Rail guide assembly and manufacturing device thereof
Through the automated manufacturing device, the gear system and telescopic rod mechanism driven by servo motors are used to realize automated welding of track guide components, solving the problem of unstable quality of traditional manual welding and improving production efficiency and quality consistency.
Patent Information
- Application Number
- CN202510890953.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-08-05
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The welding process of traditional track-oriented components relies on manual operations and is susceptible to human factors, resulting in uneven welding quality and low production efficiency, making it difficult to meet market demand.
Using automated manufacturing devices, the gear system and telescopic rod mechanism driven by servo motors can be automated welding of track guide components to ensure consistency and efficiency of welding quality.
The standardized manufacturing of track-oriented components is realized, the welding efficiency is improved, the stability and consistency of welding quality is ensured, and the demand for large-scale production is met.
Smart Images

Figure CN120421808A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of track support group manufacturing, and in particular to a track guide assembly and a manufacturing device thereof. Background Art
[0002] There are many types of track sliding doors. Among them, sectional sliding doors, as a type of track sliding doors, are composed of multiple door rows. During the opening and closing process of sectional sliding doors, it is necessary to rely on the sliding connection between the door rows to complete the process. The door rows need guide components to guide them during the sliding process to avoid the door rows from shifting. In the application scenarios of sectional sliding doors, guide components play a vital role. It is directly related to the stability, safety and service life of the sectional sliding doors.
[0003] Traditional rail guide assembly manufacturing equipment suffers from low production efficiency. This is particularly true in the welding process, where traditional methods are slow and have inconsistent quality. This not only increases production costs but also prolongs product lifecycles, making it difficult to meet market demand for efficient production. For example, traditional manual welding requires a high level of worker skill and is susceptible to human factors, resulting in inconsistent weld quality. Manual welding is also slow and cannot meet the requirements of large-scale production. Furthermore, poor weld quality can affect service life and smooth operation. Summary of the Invention
[0004] The purpose of the present invention is to provide a track guide assembly and a manufacturing device thereof, so as to solve the problem in the prior art that, in the welding process of the track support assembly, most of the welding relies on manual welding, which is easily affected by human factors and leads to uneven welding quality.
[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions: A manufacturing device for a track guide assembly includes a device body, a first conveying pipe and a second conveying pipe are arranged opposite to each other in the left and right directions on the upper side of the device body, a track ring is arranged around the first conveying pipe, an outer gear ring is rotatably connected around the track ring, a first servo motor is installed on the side of the outer gear ring on the upper side of the device body, and the output shaft of the first servo motor is installed with a gear meshing with the outer gear ring; first telescopic rods are arranged on the right side of the opposite sides of the first conveying pipe, and mounting blocks are arranged at the right ends of the two first telescopic rods, and baffles are arranged on the right sides of the two mounting blocks, and clamping blocks that can move relatively are arranged on the left side of the baffles on the opposite sides of the two mounting blocks; a first pushing assembly is arranged in the first conveying pipe, and a second pushing assembly is arranged in the second conveying pipe, and a welding assembly is arranged on the upper side of the device body for moving up and down between the first conveying pipe and the second conveying pipe.
[0006] A further technical solution is that both mounting blocks are provided with sliding holes running through both sides, the two sliding holes are aligned, and a second telescopic rod is installed on the side of the two mounting blocks away from each other; the two clamping blocks are recessed with a first pressure hole on the side away from each other, and the output shafts of the two second telescopic rods pass through the corresponding sliding holes and then pass through the corresponding first pressure holes respectively. A first spring is provided in the first pressure hole, one end of the first spring is connected to the bottom of the first pressure hole, and the other end is connected to the output shaft of the second telescopic rod, and a first distance sensor aligned with the output shaft of the second telescopic rod is installed at the bottom of the first pressure hole.
[0007] A further technical solution is that the first pushing assembly includes a third telescopic rod, a feeding slide pipe connected to the first conveying pipe is provided on the upper side of the first conveying pipe, the feeding slide pipe is arranged obliquely downward from left to right, the left side of the upper end of the feeding slide pipe is connected to the horizontal feeding pipe, the left side of the horizontal feeding pipe is connected to the conveying conveyor, the lower side of the inner wall of the connection between the horizontal feeding pipe and the feeding slide pipe is protruded with a block, the right side of the block is provided with a first inclined surface connected to the inner wall of the lower side of the feeding slide pipe, the horizontal feeding pipe is provided with a lifting hole passing through the inside and outside on the left side of the block, and a fourth telescopic rod is installed on the lower side of the lifting hole, the output shaft of the fourth telescopic rod is arranged upward and is connected with a lifting block, and the upper side of the lifting block is arranged with a second inclined surface obliquely downward from left to right; the third telescopic rod is installed at the left end of the first conveying pipe, and the output end of the third telescopic rod passes into the first conveying pipe to the right and is connected to the first pushing block in the first conveying pipe.
[0008] A further technical solution is that a second pressure hole is provided on the left side of the first pushing block, a second spring is provided in the second pressure hole, the output shaft of the third telescopic rod is slidably provided in the second pressure hole, the right end of the second spring is connected to the bottom of the second pressure hole, and the left end is connected to the output shaft of the third telescopic rod, and a second distance sensor aligned with the third telescopic rod is provided at the bottom of the second pressure hole; the first conveying pipe is provided with a sliding rod inclined downward from left to right on the lower side of the feeding slide pipe, and the upper end of the sliding rod is smoothly connected to the left side of the connection between the first conveying pipe and the feeding slide pipe.
[0009] A further technical solution is that the second conveying pipe is installed on the upper side of the device body through the base, and a mounting hole running through the front and back is provided in the base. The second conveying pipe is installed in the mounting hole, and a slide inclined upward from front to back is provided on the rear side of the base. The hole wall of the mounting hole is provided with a first feeding through hole connected to the slide, and the second conveying pipe is provided with a second feeding through hole matching and connecting with the first feeding through hole; the second pushing assembly includes a fifth telescopic rod, the output shaft of the fifth telescopic rod passes through the second conveying pipe, and is connected to a second pushing block.
[0010] A further technical solution is that a third pressure hole is provided at the output shaft end of the fifth telescopic rod, a third spring is provided in the third pressure hole, the right end of the second push block is slidably provided in the third pressure hole, the right end of the third spring is connected to the bottom of the third pressure hole, and the left end is connected to the second push block, and a third distance sensor aligned with the second push block is provided at the bottom of the third pressure hole.
[0011] A further technical solution is that a collecting chamber is provided in the device body, a collecting port connected to the collecting chamber is provided on the upper side of the device body, the first conveying pipe and the second conveying pipe are placed above the collecting port on opposite sides, a collecting slide aligned with the collecting port is provided in the collecting chamber, the collecting slide is tilted upward from left to right, side panels are provided on the front and rear sides of the collecting slide, a cover plate is provided on the left end of the collecting slide, the front and rear sides of the cover plate are respectively connected to the upper sides of the side panels on the front and rear sides of the collecting slide, a silicone curtain is provided on the right side of the cover plate, a rotating shaft is horizontally installed on the left end of the cover plate along the front and rear direction, the rotating shaft is rotatably connected to a door panel for closing the left end of the collecting slide plate, a sixth telescopic rod is installed on the upper side of the cover plate, the output shaft of the sixth telescopic rod is set to the left, and is movably connected to the upper part of the cover plate; an air-cooling nozzle is installed on the lower side of the cover plate, and the upper end of the air-cooling nozzle is connected to the refrigeration component through a cold air pipe.
[0012] A further technical solution is that the refrigeration assembly includes a refrigeration pipe, a water tank, a water pump and a fan. A semiconductor refrigeration plate is installed on the surface of the refrigeration pipe. The cooling side of the semiconductor refrigeration plate is bonded to the surface of the refrigeration pipe. The heat dissipation side of the semiconductor refrigeration plate is bonded to the heat exchange plate. A water flow cavity is provided in the heat exchange plate. A water inlet pipe and a water outlet pipe connected to the water flow cavity are provided on the surface of the heat exchange plate. The water pump is installed in the water tank. The water inlet pipe is connected to the water outlet end of the water pump, and the water outlet pipe is connected to the water tank. One end of the cold air pipe away from the air-cooled nozzle is connected to one end of the refrigeration pipe, and the other end of the refrigeration pipe is connected to the return air pipe. The fan is installed at the connection between the return air pipe and the refrigeration pipe. The other end of the return air pipe away from the refrigeration pipe is placed on the lower side of the cover plate, and a number of heat-conducting fins are vertically arranged in the refrigeration pipe.
[0013] A further technical solution is that a first guide rail is provided on the upper side of the device body along the left and right directions through a column on the rear side of the first conveying pipe, a second guide rail is provided on the upper side of the device body on the front side of the first conveying pipe, a first movable seat is slidably provided on the first guide rail, a third guide rail along the front and rear directions is installed on the upper side of the first movable seat, a supporting column is slidably connected to the second guide rail, the upper end of the supporting column is connected to the front end of the third guide rail, an adjustment movable seat is slidably provided on the third guide rail, a fourth guide rail is vertically connected to the side of the movable adjustment seat, a second movable seat is slidably connected to the fourth guide rail, the second movable seat is horizontally connected to the fifth guide rail, the third movable seat is connected to the fifth guide rail, and the welding assembly is installed on the third movable seat.
[0014] A further technical solution is that the welding assembly includes a mounting seat and a welding gun, the mounting seat is connected to the third movable seat, and the welding gun is mounted on the mounting seat facing downward.
[0015] Compared with the prior art, the beneficial effects of the present invention are: 1. When welding, the two parts of the track guide assembly are respectively transported by the first conveying pipe and the second conveying pipe, wherein the mounting base is transported by the first conveying pipe, and is clamped by two clamping blocks and two baffles at the right end of the first conveying pipe. After clamping is completed, it is moved toward the second conveying pipe with the help of two first telescopic rods to dock with the guide rod transported by the second conveying pipe. After docking is completed, the docking position is welded by the welding assembly. After welding starts, the outer gear ring is driven to rotate by the gear of the first servo motor, which can drive the connection between the mounting base and the guide rod to rotate in turn through the welding assembly, thereby completing the welding; 2. The present invention adopts automated welding, which can strictly control the welding quality and realize standardized manufacturing; 3. The present invention transports the mounting base and the guide rod of the track guide assembly through the first conveying pipe and the second conveying pipe for automatic welding, which can greatly improve the welding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is an overall schematic diagram of the segmented sliding door of the present invention.
[0017] Figure 2 It is a schematic cross-sectional view of the segmented sliding door of the present invention.
[0018] Figure 3 This is a schematic diagram of a track guide assembly of the present invention.
[0019] Figure 4 A schematic diagram of a manufacturing device for a track guide assembly of the present invention Figure 1 .
[0020] Figure 5 A schematic diagram of a manufacturing device for a track guide assembly of the present invention Figure 2 .
[0021] Figure 6 For the present invention Figure 5 A is a partial enlarged schematic diagram.
[0022] Figure 7 The figure is a side sectional schematic diagram of a manufacturing device for a track guide assembly of the present invention.
[0023] Figure 8 For the present invention Figure 8 A partial enlarged schematic diagram of the area marked B in the middle.
[0024] Figure 9 This is a schematic cross-sectional view of a refrigeration pipe of a manufacturing device for a track guide assembly of the present invention.
[0025] Figure 10 This is a side sectional schematic diagram of a first conveying pipe, a feeding slide pipe and a horizontal feeding pipe of a manufacturing device for a track guide assembly of the present invention.
[0026] Figure 11 This is a rear view of a manufacturing device for a track guide assembly according to the present invention.
[0027] Figure 12 This is a schematic cross-sectional view of a base and a slideway of a manufacturing device for a track guide assembly of the present invention.
[0028] Figure 13 The figure is a side sectional schematic diagram of a base of a manufacturing device for a track guide assembly of the present invention.
[0029] Icons: 1-Device body, 2-First conveying pipe, 3-Second conveying pipe, 4-Track ring, 5-External gear ring, 6-First servo motor, 7-Gear, 8-First telescopic rod, 9-Mounting block, 10-Baffle, 11-Clamping block, 12-Welding assembly, 13-Sliding hole, 14-Second telescopic rod, 15-First pressure hole, 16-First spring, 17-First distance sensor, 18-Third telescopic rod, 19-Feeding slide pipe, 20-Horizontal feeding pipe, 21 - conveyor belt, 22- stopper, 23- first inclined surface, 24- lifting hole, 25- fourth telescopic rod, 26- lifting block, 27- second inclined surface, 28- first pusher block, 29- second pressure hole, 30- second spring, 31- second distance sensor, 32- slide rod, 33- base, 34- mounting hole, 35- slideway, 36- first feed hole, 37- second feed hole, 38- fifth telescopic rod, 39- second pusher block, 40- third pressure hole, 41-third spring, 42-second distance sensor, 43-collecting chamber, 44-collecting port, 45-collecting slide, 46-side plate, 47-cover plate, 48-silicone curtain, 49-rotating shaft, 50-door plate, 51-sixth telescopic rod, 52-air cooling nozzle, 53-refrigeration pipe, 54-third distance sensor, 56-fan, 57-semiconductor refrigeration plate, 58-heat exchange plate, 59-water chamber, 60-water inlet pipe, 61-water outlet pipe, 62-return air pipe, 63-heat-conducting fin, 64-column, 65-first guide rail, 66-second guide rail, 67-first movable seat, 68-third guide rail, 69-support column, 70-adjustable movable seat, 71-fourth guide rail, 72-second movable seat, 73-fifth guide rail, 74-third movable seat, 75-door row, 76-door row bottom plate, 77-sliding wheel, 78-mounting groove, 79-track guide assembly, 80-mounting base, 81-guide rod, 82-rotating sleeve. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0031] Example 1: like Figures 1 to 3 As shown, a track guide assembly includes a mounting base 80 and a guide rod 81 vertically mounted on the mounting base 80. The guide rod 81 is connected to the mounting base 80 by welding, and a rotating sleeve is rotatably sleeved on the guide rod 81.
[0032] When the track guide assembly 79 is applied to a sectional sliding door, a door row bottom plate 76 is provided on the lower side of each door row 75 of the sectional sliding door. A sliding wheel 77 is provided on the lower side of the door row bottom plate 76. The door row bottom plate 76 has a mounting groove 78 provided on the side of the door row 75. The track guide assembly 79 is installed in the mounting groove 78 and fixed to the mounting groove 78 by screws, welding, or other means. The guide rod 81 of the track guide assembly 79 is vertically placed on the upper side of the door row bottom plate 76. A guide slot that matches the rotating sleeve on the guide rod 81 is provided on the lower side of each door row 75. Adjacent door rows 75 are slidably connected by their respective guide rods 81 and guide slots.
[0033] Example 2: like Figures 4 to 13As shown, a manufacturing device for a track guide component includes a device body 1, a first conveying pipe 2 and a second conveying pipe 3 are arranged opposite to each other in the left and right directions on the upper side of the device body 1, a track ring 4 is arranged around the first conveying pipe 2, and an outer gear ring 5 is rotatably connected around the track ring 4, a first servo motor 6 is installed on the side of the outer gear ring 5 on the upper side of the device body 1, and the output shaft of the first servo motor 6 is installed with a gear 7 meshing with the outer gear ring 5; on the right side of the outer gear ring 5, first telescopic rods 8 are arranged to the right on opposite sides of the first conveying pipe 2, and mounting blocks 9 are arranged at the right ends of the two first telescopic rods 8, and baffles 10 are arranged on the right sides of the two mounting blocks 9, and clamping blocks 11 for relative movement are arranged on the left side of the baffle 10 on the opposite sides of the two mounting blocks 9; a first pushing assembly is arranged in the first conveying pipe 2, and a second pushing assembly is arranged in the second conveying pipe 3, and a welding assembly 12 is arranged on the upper side of the device body 1 for moving up and down between the first conveying pipe 2 and the second conveying pipe 3. During welding, the two parts of the track guide assembly 79 are transported respectively by the first conveying pipe 2 and the second conveying pipe 3, wherein the mounting base 80 is transported by the first conveying pipe 2 and clamped by two clamping blocks 11 and two baffles 10 at the right end of the first conveying pipe 2. After the clamping is completed, it is moved toward the second conveying pipe 3 by means of two first telescopic rods 8 and docked with the guide rod 81 transported by the second conveying pipe 3. After the docking is completed, the docking position is welded by the welding assembly 12. After the welding starts, the outer gear ring 5 is driven to rotate by the gear 7 of the first servo motor 6, which can drive the connection between the mounting base 80 and the guide rod 81 to rotate in sequence through the welding assembly 12, thereby completing the welding. The present invention adopts automated welding, which can strictly control the welding quality and achieve standardized manufacturing. The present invention transports the mounting base 80 and the guide rod 81 of the track guide assembly 79 through the first conveying pipe 2 and the second conveying pipe 3 for automatic welding, which can greatly improve the welding efficiency.
[0034] Each mounting block 9 is provided with a sliding hole 13 extending through both sides. The two sliding holes 13 are aligned. A second telescopic rod 14 is mounted on the side of the two mounting blocks 9 facing away from each other. A first pressure hole 15 is recessed on the side of the two clamping blocks 11 facing away from each other. The output shafts of the two second telescopic rods 14 pass through the corresponding sliding holes 13 and then into the corresponding first pressure holes 15. A first spring 16 is mounted within the first pressure hole 15. One end of the first spring 16 is connected to the bottom of the first pressure hole 15, and the other end is connected to the output shaft of the second telescopic rod 14. A first distance sensor 17 is mounted at the bottom of the first pressure hole 15, aligned with the output shaft of the second telescopic rod 14. The first distance sensor 17 can be used to monitor the distance between the output shaft of the second telescopic rod 14 and the bottom of the first pressure hole 15. This can be used to determine the degree of compression of the first spring 16. By adjusting the degree of compression, the clamping force of the two clamping blocks 11 on the mounting base 80 can be controlled.
[0035] The first pushing assembly includes a third telescopic rod 18, a feeding slide 19 connected to the first conveying pipe 2 is provided on the upper side of the first conveying pipe 2, the feeding slide 19 is tilted downward from left to right, the left side of the upper end of the feeding slide 19 is connected to a horizontal feeding pipe 20, the left side of the horizontal feeding pipe 20 is connected to a conveyor belt 21, a stopper 22 is provided on the lower side of the inner wall of the connection between the horizontal feeding pipe 20 and the feeding slide 19, and a first inclined surface connected to the lower inner wall of the feeding slide 19 is provided on the right side of the stopper 22 23. The horizontal feeding pipe 20 is provided with a lifting hole 24 that passes through the inside and outside on the left side of the stop block 22. A fourth telescopic rod 25 is installed on the lower side of the lifting hole 24. The output shaft of the fourth telescopic rod 25 is set upward and is connected to a lifting block 26. The upper side of the lifting block 26 is set to a second inclined surface 27 that is inclined downward from left to right; the third telescopic rod 18 is installed at the left end of the first conveying pipe 2, and the output end of the third telescopic rod 18 passes through the first conveying pipe 2 to the right, and is connected to the first pushing block 28 in the first conveying pipe 2. The operator can arrange the mounting bases 80 in sequence on the conveyor belt 21, and with the help of the conveying capacity of the conveyor belt 21, transport the mounting bases 80 on the conveyor belt 21 into the horizontal feed pipe 20, and then push the mounting base 80 to fit the left side of the stopper 22. When welding is required, it is lifted up by the top block 26 and transported to the first conveying block. Then, the next mounting base 80 will be transported by the conveyor belt 21, so that the mounting base 80 will be pushed to fit the left side of the stopper 22 in sequence.
[0036] A second pressure hole 29 is provided on the left side of the first pusher block 28. A second spring 30 is installed in this second pressure hole 29. The output shaft of the third telescopic rod 18 slides within this second pressure hole 29. The right end of the second spring 30 is connected to the bottom of the second pressure hole 29, and the left end is connected to the output shaft of the third telescopic rod 18. A second distance sensor 4231 is installed at the bottom of the second pressure hole 29, aligned with the third telescopic rod 18. A sliding rod 32 is provided below the feed slide 19 of the first conveying pipe 2, tilting downward from left to right. The upper end of the sliding rod 32 is smoothly connected to the left side of the junction between the first conveying pipe 2 and the feed slide 19. The second distance sensor 4231 monitors the distance between the output shaft of the third telescopic rod 18 and the bottom of the second pressure hole 29. This can be used to determine the degree of compression of the second spring 30. The compression level is then used to determine whether the first pusher block 28 can continue to move. If it cannot move, it indicates that the mounting base 80 has contacted the baffle 10. When welding is required, the fourth telescopic rod 25 drives the top block 26 to move upward, so that the mounting base 80 located at the position of the lifting hole 24 moves upward. When the second inclined surface 27 and the first inclined surface 23 are connected, the mounting base 80 slides from the second inclined surface 27 to the first inclined surface 23, and then slides along the feeding slide 19 into the first conveying pipe 2 through the first inclined surface 23. The first pushing block 28 in the first conveying pipe 2 moves from left to right under the drive of the third telescopic rod 18, pushing the mounting base 80 to move from left to right along the first conveying pipe 2 to the right end position. When part of the mounting base 80 protrudes out of the first conveying pipe 2 and contacts the two baffles 10, the first pushing block 28 can no longer push the mounting base 80 to move. At this time, the output end of the third telescopic rod 18 will continue to move in the second pressure hole 29, while compressing the second spring 30. When the second distance sensor 4231 detects that the distance between it and the output end of the third telescopic rod 18 reaches the set value, the third telescopic rod 18 stops extending. Next, the two second telescopic rods 14 begin to extend, driving the two clamping blocks 11 toward each other. When the two clamping blocks 11 contact opposite sides of the mounting base 80, the two clamping blocks 11 cannot move further. At this time, the output end of the second telescopic rod 14 continues to move within the first pressure hole 15, compressing the first spring 16. When the first distance sensor 17 detects that the distance between the output shaft of the second telescopic rod 14 and the first distance sensor 17 reaches the set value, the second telescopic rod 14 stops moving and remains. Next, the two first telescopic rods 8 move rightward, driving the mounting base 80 to the predetermined position. At the same time, the third telescopic rod 18 drives the first pusher block 28 to the left, returning to its initial position.
[0037] The second delivery pipe 3 is mounted on the upper side of the device body 1 through a base 33. A mounting hole 34 is provided in the base 33, which runs through the front and back. The second delivery pipe 3 is mounted in the mounting hole 34. A slideway 35 is provided on the rear side of the base 33, which is inclined upward from front to back. The wall of the mounting hole 34 is provided with a first feeding hole 36 connected to the slideway 35. The second delivery pipe 3 is provided with a second feeding hole 37 that matches and communicates with the first feeding hole 36. The second pusher assembly includes a fifth telescopic rod 38, the output shaft of which passes through the second delivery pipe 3 and is connected to a second pusher block 39. The inner wall edge on the left side of the second feeding hole 37 is provided with a guide slope, so that when the guide rod 81 is pushed forward, it is prevented from getting stuck between the guide rod 81 and the second feeding hole 37.
[0038] A third pressure hole 40 is provided at the output shaft end of the fifth telescopic rod 38. A third spring 41 is disposed within the third pressure hole 40. The right end of the second pusher block 39 is slidably disposed within the third pressure hole 40. The right end of the third spring 41 is connected to the bottom of the third pressure hole 40, and the left end is connected to the second pusher block 39. A third distance sensor 54 is provided at the bottom of the third pressure hole 40, aligned with the second pusher block 39. The third distance sensor 54 can be used to monitor the distance between the output shaft of the fifth telescopic rod 38 and the bottom of the third pressure hole 40. This can be used to determine the degree of compression of the third spring 41. By setting the degree of compression, it can be determined whether the second pusher block 39 can continue to move. If it cannot continue to move, it means that the guide rod 81 has contacted the mounting base 80. When the guide rod 81 is transported through the second conveying pipe 3, the guide rod 81 arranged on the slide 35 will follow the slide 35 through the first feeding channel and the second feeding channel into the second conveying pipe 3, and the fifth telescopic rod 38 of the second conveying pipe 3 will push the second pushing block 39 to push the guide rod 81 to move to the left until the left end of the guide rod 81 passes through the second conveying pipe 3 and contacts the mounting base 80 that has been in place. In this way, the guide rod 81 can no longer move to the left. At this time, the second pushing block 39 also stops, but the fifth telescopic rod 38 continues to extend. In this way, the output shaft end of the fifth telescopic rod 38 will compress the third spring 41 in the third pressure hole 40 and move toward the third distance sensor 54. When the third distance sensor 54 detects that the distance between the output shaft end of the fifth telescopic rod 38 reaches the set value, the extension of the fifth telescopic rod 38 is stopped and maintained. After welding is complete, the welding module moves upward, and the fifth telescopic rod 38 further extends, pushing the guide rod 81 completely out of the second conveyor tube 3, allowing the welded track guide assembly 79 to fall completely down. When the fifth telescopic rod 38 is extended, it occupies space in the second conveyor tube 3, preventing the guide rod 81 closest to the second feed hole 37 from entering the second conveyor tube 3. When the fifth telescopic rod 38 is retracted, it clears the second feed hole 37, allowing the guide rod 81 to enter the second conveyor tube 3, ready for the next welding process.
[0039] The device body 1 is provided with a collecting chamber 43, and a collecting port 44 connected to the collecting chamber 43 is provided on the upper side of the device body 1. The first delivery pipe 2 and the second delivery pipe 3 are placed on the opposite side of the collecting port 44. A collecting slide 45 is provided in the collecting chamber 43 and is aligned with the collecting port 44. The collecting slide 45 is arranged upward from left to right. Side plates 46 are provided on both sides of the collecting slide 45. A cover plate 47 is provided on the left end of the collecting slide 45. The front and rear sides of the cover plate 47 are respectively connected to the collecting slide 45. The upper sides of the front and rear side panels 46 are connected, and a silicone curtain 48 is set on the right side of the cover plate 47. A rotating shaft 49 is horizontally installed on the left end of the cover plate 47 along the front-to-back direction. The rotating shaft 49 is rotatably connected to a door panel 50 for closing the left end of the collecting slide 45. A sixth telescopic rod 51 is installed on the upper side of the cover plate 47, and the output shaft of the sixth telescopic rod 51 is set to the left and is movably connected to the upper part of the cover plate 47; an air cooling nozzle 52 is installed on the lower side of the cover plate 47, and the upper end of the air cooling nozzle 52 is connected to a refrigeration component through a cold air pipe. After the welding of the previous track guide assembly 79 is completed, the two second telescopic rods 14 drive the two clamping blocks 11 to move away from each other, loosening the clamping fixation on the mounting base 80, and at the same time cooperating with the extension of the fifth telescopic rod 38 to completely push the guide rod 81 out of the second conveying pipe 3, so that the welded track guide assembly 79 falls directly down, falls into the collection chamber 43 from the collection port 44, slides to the lower left along the collection slide 45 of the collection chamber 43, and finally slides to the leftmost end of the collection slide 45, and is blocked by the door panel 50. With the help of the door panel 50, side panel 46, cover plate 47 and silicone curtain 48, a cooling chamber is formed at the left end of the collection slide 45. When the welded track guide assembly 79 slides into the cooling chamber, the welded track guide assembly 79 is cooled by air with the help of the air cooling nozzle 52 to cool the welding position. This can prevent the operator from accidentally touching the welding position and causing burns when taking the track guide assembly 79. This application uses air cooling instead of water cooling to avoid the need for drying after water cooling, which affects subsequent processing. With the help of the rotating shaft 49, the door panel 50 can rotate around the rotating shaft 49. The rotating shaft 49 can be composed of a shaft body and a shaft sleeve structure that is rotatably mounted outside the shaft body. The shaft body is fixedly connected to the cover plate 47, and the shaft sleeve is fixedly connected to the middle side of the door panel 50. In this way, the door panel 50 can swing left and right around the shaft body.The sixth telescopic rod 51 is used to drive the upper portion of the door panel 50 to swing, thereby controlling the left and right swinging of the lower portion of the door panel 50. When the rail guide assembly 79 needs to be cooled, the sixth telescopic rod 51 extends to push the upper portion of the door panel 50 to the left, causing the lower portion of the door panel 50 to move to the right to seal the left end of the collection slide 45. After the cooling is completed, the sixth telescopic rod 51 shortens, driving the upper portion of the door panel 50 to the right, thereby causing the lower portion of the door panel 50 to move to the left, thereby opening the left end of the collection slide 45. This allows the cooled rail guide assembly 79 to fall smoothly. A collection box can be provided below the left end of the collection slide 45 to collect the welded rail guide assemblies 79. The cooling time is the same as the welding time. After the previous rail guide assembly 79 is cooled and discharged through the door panel 50, the next rail guide assembly 79 falls.
[0040] The refrigeration assembly includes a refrigeration pipe 53, a water tank, a water pump and a fan 56. A semiconductor refrigeration plate 57 is installed on the surface of the refrigeration pipe 53. The cooling side of the semiconductor refrigeration plate 57 is bonded to the surface of the refrigeration pipe 53, and a heat exchange plate 58 is bonded to the heat dissipation side of the semiconductor refrigeration plate 57. A water flow cavity 59 is provided in the heat exchange plate 58. A water inlet pipe 60 and a water outlet pipe 61 connected to the water flow cavity 59 are provided on the surface of the heat exchange plate 58. The water pump is installed in the water tank, the water inlet pipe 60 is connected to the water outlet end of the water pump, and the water outlet pipe 61 is connected to the water tank. One end of the cold air pipe away from the air-cooled nozzle 52 is connected to one end of the refrigeration pipe 53, and the other end of the refrigeration pipe 53 is connected to the return air pipe 62. The fan 56 is installed at the connection between the return air pipe 62 and the refrigeration pipe 53. The other end of the return air pipe 62 away from the refrigeration pipe 53 is placed on the lower side of the cover plate 47. A number of heat-conducting fins 63 are vertically arranged in the refrigeration pipe 53. The cooling side of the semiconductor refrigeration plate 57 can reduce the temperature of the cooling tube 53 to below zero degrees, and the temperature of the heat-conducting fins 63 in the cooling tube 53 can also be reduced to below zero degrees, so that the air passing through the cooling tube 53 can be quickly cooled. The exposed part of the outer wall of the cooling tube 53 can be wrapped with thermal insulation cotton to prevent temperature loss. The cooling process is to start the fan 56, and the wind direction of the fan 56 is blown from the return air duct 62 to the cooling tube 53. When the air passes through the cooling tube 53, the temperature drops and cold air is formed. After passing through the cold air duct, the cold air is sprayed toward the track guide assembly 79 through the air cooling nozzle 52 to cool the track guide assembly 79. The cold air absorbs the temperature of the track guide assembly 79 and then heats up. The heated air is sucked away through the return air duct 62 and passes through the cooling tube 53 again to cool down. Although the high-speed cold air ejected from the air-cooling nozzle 52 absorbs the temperature rise of the track guide assembly 79, due to the flow rate, the temperature rise is slow, and the final temperature of the heated cold air is lower than the room temperature. To avoid wasting cold air, re-entering the cooling pipe 53 through the return air duct 62 can more quickly reduce the temperature to the set point. The semiconductor refrigeration plate 57 emits a large amount of heat during cooling. If the heat dissipation side of the semiconductor refrigeration plate 57 is not cooled in time, the operation of the semiconductor refrigeration plate 57 will be affected. Therefore, this application uses water cooling to cool the heat dissipation side of the semiconductor refrigeration plate 57. The heat of the semiconductor refrigeration plate 57 is absorbed by the heat exchange plate 58. The cold water flowing through the heat exchange plate 58 absorbs the heat of the heat exchange plate 58, thereby removing the heat from the heat dissipation side of the semiconductor refrigeration plate 57. The water tank can be an open water tank placed on the side of the device body 1. The water tank is filled with water, and a water pump pumps the water into the water passage 59 of the heat exchange plate 58 for heat exchange. The heated water returns to the water tank through the outlet pipe 61. An open water tank can cool down the water by allowing it to evaporate naturally. When the water temperature rises to a certain level, you can simply replace it with a tank filled with cold water. The water tank can be constructed of a bucket or other structure that is easy to move and replace.The cooling tube 53, the heat-conducting fins 63, and the heat exchange plate 58 can be made of aluminum or copper. The contact area between the heat exchange plate 58 and the semiconductor refrigeration plate 57 can be provided with heat-conducting silica gel to improve the heat exchange efficiency.
[0041] The upper side of the device body 1 is provided with a first guide rail 65 along the left and right directions through a column 64 on the rear side of the first conveying pipe 2, and a second guide rail 66 is provided on the upper side of the device body 1 on the front side of the first conveying pipe 2. A first movable seat 67 is slidably provided on the first guide rail 65, and a third guide rail 68 along the front and rear directions is installed on the upper side of the first movable seat 67. A supporting column 69 is slidably connected to the second guide rail 66, and the upper end of the supporting column 69 is connected to the front end of the third guide rail 68. An adjustment movable seat 70 is slidably provided on the third guide rail 68, and a fourth guide rail 71 is vertically connected to the side of the movable adjustment seat, and a second movable seat 72 is slidably connected to the fourth guide rail 71, and the second movable seat 72 is horizontally connected to the fifth guide rail 73, and the third movable seat 74 is connected to the fifth guide rail 73. The welding assembly 12 is installed on the third movable seat 74. With the cooperation of the first guide rail 65 and the second guide rail 66, the third guide rail 68 can be supported, and at the same time, it can be adjusted in the left and right directions with the help of the first movable seat 67, so that the left and right positions of the welding assembly 12 can be controlled. The adjustment method can be manual adjustment or electric adjustment, and the corresponding structure can be added according to the needs. The upper and lower positions of the welding assembly 12 can be adjusted by the fourth guide rail 71 and the second movable seat 72, and the adjustment method can be manual adjustment or electric adjustment. By adjusting the movable seat 70, the front and rear positions of the fourth guide rail 71 can be adjusted, and it is used to control the front and rear positions of the fourth guide rail 71 and the fifth guide rail 73 during assembly and maintenance. By setting the fifth guide rail 73 and the third movable seat 74, the front and rear positions of the welding assembly 12 can be adjusted, especially when adjusting a small distance, the precise position of the welding point can be controlled. During use, it is adjusted according to the welding quality to obtain better welding quality.
[0042] The welding assembly 12 includes a mounting base and a welding gun, the mounting base is connected to the third movable base 74, and the welding gun is mounted on the mounting base with the welding gun facing downward. The welding gun can adopt arc welding, argon arc welding, etc. These welding methods can avoid welding slag, improve welding quality and welding aesthetics.
[0043] Although the present invention has been described herein with reference to a number of illustrative embodiments thereof, it will be understood that numerous other modifications and implementations may be devised by those skilled in the art that fall within the scope and spirit of the principles disclosed herein. More specifically, within the scope of the present disclosure, the drawings, and the claims, numerous variations and modifications may be made to the components and / or layout of the subject combination arrangement. In addition to variations and modifications to the components and / or layout, other uses will also be apparent to those skilled in the art.
Claims
1. A manufacturing device for a track guide assembly, characterized in that: The invention comprises a device body (1), wherein a first conveying pipe (2) and a second conveying pipe (3) are arranged on the upper side of the device body (1) in a left-right direction relative to each other, a track ring (4) is arranged around the first conveying pipe (2), an outer gear ring (5) is rotatably connected around the track ring (4), a first servo motor (6) is installed on the upper side of the device body (1) on the side of the outer gear ring (5), and a gear (7) meshing with the outer gear ring (5) is installed on the output shaft of the first servo motor (6); the right side of the outer gear ring (5) faces right on both opposite sides of the first conveying pipe (2) A first telescopic rod (8) is provided, and a mounting block (9) is provided at the right end of each of the two first telescopic rods (8), a baffle (10) is provided on the right side of each of the two mounting blocks (9), and a relatively movable clamping block (11) is provided on the left side of the baffle (10) on the opposite side of each of the two mounting blocks (9); a first pushing assembly is provided in the first conveying pipe (2), and a second pushing assembly is provided in the second conveying pipe (3); and a welding assembly (12) is provided on the upper side of the device body (1) so as to move up and down between the first conveying pipe (2) and the second conveying pipe (3).
2. The manufacturing device of a track guide assembly according to claim 1, characterized in that: The two mounting blocks (9) are each provided with a sliding hole (13) passing through both sides, the two sliding holes (13) are aligned, and a second telescopic rod (14) is installed on the side of the two mounting blocks (9) away from each other; the two clamping blocks (11) are each provided with a first pressure hole (15) on the side away from each other, and the output shafts of the two second telescopic rods (14) pass through the corresponding sliding holes (13) and then respectively pass through the corresponding first pressure holes (15). A first spring (16) is provided in the first pressure hole (15), one end of the first spring (16) is connected to the bottom of the first pressure hole (15), and the other end is connected to the output shaft of the second telescopic rod (14). A first distance sensor (17) aligned with the output shaft of the second telescopic rod (14) is installed at the bottom of the first pressure hole (15).
3. The manufacturing device of a track guide assembly according to claim 1, characterized in that: The first pushing assembly includes a third telescopic rod (18), a feeding slide (19) connected to the first feeding pipe (2) is provided on the upper side of the first conveying pipe (2), the feeding slide (19) is inclined downward from left to right, the left side of the upper end of the feeding slide (19) is connected to a horizontal feeding pipe (20), the left side of the horizontal feeding pipe (20) is connected to a conveyor belt (21), a stopper (22) is provided on the lower side of the inner wall of the connection between the horizontal feeding pipe (20) and the feeding slide (19), and a first inclined surface (22) connected to the lower inner wall of the feeding slide (19) is provided on the right side of the stopper (22). 3) The horizontal feeding pipe (20) is provided with a jacking hole (24) that passes through the inside and outside on the left side of the stopper (22), and a fourth telescopic rod (25) is installed on the lower side of the jacking hole (24), and the output shaft of the fourth telescopic rod (25) is set upward and connected to a top block (26), and the upper side of the top block (26) is set as a second inclined surface (27) that tilts downward from left to right; the third telescopic rod (18) is installed at the left end of the first conveying pipe (2), and the output end of the third telescopic rod (18) passes through the first conveying pipe (2) toward the right, and is connected to a first pushing block (28) in the first conveying pipe (2).
4. The manufacturing device of a track guide assembly according to claim 3, characterized in that: A second pressure hole (29) is provided on the left side of the first pushing block (28), a second spring (30) is provided in the second pressure hole (29), the output shaft of the third telescopic rod (18) is slidably provided in the second pressure hole (29), the right end of the second spring (30) is connected to the bottom of the second pressure hole (29), and the left end is connected to the output shaft of the third telescopic rod (18), and a second distance sensor (42) (31) aligned with the third telescopic rod (18) is provided at the bottom of the second pressure hole (29); the first conveying pipe (2) is provided with a sliding rod (32) inclined downward from left to right on the lower side of the feeding slide pipe (19), and the upper end of the sliding rod (32) is smoothly connected to the left side of the connection between the first conveying pipe (2) and the feeding slide pipe (19).
5. The manufacturing device of a track guide assembly according to claim 1, characterized in that: The second conveying pipe (3) is mounted on the upper side of the device body (1) through a base (33); a mounting hole (34) is provided in the base (33) and passes through the front and rear; the second conveying pipe (3) is mounted in the mounting hole (34); a slideway (35) is provided on the rear side of the base (33) and tilted upward from front to rear; a first feeding through hole (36) is provided on the wall of the mounting hole (34) and communicated with the slideway (35); a second feeding through hole (37) is provided on the second conveying pipe (3) and matched with the first feeding through hole (36); the second pushing assembly includes a fifth telescopic rod (38); the output shaft of the fifth telescopic rod (38) passes through the second conveying pipe (3) and is connected to a second pushing block (39).
6. The manufacturing device of a track guide assembly according to claim 5, characterized in that: A third pressure hole (40) is provided at the output shaft end of the fifth telescopic rod (38), a third spring (41) is provided in the third pressure hole (40), the right end of the second push block (39) is slidably provided in the third pressure hole (40), the right end of the third spring (41) is connected to the bottom of the third pressure hole (40), and the left end is connected to the second push block (39), and a third distance sensor (54) aligned with the second push block (39) is provided at the bottom of the third pressure hole (40).
7. The manufacturing device of a track guide assembly according to claim 1, characterized in that: A collecting chamber (43) is provided in the device body (1), a collecting port (44) connected to the collecting chamber (43) is provided on the upper side of the device body (1), the first conveying pipe (2) and the second conveying pipe (3) are both placed above the collecting port (44), a collecting slide (45) is provided in the collecting chamber (43) and is aligned with the collecting port (44), the collecting slide (45) is arranged upwardly and tilted from left to right, and side plates (46) are provided on both the front and rear sides of the collecting slide (45), and a cover plate (47) is provided on the left end of the collecting slide (45), and the front and rear sides of the cover plate (47) are respectively connected to the collecting slide The upper sides of the side plates (46) on the front and rear sides of the plate (45) are connected, and a silicone curtain (48) is set on the right side of the cover plate (47). The left end of the cover plate (47) is horizontally installed with a rotating shaft (49) along the front-back direction. The rotating shaft (49) is rotatably connected to a door plate (50) for closing the left end of the collecting slide plate (45). The upper side of the cover plate (47) is installed with a sixth telescopic rod (51), and the output shaft of the sixth telescopic rod (51) is set to the left and is movably connected to the upper part of the cover plate (47); the lower side of the cover plate (47) is installed with an air cooling nozzle (52), and the upper end of the air cooling nozzle (52) is connected to a refrigeration component through a cold air pipe.
8. The manufacturing device of a track guide assembly according to claim 7, characterized in that: The refrigeration assembly includes a refrigeration pipe (53), a water tank, a water pump and a fan (56). A semiconductor refrigeration sheet (57) is installed on the surface of the refrigeration pipe (53). The refrigeration side of the semiconductor refrigeration sheet (57) is bonded to the surface of the refrigeration pipe (53). A heat exchange plate (58) is bonded to the heat dissipation side of the semiconductor refrigeration sheet (57). A water flow cavity (59) is provided in the heat exchange plate (58). A water inlet pipe (60) and a water outlet pipe (61) connected to the water flow cavity (59) are provided on the surface of the heat exchange plate (58). The water pump is installed in the water tank. The water inlet pipe (60) is connected to the water outlet end of the water pump, the water outlet pipe (61) is connected to the water tank, one end of the cold air pipe away from the air cooling nozzle (52) is connected to one end of the refrigeration pipe (53), the other end of the refrigeration pipe (53) is connected to the return air pipe (62), the fan (56) is installed at the connection between the return air pipe (62) and the refrigeration pipe (53), the other end of the return air pipe (62) away from the refrigeration pipe (53) is placed on the lower side of the cover plate (47), and a plurality of heat-conducting fins (63) are vertically arranged in the refrigeration pipe (53).
9. The manufacturing device of a track guide assembly according to claim 1, characterized in that: The upper side of the device body (1) is provided with a first guide rail (65) in the left-right direction at the rear side of the first conveying pipe (2) through a column (64), and the upper side of the device body (1) is provided with a second guide rail (66) in the front side of the first conveying pipe (2). A first movable seat (67) is slidably provided on the first guide rail (65), and a third guide rail (68) in the front-back direction is installed on the upper side of the first movable seat (67). A supporting column (69) is slidably connected to the second guide rail (66). The upper end of (69) is connected to the front end of the third guide rail (68), and an adjustable movable seat (70) is slidably provided on the third guide rail (68). The side of the movable adjustable seat is vertically connected to the fourth guide rail (71), and the second movable seat (72) is slidably connected to the fourth guide rail (71). The second movable seat (72) is horizontally connected to the fifth guide rail (73), and the third movable seat (74) is connected to the fifth guide rail (73). The welding assembly (12) is installed on the third movable seat (74).
10. The manufacturing device of a track guide assembly according to claim 9, characterized in that: The welding assembly (12) comprises a mounting seat and a welding gun, the mounting seat is connected to the third movable seat (74), and the welding gun is mounted on the mounting seat facing downward.
