A steel pipe cutting machine tool for producing fluid connector process
Patent Information
- Application Number
- CN202510812129.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-18
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2045-06-18
AI Technical Summary
Existing steel pipe cutting equipment cannot cut multiple steel pipes simultaneously, resulting in low production efficiency. Although the circular rotary cutter cutting method is quiet, its efficiency is limited.
A steel pipe cutting machine tool including a bending support component, a shearing sleeve, and a pushing sleeve was designed. It uses a hydraulic bending joint and a hydraulic rotating component to make multiple steel pipes surround the outside of the shearing tool, and achieves simultaneous shearing of multiple steel pipes by high-speed rotation of the circular shearing tool.
It enables the simultaneous shearing of multiple steel pipes, improving production efficiency while maintaining the advantages of low noise and zero waste, thus enhancing processing efficiency.
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Figure CN120421585B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of steel pipe shearing equipment, in particular to a steel pipe cutting machine bed for producing fluid connector processing. BACKGROUND
[0002] The fluid connector is a connecting device for fluid medium conveying pipelines, which is divided into bolt connection type, quick plug connection type and flange connection type according to different connection modes, and commonly used are metal materials and non-metal materials. Some fluid connectors with simple structure and small size are often processed by steel pipes, which are cut into appropriate lengths in advance, and then subjected to cutting, threading and other work.
[0003] The commonly used methods are shearing and sawing. Although the sawing method can cut multiple steel pipes at the same time, it produces a lot of noise and a large amount of waste during work, and also leaves burrs on the cut steel pipes. Therefore, some enterprises with strict requirements will choose the circular rotary cutter shearing method, which uses a circular cutter to extrude the steel pipe during rotation and uses shearing force to cut off the steel pipe. The process produces less noise and no debris. However, the shearing depth of this method is shallow, and the existing equipment can only cut one steel pipe at a time, which cannot cut multiple steel pipes at the same time, limiting the efficiency. SUMMARY
[0004] In view of the deficiencies of the prior art, the present application provides a steel pipe cutting machine bed for producing fluid connector processing, which can simultaneously shear multiple steel pipes and greatly improve production efficiency.
[0005] To achieve the above purpose, the present application provides the following technical scheme: a steel pipe cutting machine bed for producing fluid connector processing, comprising a base, the base is provided with a bending material supporting part at both ends, a plurality of shearing sleeves and pushing sleeves are arranged on the two bending material supporting parts respectively, and a shearing cutter part is arranged on the base corresponding to the shearing sleeve position;
[0006] A sliding rail is arranged on the base, an electric sliding seat is arranged on the sliding rail, and the electric sliding seat is arranged at the lower part of the bending material supporting part provided with the pushing sleeve;
[0007] The bending material supporting part comprises a vertical plate arranged on the base and the electric sliding seat, a horizontal plate is fixedly arranged on the vertical plate, a plurality of hydraulic bending joints are connected in series at both ends of the horizontal plate, and a material supporting frame connected with the shearing sleeve and the pushing sleeve is arranged on the hydraulic bending joint;
[0008] The hydraulic bending joint comprises a hydraulic rotating assembly, a main body of the hydraulic rotating assembly is fixedly connected with the cross plate and the adjacent hydraulic bending joint, an output end of the hydraulic rotating assembly is fixedly provided with a bearing plate, the bearing plate is arranged below the material receiving frame, and an end of the bearing plate away from the hydraulic rotating assembly is provided with a first bearing member connected with the adjacent hydraulic bending joint.
[0009] Preferably, the hydraulic rotating assembly comprises a hydraulic cylinder body connected with the cross plate and the adjacent hydraulic bending joint, a rotating shaft fixedly connected with the bearing plate is arranged in the hydraulic cylinder body, a gear located in the hydraulic cylinder body is arranged on the rotating shaft, a rack is engaged with a side surface of the gear, both ends of the rack are provided with piston plates in sliding sealing fit with inner walls of the hydraulic cylinder body, and oil passage openings in communication with external hydraulic supply equipment are arranged on the side surface of the hydraulic cylinder body corresponding to positions of the piston plates.
[0010] Preferably, the material receiving frame comprises a hollow frame body arranged on the bearing plate, the hollow frame body is provided with a positioning groove, and a pressure sensor is arranged in the hollow frame body.
[0011] Preferably, the shearing sleeve comprises a first sleeve body, a first connecting plate connected with the hollow frame body is arranged below the first sleeve body, a first positioning member embedded in the positioning groove is arranged below the first connecting plate, a second bearing member is arranged in the first sleeve body, and a cutter groove aligned with a position of the shearing cutter component is arranged in the first sleeve body.
[0012] Preferably, the pushing sleeve comprises a second sleeve body, a second connecting plate connected with the hollow frame body is arranged below the second sleeve body, a second positioning member embedded in the positioning groove is arranged below the second connecting plate, a third bearing member is arranged in the second sleeve body, a rubber anti-skid ring is arranged on an inner wall of the third bearing member, and an infrared sensor is arranged at a tail end of the second sleeve body.
[0013] Preferably, the shearing cutter component comprises a fixing frame arranged on the base, a driving shaft is arranged in the fixing frame, a driving motor is connected to an end surface of the driving shaft, and a circular shearing cutter is arranged on the driving shaft.
[0014] Preferably, a plurality of self-adaptive linkage assemblies are arranged on a side surface of the circular shearing cutter, the self-adaptive linkage assemblies are used to drive the steel pipe to rotate based on friction when the circular shearing cutter rotates.
[0015] The self-adaptive linkage assembly comprises a fixing plate arranged on the side surface of the circular shearing cutter, a slide rod is slidably arranged in the fixing plate, an arc-shaped plate adapted to a circular edge of the circular shearing cutter is arranged on the slide rod, a first spring is arranged between the slide rod and the fixing plate, and an anti-skid stripe is arranged on the arc-shaped plate.
[0016] A slip powder spraying assembly for increasing friction between the arc-shaped plate and the steel pipe is arranged on one of the fixing plates.
[0017] Preferably, the anti-skid powder spraying assembly top end penetrates the arc-shaped plate, and the anti-skid powder spraying assembly can be in any posture when the circular shearing cutter rotates, and the anti-skid powder spraying assembly must be in a vertical upward posture when the circular shearing cutter is static.
[0018] The anti-skid powder spraying assembly comprises a connecting piece arranged on the fixed plate, a powder storage tank is arranged on the connecting piece, a spraying pipe penetrating the arc-shaped plate and fixedly connected with the arc-shaped plate is slidably arranged in the powder storage tank, a second spring connected between the arc-shaped plate and the powder storage tank is sleeved on the spraying pipe, a filler port is arranged at the bottom of the spraying pipe, a groove matching with the filler port is arranged below the powder storage tank, and a transparent window is arranged on the side surface of the powder storage tank.
[0019] Preferably, a pre-supporting part flush with the shearing sleeve and the pushing sleeve is arranged in the base;
[0020] The pre-supporting part comprises a supporting shaft arranged in the base, a supporting plate is fixedly arranged on the supporting shaft, a first speed reducer motor is connected to the side surface of the supporting shaft, a supporting plate is arranged on the supporting plate, and a material placing groove for arranging the steel pipe is arranged on the supporting plate.
[0021] A step feeding part for feeding the steel pipe to the material placing groove is arranged on the side surface of the supporting plate.
[0022] The step feeding part comprises a second speed reducer motor arranged on the side surface of the supporting plate, output shafts protruding from both ends of the second speed reducer motor are arranged in the second speed reducer motor, a bevel gear set is arranged on the end surface of the output shaft, the other end of the bevel gear set is rotatably arranged on the supporting plate as a linkage shaft, a linkage arm is fixedly arranged on the end surface of the linkage shaft, a support frame is rotatably arranged on the end surface of the linkage arm, a bracket is fixedly arranged on the support frame, and a clamping groove for arranging the steel pipe is arranged on the bracket.
[0023] Preferably, an embedding strip is arranged on the supporting plate, an embedding groove is arranged below the supporting plate, and a bolt piece penetrating the supporting plate is arranged on the supporting plate.
[0024] Compared with the prior art, the steel pipe cutting machine tool for producing fluid connector processing has the following beneficial effects:
[0025] 1. By setting the bending material supporting part, the bending material supporting part is provided with two, the corresponding shearing tool part is fixed, which is used for applying shearing pressure to the steel pipe, and the one on the electric slide is movable, which is used for pushing the steel pipe, both of which are the same in structure and working mode, when shearing is needed, the hydraulic bending joint in the bending material supporting part is in a horizontal unfolded state, then multiple steel pipes are placed in the shearing sleeve and the pushing sleeve, then the hydraulic bending joint starts to fold upwards by using the internal hydraulic rotating assembly, so that the steel pipes carried by it are wrapped around the outside of the shearing tool part, then the shearing tool part rotates at high speed, while the hydraulic bending joint continues to bend, and pressure is applied to the steel pipe, so that the steel pipe is sheared, realizing the purpose of shearing multiple steel pipes at the same time, while retaining the advantages of shearing mode, the production efficiency is greatly improved.
[0026] 2. By setting the shearing sleeve and the pushing sleeve, the shearing sleeve and the pushing sleeve are respectively provided on the two sets of bending material supporting parts, both of which can be wrapped around the outside of the shearing tool part at the same time, and the shearing sleeve is through type, so that the steel pipe can pass through it, which plays a role in positioning and supporting the steel pipe, and the pressure can be applied to the steel pipe by using the drive of the bending material supporting part, so that the steel pipe can be smoothly sheared, and when the tail end of the pushing sleeve is closed, the steel pipe can be pushed to the shearing tool part by using the movement of the slide rod and the electric slide, realizing the effect of automatic feeding.
[0027] 3. By setting the pre-supporting part, the pre-supporting part is arranged between the two bending material supporting parts, and the top height is consistent with the horizontal state of the shearing sleeve and the pushing sleeve, when loading, the steel pipe can be placed on the pre-supporting part first, then pushed into the shearing sleeve by the pushing sleeve, so that batch loading can be carried out, and the pre-supporting part can be folded downwards, so that it will not affect the movement of the bending material supporting part installed on the electric slide. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 is the perspective view of the present application;
[0029] Figure 2 is the perspective view of the bending material supporting part of the present application
[0030] Figure 3 is the perspective view of the bending material supporting part of the present application in folded state;
[0031] Figure 4 is the plane view of the bending material supporting part of the present application in folded state;
[0032] Figure 5 is the core component diagram of the bending material supporting part of the present application;
[0033] Figure 6The cross-sectional view of the hydraulic driving assembly of the present application;
[0034] Figure 7 The perspective view of the shearing sleeve of the present application;
[0035] Figure 8 The perspective view of the pushing sleeve of the present application;
[0036] Figure 9 The perspective view of the shearing cutter component of the present application;
[0037] Figure 10 The perspective view of the adaptive linkage assembly of the present application;
[0038] Figure 11 The cross-sectional view of the anti-skid powder spraying assembly of the present application;
[0039] Figure 12 The connection view of the pre-support component and the step feeding component of the present application;
[0040] Figure 13 The connection view of the support plate and the supporting plate of the present application;
[0041] Figure 14 The cross-sectional view of the step feeding component of the present application.
[0042] In the figure: 1, base;
[0043] 2, bending material receiving component; 201, vertical plate; 202, horizontal plate;
[0044] 203, hydraulic bending joint; 2031, bearing plate;
[0045] 2032, hydraulic rotating assembly; 20321, hydraulic cylinder body; 20322, piston plate; 20323, oil passage; 20324, rack; 20325, rotating shaft; 20326, gear;
[0046] 2033, first bearing;
[0047] 204, material receiving frame; 2041, hollow frame body; 2042, positioning groove; 2043, pressure sensor;
[0048] 3, shearing cutter component; 301, fixed frame; 302, driving motor; 303, driving shaft; 304, circular shearing cutter;
[0049] 305, adaptive linkage assembly; 3051, fixed plate; 3052, sliding rod; 3053, first spring; 3054, arc-shaped plate; 3055, anti-skid stripes;
[0050] 306, Anti-skid powder spraying assembly; 3061, Connecting piece; 3062, Powder storage tank; 3063, Second spring; 3064, Spraying pipe; 3065, Transparent window; 3066, Filler port; 3067, Groove;
[0051] 4, Shearing sleeve; 401, First cylinder; 402, Second bearing part; 403, Knife groove; 404, First connecting plate; 405, First positioning part;
[0052] 5, Pushing sleeve; 501, Second cylinder; 502, Infrared sensor; 503, Second connecting plate; 504, Second positioning part; 505, Third bearing part; 506, Rubber anti-skid ring;
[0053] 6, Pre-supporting part; 601, First speed reducer motor; 602, Support plate; 603, Support shaft; 604, Supporting plate; 605, Material placing groove; 606, Embedding strip; 607, Embedding groove; 608, Bolt part;
[0054] 7, Step feeding part; 701, Second speed reducer motor; 702, Output shaft; 703, Bevel gear set; 704, Linkage shaft; 705, Linkage arm; 706, Support frame; 707, Bracket; 708, Clamping groove;
[0055] 8, Slide rail; 9, Electric slide. DETAILED DESCRIPTION
[0056] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.
[0057] Please refer to Figures 1-14 A steel pipe cutting machine tool for producing fluid connector processing includes a base 1, the base 1 is provided with a bent material supporting part 2 at both ends, a plurality of shearing sleeves 4 and pushing sleeves 5 are arranged on the two bent material supporting parts 2 respectively, a shearing cutter part 3 is arranged on the base 1 corresponding to the shearing sleeve 4, a slide rail 8 is arranged on the base 1, an electric slide 9 is arranged on the slide rail 8, and the electric slide 9 is arranged at the lower part of the bent material supporting part 2 provided with the pushing sleeve 5;
[0058] As Figure 1As shown, by setting the slide rail 8 and the electric slide block 9, the slide rail 8 and the electric slide block 9 can be driven by electricity to move horizontally in a defined direction, so that they can push the steel pipe by driving the pusher sleeve 5 through the bending material support component 2. The slide rail 8 and the electric slide block 9 are preferably linear motors. In addition, the structural principle of the linear motor is well known to those skilled in the art, so it will not be described in detail here.
[0059] The bending support component 2 includes a vertical plate 201 mounted on a base 1 and an electric slide 9. A horizontal plate 202 is fixedly mounted on the vertical plate 201. Multiple hydraulic bending joints 203 are connected in series at both ends of the horizontal plate 202. A support frame 204 connected to a shearing sleeve 4 and a pushing sleeve 5 is mounted on the hydraulic bending joint 203. The hydraulic bending joint 203 includes a hydraulic rotating component 2032. The main body of the hydraulic rotating component 2032 is fixedly connected to the horizontal plate 202 and the adjacent hydraulic bending joint 203. A bearing plate 2031 is fixedly mounted at the output end of the hydraulic rotating component 2032. The bearing plate 2031 is located under the support frame 204. A first bearing component 2033 connected to the adjacent hydraulic bending joint 203 is located at the end of the bearing plate 2031 away from the hydraulic rotating component 2032.
[0060] like Figure 2 As shown, by setting up bending support components 2, there are two bending support components 2. The one corresponding to the shearing cutter component 3 is fixed and used to apply shearing pressure to the steel pipe. The one located on the electric slide 9 is movable and used to push the steel pipe. The two are the same in structure and working mode. When shearing is required, the hydraulic bending joint 203 in the bending support component 2 is in a horizontally unfolded state. Then, multiple steel pipes are placed in the shearing sleeve 4 and the pushing sleeve 5. Subsequently, the hydraulic bending joint 203 starts to fold upward using the internal hydraulic rotating component 2032, so that the steel pipe it carries wraps around the outside of the shearing cutter component 3. Then, the shearing cutter component 3 rotates at high speed, while the hydraulic bending joint 203 continues to bend, applying pressure to the steel pipe, so that the steel pipe is sheared. This achieves the purpose of shearing multiple steel pipes at the same time. While retaining the advantages of the shearing method, it greatly improves the production efficiency. The number of bending joints in series is proportional to the shearing cutter component 3, that is, the larger the size of the shearing cutter, the more bending joints there are.
[0061] The hydraulic rotary assembly 2032 comprises a hydraulic cylinder body 20321 connected with the cross plate 202 and the adjacent hydraulic bending joint 203, the hydraulic cylinder body 20321 is provided with a rotating shaft 20325 fixedly connected with the bearing plate 2031, the rotating shaft 20325 is provided with a gear 20326 located in the hydraulic cylinder body 20321, the side surface of the gear 20326 is engaged with a rack 20324, both ends of the rack 20324 are provided with a piston plate 20322 in sliding sealing cooperation with the inner wall of the hydraulic cylinder body 20321, and the side surface of the hydraulic cylinder body 20321 is provided with an oil passage 20323 in communication with the external hydraulic supply device at the position corresponding to the piston plate 20322;
[0062] As shown in Figure 5 and Figure 6 , by setting the hydraulic rotary assembly 2032, the hydraulic rotary assembly 2032 can convert linear motion into rotary motion by means of the internal rack 20324 and gear 20326, during operation, hydraulic oil is injected into the corresponding position of the hydraulic cylinder body 20321, the hydraulic oil drives the corresponding piston plate 20322 to move, the piston plate 20322 drives the gear 20326 to rotate through the rack 20324, the gear 20326 drives the bearing plate 2031 fixedly connected therewith to rotate through the rotating shaft 20325, and the purpose of bending is achieved, a plurality of hydraulic rotary assemblies 2032 work simultaneously to achieve the effect of surrounding the outside of the shearing tool part 3, and the use of hydraulic drive has better stability and greater driving force, which can meet the pressure requirement during shearing of steel pipes.
[0063] The material receiving frame 204 comprises a hollow frame body 2041 provided on the bearing plate 2031, the hollow frame body 2041 is provided with a positioning groove 2042, and the hollow frame body 2041 is provided with a pressure sensor 2043;
[0064] As shown in Figure 5 , by setting the positioning groove 2042 and the pressure sensor 2043, the positioning groove 2042 can be embedded with the first positioning member 405 and the second positioning member 504, when shearing steel pipes of different sizes, the shearing sleeve 4 and the material pushing sleeve 5 need to be replaced to appropriate specifications, and the positioning groove 2042 can better and quickly align and position, saving the work of positioning and calibration, and the pressure sensor 2043 can detect the pressure received by the shearing sleeve 4, that is, when the shearing sleeve 4 presses the steel pipe towards the shearing tool part 3, the pressure sensor 2043 can feedback the pressure in real time to judge whether the pressure applied to the steel pipe meets the shearing requirement, so as to ensure that the pressure applied to the steel pipe is consistent, and all the steel pipes can complete the shearing work synchronously.
[0065] The shearing sleeve 4 includes a first cylinder 401, a first connecting plate 404 connected to the hollow frame 2041 at the bottom of the first cylinder 401, a first positioning member 405 fitted into the positioning groove 2042 at the bottom of the first connecting plate 404, a second bearing member 402 inside the first cylinder 401, and a blade groove 403 aligned with the position of the shearing tool component 3 inside the first cylinder 401.
[0066] like Figure 7 As shown, by setting a first cylinder 401 and a second bearing 402, the first cylinder 401 is a through-type structure, which can be sleeved on the steel pipe to achieve the purpose of driving the steel pipe to move. The second bearing 402 is spaced between the first cylinder 401 and the steel pipe, so that the steel pipe rotates more smoothly during shearing and avoids friction between the outer surface of the steel pipe and the inner wall of the first cylinder 401. The blade groove 403 set in the first cylinder 401 does not contact the shearing tool component 3. Its position is aligned with the shearing tool component 3 and only serves to indicate the shearing position.
[0067] The pusher sleeve 5 includes a second cylinder 501. The second cylinder 501 is provided with a second connecting plate 503 connected to the hollow frame 2041. The second connecting plate 503 is provided with a second positioning member 504 that fits into the positioning groove 2042. The second cylinder 501 is provided with a third bearing member 505. The inner wall of the third bearing member 505 is provided with a rubber anti-slip ring 506. The tail end of the second cylinder 501 is provided with an infrared sensor 502.
[0068] like Figure 8 As shown, by setting a second cylinder 501 and a third bearing 505, when the tail end of the second cylinder 501 is closed, it can contact the tail end of the steel pipe to achieve the purpose of pushing the steel pipe to move. The third bearing 505 has the same function as the second bearing 402, that is, to support the steel pipe and avoid the problem of friction between the steel pipe and the inner wall of the second cylinder 501. In addition, it should be noted that the inner diameter of the second bearing 402 and the third bearing 505 is slightly larger than the outer diameter of the steel pipe. This method can ensure that the steel pipe can be smoothly inserted into it.
[0069] It should also be noted that a rubber anti-slip ring 506 is provided inside the third bearing component 505. When the steel pipe is inserted into the third bearing component 505, the rubber anti-slip ring 506 will be in close contact with the steel pipe, using friction to fix the steel pipe, so that the steel pipe will not move out of the third bearing component 505 without external force. This avoids the problem of the steel pipe shifting when pushing the steel pipe, which would lead to inconsistent lengths after shearing. The rubber anti-slip ring 506 will rotate with the inner ring of the third bearing component 505, so it will not rub against the outer wall of the steel pipe.
[0070] The shearing blade component 3 includes a fixed frame 301 mounted on the base 1, a drive shaft 303 is provided inside the fixed frame 301, a drive motor 302 is connected to the end face of the drive shaft 303, and a circular shearing blade 304 is provided on the drive shaft 303.
[0071] like Figure 9 As shown, by setting a circular shearing blade 304, which is a high-hardness toothless disc with a circular blade edge on the outermost ring, the blade works by extruding the steel pipe to cut it off. No debris is generated during the process, and the noise is relatively low. In this embodiment, the circular shearing blade 304 is supported and driven by the drive shaft 303 and does not move on its own. During shearing, the bending material-bearing component 2 squeezes the steel pipe toward the circular shearing blade 304. This method also has the advantage of uniform force distribution, avoiding the wear problem of unidirectional force on the drive shaft 303.
[0072] The side of the circular shearing blade 304 is provided with multiple adaptive linkage components 305. The adaptive linkage components 305 are based on the use of friction to drive the steel pipe to rotate when the circular shearing blade 304 rotates.
[0073] The adaptive linkage component 305 includes a fixing plate 3051 disposed on the side of the circular shear blade 304, a slide rod 3052 slidably disposed inside the fixing plate 3051, an arc plate 3054 adapted to the circular edge of the circular shear blade 304 on the slide rod 3052, a first spring 3053 directly disposed between the slide rod 3052 and the fixing plate 3051, and anti-slip stripes 3055 disposed on the arc plate 3054;
[0074] like Figure 10 As shown, by setting a sliding rod 3052 and an arc plate 3054, the arc of the arc plate 3054 fits the outer ring of the circular shearing blade 304. Under normal conditions, it is in the same position as the outer ring of the circular shearing blade 304. When the circular shearing blade 304 rotates, the arc plate 3054 will rotate with it and use its own anti-slip stripes 3055 to drive the steel pipe to rotate, so that the entire circumference of the steel pipe can contact the circular shearing blade 304 and be cut off. In this way, the cutting depth of the circular shearing blade 304 only needs to reach the wall thickness of the steel pipe, which greatly improves the cutting effect. In addition, by driving the steel pipe to rotate, the steel pipe is subjected to uniform force, avoiding the problem of being squeezed and deformed during cutting. Furthermore, the movement of the arc plate 3054 relies entirely on the original rotational movement of the circular shearing blade 304, so there is no need to set up additional drive equipment for the rotation of the steel pipe.
[0075] In addition, the slide rod 3052 is in sliding connection with the fixed plate 3051, so that when the circular cutting knife 304 cuts into the steel pipe, the arc-shaped plate 3054 and the slide rod 3052 can be contracted to the center, thereby avoiding the influence of the arc-shaped plate 3054 on the shearing work of the circular cutting knife 304, and the first spring 3053 supports the slide rod 3052, so that the slide rod 3052 can quickly reset after losing external force.
[0076] One of the fixed plates 3051 is provided with a non-slip powder spraying assembly 306 for increasing the friction between the arc-shaped plate 3054 and the steel pipe, the top end of the non-slip powder spraying assembly 306 penetrates through the arc-shaped plate 3054, and the non-slip powder spraying assembly 306 can be in any posture when the circular cutting knife 304 rotates, and the non-slip powder spraying assembly 306 must be in a vertical upward posture when the circular cutting knife 304 is stationary.
[0077] The non-slip powder spraying assembly 306 comprises a connecting piece 3061 provided on the fixed plate 3051, the connecting piece 3061 is provided with a powder storage tank 3062, the powder storage tank 3062 is slidably provided with a spraying pipe 3064 penetrating through the arc-shaped plate 3054 and fixedly connected with the arc-shaped plate 3054, the spraying pipe 3064 is sleeved with a second spring 3063 connected between the arc-shaped plate 3054 and the powder storage tank 3062, the bottom of the spraying pipe 3064 is provided with a filling port 3066, the powder storage tank 3062 is provided with a groove 3067 embedded with the filling port 3066, and the side of the powder storage tank 3062 is provided with a transparent window 3065.
[0078] As shown in Figure 10 and Figure 11 , by providing the spraying pipe 3064 and the groove 3067, the spraying pipe 3064 is a hollow pipe penetrating from top to bottom, and the bottom is provided with a filling port 3066 corresponding to the groove 3067, in the normal state, the powder in the powder storage tank 3062 will flow into the groove 3067, when the arc-shaped plate 3054 contacts and is pressed by the steel pipe, the spraying pipe 3064 will drive the filling port 3066 at the bottom to insert into the groove 3067, at this time, the powder in the groove 3067 will be in the spraying pipe 3064, and the filling port 3066 will be closed by being fitted with the groove 3067, so that the powder in the storage pipe will not flow into the groove 3067 at this time, and with the rotation of the arc-shaped plate 3054, the powder in the spraying pipe 3064 will be thrown out under the action of centrifugal force, so as to contact the steel pipe on the outside of a circle, increase the friction between the steel pipe and the arc-shaped plate 3054 by the powder, avoid the problem of slipping, and further ensure the stable rotation of the steel pipe. It should be noted that the powder is preferably not dissolved in water and has a hardness lower than that of the steel pipe, so as to prevent the powder from being viscous and difficult to clean, and to avoid the problem of scratching the surface of the steel pipe;
[0079] When the arc plate 3054 is reset, the spray pipe 3064 will be reset simultaneously using the second spring 3063, and the filling port 3066 will separate from the groove 3067. The powder in the powder storage tank 3062 will be automatically replenished into the groove 3067 to wait for subsequent work. No additional driving equipment is required during the implementation process, but the above-mentioned limitations must be followed. In the static state, the anti-slip powder spraying component 306 must be vertically upward.
[0080] The base 1 is equipped with a pre-support component 6 that is flush with the shearing sleeve 4 and the pusher sleeve 5;
[0081] The pre-support component 6 includes a support shaft 603 located in the base 1, a support plate 602 fixedly mounted on the support shaft 603, a first reduction motor 601 connected to the side of the support shaft 603, a support plate 604 mounted on the support plate 602, and a material trough 605 for placing steel pipes mounted on the support plate 604.
[0082] like Figure 12 As shown, by setting a pre-support component 6, which is located between two bending material-bearing components 2 and whose top height is consistent with the horizontal state of the shearing sleeve 4 and the pushing sleeve 5, the steel pipe can be placed on the pre-support component 6 first, and then pushed into the shearing sleeve 4 by the pushing sleeve 5 during the feeding operation, so that batch feeding can be carried out. In addition, the pre-support component 6 can be folded downward so that it will not affect the movement of the bending material-bearing component 2 installed on the electric slide 9.
[0083] The side of the support plate 602 is provided with a stepping feeding component 7 for conveying steel pipes to the material trough 605;
[0084] The stepping feeding component 7 includes a second reduction motor 701 located on the side of the support plate 602. The second reduction motor 701 has an output shaft 702 extending from both ends. The end face of the output shaft 702 is provided with a bevel gear set 703. The other end of the bevel gear 20326 is provided with a linkage shaft 704 rotatably located in the support plate 602. The end face of the linkage shaft 704 is fixedly provided with a linkage arm 705. The end face of the linkage arm 705 is rotatably provided with a support frame 706. The support frame 706 is fixedly provided with a bracket 707. The bracket 707 is provided with a slot 708 for placing a steel pipe.
[0085] like Figure 14 As shown, by setting the linkage shaft 704 and the linkage arm 705, the linkage shaft 704 can rotate under the drive of the output shaft 702 and the bevel gear group 703. When rotating, it will drive the linkage arms 705 at both ends to make circular motion. The linkage arm 705 will then use the support frame 706 to drive the bracket 707 to make circular motion, so that the slot 708 on the bracket 707 can achieve a stepping effect. With the help of conveyor belts and other equipment, it can achieve the purpose of automatically feeding materials onto the pre-supported component 6.
[0086] The support plate 602 is provided with an embedded strip 606, the supporting plate 604 is provided with an embedded groove 607, and the supporting plate 604 is provided with a bolt 608 penetrating through itself and connected with the support plate 602;
[0087] As shown in the drawings, by setting the embedded strip 606 and the embedded groove 607, the embedded strip 606 and the embedded groove 607 can be quickly pre-connected by plugging, and then fixed by the bolt 608. In this way, the supporting plate 604 can be replaced so as to adapt to steel pipes of different sizes. Figure 13
[0088] Working principle: the external conveying belt transports the steel pipe to the stepping feeding component 7, the stepping feeding component 7 transports the steel pipe to the pre-supporting component 6, then the electric sliding seat 9 moves on the sliding rail 8, the pushing sleeve 5 is connected with the tail end of the steel pipe, and the steel pipe is pushed into the shearing sleeve 4, then the bending supporting component 2 is bent upward, the steel pipe is attached to the outside of the shearing cutter component 3, the rotating shearing cutter component 3 is used for shearing the steel pipe, and in the steel pipe feeding process, the pre-supporting component 6 is folded downward to avoid the moving bending supporting component 2.
[0089] The above is only a specific embodiment of the present application, but the technical features of the present application are not limited to this. Any simple change, equivalent replacement or modification made on the basis of the present application to solve the same technical problem and achieve the same technical effect is covered by the protection scope of the present application.
Claims
1. A machine tool for cutting a steel pipe for producing a fluid connector process, comprising a base (1), characterized in that: The base (1) is provided with bending material supporting components (2) at both ends, and a plurality of shearing sleeve (4) and pushing sleeve (5) are arranged on the bending material supporting components (2) respectively, and the base (1) is provided with shearing cutter components (3) corresponding to the shearing sleeve (4); The base (1) is provided with a sliding rail (8), and the sliding rail (8) is provided with an electric sliding seat (9), and the electric sliding seat (9) is arranged at the lower part of the bending material supporting component (2) provided with the pushing sleeve (5); The bending material supporting component (2) comprises a vertical plate (201) arranged on the base (1) and the electric sliding seat (9), a horizontal plate (202) is fixedly arranged on the vertical plate (201), a plurality of hydraulic bending joints (203) are connected in series at both ends of the horizontal plate (202), and a material supporting frame (204) connected with the shearing sleeve (4) and the pushing sleeve (5) is arranged on the hydraulic bending joint (203); The hydraulic bending joint (203) comprises a hydraulic rotating assembly (2032), the main body of the hydraulic rotating assembly (2032) is fixedly connected with the horizontal plate (202) and the adjacent hydraulic bending joint (203), a bearing plate (2031) is fixedly arranged at the output end of the hydraulic rotating assembly (2032), the bearing plate (2031) is arranged below the material supporting frame (204), and a first bearing member (2033) connected with the adjacent hydraulic bending joint (203) is arranged at the end of the bearing plate (2031) away from the hydraulic rotating assembly (2032); The shearing cutter component (3) comprises a fixed frame (301) arranged on the base (1), a driving shaft (303) is arranged in the fixed frame (301), a driving motor (302) is connected to the end face of the driving shaft (303), and a circular shearing cutter (304) is arranged on the driving shaft (303); A plurality of adaptive linkage assemblies (305) are arranged on the side surface of the circular shearing cutter (304), and the adaptive linkage assemblies (305) drive the steel pipe to rotate based on the friction force when the circular shearing cutter (304) rotates; The adaptive linkage assembly (305) comprises a fixed plate (3051) arranged on the side surface of the circular shearing cutter (304), a sliding rod (3052) is slidably arranged in the fixed plate (3051), an arc-shaped plate (3054) matched with the circular edge of the circular shearing cutter (304) is arranged on the sliding rod (3052), a first spring (3053) is arranged between the sliding rod (3052) and the fixed plate (3051), and an anti-skid stripe (3055) is arranged on the arc-shaped plate (3054); An anti-skid powder spraying assembly (306) for increasing the friction between the arc-shaped plate (3054) and the steel pipe is arranged on one of the fixed plates (3051). The anti-skid powder spraying assembly (306) comprises a connecting piece (3061) arranged on the fixed plate (3051), a powder storage tank (3062) is arranged on the connecting piece (3061), a spraying pipe (3064) is slidably arranged in the powder storage tank (3062) and fixedly connected with the arc-shaped plate (3054), a second spring (3063) is arranged on the spraying pipe (3064) and connected between the arc-shaped plate (3054) and the powder storage tank (3062), a filler port (3066) is arranged at the bottom of the spraying pipe (3064), a groove (3067) is arranged below the powder storage tank (3062) and matched with the filler port (3066), and a transparent window (3065) is arranged on the side of the powder storage tank (3062).
2. A machine tool for cutting a steel pipe for producing a fluid connector according to claim 1, characterized in that: The hydraulic rotating assembly (2032) comprises a hydraulic cylinder body (20321) connected with the horizontal plate (202) and the adjacent hydraulic bending joint (203), the hydraulic cylinder body (20321) is internally provided with a rotating shaft (20325) fixedly connected with the bearing plate (2031), the rotating shaft (20325) is provided with a gear (20326) located in the hydraulic cylinder body (20321), the side surface of the gear (20326) is engaged with a rack (20324), the two ends of the rack (20324) are provided with piston plates (20322) in sliding sealing fit with the inner wall of the hydraulic cylinder body (20321), and the side surface of the hydraulic cylinder body (20321) is provided with an oil passage opening (20323) in communication with the external hydraulic supply equipment at the position corresponding to the piston plate (20322).
3. A machine tool for cutting a steel pipe for producing a fluid connector according to claim 1, characterized in that: The material receiving frame (204) comprises a hollow frame body (2041) arranged on the bearing plate (2031), the hollow frame body (2041) is provided with a positioning groove (2042), and the hollow frame body (2041) is provided with a pressure sensor (2043).
4. A machine tool for cutting a steel pipe for producing a fluid connector according to claim 3, characterized in that: The shearing sleeve (4) comprises a first sleeve body (401), the first sleeve body (401) is provided with a first connecting plate (404) connected with the hollow frame body (2041), the first connecting plate (404) is provided with a first positioning piece (405) matched with the positioning groove (2042), the first sleeve body (401) is provided with a second bearing piece (402), and the first sleeve body (401) is provided with a cutter groove (403) in position alignment with the shearing cutter component (3).
5. A machine tool for cutting a steel pipe for producing a fluid connector according to claim 3, characterized in that: The material pushing sleeve (5) comprises a second sleeve body (501), the second sleeve body (501) is provided with a second connecting plate (503) connected with the hollow frame body (2041), the second connecting plate (503) is provided with a second positioning piece (504) matched with the positioning groove (2042), the second sleeve body (501) is provided with a third bearing piece (505), the inner wall of the third bearing piece (505) is provided with a rubber anti-skid ring (506), and the tail end of the second sleeve body (501) is provided with an infrared sensor (502).
6. A machine tool for cutting a steel pipe for producing a fluid connector according to claim 1, characterized in that: The base (1) is internally provided with a pre-support component (6) flush with the shearing sleeve (4) and the material pushing sleeve (5). The pre-supporting part (6) comprises a supporting shaft (603) arranged in the base (1), a supporting plate (602) fixedly arranged on the supporting shaft (603), a first speed reduction motor (601) connected to the side of the supporting shaft (603), a supporting plate (604) arranged on the supporting plate (602), and a material placing groove (605) for arranging the steel pipe arranged on the supporting plate (604). The side of the supporting plate (602) is provided with a step feeding part (7) for feeding the steel pipe to the material placing groove (605).
7. A machine tool for cutting a steel pipe for producing a fluid connector according to claim 6, characterized in that: The supporting plate (602) is provided with a matching strip (606), the supporting plate (604) is provided with a matching groove (607) below, and the supporting plate (604) is provided with a bolt (608) penetrating through itself and connected with the supporting plate (602).
Citation Information
Patent Citations
Automatic bending equipment for cut hollow steel pipe
CN115673049A
Steel pipe cutting equipment
CN219616814U