spraying mechanism is designed, and the lifting plate, sliding assembly and swing assembly are used to realize all-round automatic spraying of the transformer core, including paint spraying on the surrounding and inner surfaces.
Automatic spraying of the transformer core surface is realized, the paint efficiency is improved, and the labor intensity of staff is reduced.
Smart Images

Figure CN120421145A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of transformer processing equipment, and in particular to an iron core surface paint spraying device. Background Art
[0002] When the transformer core is stacked and clamped by the iron yoke, in order to prevent the core stacking from rusting and affecting the performance of the transformer, the transformer core needs to be covered with paint on the surface of the transformer core after being clamped by the iron yoke. In this way, the transformer core is rust-proofed by the paint. The current paint is mainly applied by manual painting, which is slow. At the same time, since the iron yoke clamps the transformer core, there is a relatively small area, which makes it difficult for the staff to paint. At the same time, it is difficult to paint the bottom of the core. The transformer core needs to be lifted or turned over to paint the bottom, which is inefficient and labor-intensive for the staff. Summary of the Invention
[0003] In view of the above-mentioned deficiencies of the prior art, the present invention proposes a core surface paint spraying device, which facilitates automatic painting of the transformer core, improves the painting efficiency, and reduces the labor intensity of the staff.
[0004] To achieve the above-mentioned purpose, the present invention provides a solution: a core surface paint spraying device, comprising a conveying mechanism, a surrounding spraying mechanism and an inner spraying mechanism, wherein the conveying mechanism is installed on the ground, and the transformer core is placed on the conveying mechanism for conveying; Four-sided spraying mechanism: Four-sided spraying mechanism is set on the upper and lower sides of the conveying mechanism, wherein the four-sided spraying mechanism is divided into two groups and the two groups of spraying mechanism are closed by translation; Inner spraying mechanism: Inner spraying mechanisms are arranged on the upper and lower sides of the conveying mechanism. A swing component is arranged on the spraying mechanism. The swing of the inner spraying mechanism is realized by the swing component. The inner spraying mechanism extends into the inner side of the transformer core for spraying.
[0005] Preferably, the surrounding spraying mechanism includes a lifting plate, a sliding assembly and a spraying assembly. A rectangular through hole is opened on the conveying mechanism for the lifting plate to pass through. The lifting plate is divided into two groups, an upper group and an lower group. Telescopic assemblies are installed on the upper and lower groups of lifting plates, and the lifting and lowering of the lifting plate are realized by the telescopic assemblies. Vertically arranged sliding assemblies are installed at both ends of each lifting plate, wherein the sliding assembly slides with the end of the lifting plate, and a spraying assembly is installed on the sliding assembly. The spraying assembly is moved on the sliding assembly to realize spraying around the transformer core.
[0006] Preferably, the spraying assembly includes a first mounting rod and a first spray head, wherein a plurality of first spray heads are mounted on the first mounting rod, and the plurality of first spray heads are connected to the pump body through pipes; the sliding assembly includes a sliding seat and a slide rail, a sliding seat is clamped on the slide rail and the sliding seat moves horizontally on the slide rail, a long strip of slide groove is opened on the slide rail, a rotating shaft is mounted on the lifting plate, the rotating shaft extends into the slide groove, a baffle is mounted on the end of the lifting plate against the bottom of the slide rail, a sprocket is mounted on the rotating shaft, and a sprocket is mounted on the top of the slide rail. There is a chain meshing with the sprocket, and the chain is divided into two sections, a straight line and an arc. When the sprocket moves the arc section of the chain, the sprocket drives the slide rail to rotate 90 degrees and the slide rail is parallel to the lifting plate. A bidirectional screw driven by a motor is installed on the lifting plate through a bearing. A threaded sleeve is sleeved on each thread section of the bidirectional screw rod. The bottom of the threaded sleeve slides with the lifting plate. A push plate is installed on the threaded sleeve, which is against the sliding seat. The sliding seat is pushed to move by the push plate. A return spring is arranged between the sliding seat and the slide rail.
[0007] Preferably, the inner spraying mechanism includes a rotating rod, a swing rod, a spliced track and a slider. There are four rotating rods and the four rotating rods are parallel to each other. A spliced track that rotates with the rotating rod is installed on each rotating rod, and a slider that moves horizontally on the spliced track is installed on each section of the spliced track. A translation power component is provided on the slider and the spliced track. A second mounting rod is installed on each slider, and a plurality of second nozzles arranged side by side are installed on the second mounting rod. One end of the rotating rod is rotatably connected to the swing rod, and a power component that drives the rotation is installed on the swing rod and the rotating rod. An articulated seat is installed at the top and bottom of the conveying mechanism, and the other end of the swing rod is hinged on the articulated seat. A swing component is articulated between the swing rod and the articulated seat. The swing component is a cylinder, and the swing of the swing rod is realized by the cylinder. When the spraying is completed, it gives way to the conveying mechanism.
[0008] Preferably, a connecting rod is provided between the spliced track and the rotating rod, and the translational power mechanism includes a synchronous pulley and a synchronous belt, wherein synchronous pulleys are installed at both ends of each spliced track, and synchronous belts driven by the synchronous pulleys are installed on the two synchronous pulleys, and a stepper motor is installed on one of the synchronous pulleys, and the synchronous belt is connected to the slider, and limit switches are installed at both ends of the spliced track. When the slider contacts the limit switch, the stepper motor rotates in the opposite direction.
[0009] Preferably, a reciprocating swinging assembly is installed between the spliced track and the slider, wherein the second mounting rod is rotationally engaged with the slider, and a torsion spring is arranged between the second rotating rod and the slider, and the second nozzle is vertically arranged with the slider through the torsion spring; the reciprocating swinging assembly includes a swing rack, a lifting plate, a gear and a lifting rack, wherein the height rod passes through the slider and the height rod slides with the slider, a lifting gear is installed on the second mounting rod, a lifting rack connected to the height rod is provided on one side of the lifting gear, a lifting spring is sleeved on the height rod, and swing racks are provided on both sides of the spliced track, the height rod is fitted with the swing rack, and when the slider moves, the height rod is lifted and lowered, and the second nozzle swings at the same time.
[0010] Preferably, the conveying mechanism includes guide rails and a placement plate. Two parallel guide rails are provided on the ground, and a placement plate is placed on the guide rails. A guide groove that is stuck on the guide rail is opened at the bottom of the placement plate, and a roller is installed in the guide groove to press on the guide rail. Multiple placement plates are arranged side by side and adjacent placement plates are fitted with each other. A pushing component is installed at one end of the guide rail, and the placement plate is pushed by the pushing component. A through hole is opened on the placement plate for the lifting plate to pass through; a rectangular adjustment seat is installed on the top surface of the placement plate, and a limit plate with an inclined top is provided in the adjustment seat, and a straight rod is installed on the back of the limit plate, and the straight rod slides through the adjustment seat, and a bolt passes through the adjustment seat, and the bolt is against the limit plate. The position of the limit plate is adjusted by rotating the bolt, and the bottom of the transformer is clamped by the limit plate.
[0011] Compared with the prior art, the advantages of the present invention are that it is easy to realize automatic painting of the transformer core, improves the efficiency of painting, and reduces the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a top view of the present invention.
[0013] Figure 2 Schematic diagram of placing the plate of the present invention.
[0014] Figure 3 A cross-sectional view of the present invention.
[0015] Figure 4 It is the front view of the surrounding spraying mechanism of the present invention.
[0016] Figure 5 Schematic diagram of the spraying assembly and the sliding assembly of the present invention.
[0017] Figure 6 It is a cross-sectional view of the lifting plate and sliding assembly of the present invention.
[0018] Figure 7 Schematic diagram of the inner side spraying mechanism of the present invention.
[0019] Figure 8 Schematic diagram of the second rotating rod and the reciprocating swing assembly of the present invention.
[0020] Among them, 1. conveying mechanism, 2. guide rail, 3. placement plate, 4. guide groove, 5. roller, 6. pushing assembly, 7. through hole, 8. adjustment seat, 9. limit plate, 10. adjusting bolt, 11. spraying mechanism around, 12. lifting plate, 13. sliding assembly, 14. sliding seat, 15. slide rail, 16. slide groove, 17. rotating shaft, 18. baffle, 19. sprocket, 20. bidirectional screw, 21. threaded sleeve, 22. push plate, 23. return spring, 24. spraying assembly, 25. first mounting rod, 26. first nozzle, 27. Telescopic assembly, 28. Inner spraying mechanism, 29. Swing assembly, 30. Rotating rod, 31. Swing rod, 32. Spliced track, 33. Slider, 34. Translational force assembly, 35. Second mounting rod, 36. Second nozzle, 37. Articulated seat, 38. Connecting rod, 39. Synchronous pulley, 40. Synchronous belt, 41. Stepper motor, 42. Travel switch, 43. Reciprocating swing assembly, 44. Torsion spring, 45. Swing rack, 46. Height rod, 47. Gear, 48. Lifting rack, 49. Lifting spring, 50. Chain. DETAILED DESCRIPTION
[0021] The present invention will now be further described with reference to the accompanying drawings.
[0022] like Figure 1-8 As shown, a core surface paint spraying device includes a conveying mechanism 1, a surrounding spraying mechanism 11 and an inner spraying mechanism 28. The conveying mechanism 1 is installed on the ground, and the transformer core is placed on the conveying mechanism 1 for transportation; All-around spraying mechanism 11: All-around spraying mechanism 11 is provided on the upper and lower sides of the conveying mechanism 1, wherein the all-around spraying mechanism 11 is divided into two groups and the two groups of spraying mechanisms are closed by translation; when the transformer iron core is conveyed to the all-around spraying mechanism 11 through the conveying mechanism 1, the all-around spraying mechanism 11 sprays the two side surfaces, top surface and bottom surface of the transformer iron core.
[0023] Inner spraying mechanism 28: An inner spraying mechanism 28 is provided on the upper and lower sides of the conveying mechanism 1, and a swinging assembly 29 is provided on the spraying mechanism. The swinging assembly 29 realizes the swing of the inner spraying mechanism 28. The inner spraying mechanism 28 extends into the inner side of the transformer core for spraying. The inner spraying mechanism 28 extends into the hollow part of the core for inner spraying, thereby completing the spraying of the entire outer wall of the core.
[0024] The conveying mechanism 1 includes a guide rail 2 and a placement plate 3. Two parallel guide rails 2 are fixed on the ground by bolts, and a placement plate 3 is placed on the guide rails 2. A guide groove 4 is provided at the bottom of the placement plate 3 and is clamped on the guide rail 2. In this way, the placement plate 3 moves along the guide rail 2. A roller 5 pressed on the guide rail 2 is installed in the guide groove 4 through a bearing and a bearing seat. Multiple placement plates 3 are arranged side by side and the end ends of adjacent placement plates 3 are fitted with each other. A pushing assembly 6 is installed at the front end of the guide rail 2 by bolts (the pushing assembly 6 is a hydraulic cylinder and a pushing plate. The hydraulic cylinder is fixed to the front end of the guide rail 2 by bolts, and a pushing plate is fixed to the piston rod of the hydraulic cylinder by welding. The placement plate is pushed backward by the pushing plate). The placement plate 3 is pushed backward by the pushing assembly 6, and a lifting mechanism is provided on the placement plate 3. The rectangular through hole 7 passed by the plate 12; a rectangular adjusting seat 8 is installed on the top surface of the placing plate 3 by bolt fastening, and a limit plate 9 with a beveled top is provided in the adjusting seat. There are eight limit plates 9, and two limit plates 9 are provided in each direction. A straight rod is installed on the back of each limit plate 9 by welding, and the straight rod slides through the adjusting seat 8, and an adjusting bolt 10 passes through the outer wall of the adjusting seat 8 and the adjusting bolt 10 is threadedly matched with the adjusting seat 8. The adjusting bolt 10 passes through the adjusting seat 8 and rests on the back of the limit plate 9. The position of the limit plate 9 is adjusted by rotating the adjusting bolt 10, and the bottom of the transformer is clamped by the limit plate 9. A spring is sleeved on the straight rod, and the straight rod is pulled outward by the spring, so that the back of the limit plate 9 rests on the adjusting bolt 10, and the position of the limit plate 9 is adjusted by rotating the adjusting bolt 10.
[0025] The surrounding spraying mechanism 11 includes a lifting plate 12, a sliding assembly 13 and a spraying assembly 24. A rectangular through hole 7 is opened on the conveying mechanism 1 for the lifting plate 12 to pass through. The lifting plate 12 is divided into two groups, an upper and a lower group. Telescopic assemblies 27 are installed on the upper and lower groups of lifting plates 12. A rectangular frame is installed on the ground. When the placement plate 3 is transported on the guide rail, the placement plate 3 and the iron core pass through the rectangular frame. The telescopic assembly 27 is installed on the rectangular frame by bolts. The telescopic assembly 27 is a cylinder. The lifting and lowering of the lifting plate 12 is achieved by the telescopic assembly 27. The lifting and lowering of the lifting plate 12 is achieved by the telescopic assembly 27. The two ends of each lifting plate 12 are equipped with vertically arranged sliding assemblies 13. The sliding assembly 13 slides with the end of the lifting plate 12, and a spraying assembly 24 is installed on the sliding assembly 13. The spraying assembly 24 moves on the sliding assembly 13, so that spraying is achieved on both sides of the transformer core. When working, the placement plate 3 is moved to the surrounding spraying mechanisms 11, and the rectangular through holes 7 on the placement plate 3 are provided for the lifting plate 12 to pass through, so that the telescopic assembly 27 is lifted, and the upper and lower sets of sliding assemblies 13 are brought close to each other. The spraying assembly 24 is located in the middle section of the core, and the spraying assembly 24 moves on the sliding assembly 13. The spraying assembly 24 located above rises and the spraying assembly 24 located below falls, so that the outer walls of both sides of the core are sprayed.
[0026] The spray assembly 24 includes a first mounting rod 25 and a first spray head 26, wherein a plurality of first spray heads 26 are mounted on the first mounting rod 25 by means of bolt fastening, and the plurality of first spray heads 26 are connected to the pump body through a pipe, and the other end of the pump is connected to the paint bucket through a pipe, and the paint is pumped to the first spray head 26 by the pump, and the paint is sprayed onto the surface of the iron core; the sliding assembly 13 includes a sliding seat 14 and a slide rail 15, wherein the sliding seat 14 is clamped on the slide rail 15 and the sliding seat 14 is on the slide rail 15 Translation, a long slot 16 is opened on the slide rail 15, a rotating shaft 17 is installed on the lifting plate 12 through a bearing, one end of the rotating shaft 17 is fixed to the output shaft of the stepper motor by welding, and the rotating shaft is driven by the stepper motor to rotate, and the rotating shaft 17 extends into the slot 16. A baffle 18 is installed at the end of the lifting plate 12 by welding against the bottom of the slide rail 15. Under the action of the baffle 18 and the rotating shaft 7, the slide rail 15 is vertically lifted and lowered along the rotating shaft 7. A sprocket 19 is installed by welding, and a chain 50 meshing with the sprocket 19 is installed on the top of the slide rail 15 by welding. The chain 50 is divided into two sections, a straight line and an arc, and the arc is at a 90° angle. When the sprocket 19 moves the arc section of the chain 50, the sprocket 19 drives the slide rail 15 to rotate 90° and the slide rail 15 is parallel to the lifting plate 12. A bidirectional screw 20 driven by a motor is installed on the lifting plate 12 through a bearing. A threaded sleeve 21 is sleeved on each thread of the bidirectional screw 20. When the bidirectional screw rod 20 rotates, the threaded sleeve 21 moves left and right. The bottom of the threaded sleeve 21 slides with the lifting plate 12. A push plate 22 is fixedly mounted on the threaded sleeve 21 by welding, which rests on the sliding seat 14. The push plate 22 pushes the sliding seat 14 to move. A return spring 23 is fixed between the sliding seat 14 and the slide rail 15 by welding. The spring pulls the sliding seat 14 toward the end of the slide rail 15 (that is, the end of the slide rail with the arc chain).When working, the spraying assembly 24 is required to spray the top and bottom of the iron core. When spraying the side, the stepper motor is rotated, so that the sprocket 19 rotates. Since the slide rail 15 is equipped with a chain 50 that meshes with the sprocket 19, when the sprocket 19 rotates, the slide rail 15 slides along the rotating shaft 17, so that the spraying assembly 24 moves from the middle to the upper and lower sides, thus realizing the side spraying of the iron core. When the slide rail 15 moves upward to mesh with the arc end of the sprocket 19 and the chain 50, the slide rail 15 swings parallel to the lifting plate 12. Since the sprocket 19 and the chain 50 are in meshing state, the slide rail 15 maintains a horizontal state, and the spraying assembly 24 faces the top and bottom surfaces of the iron core. When the spraying assembly 24 needs to be translated, the motor drives the bidirectional screw rod 20 to rotate, so that the threaded sleeve 21 moves from the bidirectional screw rod The two ends of the rod 20 move toward the middle, and the bottom of the threaded sleeve 21 is a plane that fits the lifting plate 12. In this way, when the bidirectional screw rod rotates, the threaded sleeve 21 will not rotate with the bidirectional screw rod 20. The threaded sleeve 21 moves left and right along the lifting plate 12, and the threaded sleeve 21 drives the push plate 22 to move left and right. The push plate 22 pushes the sliding seat 14 to move inward, thus completing the spraying of the top and bottom surfaces of the iron core. When the spraying is completed, the bidirectional screw rod 20 rotates in the opposite direction, so that the threaded sleeve 21 returns to the left and right sides of the lifting plate 12, and the sliding seat 14 returns under the action of the spring. The telescopic component 27 returns to make way for the movement of the iron core. When it is necessary to spray the two sides of the next iron core, the rotating shaft rotates in the opposite direction, swinging the slide rail into a vertical shape and moving the middle (that is, the upper slide rail descends and the lower slide rail rises), thus completing the spraying around the iron core.
[0027] The inner spraying mechanism 28 includes a rotating rod 30, a swing rod 31, a spliced track 32 and a slider 33. There are four rotating rods 30 and the four rotating rods 30 are parallel to each other. A spliced track 32 that rotates with the rotating rod 30 is installed on each rotating rod 30 by bolt fastening. A slider 33 that moves horizontally on the spliced track 32 is respectively clamped on each section of the spliced track 32. The slider 33 moves horizontally on the spliced track 32. A translation force component 34 is provided on the slider 33 and the spliced track 32. The translation force component 34 is a synchronous belt driven by a motor. Synchronous pulleys 39 are installed at both ends of the spliced track 32 through bearings. One of the synchronous belts The wheel 39 is welded to the output shaft of the stepper motor, and the synchronous belt is fixed to the slider 33 by bolts. The movement of the synchronous belt realizes the movement of the slider 33. Travel switches (travel switch model is LX19) are installed at both ends of the spliced track 32 by welding. When the slider 33 contacts the travel switch, the stepper motor rotates in the opposite direction. A second mounting rod 35 is installed on each slider 33 by bolts. A plurality of second nozzles 36 arranged side by side are installed on the second mounting rod 35 by bolts. The second nozzle 36 is connected to the pump through a pipe, and the other end of the pump is connected to the paint canister through a pipe. One end of the rotating rod 30 is rotatably connected to the swing rod 31 Then, a power assembly for driving the rotation is installed on the swing arm 31 and the rotating rod 30. The power assembly is a motor. The rotating rod 30 is installed on the swing arm through a bearing. The rotating rod 30 and the power assembly are transmitted through a chain and a sprocket. In this way, the rotation of the rotating rod 30 is realized. The rotation of the rotating rod 30 is realized by the rotation of the power assembly. The top and bottom of the conveying mechanism 1 are equipped with hinge seats 37. The hinge seats 37 at the top and bottom are fixed to the ground by bolts. The hinge seats 37 at the top are fixed to the gantry by bolts. The two ends of the gantry are fixed to the ground by bolts. One end of the swing arm 31 rotates with the rotating rod 30, and the other end of the swing arm 31 is hinged to the hinge seat 3 7, a swing assembly 29 is hinged between the swing rod 31 and the hinge seat 37. The swing assembly 29 is a cylinder, which realizes the swing of the swing rod 31. When the spraying is completed, the conveying mechanism 1 is given way. When the placement plate moves to the position of the inner spraying mechanism 28, the swing assembly 29 retracts, so that the second mounting rod 35 extends into the hollow of the iron core, and the inner top and bottom of the hollow of the iron core are sprayed by the translation of the slider 33. At the same time, the spliced track 32 rotates 90 degrees to become vertical, and then the slider 33 continues to translate to spray the left and right inner sides of the hollow position of the iron core. After completion, the rotating rod 30 returns to its position, the swing assembly 29 is lifted, and the placement plate 3 is conveyed to give way.
[0028] A connecting rod 38 is provided between the spliced track 32 and the rotating rod 30. Both ends of the connecting rod 38 are fixed to the spliced track 32 and the rotating rod 30 by welding, so as to facilitate the second mounting rod 35 to be close to the inner wall of the hollow part of the iron core to ensure the spraying effect.
[0029] A reciprocating swing assembly 29 is installed between the spliced track 32 and the slider 33, wherein the second mounting rod 35 is in rotational cooperation with the slider 33, a sleeve is fixed on the slider 33 by welding, the second mounting rod 35 is inserted into the sleeve for rotation, and a torsion spring 44 is fixed between the second rotating rod 30 and the slider 33 by welding, and the second spray head 36 is vertically arranged with the slider 33 by the torsion spring 44, that is, the second spray head 36 is vertically arranged); the reciprocating swing assembly 29 includes a swing rack 45, a lifting plate 12, a gear 47 and a lifting rack 48, wherein the height rod 46 passes through the slider 33 and the height rod 46 is in sliding cooperation with the slider 33, and the height rod 46 is lifted and lowered along the slider 33, and is welded on the second mounting rod 35. A lifting gear 47 is fixed, and the lifting gear 47 rotates coaxially with the second mounting rod 35. A lifting rack 48 connected to the height rod 46 is provided on one side of the lifting gear 47. The lifting rack 48 is fixed to the height rod 46 by welding. A lifting spring 49 is sleeved on the height rod 46, and the height rod 46 is pressed downward by the lifting spring. A swing rack 45 is fixed on both sides of the spliced track 32 by welding, and the bottom of the height rod 46 fits with the swing rack 45. When the slider 33 moves, the height rod 46 is lifted and lowered, and the lifting rack 48 is lifted and lowered, thereby driving the gear to rotate, and the corresponding second mounting rod 35 also rotates back and forth. At the same time, the second nozzle 36 swings left and right to ensure the uniformity of spraying.
[0030] An iron yoke is fixed to the outer periphery of the core laminations, the core laminations are suspended above the rectangular through hole 7, and the iron yoke is placed on the placement plate 3; this application only needs to spray the outer periphery and the inner wall of the hollow part of the transformer core, and the front and rear end faces of the transformer core are covered with iron yokes and pull tabs, and no spraying is required.
[0031] The application includes multiple stepper motors, each of which is connected to the output end of the PLC controller through an encoder, and the limit switch is connected to the input end of the PLC controller. When the limit switch is triggered, the stepper motor that drives the synchronous pulley to rotate in the opposite direction, the cylinder is connected to the air machine through the pneumatic solenoid valve, the hydraulic cylinder is connected to the hydraulic solenoid valve and the oil pump, and the pneumatic solenoid valve and the hydraulic solenoid valve are both connected to the output end of the PLC controller, and the working sequence of the hydraulic cylinder and the cylinder is controlled by the PLC controller.
Claims
1. A core surface paint spraying device, comprising a conveying mechanism, a surrounding spraying mechanism and an inner spraying mechanism, wherein the conveying mechanism is installed on the ground, and the transformer core is placed on the conveying mechanism for transportation, characterized in that ; Four-sided spraying mechanism: Four-sided spraying mechanism is set on the upper and lower sides of the conveying mechanism, wherein the four-sided spraying mechanism is divided into two groups and the two groups of spraying mechanism are closed by translation; Inner spraying mechanism: Inner spraying mechanisms are arranged on the upper and lower sides of the conveying mechanism. A swing component is arranged on the spraying mechanism. The swing of the inner spraying mechanism is realized by the swing component. The inner spraying mechanism extends into the inner side of the transformer core for spraying.
2. The core surface paint spraying equipment according to claim 1, characterized in that: The surrounding spraying mechanism includes a lifting plate, a sliding assembly and a spraying assembly. A rectangular through hole is opened on the conveying mechanism for the lifting plate to pass through. The lifting plate is divided into two groups, an upper group and an lower group. Telescopic assemblies are installed on the upper and lower groups of lifting plates. The lifting and lowering of the lifting plate are realized by the telescopic assemblies. Vertically arranged sliding assemblies are installed at both ends of each lifting plate, wherein the sliding assembly slides with the end of the lifting plate. A spraying assembly is installed on the sliding assembly, and the spraying assembly is moved on the sliding assembly to realize spraying around the transformer core.
3. The core surface paint spraying equipment according to claim 2, characterized in that: The spraying assembly includes a first mounting rod and a first nozzle, wherein a plurality of first nozzles are mounted on the first mounting rod, and the plurality of first nozzles are connected to the pump body through pipes; the sliding assembly includes a sliding seat and a slide rail, a sliding seat is clamped on the slide rail and the sliding seat moves horizontally on the slide rail, a long slide groove is opened on the slide rail, a rotating shaft is mounted on the lifting plate, the rotating shaft extends into the slide groove, a baffle is mounted on the end of the lifting plate, which is against the bottom of the slide rail, a sprocket is mounted on the rotating shaft, and a rotating shaft is mounted on the top of the slide rail. The chain is engaged with the sprocket, and the chain is divided into two sections, a straight line and an arc. When the sprocket moves the arc section of the chain, the sprocket drives the slide rail to rotate 90 degrees and the slide rail is parallel to the lifting plate. A bidirectional screw driven by a motor is installed on the lifting plate through a bearing. A threaded sleeve is sleeved on each thread section of the bidirectional screw rod. The bottom of the threaded sleeve slides with the lifting plate. A push plate is installed on the sliding threaded sleeve, which is against the sliding seat. The sliding seat is pushed to move by the push plate, and a return spring is arranged between the sliding seat and the slide rail.
4. The core surface paint spraying equipment according to claim 3, characterized in that: The inner spraying mechanism includes a rotating rod, a swing rod, a spliced track and a slider. There are four rotating rods and the four rotating rods are parallel to each other. A spliced track that rotates with the rotating rod is installed on each rotating rod, and a slider that moves horizontally on the spliced track is installed on each section of the spliced track. A translation power component is provided on the slider and the spliced track. A second mounting rod is installed on each slider, and a plurality of second nozzles arranged side by side are installed on the second mounting rod. One end of the rotating rod is rotatably connected to the swing rod, and a power component that drives the rotation is installed on the swing rod and the rotating rod. An articulated seat is installed at the top and bottom of the conveying mechanism, and the other end of the swing rod is hinged on the articulated seat. A swing component is articulated between the swing rod and the articulated seat. The swing component is a cylinder, and the swing of the swing rod is realized by the cylinder. When the spraying is completed, the conveying mechanism is given way.
5. The core surface paint spraying equipment according to claim 4, characterized in that: A connecting rod is provided between the spliced track and the rotating rod, and the translational power mechanism includes a synchronous pulley and a synchronous belt, wherein synchronous pulleys are installed at both ends of each spliced track, and synchronous belts driven by the synchronous pulleys are installed on the two synchronous pulleys. A stepper motor is installed on one of the synchronous pulleys, and the synchronous belt is connected to the slider. Travel switches are installed at both ends of the spliced track. When the slider contacts the travel switch, the stepper motor rotates in the opposite direction.
6. The core surface paint spraying equipment according to claim 5, characterized in that: A reciprocating swinging assembly is installed between the spliced track and the slider, wherein the second mounting rod is rotationally matched with the slider, and a torsion spring is arranged between the second rotating rod and the slider, and the second nozzle and the slider are vertically arranged by the torsion spring; the reciprocating swinging assembly includes a swing rack, a lifting plate, a gear and a lifting rack, wherein the height rod passes through the slider and the height rod slides with the slider, a lifting gear is installed on the second mounting rod, and a lifting rack connected to the height rod is provided on one side of the lifting gear, and a lifting spring is sleeved on the height rod, and swing racks are provided on both sides of the spliced track, and the height rod is fitted with the swing rack. When the slider moves, the height rod is lifted and lowered, and the second nozzle swings at the same time.
7. The core surface paint spraying equipment according to claim 6, characterized in that: The conveying mechanism includes guide rails and placement plates. Two parallel guide rails are provided on the ground. A placement plate is placed on the guide rails. A guide groove that is clamped on the guide rail is opened at the bottom of the placement plate. Rollers pressed on the guide rail are installed in the guide groove. Multiple placement plates are arranged side by side and adjacent placement plates are fitted with each other. A pushing assembly is installed at one end of the guide rail, and the placement plate is pushed by the pushing assembly. A through hole for the lifting plate to pass through is opened on the placement plate; a rectangular adjustment seat is installed on the top surface of the placement plate, and a limit plate with an inclined top is provided in the adjustment seat. A straight rod is installed on the back of the limit plate, and the straight rod slides through the adjustment seat. A bolt passes through the upper side of the adjustment seat, and the bolt rests on the limit plate. The position of the limit plate is adjusted by rotating the bolt, and the bottom of the transformer is clamped by the limit plate.