A casting mold for metal bellows compensator
By designing automated ejection, grinding, and clamping components, the wrinkle problem that occurs during dynamic fit in the casting mold of the metal bellows compensator is solved, achieving efficient automated production and quality assurance.
Patent Information
- Application Number
- CN202510927337.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-07
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2045-07-07
AI Technical Summary
The existing metal bellows compensator casting mold is prone to wrinkles during the dynamic matching process, which affects product quality and has low wrinkle removal efficiency.
A mold consisting of an ejection component, a grinding component and a clamping component was designed. The cast compensator was ejected by the ejection component, and polished using the flexible grinding plate and elastic extension rod of the grinding component. The clamping component clamped the compensator to achieve automatic wrinkle removal.
It realizes the automatic ejection and grinding of metal bellows compensators, improves production efficiency, ensures product quality, and adapts to the fold position adjustment of compensators of different sizes.
Smart Images

Figure CN120421463B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of compensator casting, in particular to a metal bellows type compensator casting mould. Background Art
[0002] Metal bellows compensator, a key piping component that achieves displacement compensation and vibration absorption through elastic deformation, consists of a bellows body, connecting parts, and auxiliary mechanisms;
[0003] Metal bellows compensators are usually produced by casting. In the prior art, a Chinese utility model with a publication number of CN211729912U discloses a metal bellows compensator casting mold, comprising a first movable template and a second movable template, a gate is provided on the first movable template, vertical rods are provided at the bottom of the first movable template near both sides, first connecting plates are provided on both sides of the first movable template, a casting trough is provided on the top of the second movable template, blind holes are provided at the top of the second movable template near both sides, one end of the vertical rod is inserted into the inner cavity of the blind hole, in the above utility model, the template installation work can be carried out by only rotating the hand wheel to drive the first movable template to move downward and the second movable template to move upward at the same time, thereby reducing the labor workload of the workers; the first movable template and the second movable template are separated by rotating the hand wheel in the opposite direction, and the force is uniform during movement, thereby avoiding damage to the mold and ensuring the quality of the mold.
[0004] In the above technology, the casting of the metal bellows compensator is achieved through the first movable formwork and the second movable formwork. However, during casting, due to the dynamic coordination between the first movable formwork and the second movable formwork, wrinkles will appear at the connection between the first movable formwork and the second movable formwork. The wrinkles will affect the use of the metal bellows compensator. The existing wrinkle removal method is manual polishing to remove wrinkles after injection molding, which is inefficient. Summary of the Invention
[0005] The purpose of the present invention is to provide a casting mold for a metal bellows compensator to solve the problems raised by the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A casting mold for a metal bellows compensator, comprising a base, a processing platform provided on the base, a lower mold provided inside the processing platform, an upper mold slidably provided on one side of the lower mold, and characterized by further comprising:
[0008] An ejector assembly is used to eject the cast metal bellows compensator, the ejector assembly comprising a second fixed plate disposed inside the lower mold, and a push plate is provided on one side of the second fixed plate that slides toward the upper mold;
[0009] A grinding assembly for grinding the cast metal bellows compensator, the grinding assembly comprising a curved plate rotatably arranged inside the processing table, the curved plate being connected to a side wall of the cast metal bellows compensator on one side thereof;
[0010] A clamping assembly is used to clamp the metal bellows compensator ejected by the ejection assembly. The clamping assembly is located on one side of the grinding assembly, and the clamping assembly includes a fixing plate arranged on the inner wall of the base. The fixing plate is installed with multiple groups of spaced-apart clamping rods on the side wall facing the metal bellows compensator.
[0011] Preferably, support rods are provided around the upper end surface of the base, and one end of each support rod away from the base is connected to the lower end surface of the processing table.
[0012] At least one set of connecting rods is fixedly connected to a side wall of the upper mold away from the lower mold, and one end of the connecting rod away from the upper mold is connected to a driving device, and the upper mold moves relative to the lower mold through the cooperation of the connecting rod and the driving device;
[0013] An injection tube is provided at a central position of a side wall of the upper mold away from the lower mold, and the other end of the injection tube is connected to the head of the casting machine.
[0014] Preferably, a first receiving groove is formed on the inner side wall of the lower mold at a position corresponding to the push plate, a second ejector rod is inserted into the first receiving groove, and one end of the second ejector rod passes through the second fixing plate and is connected to the push plate;
[0015] A second airbag is provided between the other end of the second push rod and the inner wall of the first receiving groove, a second elastic member is provided inside the second airbag, and the push plate is elastically slidably provided inside the lower mold through the cooperation of the second push rod and the second elastic member.
[0016] Preferably, the ejection assembly further comprises a groove provided inside the top end of the lower mold near the position of the upper mold, a first airbag is provided inside the groove, and a first elastic member is provided inside the first airbag;
[0017] One end of the first airbag is connected to a second limiting plate, and a plug rod is provided on a side wall of the upper mold close to the lower mold at a position corresponding to the second limiting plate;
[0018] A first exhaust hole is provided between the interior of the first airbag and the first receiving groove, and the first airbag is connected to the first receiving groove through the first exhaust hole;
[0019] The elastic force of the second elastic member is smaller than the elastic force of the first elastic member.
[0020] Preferably, a sealing assembly is provided inside the lower mold at a position corresponding to the push plate, for sealing the push plate;
[0021] The sealing assembly includes a second limiting block arranged inside the lower mold, the second limiting block has a second receiving groove formed on a side wall facing the push plate, and a sealing plate is arranged inside the second receiving groove;
[0022] A sixth airbag is provided between the sealing plate and the second receiving groove, a third elastic member is provided inside the sixth airbag, and the sealing plate is elastically inserted into the interior of the second receiving groove through the third elastic member inside the sixth airbag;
[0023] A sealing groove is provided on the side wall of the push plate, a third airbag is provided on the inner wall of the lower mold at a position corresponding to the sealing groove, and a second exhaust pipe is provided between the third airbag and the sixth airbag.
[0024] Preferably, the polishing assembly further comprises a guide ring in an annular structure, wherein the guide ring is provided at the connection between the upper mold and the lower mold;
[0025] A rotation groove is provided at the center of the inner wall of the guide ring, a gear is rotatably provided inside the rotation groove, a second motor is provided at a position on the outer surface of the guide ring corresponding to the gear, and an output end of the second motor is meshed with the gear;
[0026] The arc-shaped plate is connected to the inner wall of the gear and has an arc-shaped structure. The arc-shaped plate rotates inside the processing table through the cooperation of the gear and the second motor.
[0027] Preferably, the inner wall of the arc-shaped plate is provided with a plurality of groups of first countersunk holes distributed at intervals, an extension rod is inserted into each of the first countersunk holes, a fourth elastic member is provided between the end of the extension rod and the inner wall of the first countersunk hole, and the extension rod is elastically inserted into the interior of the first countersunk hole through the fourth elastic member;
[0028] A second countersunk hole is provided at the end of the extension rod, and another group of extension rods is inserted into the interior of the second countersunk hole, and a fifth elastic member is provided between the other group of extension rods and the second countersunk hole. Through the cooperation of the fifth elastic member, the two adjacent groups of extension rods are elastically connected, and the flexible grinding plate is connected to the end of the lowest extension rod.
[0029] Preferably, a reset assembly is provided on the upper end surface of the base at a position corresponding to the polishing assembly, for resetting the elastically arranged flexible polishing plate;
[0030] The reset assembly includes a guide groove provided on the upper end surface of the base, a first motor is rotatably arranged inside the guide groove, and one end of the first motor is connected to a first transmission screw;
[0031] A guide block is screwed onto the outer surface of the first transmission screw, an automatic telescopic cylinder is connected to the upper end of the guide block, and a first clearance groove is provided on the lower end surface of the processing table at a position corresponding to the automatic telescopic cylinder, and an output end of the automatic telescopic cylinder passes through the first clearance groove and is connected to a first limit plate;
[0032] The first limiting plate is arc-shaped.
[0033] Preferably, the fixing plates are provided in two groups, the two groups of fixing plates are respectively located on both sides of the interior of the processing table, and the side walls of the two groups of fixing plates close to each other are provided with multiple groups of second clearance grooves distributed at intervals;
[0034] A clamping rod is inserted into each of the second clearance grooves, a fifth airbag is provided between the end of the clamping rod and the inner wall of the second clearance groove, a seventh elastic member is provided inside the fifth airbag, and the clamping rod is elastically inserted into the interior of the second clearance groove through the cooperation of the seventh elastic member;
[0035] The end portion of the clamping rod away from the fifth airbag is configured in a bevel shape.
[0036] Preferably, the clamping assembly further comprises a first limiting block provided on the upper end surface of the upper mold, a third receiving groove is provided on the inner side wall of the processing table at a position corresponding to the first limiting block, a first ejector rod is provided inside the third receiving groove, the cross section of the first ejector rod is in an "L"-shaped structure, the vertical rod of the first ejector rod matches the first limiting block, and a plurality of groups of sixth elastic members distributed at intervals are provided between the transverse rod of the first ejector rod and the inner side wall of the third receiving groove;
[0037] A fourth airbag is provided between a side wall of the transverse rod of the first push rod away from the sixth elastic member and an inner side wall of the third receiving groove; an air storage cavity is provided inside the processing table at a position corresponding to the fourth airbag; a third exhaust pipe is provided between the interior of the air storage cavity and the interior of the fourth airbag;
[0038] A fourth exhaust pipe is provided between the interior of the air storage cavity and each of the fifth air bags, and the fifth air bag is connected to the fourth air bag through the cooperation of the air storage cavity and the third exhaust pipe;
[0039] The elastic force of the seventh elastic member is smaller than the elastic force of the sixth elastic member.
[0040] Compared with the prior art, the present invention has the following beneficial effects:
[0041] 1. The present invention utilizes a second motor and gears to drive the arc-shaped plate to rotate around the metal bellows compensator. During rotation, the elastic extension rods press the flexible polishing plate against the surface of the metal bellows compensator, thereby polishing the folds of the metal bellows compensator. Furthermore, since multiple sets of elastic extension rods are provided, the folds of metal bellows compensators of different sizes can be adaptively adjusted.
[0042] 2. After pouring is completed, the upper mold moves toward the side away from the lower mold through the connecting rod. During the movement, the upper mold drives the insertion rod to move synchronously. When the insertion rod no longer resists the elastically provided second limit plate, the first airbag contracts under the action of the first elastic member, and the gas inside the first airbag is discharged into the interior of the second airbag through the first exhaust hole. The second airbag expands and pushes the second ejector rod outward. The second ejector rod pushes the push plate out, thereby ejecting the finished metal bellows compensator after pouring;
[0043] 3. After the pouring is completed, the upper mold moves toward the side away from the lower mold through the connecting rod. During the movement, the first limit block will gradually no longer limit the elastically set first push rod. At this time, the first push rod squeezes the third receiving groove under the action of the sixth elastic member, and the gas inside the third receiving groove is discharged to the inside of the air storage cavity through the third exhaust pipe. The gas inside the air storage cavity is then discharged to the inside of each fifth airbag through the fourth exhaust pipe. Each fifth airbag expands and pushes the corresponding clamping rod outward. Each clamping rod can clamp the metal bellows compensator ejected from the lower mold, which is convenient for grinding the fold position. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0045] Figure 2 It is a front view schematic diagram of the three-dimensional structure of the present invention;
[0046] Figure 3 It is a schematic cross-sectional view of the three-dimensional structure of the present invention;
[0047] Figure 4 for Figure 3 A schematic diagram of the structure at center A;
[0048] Figure 5 for Figure 3 A magnified schematic diagram of the structure at point B in the middle;
[0049] Figure 6 for Figure 3 A magnified schematic diagram of the structure at point C in the middle;
[0050] Figure 7 for Figure 3 A magnified schematic diagram of the structure at D in the middle;
[0051] Figure 8 It is a transverse cross-sectional schematic diagram of the connection between the processing table and the fixed plate structure of the present invention;
[0052] Figure 9 for Figure 8 A magnified schematic diagram of the structure at E in the middle;
[0053] Figure 10 It is a vertical cross-sectional schematic diagram of the connection between the processing table and the fixed plate structure of the present invention;
[0054] Figure 11 for Figure 10 Enlarged schematic diagram of the structure at F in the middle:
[0055] 1. Base; 2. Support rod; 3. Processing table; 4. Upper mold; 5. Connecting rod; 6. Guide groove; 7. First motor; 8. First transmission screw; 9. Automatic telescopic cylinder; 10. First limit plate; 11. First limit block; 12. First ejector; 13. Guide ring; 14. Arc plate; 15. Second motor; 16. Fixed plate; 17. Clamping rod; 18. Injection tube; 19. First clearance groove; 20. Guide block; 21. Lower mold; 22. Second fixed plate; 23. Push plate; 24. Groove; 25. Insert rod; 26. Second limit plate; 27. First airbag; 28. First elastic member; 29. First exhaust hole; 30. Second ejector; 31. First Storage groove; 32. Second airbag; 33. Second elastic member; 34. Second limiting block; 35. Second storage groove; 36. Third elastic member; 37. Sealing plate; 38. Second exhaust pipe; 39. Sealing groove; 40. Third airbag; 41. Rotating groove; 42. Gear; 43. First countersunk hole; 44. Fourth elastic member; 45. Extension rod; 46. Second countersunk hole; 47. Fifth elastic member; 48. Flexible grinding plate; 49. Third storage groove; 50. Fourth airbag; 51. Sixth elastic member; 52. Third exhaust pipe; 53. Second make way groove; 54. Fifth airbag; 55. Seventh elastic member; 56. Air storage chamber; 57. Fourth exhaust pipe; 58. Sixth airbag. DETAILED DESCRIPTION
[0056] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0057] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.
[0058] like Figure 1-11 As shown, the present application provides a metal bellows compensator casting mold, comprising a base 1, a processing table 3 is provided on the base 1, a plurality of support rods 2 are provided between the base 1 and the processing table 3, and the base 1 is connected to the processing table 3 through the plurality of support rods 2;
[0059] A lower mold 21 is provided inside the processing table 3, and an upper mold 4 is slidably provided on one side of the lower mold 21;
[0060] At least one set of connecting rods 5 is fixedly connected to the side wall of the upper mold 4 away from the lower mold 21, and one end of the connecting rod 5 away from the upper mold 4 is connected to a driving device. The upper mold 4 moves relative to the lower mold 21 through the cooperation of the connecting rod 5 and the driving device.
[0061] An injection tube 18 is provided at the center of the side wall of the upper mold 4 away from the lower mold 21, and the other end of the injection tube 18 is connected to the head of the casting machine;
[0062] In this embodiment: through the cooperation of the connecting rod 5 and the driving device, the upper mold 4 is driven to move toward the lower mold 21, so that the cavities in the upper mold 4 and the lower mold 21 form a metal bellows compensator style, and then through the cooperation of the injection tube 18, the casting material in the casting machine is discharged into the cavity formed by the upper mold 4 and the lower mold 21. After the discharge is completed, wait for cooling. After the cooling is completed, the upper mold 4 is driven to move in the direction away from the lower mold 21 again through the cooperation of the connecting rod 5 and the driving device, so as to facilitate the removal of the metal bellows compensator.
[0063] Specifically, such as Figure 3-Figure 5 As shown, a metal bellows compensator casting mold also includes:
[0064] An ejector assembly is used to eject the cast metal bellows compensator. The ejector assembly includes a second fixed plate 22 disposed inside the lower mold 21, and a push plate 23 is provided on the side of the second fixed plate 22 that slides toward the upper mold 4.
[0065] A first receiving groove 31 is formed on the inner side wall of the lower mold 21 at a position corresponding to the push plate 23. A second ejector rod 30 is inserted into the first receiving groove 31. One end of the second ejector rod 30 passes through the second fixing plate 22 and is connected to the push plate 23.
[0066] In this embodiment, when the upper mold 4 moves away from the lower mold 21 , the second ejector rod 30 is driven, and the second ejector rod 30 pushes the push plate 23 to extend. When the push plate 23 extends, the cast metal bellows compensator can be pushed out.
[0067] Specifically, such as Figure 3-Figure 5 As shown, a second airbag 32 is provided between the other end of the second ejector rod 30 and the inner wall of the first receiving groove 31, and a second elastic member 33 is provided inside the second airbag 32. The push plate 23 is elastically slidably provided inside the lower mold 21 through the cooperation between the second ejector rod 30 and the second elastic member 33;
[0068] The ejection assembly further includes a groove 24 formed inside the top end of the lower mold 21 near the upper mold 4. A first airbag 27 is provided inside the groove 24, and a first elastic member 28 is provided inside the first airbag 27.
[0069] One end of the first airbag 27 is connected to a second limiting plate 26 , and an inserting rod 25 is provided on a side wall of the upper mold 4 close to the lower mold 21 at a position corresponding to the second limiting plate 26 ;
[0070] A first exhaust hole 29 is provided between the interior of the first airbag 27 and the first receiving groove 31 , and the first airbag 27 is connected to the first receiving groove 31 through the first exhaust hole 29 ;
[0071] The elastic force of the second elastic member 33 is smaller than the elastic force of the first elastic member 28;
[0072] In this embodiment: after pouring is completed, the upper mold 4 moves toward the side away from the lower mold 21 through the connecting rod 5. During the movement, the upper mold 4 drives the insertion rod 25 to move synchronously. When the insertion rod 25 no longer resists the elastically set second limit plate 26, under the action of the first elastic member 28, the first airbag 27 contracts, and the gas inside the first airbag 27 is discharged to the inside of the second airbag 32 through the first exhaust hole 29. The second airbag 32 expands and pushes the second push rod 30 outward. The second push rod 30 pushes the push plate 23 to extend, thereby ejecting the finished metal bellows compensator after pouring.
[0073] Specifically, such as Figure 6 As shown, a sealing assembly is provided inside the lower mold 21 at a position corresponding to the push plate 23 for sealing the push plate 23;
[0074] The sealing assembly includes a second limit block 34 disposed inside the lower mold 21. The second limit block 34 has a second receiving groove 35 formed on a side wall facing the push plate 23. A sealing plate 37 is disposed inside the second receiving groove 35.
[0075] A sixth airbag 58 is provided between the sealing plate 37 and the second receiving groove 35 . A third elastic member 36 is provided inside the sixth airbag 58 . The sealing plate 37 is elastically inserted into the second receiving groove 35 via the third elastic member 36 inside the sixth airbag 58 .
[0076] A sealing groove 39 is formed on the side wall of the push plate 23. A third airbag 40 is provided on the inner wall of the lower mold 21 at a position corresponding to the sealing groove 39. A second exhaust pipe 38 is provided between the third airbag 40 and the sixth airbag 58.
[0077] In this embodiment: when the push plate 23 is reset, it will squeeze the sealing plate 37, and the sealing plate 37 will compress the sixth airbag 58. The internal gas of the sixth airbag 58 will be discharged to the interior of the third airbag 40 through the second exhaust pipe 38. The third airbag 40 will expand and be inserted into the sealing groove 39, thereby sealing the connection between the push plate 23 and the lower mold 21.
[0078] Specifically, such as Figure 3 and Figure 7 As shown, a metal bellows compensator casting mold also includes a grinding assembly for grinding the cast metal bellows compensator, the grinding assembly includes a curved plate 14 rotatably arranged inside the processing table 3, and the curved plate 14 is connected to a side wall of the cast metal bellows compensator on one side. A flexible grinding plate 48;
[0079] The polishing assembly further includes a guide ring 13 in an annular structure, and the guide ring 13 is provided at the connection between the upper mold 4 and the lower mold 21;
[0080] A rotation groove 41 is formed at the center of the inner wall of the guide ring 13. A gear 42 is rotatably provided inside the rotation groove 41. A second motor 15 is provided on the outer surface of the guide ring 13 at a position corresponding to the gear 42. The output end of the second motor 15 meshes with the gear 42.
[0081] The arc plate 14 is connected to the inner wall of the gear 42, and the arc plate 14 has an arc-shaped structure;
[0082] In this embodiment: the arc-shaped plate 14 drives the flexible grinding plate 48 to rotate through the cooperation of the gear 42 and the second motor 15;
[0083] Specifically, such as Figure 3 and Figure 7 As shown, the inner wall of the curved plate 14 is provided with a plurality of first countersunk holes 43 spaced apart from each other. An extension rod 45 is inserted into each of the first countersunk holes 43. A fourth elastic member 44 is provided between the end of the extension rod 45 and the inner wall of the first countersunk hole 43. The extension rod 45 is elastically inserted into the interior of the first countersunk hole 43 through the fourth elastic member 44.
[0084] A second countersunk hole 46 is formed at the end of the extension rod 45. Another set of extension rods 45 is inserted into the interior of the second countersunk hole 46. A fifth elastic member 47 is provided between the other set of extension rods 45 and the second countersunk hole 46. Through the cooperation of the fifth elastic member 47, two adjacent sets of extension rods 45 are elastically connected, and the flexible grinding plate 48 is connected to the end of the lowest end of the extension rod 45.
[0085] In this embodiment: through the cooperation of the second motor 15 and the gear, the arc plate 14 is driven to rotate around the metal bellows compensator. During the rotation, the elastically arranged extension rod 45 presses against the flexible grinding plate 48 to always be close to the surface of the metal bellows compensator, thereby achieving the grinding of the metal bellows compensator. Moreover, since there are multiple groups of elastically arranged extension rods 45, adaptive adjustment of metal bellows compensators of different sizes can be achieved.
[0086] Specifically, such as Figure 2-Figure 3 As shown, a reset assembly is provided on the upper end surface of the base 1 at a position corresponding to the grinding assembly, for resetting the elastically arranged flexible grinding plate 48;
[0087] The reset assembly includes a guide groove 6 provided on the upper end surface of the base 1, a first motor 7 is rotatably provided inside the guide groove 6, and one end of the first motor 7 is connected to a first transmission screw 8;
[0088] A guide block 20 is screwed onto the outer surface of the first transmission screw 8. The upper end of the guide block 20 is connected to the automatic telescopic cylinder 9. A first clearance groove 19 is provided on the lower end surface of the processing table 3 at a position corresponding to the position of the automatic telescopic cylinder 9. The output end of the automatic telescopic cylinder 9 passes through the first clearance groove 19 and is connected to the first limit plate 10.
[0089] The first limiting plate 10 is in an arc shape;
[0090] In this embodiment: through the cooperation of the first motor 7 and the first transmission screw 8, the guide block 20 is driven to move along the guide groove 6, and then the automatic telescopic cylinder 9 is driven to move relative to the processing table 3. During the movement, the automatic telescopic cylinder 9 drives the first limit plate 10 to move. After the grinding is completed, the first limit plate 10 is moved to the bottom of the grinding device. At this time, when the arc plate 14 drives the elastically arranged extension rod 45 to rotate, with the cooperation of the end of the first limit plate 10, all groups of extension rods 45 are compressed to the bottom of the first limit plate 10, making it convenient for the next group of metal bellows compensators to be ejected.
[0091] Specifically, such as Figures 8-11 As shown, a metal bellows compensator casting mold also includes a clamping assembly for clamping the metal bellows compensator ejected by the ejection assembly, the clamping assembly is located on one side of the grinding assembly, and the clamping assembly includes a fixing plate 16 arranged on the inner wall of the base 1, and the fixing plates 16 are provided in two groups, and the two groups of fixing plates 16 are respectively located on both sides of the interior of the processing table 3, and the side walls of the two groups of fixing plates 16 on the side close to each other are provided with multiple groups of spaced second paving grooves 53;
[0092] Each second clearance groove 53 is provided with a clamping rod 17 inserted therein. A fifth airbag 54 is provided between the end of the clamping rod 17 and the inner wall of the second clearance groove 53. A seventh elastic member 55 is provided inside the fifth airbag 54. The clamping rod 17 is elastically inserted into the second clearance groove 53 through the cooperation of the seventh elastic member 55.
[0093] The end of the clamping rod 17 away from the fifth airbag 54 is configured as a beveled surface;
[0094] The clamping assembly further includes a first limit block 11 provided on the upper end surface of the upper mold 4. A third receiving groove 49 is formed on the inner side wall of the processing table 3 at a position corresponding to the first limit block 11. A first ejector rod 12 is provided inside the third receiving groove 49. The cross section of the first ejector rod 12 is an "L"-shaped structure. The vertical rod of the first ejector rod 12 matches the first limit block 11, and a plurality of groups of sixth elastic members 51 are provided between the transverse rod of the first ejector rod 12 and the inner side wall of the third receiving groove 49.
[0095] A fourth airbag 50 is provided between a side wall of the transverse rod of the first push rod 12 away from the sixth elastic member 51 and an inner side wall of the third receiving groove 49. An air storage cavity 56 is provided inside the processing table 3 at a position corresponding to the fourth airbag 50. A third exhaust pipe 52 is provided between the interior of the air storage cavity 56 and the interior of the fourth airbag 50.
[0096] A fourth exhaust pipe 57 is provided between the interior of the air storage chamber 56 and each of the fifth air bags 54 . The fifth air bag 54 is connected to the fourth air bag 50 through the cooperation of the air storage chamber 56 and the third exhaust pipe 52 .
[0097] The elastic force of the seventh elastic member 55 is smaller than the elastic force of the sixth elastic member 51;
[0098] In this embodiment: after the pouring is completed, the upper mold 4 moves toward the side away from the lower mold 21 through the connecting rod 5. During the movement, the first limit block 11 will gradually no longer limit the elastically set first push rod 12. At this time, the first push rod 12 squeezes the third receiving groove 49 under the action of the sixth elastic member 51, and the gas inside the third receiving groove 49 is discharged to the inside of the air storage chamber 56 through the third exhaust pipe 52. The gas inside the air storage chamber 56 is then discharged to the inside of each fifth air bag 54 through the fourth exhaust pipe 57. Each fifth air bag 54 expands and pushes the corresponding clamping rod 17 outward. Each clamping rod 17 can clamp the metal bellows compensator ejected from the lower mold 21 to facilitate grinding.
[0099] Specifically, the present solution is as follows: the upper mold 4 is driven to move toward the lower mold 21 by the cooperation of the connecting rod 5 and the driving device, so that the cavities in the upper mold 4 and the lower mold 21 form a metal bellows-type compensator. Then, the pouring material in the pouring machine is discharged into the cavity formed by the upper mold 4 and the lower mold 21 by the cooperation of the injection tube 18. After the discharge is completed, the material is allowed to cool. After the cooling is completed, the upper mold 4 is driven to move away from the lower mold 21 again by the cooperation of the connecting rod 5 and the driving device.
[0100] After the pouring is completed, the upper mold 4 moves toward the side away from the lower mold 21 through the connecting rod 5. During the movement, the upper mold 4 drives the insertion rod 25 to move synchronously. When the insertion rod 25 no longer resists the elastically set second limit plate 26, under the action of the first elastic member 28, the first air bag 27 contracts, and the gas inside the first air bag 27 is discharged to the inside of the second air bag 32 through the first exhaust hole 29. The second air bag 32 expands and pushes out the second push rod 30. The second push rod 30 pushes the push plate 23 to extend, thereby ejecting the finished metal bellows compensator after pouring. At the same time, after the pouring is completed, the upper mold 4 By moving the connecting rod 5 toward the side away from the lower mold 21, the first limit block 11 will gradually stop limiting the elastically provided first ejector rod 12 during the movement. At this time, the first ejector rod 12 squeezes the third receiving groove 49 under the action of the sixth elastic member 51. The gas inside the third receiving groove 49 is discharged into the interior of the gas storage chamber 56 through the third exhaust pipe 52. The gas inside the gas storage chamber 56 is then discharged into the interior of each fifth airbag 54 through the fourth exhaust pipe 57. Each fifth airbag 54 expands and pushes the corresponding clamping rod 17 outward. Each clamping rod 17 can clamp the metal bellows-type compensator ejected from the lower mold 21.
[0101] After clamping, start the first transmission screw 8, and the first transmission screw 8 drives the first motor 7 to rotate, and then drives the first limit plate 10 to move through the guide block 20. When the first limit plate 10 no longer limits the elastically set extension rod 45, the flexible grinding plate 48 will contact the surface of the metal bellows compensator. At this time, start the second motor 15, and through the cooperation of the gears, drive the arc plate 14 to rotate around the metal bellows compensator. During the rotation process, the elastically set extension rod 45 presses the flexible grinding plate 48 to always be close to the surface of the metal bellows compensator, thereby realizing the grinding of the fold position of the metal bellows compensator.
[0102] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative; within the scope of the present invention, the technical features of the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0103] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. A casting mold for a metal bellows compensator, comprising a base (1), a processing table (3) provided on the base (1), a lower mold (21) provided inside the processing table (3), an upper mold (4) slidably provided on one side of the lower mold (21), characterized in that: Also includes: An ejection assembly is used to eject the cast metal bellows compensator, the ejection assembly comprising a second fixed plate (22) arranged inside the lower mold (21), and a push plate (23) is provided on one side of the second fixed plate (22) that slides toward the upper mold (4); A grinding assembly for grinding the cast metal bellows compensator, the grinding assembly comprising a curved plate (14) rotatably arranged inside the processing table (3), the curved plate (14) being connected to a flexible grinding plate (48) on a side wall facing the cast metal bellows compensator; A clamping assembly for clamping the metal bellows compensator ejected by the ejection assembly, the clamping assembly being located on one side of the grinding assembly, and the clamping assembly comprising a fixing plate (16) arranged on the inner wall of the base (1), a plurality of groups of spaced-apart clamping rods (17) being installed on a side wall of the fixing plate (16) facing the metal bellows compensator; The polishing assembly further comprises a guide ring (13) arranged in an annular structure, wherein the guide ring (13) is arranged at the connection between the upper mold (4) and the lower mold (21); A rotation groove (41) is provided at the center of the inner wall of the guide ring (13), a gear (42) is provided inside the rotation groove (41), and a second motor (15) is provided on the outer surface of the guide ring (13) at a position corresponding to the gear (42), and an output end of the second motor (15) is meshed with the gear (42); The arc plate (14) is connected to the inner wall of the gear (42), and the arc plate (14) has an arc-shaped structure. The arc plate (14) rotates inside the processing table (3) through the cooperation of the gear (42) and the second motor (15); The inner wall of the arc-shaped plate (14) is provided with a plurality of first countersunk holes (43) distributed at intervals, an extension rod (45) is inserted into the interior of each first countersunk hole (43), a fourth elastic member (44) is provided between the end of the extension rod (45) and the inner wall of the first countersunk hole (43), and the extension rod (45) is elastically inserted into the interior of the first countersunk hole (43) through the fourth elastic member (44); A second countersunk hole (46) is provided at the end of the extension rod (45), another group of extension rods (45) is inserted into the interior of the second countersunk hole (46), and a fifth elastic member (47) is provided between the other group of extension rods (45) and the second countersunk hole (46). Through the cooperation of the fifth elastic member (47), two adjacent groups of extension rods (45) are elastically connected, and the flexible polishing plate (48) is connected to the end of the lowest end of the extension rod (45); A reset assembly is provided on the upper end surface of the base (1) at a position corresponding to the grinding assembly, for resetting the elastically arranged flexible grinding plate (48); The reset assembly comprises a guide groove (6) provided on the upper end surface of the base (1), a first motor (7) being rotatably provided inside the guide groove (6), and a first transmission screw (8) being connected to one end of the first motor (7); The outer surface of the first transmission screw (8) is screwed with a guide block (20), the upper end of the guide block (20) is connected to the automatic telescopic cylinder (9), and the lower end surface of the processing table (3) is provided with a first clearance groove (19) at a position corresponding to the automatic telescopic cylinder (9), and the output end of the automatic telescopic cylinder (9) passes through the first clearance groove (19) and is connected to a first limit plate (10); The first limiting plate (10) is in an arc shape; After the grinding is completed, the first limit plate (10) is moved to the bottom of the grinding device. At this time, when the arc plate (14) drives the elastically arranged extension rods (45) to rotate, each group of extension rods (45) is compressed to the bottom of the first limit plate (10) under the cooperation of the end of the first limit plate (10).
2. A metal bellows compensator casting mold according to claim 1, characterized in that: Support rods (2) are provided around the upper end surface of the base (1), and one end of each support rod (2) away from the base (1) is connected to the lower end surface of the processing table (3) respectively. At least one set of connecting rods (5) is fixedly connected to a side wall of the upper mold (4) away from the lower mold (21), and one end of the connecting rod (5) away from the upper mold (4) is connected to a driving device, and the upper mold (4) moves relative to the lower mold (21) through the cooperation between the connecting rod (5) and the driving device; An injection tube (18) is provided at the center of a side wall of the upper mold (4) away from the lower mold (21), and the other end of the injection tube (18) is connected to the head of the casting machine.
3. A casting mold for a metal bellows compensator according to claim 1, characterized in that: A first receiving groove (31) is provided on the inner side wall of the lower mold (21) at a position corresponding to the push plate (23), a second ejector rod (30) is inserted into the inner portion of the first receiving groove (31), and one end of the second ejector rod (30) passes through the second fixing plate (22) and is connected to the push plate (23); A second airbag (32) is provided between the other end of the second ejector rod (30) and the inner wall of the first receiving groove (31), and a second elastic member (33) is provided inside the second airbag (32). The push plate (23) is elastically slidably provided inside the lower mold (21) through the cooperation of the second ejector rod (30) and the second elastic member (33).
4. A casting mold for a metal bellows compensator according to claim 3, characterized in that: The ejection assembly further comprises a groove (24) provided inside the top end of the lower mold (21) near the upper mold (4), a first air bag (27) being provided inside the groove (24), and a first elastic member (28) being provided inside the first air bag (27); One end of the first airbag (27) is connected to a second limiting plate (26), and an insertion rod (25) is provided on a side wall of the upper mold (4) close to the lower mold (21) at a position corresponding to the second limiting plate (26); A first exhaust hole (29) is provided between the interior of the first airbag (27) and the first receiving groove (31), and the first airbag (27) is communicated with the first receiving groove (31) through the first exhaust hole (29); The elastic force of the second elastic member (33) is smaller than the elastic force of the first elastic member (28).
5. A casting mold for a metal bellows compensator according to claim 3, characterized in that: A sealing assembly is provided inside the lower mold (21) at a position corresponding to the push plate (23) for sealing the push plate (23); The sealing assembly comprises a second limiting block (34) arranged inside the lower mold (21), a second receiving groove (35) is provided on a side wall of the second limiting block (34) facing the push plate (23), and a sealing plate (37) is provided inside the second receiving groove (35); A sixth airbag (58) is provided between the sealing plate (37) and the second receiving groove (35), a third elastic member (36) is provided inside the sixth airbag (58), and the sealing plate (37) is elastically plugged into the interior of the second receiving groove (35) via the third elastic member (36) inside the sixth airbag (58); A sealing groove (39) is provided on the side wall of the push plate (23), a third airbag (40) is provided on the inner wall of the lower mold (21) at a position corresponding to the sealing groove (39), and a second exhaust pipe (38) is provided between the third airbag (40) and the sixth airbag (58).
6. A casting mold for a metal bellows compensator according to claim 1, characterized in that: Two groups of the fixing plates (16) are provided, and the two groups of the fixing plates (16) are respectively located on both sides of the interior of the processing table (3), and the side walls of the two groups of the fixing plates (16) close to each other are provided with multiple groups of second clearance grooves (53) distributed at intervals; A clamping rod (17) is inserted into the interior of each second yielding groove (53), a fifth air bag (54) is provided between the end of the clamping rod (17) and the inner wall of the second yielding groove (53), a seventh elastic member (55) is provided inside the fifth air bag (54), and the clamping rod (17) is elastically inserted into the interior of the second yielding groove (53) through the cooperation of the seventh elastic member (55); An end portion of the clamping rod (17) away from the fifth airbag (54) is configured to be in the shape of a beveled surface.
7. A casting mold for a metal bellows compensator according to claim 6, characterized in that: The clamping assembly further includes a first limit block (11) arranged on the upper end surface of the upper mold (4); a third receiving groove (49) is provided on the inner side wall of the processing table (3) at a position corresponding to the first limit block (11); a first push rod (12) is provided inside the third receiving groove (49); the cross section of the first push rod (12) is an "L"-shaped structure; the vertical rod of the first push rod (12) matches the first limit block (11), and a plurality of groups of spaced-apart sixth elastic members (51) are provided between the transverse rod of the first push rod (12) and the inner side wall of the third receiving groove (49); A fourth airbag (50) is provided between a side wall of the transverse rod of the first push rod (12) away from the sixth elastic member (51) and an inner side wall of the third receiving groove (49); an air storage cavity (56) is provided inside the processing table (3) at a position corresponding to the fourth airbag (50); and a third exhaust pipe (52) is provided between the interior of the air storage cavity (56) and the interior of the fourth airbag (50); A fourth exhaust pipe (57) is provided between the interior of the air storage cavity (56) and each of the fifth air bags (54); the fifth air bag (54) is connected to the fourth air bag (50) through the cooperation of the air storage cavity (56) and the third exhaust pipe (52); The elastic force of the seventh elastic member (55) is smaller than the elastic force of the sixth elastic member (51).
Citation Information
Patent Citations
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