Laser trepanning equipment for flood discharge cone of rotating wheel of engine unit

By designing laser hole opening equipment for flood discharge cone for engine unit wheel, and using lifting platform, base, ring guide rail and positioning components, the problems of high labor intensity and high safety hazards of flood discharge cone drilling are solved, and efficient and accurate hole drilling and slag cleaning operations are achieved.

CN120421780APending Publication Date: 2025-08-05MARS INTELLIGENT TECHNOLOGY (NANTONG) CO LTD
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Patent Information

Application Number
CN202510777487.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-11
Publication Date
2025-08-05

AI Technical Summary

Technical Problem

The prior art has high labor intensity during the drilling of flood discharge cone, high safety hazards, and it is difficult to effectively fix and drill holes.

Method used

A laser hole opening device for engine unit runner flood discharge cone is designed, including a lifting platform, a base, annular guide rail, a laser hole punching assembly, a positioning assembly and a drive assembly. The lifting platform drives the base up or down, and the laser hole punching assembly is drilled along the circumference of the flood discharge cone, and is firmly fixed on the flood discharge cone through the positioning assembly, combining automatic positioning and slag cleaning assembly to improve the stability and accuracy of the equipment.

Benefits of technology

It reduces the safety hazards of manpower drilling, improves work efficiency and drilling accuracy, saves manpower, avoids the safety hazards of man-made slag shoveling, and achieves efficient and accurate drilling and slag cleaning operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to laser drilling equipment for an engine unit runner flood discharge cone. The laser drilling equipment comprises a lifting platform, a base, an annular guide rail, a laser drilling assembly, a positioning assembly and a driving assembly. The base is arranged on the lifting platform; the annular guide rail is rotationally arranged on the base along the axis of the flood discharge cone; the flood discharge cone is located on the inner ring of the annular guide rail. The laser drilling assembly is arranged on the annular guide rail; the laser drilling assembly is used for drilling holes in the side wall of the flood discharge cone; the positioning assembly is arranged on the base; the positioning assembly has the freedom degree of moving towards the side wall of the flood discharge cone. The positioning assembly is used for fastening the base; the driving assembly is arranged on the lifting platform; the driving assembly is used for driving the annular guide rail to rotate. The punching device has the technical effects that the punching efficiency and the punching precision are improved.
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Description

Technical Field

[0001] The present application relates to the technical field of laser hole-opening equipment, and in particular to a laser hole-opening equipment for an engine unit runner flood discharge cone. Background Art

[0002] With the development of society, people are demanding higher production efficiency and higher processing precision. Laser cutting and punching is an industrial production project that requires both high production efficiency and high precision.

[0003] A hydraulic turbine is a core device that converts the kinetic and potential energy of water into mechanical energy. It is widely used in hydropower generation, pumping stations, and other fields. A hydraulic turbine consists of a runner, guide vanes, volute, draft tube, and spillway cone. The spillway cone is the core flow-guiding component of a reaction turbine. To improve turbine stability, the sidewalls of the spillway cone require cutting and opening.

[0004] Currently, holes are drilled manually on the side walls of the flood cone using a laser cutting machine. Since the flood cone is set at a high position, workers need to climb up to drill the holes, which increases the difficulty of drilling holes and poses certain safety hazards. After drilling the holes, workers need to enter the flood cone to remove the slag on the inner wall of the flood cone, which requires a lot of manpower.

[0005] The patent (CN 115026443 A) discloses a laser drilling and cutting machine, which includes a device base plate, the upper end of which is fixedly connected to two symmetrically arranged support side plates, the upper ends of which are fixedly connected to a first connecting plate, and further includes: a placement base plate, which is connected to the device base plate through a first adjustment unit, a plurality of first placement plates, which are all connected to the placement base plate through a second adjustment unit, a clamping unit, which is arranged on the first placement plate, a power unit, which is arranged on the first connecting plate, and which is connected to the cutting unit and the laser drilling unit through a connecting unit; the above patent can realize drilling operations on tubular or cylindrical workpieces, but is limited to small pipes or cylindrical parts; for large cylindrical workpieces such as flood discharge cones, it cannot effectively fix and drill holes.

[0006] Regarding the above-mentioned related technologies, the inventors believe that there are defects in that the drilling of flood discharge cones is labor-intensive and has high safety hazards. Summary of the Invention

[0007] In order to solve the above technical problems, the present application provides a laser hole opening device for an engine unit runner flood discharge cone.

[0008] The following technical solutions are adopted: Laser drilling equipment for the engine unit runner flood discharge cone includes: lifting platform; A base is provided on the lifting platform; An annular guide rail is rotatably arranged on the base along the axis of the flood discharge cone; the flood discharge cone is located on the inner ring of the annular guide rail; A laser drilling assembly is provided on the annular guide rail; the laser drilling assembly is used to drill holes on the side wall of the flood discharge cone; A positioning assembly is provided on the base; the positioning assembly has the freedom to move toward the side wall of the flood discharge cone; the positioning assembly is used to fasten the base; A driving assembly is arranged on the lifting platform; the driving assembly is used to drive the annular guide rail to rotate.

[0009] By adopting the above technical solution, the base is set on a lifting platform, and after the lifting platform drives the base to rise or fall, it is ensured that the laser drilling component can drill holes vertically along the flood discharge cone; by setting the laser drilling component on a rotatable annular guide rail, the laser drilling can be performed along the circumference of the flood discharge cone, saving manpower, reducing the safety hazards of manual drilling, and improving work efficiency; by setting a positioning component on the base, the base is firmly fixed on the flood discharge cone when the laser drilling component is working, thereby improving the stability of the equipment, and the positioning component is evenly wrapped around the outside of the flood discharge cone, so that the linear positions of the various circumferential parts of the annular guide rail are equal to the side wall of the flood discharge cone, thereby improving the accuracy of the laser drilling component.

[0010] Preferably, a spiral guide rail is provided on the lower bottom surface of the annular guide rail; the positioning assembly includes: A receiving block is vertically slidably arranged on the base; A positioning block is slidably arranged on the receiving block; an end of the positioning block abuts against an outer side wall of the flood discharge cone; A guide block is arranged on the positioning block; the guide block is located in the spiral guide rail.

[0011] By adopting the above technical solution, a spiral guide rail is provided on the annular guide rail, and cooperates with the guide block on the positioning block, so that when the annular guide rail rotates, it can drive the positioning block away from the flood discharge cone, so that the annular guide rail rotates smoothly, and the effect of automatic failure of the positioning component is achieved; by arranging the positioning block on the receiving block, and arranging the receiving block to be able to move vertically, when the annular guide rail does not rotate, the receiving block moves downward, so that the positioning block guide block is disengaged from the spiral guide rail, thereby facilitating the positioning block to move toward the flood discharge cone; when the receiving block moves upward, the guide block enters the spiral guide rail, preventing the positioning block from moving away from the flood discharge cone.

[0012] Preferably, the positioning component further includes: A driving block is provided on the base for radial sliding along the flood discharge cone; a first inclined guide surface is provided on one side of the top of the driving block; and a threaded hole is provided on the driving block; A screw rod is rotatably arranged on the base; the screw rod is matched with the threaded hole; a coil spring, one end of which is connected to the base, and the other end of which is wound around the screw and connected to the side wall of the screw; Among them, the bottom surface of the receiving block has an inclined second guide surface; the first guide surface is in contact with the second guide surface; a through groove is provided on the receiving block; a shift block is provided at the bottom of the positioning block; the shift block passes through the through groove and abuts against the end of the driving block, so as to push the driving block away from the flood discharge cone.

[0013] By adopting the above technical solution, a shift block is provided at the bottom of the positioning block, so that the positioning block is moved away from the flood discharge cone and after moving a certain distance, the driving block is pushed away; and a first guide surface and a second guide surface that fit each other are provided on the driving block and the receiving block respectively. After the driving block moves, the positioning block and the receiving block automatically move downward, so that the positioning block is separated from the annular guide rail; a screw threadedly connected to the driving block is provided on the base and a coil spring is provided on the screw, so that after the positioning block is separated from the annular guide rail, the coil spring can drive the screw to rotate, and then drive the positioning block to move toward the flood discharge cone, thereby realizing the automatic failure and automatic positioning effect of the positioning assembly; when the screw drives the driving block, the driving block moves at a relatively slow speed, so as to avoid the positioning block hitting the flood discharge cone after moving too fast, and make the positioning assembly more accurately positioned, thereby improving the accuracy of the laser drilling assembly.

[0014] Preferably, the annular guide rail is an outer gear ring; the drive assembly includes: a rotating shaft, rotatably disposed on the base; The first gear is coaxially fixed on the rotating shaft; the first gear is engaged with the annular guide rail.

[0015] Preferably, the bottom of the base has a spherical surface, and the top of the lifting platform is provided with a bearing groove; the inner wall of the bearing groove fits with the spherical surface; two clamps are provided on the lifting platform; one end of the two clamps is respectively hinged to the lifting platform; the other end of the clamp is a free end; the inner side walls of the two clamps have an arc surface that fits with the spherical surface.

[0016] By adopting the above technical solution, when the positioning component fails, the lifting platform below is at risk of displacement, affecting the positioning of the positioning component; by setting the bottom of the base into a sphere with a spherical surface, the base can swing freely when the positioning component fails. After the positioning component positions and fixes the top of the base, the base is fixed by the clamping claw, avoiding interference between the top and bottom of the base, improving the accuracy and smoothness of the positioning component, ensuring that the laser drilling component is facing the flood discharge cone, and improving the accuracy of the drilling.

[0017] Preferably, the drive assembly further comprises: A second gear is coaxially fixed on the rotating shaft; A cylinder is arranged on the lifting platform; a receiving plate is provided at the power output end of the cylinder; a rack, provided on the receiving plate and having elastic freedom to slide in the transverse direction; the rack being engaged with the third gear; Wherein, the inner side walls of the free ends of the two clamping jaws each have an arc-shaped guide surface; after the rack moves, it is used to abut against the arc-shaped guide surface.

[0018] By adopting the above technical solution, a third gear is set on the rotating shaft to mesh with the rack. When the upper annular guide rail rotates, the lower rack squeezes the two clamping jaws, so that the base is in an active state, avoiding human power to actuate the clamping jaws to open; by sliding the rack on the receiving plate, after the positioning assembly completes the positioning, the receiving plate and the rack are moved downward to disengage the rack from the clamping jaws, thereby automatically tightening the base; the receiving plate is moved up to reset the rack, so that the replacement and positioning of the equipment are integrated, thereby improving the punching efficiency of the equipment.

[0019] Preferably, the laser drilling device for the engine unit runner flood discharge cone further includes a slag cleaning component; the slag cleaning component includes: a first circular base, rotatably disposed on the annular guide rail; a sliding rod, slidably disposed on the first circular base and having elastic freedom of movement along the radial direction of the flood discharge cone; A slag cleaning seat is sleeved on the end of the sliding rod; A connecting rod, one end of which is connected to the slag cleaning seat; a stopper is provided at the other end of the connecting rod and passes through the first circular base; A plurality of first scrapers are arranged on the slag cleaning seat along the circumference of the slag cleaning seat; after the sliding rod moves toward the flood discharge cone, the ends of the first scrapers abut against the side wall of the flood discharge cone.

[0020] By adopting the above technical solution, the sliding rod is set on the first circular base for radial sliding along the flood discharge cone, and a slag cleaning seat is set at the end of the sliding rod, so that the sliding rod can drive the slag cleaning seat to extend into the hole opened by the laser drilling component, and the first scraper on the slag cleaning seat is abutted against the outer wall of the flood discharge cone; by rotating the first circular base, the first scraper scrapes off the slag outside the hole, saving manpower and avoiding safety hazards caused by human climbing to shovel slag.

[0021] Preferably, the slag cleaning component further comprises: A slider is coaxially arranged in the slag cleaning seat with the slide rod; the slider has elastic freedom to slide along the axial direction of the slide rod; a second scraper, one end of which is hinged to the end of the slider and the other end of which abuts against the inner wall of the flood discharge cone; A connecting rod, one end of which is hinged to the middle portion of the second scraper, and the other end of which is hinged to the slag cleaning seat; A connecting rod has one end connected to the slag cleaning seat; the other end of the connecting rod is provided with a stopper and passes through the first circular base.

[0022] By adopting the above technical solution, a slider is set in the slag cleaning seat, and the slider is squeezed after the slide rod moves toward the flood discharge cone, and the second scraper is abutted against the inner wall of the flood discharge cone with the connecting rod as the axis; the slag on the inner wall of the flood discharge cone can also be cleaned.

[0023] Preferably, the first circular base is an inner gear ring; the slag cleaning assembly is connected to the annular guide rail via a linkage assembly; the linkage assembly includes: A fixed shaft, one end of which is arranged on the annular guide rail and the other end of which extends toward the flood discharge cone; A support member, sleeved on the fixed shaft; a third gear, coaxially fixed on the fixed shaft; The fourth gear is rotatably arranged on the support member and is engaged with the third gear and the first circular base; the sliding rod passes through the fourth gear and the support member axially; one end of the connecting rod is connected to the slag cleaning seat, and the other end passes through the fourth gear.

[0024] By adopting the above technical solution, the first circular base is set as an inner gear ring and cooperates with the third gear and the fourth gear, so that the fourth gear rotates while moving along the circumference of the hole; by setting the slide rod on the support member and passing the connecting rod through the fourth gear, the first scraper and the second scraper can rotate around the slide rod when cleaning the slag, thereby improving the slag cleaning efficiency and effect.

[0025] Preferably, the laser drilling assembly includes: A second circular base is rotatably disposed on the annular guide rail; a laser cutting unit is disposed on the second circular base; A correcting curved plate is provided on the annular guide rail; the curved surface of the correcting curved plate matches the wall surface of the outer side wall of the flood discharge cone; A positioning rod has one end connected to the laser cutting unit and the other end abutting against the correcting arc plate.

[0026] By adopting the above technical solution, a corrective arc plate is set on the annular guide rail, and a positioning rod is set between the laser cutting unit and the corrective arc plate, so that when the laser cutting unit opens a hole, its distance is always consistent with the outer wall of the flood discharge cone, thereby improving the accuracy of the hole opening.

[0027] In summary, this application includes at least one of the following beneficial technical effects: 1. The base is set on the lifting platform. After the lifting platform drives the base to rise or fall, it is ensured that the laser drilling component can drill holes vertically along the flood discharge cone; by setting the laser drilling component on a rotatable annular guide rail, the laser drilling can be performed along the circumference of the flood discharge cone, saving manpower, reducing the safety hazards of manual drilling, and improving work efficiency; by setting a positioning component on the base, the base is firmly fixed on the flood discharge cone when the laser drilling component is working, thereby improving the stability of the equipment, and the positioning component is evenly wrapped around the outside of the flood discharge cone, so that the linear positions of various parts of the circumference of the annular guide rail are equal to the side wall of the flood discharge cone, thereby improving the accuracy of the laser drilling component.

[0028] 2. A shift block is provided at the bottom of the positioning block, so that the positioning block is away from the flood discharge cone and moves a certain distance, and then pushes the driving block away; and a first guide surface and a second guide surface that fit each other are provided on the driving block and the receiving block respectively. After the driving block moves, the positioning block and the receiving block automatically move downward, so that the positioning block is separated from the annular guide rail; a screw threadedly connected to the driving block is provided on the base and a coil spring is provided on the screw, so that after the positioning block is separated from the annular guide rail, the coil spring can drive the screw to rotate, and then drive the positioning block to move toward the flood discharge cone, thereby realizing the automatic failure and automatic positioning effect of the positioning assembly; when the screw drives the driving block, the driving block moves at a relatively slow speed, which prevents the positioning block from hitting the flood discharge cone after moving too fast, and makes the positioning assembly more accurately positioned, thereby improving the accuracy of the laser drilling assembly.

[0029] 3. The sliding rod is set on the first circular base for radial sliding along the flood discharge cone, and a slag cleaning seat is set at the end of the sliding rod, so that the sliding rod can drive the slag cleaning seat to extend into the hole opened by the laser drilling assembly, and the first scraper on the slag cleaning seat is abutted against the outer wall of the flood discharge cone; by rotating the first circular base, the first scraper scrapes off the slag on the outside of the hole, saving manpower and avoiding safety hazards caused by human climbing to shovel slag; by setting a slider in the slag cleaning seat, the slider is squeezed after the sliding rod moves toward the flood discharge cone, and the second scraper is abutted against the inner wall of the flood discharge cone with the connecting rod as the axis; the slag on the inner wall of the flood discharge cone can also be cleaned; the first circular base is set as an inner gear ring, and cooperates with the third gear and the fourth gear, so that the fourth gear rotates while moving circumferentially along the hole; by setting the sliding rod on the support member, the connecting rod passes through the fourth gear, so that the first scraper and the second scraper can rotate around the sliding rod circumferentially when cleaning the slag, thereby improving the slag cleaning efficiency and slag cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 This is a schematic diagram of the laser hole-opening equipment used for the engine unit runner spillway cone.

[0031] Figure 2 This is a cross-sectional view of the laser drilling equipment used for the engine unit runner spillway cone.

[0032] Figure 3 yes Figure 2 A partial enlarged view of B.

[0033] Figure 4 yes Figure 2 A partial enlarged view of C in the middle.

[0034] Figure 5 Schematic diagram of the internal structure of the base in the embodiment.

[0035] Figure 6 Schematic diagram of the structure of the slag cleaning component in the embodiment.

[0036] Figure 7 2 is a cross-sectional view of the slag cleaning assembly in the embodiment.

[0037] Figure 8 yes Figure 1 A partial enlarged view of middle A.

[0038] Description of reference numerals: 1. Lifting platform; 11. Loading trough; 12. Gripping claw; 2. Base; 3. Annular guide rail; 4. Laser drilling assembly; 41. Second circular base; 42. Laser cutting unit; 43. Correction arc plate; 44. Positioning rod; 5. Positioning assembly; 51. Receiver block; 511. Through slot; 52. Positioning block; 521. Shifter block; 53. Guide block; 54. Drive block; 55. Screw; 56. Coil spring; 6. Drive assembly; 61. Rotating shaft; 62. First gear; 63. Second gear; 64. Cylinder; 65. Adapter plate; 651. First protrusion; 652. Second spring; 66. Rack; 661. Second protrusion; 7. Slag cleaning assembly; 71. First circular base; 72. Sliding rod; 721. Fixed block; 722. Third spring; 73. Slag cleaning seat; 74. First scraper; 75. Sliding block; 76. Second scraper; 77. Connecting rod; 78. Connecting rod; 781. Stopper; 79. Fourth spring; 8. Linkage assembly; 81. Fixed shaft; 82. Support member; 821. Support shaft; 83. Third gear; 84. Fourth gear. DETAILED DESCRIPTION

[0039] The following is combined with Figure 1-8 This application is described in further detail.

[0040] The embodiment of the present application discloses a laser hole opening device for the engine unit runner flood discharge cone. Figure 1The laser drilling equipment for the engine unit runner flood discharge cone includes a lifting platform 1, a base 2, an annular guide rail 3, a laser drilling assembly 4, a positioning assembly 5 and a drive assembly 6. The lifting platform 1 is an elevator. The specific structure of the elevator is not shown in the figure. Only the load-bearing plane of the elevator is shown, which is located directly below the flood discharge cone. The lifting platform 1 is provided with a base 2, and an annular guide rail 3 is provided above the base 2. The annular guide rail 3 can slide on the base 2. The annular guide rail 3 is sleeved on the outer circumference of the flood discharge cone. There is a space between the inner wall of the annular guide rail 3 and the outer wall of the flood discharge cone to accommodate the laser drilling assembly 4. The laser drilling assembly 4 is provided on the annular guide rail 3 and can rotate along the circumference of the flood discharge cone together with the annular guide rail 3, so that the laser drilling assembly 4 can change the drilling position. The drive assembly 6 is provided on the lifting platform 1 to drive the annular guide rail 3 to rotate.

[0041] Reference Figure 2 and Figure 3 The positioning assembly 5 includes a receiving block 51, a positioning block 52, a driving block 54, a screw 55 and a coil spring 56; the receiving block 51 is slidably arranged on the base 2 along the vertical direction; the positioning block 52 is slidably arranged on the receiving block 51; a guide block 53 is arranged on the top wall of the positioning block 52; a spiral guide rail is arranged on the lower bottom surface of the annular guide rail 3; the guide block 53 is arranged in the spiral guide rail; when the position of the laser drilling assembly 4 needs to be changed, the driving assembly 6 drives the annular guide rail 3 to rotate and drives the positioning block 52 to move away from the flood discharge cone; the driving block 54 is located below the receiving block 51; the driving block 54 is set on the base 2 for radial sliding along the flood discharge cone; a threaded hole is opened on the driving block 54; the screw 55 is rotatably set on the base 2 and cooperates with the threaded hole; one end of the coil spring 56 is connected to the base 2, and the other end is wound around the screw 55 and then connected to the side wall of the screw 55; one side of the top of the driving block 54 is provided with an inclined first guide surface; the bottom surface of the receiving block 51 has an inclined second guide surface; when the end of the positioning block 52 abuts the side wall of the flood discharge cone, the first guide surface and the second guide surface are completely fitted together.

[0042] It should be noted that after the annular guide rail 3 rotates, the time it takes to drive the laser drilling assembly 4 to change position is relatively short, and the change of position can be completed in about two seconds; after the shifting block 521 shifts the driving block 54 to move and causes the positioning block 52 to move downward, the screw rod 55 rotates under the action of the coil spring 56; because when the driving block 54 moves, the force of the annular guide rail 3 driving the positioning block 52 indirectly acts on the driving block 54, so when the screw rod 55 rotates, the speed is relatively fast; however, when the screw rod 55 rotates to drive the driving block 54, it uses the elastic force of the coil spring 56, so the speed of the screw rod 55 is relatively slow, causing the driving block 54 to slowly reset. When the driving block 54 is reset, the annular guide rail 3 has stopped rotating; ensuring that the positioning block 52 abuts against the side wall of the flood discharge cone after the annular guide rail 3 rotates; A through slot 511 is provided on the receiving block 51; a shift block 521 is provided at the bottom of the positioning block 52; the shift block 521 passes through the through slot 511 and abuts against the end of the driving block 54; this facilitates the shift block 521 to push the driving block 54; a positioning plate is provided at the end of the positioning block 52, which fits tightly against the side wall of the flood discharge cone. The positioning plate is an arc-shaped plate, which facilitates the positioning block 52 to stably abut against the side wall of the flood discharge cone.

[0043] Reference Figure 2 and Figure 5 The bottom of the base 2 has a spherical surface, and a bearing groove 11 is provided on the top of the lifting platform 1; the inner wall of the bearing groove 11 fits the spherical surface; two clamping jaws 12 are provided on the lifting platform 1; one end of the two clamping jaws 12 is respectively hinged on the lifting platform 1; the other end of the clamping jaw 12 is a free end; the inner side walls of the two clamping jaws 12 have an arc surface that fits the spherical surface; the outer side walls of the two clamping jaws 12 are respectively connected to the lifting platform 1 with a first spring, and the two first springs can respectively squeeze the two clamping jaws 12 closer to each other, so that the clamping jaws 12 fasten the base 2; to prevent the drawings from being disordered, the two first springs are not shown in the figure.

[0044] Reference Figure 1 and Figure 5 The drive assembly 6 includes a rotating shaft 61, a first gear 62, a cylinder 64, and a rack 66. The rotating shaft 61 is rotatably mounted on the base 2; the first gear 62 is coaxially fixed to the rotating shaft 61; the annular guide rail 3 is an outer ring gear; the first gear 62 meshes with the annular guide rail 3; the rotating shaft 61 is driven by a first motor; the first motor is mounted on the base 2; the power output end of the first motor is coaxially connected to the rotating shaft 61, and is used to drive the rotating shaft 61 to rotate; the installation position of the first motor is not fixed and can be installed anywhere on the base as long as it can drive the rotating shaft 61 to rotate; the first motor is prior art and is not shown in the figure to avoid confusion.

[0045] Furthermore, the second gear 63 is coaxially fixed on the rotating shaft 61; the cylinder 64 is arranged on the lifting platform 1; the power output end of the cylinder 64 is provided with a receiving plate 65; the rack 66 is slidably provided on the receiving plate 65; and is engaged with the second gear 63; a first protrusion 651 is provided on the receiving plate 65, and a second protrusion 661 is provided on the rack 66; a second spring 652 is connected between the first protrusion 651 and the second protrusion 661 of the tooth; when the second gear 63 drives the rack 66 to move toward the direction of the clamping jaw 12, the second spring 652 is squeezed.

[0046] It should be noted that the base 2 is composed of alloy rods as a whole, so it is relatively light in weight; the elastic force of the first spring is relatively large, so after the clamping bar pushes the clamping jaws 12 open, the two clamping jaws 12 expand outward to a small extent, ensuring that the base 2 can move.

[0047] See also Figure 6 and Figure 7The slag cleaning component 7 is connected to the annular guide rail 3 through the linkage component 8; the linkage component 8 includes a fixed shaft 81, a support member 82, a third gear 83 and a fourth gear 84; one end of the fixed shaft 81 is set on the annular guide rail 3, and the other end extends toward the direction of the flood discharge cone; the support member 82 is rod-shaped, one end of which is sleeved on the fixed shaft 81 and the other end is a free end; a support shaft 821 is set on the free end of the support member 82, and the third gear 83 is rotatably set on the support shaft 821.

[0048] Furthermore, the slag cleaning assembly 7 includes a first circular base 71, a slide bar 72, a slag cleaning seat 73, a slider 75, a second scraper 76, a connecting rod 77, a connecting rod 78 and a plurality of first scrapers 74. The first circular base 71 is an inner gear ring; the fourth gear 84 is meshed with the third gear 83 and the first circular base 71; the slide bar 72 passes through the support shaft 821 along the axial direction of the third gear 83; a fixed block 721 is provided on the slide bar 72; a third spring 722 is sleeved on the slide bar 72; the third spring 722 is located between the fixed block 721 and the support shaft 821; the third spring 722 is used to push the slide bar 72 toward the direction of the flood discharge cone; the slag cleaning seat 73 is sleeved on the end of the slide bar 72; the slag cleaning seat 73 is evenly provided with a plurality of first scrapers 74 around the circumference; after the slide bar 72 moves toward the direction of the flood discharge cone, the first scraper 74 abuts against the outer wall of the flood discharge cone; one end of the connecting rod 78 is connected to the slag cleaning seat 73, and the other end passes through the first scraper 76. There are three gears 83, and a stopper 781 is provided on the other end of the connecting rod 78. After the third gear 83 rotates, the slag cleaning seat 73 can be driven to rotate through the connecting rod 78, and the stopper 781 can prevent the slag cleaning seat 73 from disengaging from the third gear 83; the slider 75 is set in the slag cleaning seat 73 along the axial sliding of the slide rod 72; one end of the second scraper 76 is hinged to the end of the slider 75, and the other end abuts the inner wall of the flood discharge cone; one end of the connecting rod 77 is hinged to the middle of the second scraper 76, and the other end is hinged to the slag cleaning seat 73; a fourth spring 79 is connected between the slider 75 and the slide rod 72; the fourth spring 79 plays a buffering role, which can prevent the slag cleaning seat 73 from damaging the side wall of the flood discharge cone when the end of the slag cleaning seat 73 abuts against the outer wall of the flood discharge cone.

[0049] Reference Figure 8The laser drilling assembly 4 includes a second circular base 41, a laser cutting unit 42, a correction arc plate 43 and a positioning rod 44. The second circular base 41 is rotatably set on the annular guide rail 3; the laser cutting unit 42 is set on the second circular base 41 for radial sliding along the flood discharge cone; a fifth spring is connected between the laser cutting unit 42 and the second circular base 41; to prevent the drawings from being disordered, the fifth spring is not shown in the figure; the fifth spring is used to push the laser cutting unit 42 to move in the direction of the correction arc plate 43; the correction arc plate 43 is set on the annular guide rail 3; the arc surface of the correction arc plate 43 matches the wall surface of the outer wall of the flood discharge cone; one end of the positioning rod 44 is connected to the laser cutting unit 42, and the other end is in contact with the correction arc plate 43. A third motor and a fourth motor are set on the annular guide rail 3, and the power output shafts of the third motor and the fourth motor are coaxially connected to the second circular base 41 and the third gear 83 respectively; they drive the second circular base 41 and the third gear 83 to rotate respectively.

[0050] The working principle of a laser hole opening device for a turbine runner flood discharge cone in this application is: In the initial state, the annular guide rail 3 is located at the highest point of the flood discharge cone, and the positioning block 52 is in contact with the outer wall of the flood discharge cone. Since no hole is opened at this time, the slag cleaning component 7 does not work.

[0051] During operation, the laser cutting unit 42 is started, and the second motor is started to drive the second circular base 41 to rotate; while the second circular base 41 rotates, the fifth spring squeezes the laser cutting unit 42, and the positioning rod 44 abuts against the correction arc plate 43, so that the laser cutting unit 42 can move along the radial direction of the flood discharge cone; after the hole is opened on the flood discharge cone, the second motor is turned off and the first motor is started; the first motor drives the rotating shaft 61 to rotate, and drives the first gear 62 and the second gear 63 to rotate; after the first gear 62 rotates, it drives the annular guide rail 3 to rotate, changing the position of the laser drilling assembly 4; when the annular track rotates, the positioning block 52 is driven away from the flood discharge cone, and then the lever pushes the driving block 54 to follow the positioning block 52 to move, and the receiving block 51 moves downward along the first guide surface, so that the positioning block 52 is away from the annular guide rail 3 and is no longer driven by the annular guide rail 3, driving When the moving block 54 moves, it also drives the screw 55 to rotate and causes the coil spring 56 to store force; when the guide block 53 on the positioning block 52 is completely out of the spiral track, the coil spring 56 drives the screw 55 to reverse and causes the driving block 54 to rotate toward the direction of the flood discharge cone and push the lever to push the positioning block 52 toward the direction of the flood discharge cone; and squeezes the receiving block 51 to slowly rise until the positioning block 52 is reset; after the third gear 83 rotates, the driving bar moves toward the clamping jaw 12 and opens the clamping jaw 12; after the positioning assembly 5 is re-engaged with the flood discharge cone, the cylinder 64 is driven and the receiving plate 65 is driven to move downward, so that the bar is away from the second gear 63 and the clamping jaw 12, so that the clamping jaw 12 is reset; after the bar is disengaged from the second gear 63, the second spring 652 pushes the bar away from the clamping jaw 12, and finally the cylinder 64 pushes the receiving plate 65 and the rack 66 upward to move upward, and the rack 66 is meshed with the second gear 63.

[0052] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A laser drilling device for an engine runner flood discharge cone, characterized in that: include: Lifting platform (1); A base (2) is arranged on the lifting platform (1); An annular guide rail (3) is rotatably arranged on the base (2) along the axis of the flood discharge cone; the flood discharge cone is located on the inner ring of the annular guide rail (3); A laser drilling assembly (4) is arranged on the annular guide rail (3); the laser drilling assembly (4) is used to drill holes on the side wall of the flood discharge cone; A positioning assembly (5) is arranged on the base (2); the positioning assembly (5) has the freedom to move toward the side wall of the flood discharge cone; the positioning assembly (5) is used to fasten the base (2); A driving assembly (6) is arranged on the lifting platform (1); the driving assembly (6) is used to drive the annular guide rail (3) to rotate.

2. The laser drilling equipment for the engine unit runner flood discharge cone according to claim 1 is characterized in that: A spiral guide rail is provided on the lower surface of the annular guide rail (3); the positioning assembly (5) comprises: A receiving block (51) is vertically slidably arranged on the base (2); A positioning block (52) is slidably arranged on the receiving block (51); an end of the positioning block (52) abuts against an outer side wall of the flood discharge cone; A guide block (53) is arranged on the positioning block (52); the guide block (53) is located in the spiral guide rail.

3. The laser drilling equipment for the engine unit runner flood discharge cone according to claim 2 is characterized in that: The positioning component (5) further comprises: A driving block (54) is provided on the base (2) so as to slide radially along the flood discharge cone; a first inclined guide surface is provided on one side of the top of the driving block (54); and a threaded hole is provided on the driving block (54); A screw rod (55) is rotatably arranged on the base (2); the screw rod (55) is matched with the threaded hole; A coil spring (56), one end of which is connected to the base (2), and the other end of which is wound around the screw (55) and then connected to the side wall of the screw (55); The bottom surface of the receiving block (51) has an inclined second guide surface; the first guide surface is in contact with the second guide surface; a through slot (511) is provided on the receiving block (51); a shifting block (521) is provided at the bottom of the positioning block (52); the shifting block (521) passes through the through slot (511) and abuts against the end of the driving block (54) to push the driving block (54) away from the flood discharge cone.

4. The laser drilling equipment for the engine unit runner flood discharge cone according to claim 1 is characterized in that: The annular guide rail (3) is an outer gear ring; the driving assembly (6) comprises: A rotating shaft (61) is rotatably disposed on the base (2); The first gear (62) is coaxially fixed on the rotating shaft (61); the first gear (62) is engaged with the annular guide rail (3).

5. The laser drilling device for the engine unit runner flood discharge cone according to claim 4 is characterized in that: The bottom of the base (2) has a spherical surface, and the top of the lifting platform (1) is provided with a bearing groove (11); the inner wall of the bearing groove (11) is in contact with the spherical surface; two clamping claws (12) are provided on the lifting platform (1); one end of the two clamping claws (12) is respectively hinged on the lifting platform (1); the other end of the clamping claw (12) is a free end; the inner side walls of the two clamping claws (12) both have an arc surface in contact with the spherical surface.

6. The laser drilling equipment for the engine unit runner flood discharge cone according to claim 5 is characterized in that: The drive assembly (6) further comprises: A second gear (63) is coaxially fixed on the rotating shaft (61); A cylinder (64) is provided on the lifting platform (1); a receiving plate (65) is provided at the power output end of the cylinder (64); A rack (66) is provided on the receiving plate (65) and has elastic freedom to slide in the transverse direction; the rack (66) is meshed with the second gear (63); The inner side walls of the free ends of the two clamping jaws (12) each have an arc-shaped guide surface; and the rack (66) is used to abut against the arc-shaped guide surface after moving.

7. The laser drilling equipment for the engine unit runner flood discharge cone according to claim 1 is characterized in that: The laser hole opening device for the engine unit runner flood discharge cone further comprises a slag cleaning component (7); the slag cleaning component (7) comprises: A first circular base (71) is rotatably disposed on the annular guide rail (3); A sliding rod (72) is slidably arranged on the first circular base (71) and has elastic freedom to move along the radial direction of the flood discharge cone; A slag cleaning seat (73) is sleeved on the end of the slide rod (72); A plurality of first scrapers (74) are arranged on the slag cleaning seat (73) along the circumference of the slag cleaning seat (73); after the slide rod (72) moves toward the flood discharge cone, the ends of the first scrapers (74) abut against the side wall of the flood discharge cone.

8. The laser drilling equipment for the engine unit runner flood discharge cone according to claim 7 is characterized in that: The slag cleaning component (7) further comprises: A slider (75) is coaxially arranged with the slide rod (72) in the slag cleaning seat (73); the slider (75) has elastic freedom to slide axially along the slide rod (72); A second scraper (76) has one end hinged to the end of the slider (75) and the other end abutting against the inner wall of the flood discharge cone; A connecting rod (77), one end of which is hinged to the middle of the second scraper (76), and the other end of which is hinged to the slag cleaning seat (73); A connecting rod (78) has one end connected to the slag cleaning seat (73); a stopper (781) is provided at the other end of the connecting rod (78) and passes through the first circular base (71).

9. The laser drilling equipment for the engine unit runner flood discharge cone according to claim 8, characterized in that: The first circular base (71) is an inner gear ring; the slag cleaning assembly (7) is connected to the annular guide rail (3) via a linkage assembly (8); the linkage assembly (8) comprises: A fixed shaft (81), one end of which is arranged on the annular guide rail (3) and the other end of which extends toward the flood discharge cone; A support member (82) is sleeved on the fixed shaft (81); a third gear (83) coaxially fixed on the fixed shaft (81); The fourth gear (84) is rotatably arranged on the support member (82) and is engaged with the third gear (83) and the first circular base (71); the sliding rod (72) axially passes through the support member (82) along the fourth gear (84); one end of the connecting rod (78) is connected to the slag cleaning seat (73), and the other end passes through the fourth gear (84).

10. The laser drilling equipment for the engine unit runner flood discharge cone according to claim 7, characterized in that: The laser drilling assembly (4) comprises: A second circular base (41) is rotatably disposed on the annular guide rail (3); A laser cutting unit (42) is arranged on the second circular base (41) and has elastic freedom to slide along the radial direction of the flood discharge cone; A correcting arc plate (43) is arranged on the annular guide rail (3); the arc surface of the correcting arc plate (43) matches the wall surface of the outer side wall of the flood discharge cone; A positioning rod (44) has one end connected to the laser cutting unit (42) and one end abutting against the correcting arc plate (43).

Citation Information

Patent Citations

  • Laser drilling and cutting all-in-one machine

    CN115026443A