A multi-station blanking and shaping device

Through the automated design and cleaning technology of multi-station cutting and plasticizing device, the problems of manpower consumption and lubricating oil adhesion in tray plasticizing are solved, and efficient and lossless tray plasticizing and cleaning process are achieved.

CN120423286BActive Publication Date: 2025-09-05KUNSHAN DIANFU PRECISION COMPONENTS CO LTD
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Patent Information

Application Number
CN202510940609.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-09
Publication Date
2025-09-05
Estimated Expiration
2045-07-09

AI Technical Summary

Technical Problem

The existing tray plastic surgery device requires manual operation, which leads to high labor consumption and lubricating oil adheres to the surface of the tray, causing oil stains.

Method used

A multi-station cutting and shaping device is designed to realize automatic shaping and material removal of the tray using a rotating disc and clamping group, combining ultrasonic cleaning and airbag ring protection to avoid damage to the tray.

Benefits of technology

It realizes automation of tray plastic surgery, reduces manpower consumption, has good cleaning effect, avoids oil stains and damage on the surface of tray, and improves the quality of plastic surgery.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a multi-station blanking and shaping device, which relates to the technical field of shaping devices, including a machine body, a rotating disk is provided in the machine body, a plurality of clamping groups are provided on the rotating disk, and the plurality of clamping groups are arranged around the axis of the rotating disk, a shaping component is provided above the rotating disk, a blanking component is provided on one side of the rotating disk, a control console is provided on the outside of the machine body, and a drawer is further provided on one side of the machine body, and the drawer is located below the blanking component; through the rotation of the rotating disk, the effects of manual material discharge and automatic material retrieval are achieved, and in the material retrieval stage, the cleaning trough and the conveying pipe are used to complete the cleaning and drying effects of the card tray, and at the same time, a protrusion and an air bag ring are provided in the conveying pipe, thereby preventing the card tray from being affected by gravity and falling into the drawer during transportation, causing structural damage to the card tray.
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Description

Technical Field

[0001] The invention relates to the technical field of shaping devices, in particular to a multi-station blanking and shaping device. Background Art

[0002] Mobile phone card trays are components used to hold SIM cards in mobile phones. The production and processing of mobile phone card trays has continued to grow with the development of the mobile phone industry. In existing technologies, mobile phone card trays are mostly: stamped and forged aluminum alloy trays, fully CNC-machined aluminum alloy trays, fully plastic trays, stainless steel plastic-coated trays, metal stamping laminated trays, etc. During the production and manufacturing process, the trays need to be shaped.

[0003] Existing Cato shaping devices usually use manual material placement and removal methods, which consumes a lot of manpower. In addition, during the shaping stage of the Cato, since the equipment needs to be mechanically moved, the shaping device needs to be added with lubricating oil. Furthermore, during the shaping stage of the Cato, some of the lubricating oil will adhere to the surface of the Cato, causing the Cato to be stained with oil. Summary of the Invention

[0004] The purpose of the present invention is to provide a multi-station blanking and shaping device to solve the problems raised in the prior art.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A multi-station blanking and shaping device includes a machine body, a rotating disk is provided in the machine body, a plurality of clamping groups are provided on the rotating disk, and the plurality of clamping groups are arranged around the axis of the rotating disk, a shaping assembly is provided above the rotating disk, a blanking assembly is provided on one side of the rotating disk, a control console is provided on the outside of the machine body, and a drawer is also provided on one side of the machine body, and the drawer is located below the blanking assembly.

[0007] Preferably, a driving motor is provided at the bottom of the rotating disk, and the driving shaft of the driving motor is connected to the rotating disk. The clamping group includes a fixed block, and a plurality of movable grooves are provided on the fixed block. A shaping block is provided in the movable groove, and the shaping block is slidably connected to the movable groove. A placement table is provided at the intersection of the plurality of movable grooves.

[0008] Preferably, the shaping assembly includes a movable plate, a hydraulic cylinder is provided above the movable plate, a push rod of the hydraulic cylinder is connected to the movable plate, a closing module is provided on the side of the movable plate close to the rotating disk, a plurality of extrusion blocks and a plurality of positioning columns are provided at the bottom of the closing module, an electric cylinder is provided in the closing module, a push rod of the electric cylinder is connected to the extrusion block, and the extrusion block is slidably connected to the closing module;

[0009] The staff places the tray to be shaped on the placement table, and then drives the motor to drive the rotating disk to rotate. When the rotating disk rotates, the tray to be shaped is driven to rotate, so that the tray moves to the bottom of the closing module. Then the push rod of the hydraulic cylinder pushes the moving plate to move, and the moving plate moves to the side close to the rotating disk. In the process of moving the moving plate, the closing module is driven to move. When the closing module moves, the extrusion block and the positioning column are driven to move. The positioning column contacts the fixed block and realizes the closing of the closing module and the fixed block, and the extrusion block extends into the moving groove. At this time, the extrusion block is located on the side of the shaping block away from the placement table. The extrusion block is pushed to move by the push rod of the electric cylinder, so that several extrusion blocks move to the side close to the placement table.

[0010] When the extrusion block moves, it pushes the shaping block to move. The shaping block moves along the moving groove to the side close to the placement table. The shaping block extrude and shapes the tray during the movement. When the shaping is completed, the electric cylinder and the hydraulic cylinder drive the extrusion block and the moving plate to reset respectively, and then the extrusion block is separated from the shaping block, the shaping block is separated from the tray, and the closing module is separated from the fixed block. Then the driving motor drives the rotating disk to rotate again, and the tray that has completed the shaping rotates to the side close to the blanking component.

[0011] Preferably, the unloading assembly includes a feeding group and a unloading pipe, the feeding group consists of a sliding groove and a sliding block, the sliding groove is provided with a sliding block, the sliding block is provided with a sliding motor, the driving shaft of the sliding motor is provided with a transmission wheel, and the transmission wheel is slidably connected to the sliding groove.

[0012] Preferably, a suction cup is provided on a side of the sliding block away from the sliding groove, a micro air pump is provided in the sliding block, and the micro air pump is connected to the suction cup through a pipeline;

[0013] When the shaped tray moves to the side close to the blanking component under the action of the rotating disk, the controller controls the sliding motor to drive, and the driving shaft of the sliding motor drives the transmission wheel to rotate. When the transmission wheel rotates, it frictionally contacts the sliding groove, so that the sliding block moves along the sliding groove under the action of the transmission wheel. When the sliding block moves, it drives the suction cup to move above the tray, and then the suction cup contacts the tray, and the air between the suction cup and the tray is extracted by a micro air pump, so that the suction cup sucks the tray, and then the sliding block moves to the side close to the conveying pipe, and when the sliding block moves, it drives the sucked tray to move together.

[0014] Preferably, the discharge pipe is composed of a cleaning tank and a conveying pipe, the cleaning tank is located on the side of the conveying pipe close to the rotating disk, an ultrasonic generator is provided in the cleaning tank, a plurality of water outlets are provided on the side of the cleaning tank away from the conveying pipe, a conveying group is provided on the side of the cleaning tank close to the conveying pipe, the conveying group is composed of a plurality of rotating rollers, a micro motor is provided in the inner wall of the conveying pipe, and the drive shaft of the micro motor is connected to the rotating rollers;

[0015] The suction cup absorbs the shaped tray and moves along the cleaning tank to the side close to the conveying pipe. During the conveying process, the suction cup and the sucked tray extend into the cleaning tank, so that the water in the cleaning tank submerges the suction cup. At the same time, the controller starts the ultrasonic generator, and then under the action of ultrasonic waves, the tray and suction cup are further cleaned. When the tray moves to the top of the conveying group, gas is filled in the suction cup to separate the suction cup from the tray. The micro motor then drives the rotating roller to rotate, so that the rotating roller drives the tray to move toward the folding plate.

[0016] Preferably, there is a gap between the delivery group and the cleaning tank, a water delivery trough is provided on the inner wall of the delivery pipe close to the cleaning tank, a rotary trough is provided in the middle of the water delivery trough, activated carbon is provided in the rotary trough, a water delivery pipe is provided on the side of the water delivery trough away from the cleaning tank, the water delivery pipe is connected to the water outlet, a micro water pump is provided in the water delivery trough, and the micro water pump is connected to the water delivery pipe;

[0017] The water in the cleaning tank flows to the water supply tank. Since the card holder and the suction cup in the cleaning tank are cleaned, oil and dirt float on the water in the cleaning tank. After entering the water supply tank, the water flows to the rotary tank, so that the water is adsorbed by the activated carbon in the rotary tank, and the oil and dirt in the water are adsorbed by the activated carbon, thereby completing the filtration of the water. After filtration, the water is transported to the water outlet again through the water supply pipe under the action of the micro water pump to clean the card holder and the suction cup again.

[0018] Preferably, a plurality of folding plates are provided inside the conveying pipe, a reducing pipe is provided at the bottom of the folding plates, a rotating plate is provided in the middle of the reducing pipe, and the rotating plate is rotatably connected to the reducing pipe;

[0019] The cleaned tray is transported to the surface of the folding plate under the action of the rotating roller, and then the tray is transported to the reducing tube through the folding plate. During the movement of the tray, it encounters a protrusion. Since the protrusion is made of rubber material, the impact caused by the falling speed of the tray will be absorbed by the protrusion, thereby preventing the tray from falling and causing damage to the tray structure, thereby improving the quality of the tray shaping and ensuring the intact appearance of the tray.

[0020] Preferably, the bottom of the rotating plate is provided with a plurality of fan blades, the top of the rotating plate is provided with a protrusion, the rotating plate is provided with a plurality of gas delivery ports, the edge of the rotating plate is provided with two connecting grooves, the reducing tube is provided with two connecting pipes, and the connecting pipes are connected to the connecting grooves;

[0021] The air jet hole sprays gas into the reducing tube, and the gas then moves to the side close to the fan blade. During the movement of the gas, the gas encounters the fan blade, and the gas then pushes the fan blade to rotate. During the rotation of the fan blade, the fan blade drives the rotating plate to rotate, and when the rotating plate rotates, it drives the two connecting grooves to rotate. When the connecting groove is connected to the connecting pipe, the card holder can fall from the top surface of the rotating plate to the airbag ring through the connecting pipe. At the same time, during the gas transmission process, the gas also moves through the gas transmission port, so that the gas is delivered to the top surface of the rotating plate, and then the card holder on the top surface of the rotating plate is dried, and the water stains remaining on the surface of the card holder are blown away.

[0022] Preferably, two groups of air bag rings are provided at the bottom of the delivery pipe, a plurality of air jet holes are provided on the side of the air bag ring close to the reducing pipe, an air pump is provided in the body, the air pump is connected to the air bag ring through a pipe, and a pressure valve is provided in the air jet hole;

[0023] The vacuum pump continuously draws external air into the airbag ring through the pipe. When the external air enters the airbag ring, the inside of the airbag ring gradually expands, and then the central channel of the airbag ring is blocked by the expanded airbag ring. Then, when the card tray falls into the airbag ring through the reducing tube, the card tray is supported by the airbag ring, thereby preventing the card tray from falling directly into the drawer, causing the card tray to fall due to gravity and thus being damaged, further ensuring the integrity of the card tray;

[0024] During the expansion of the airbag ring, the pressure valve in the jet hole detects the pressure inside the airbag ring in real time. The pressure valve converts the pressure signal into an electrical signal and transmits it to the controller. When the pressure reaches the maximum value, the pressure valve in the jet hole opens, and the gas in the airbag ring is immediately ejected through the jet hole to the reducing tube. As the gas is ejected, the volume of the airbag ring is immediately reduced, and the central channel of the airbag ring is opened, and the tray supported by the airbag ring is immediately transported to the drawer through the central channel of the airbag ring.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] 1. The rotating disk is used to drive the clamping group to rotate, so that the card holder can be automated in the material removal stage after the shaping is completed, thereby improving the working efficiency of the equipment and saving manpower.

[0027] 2. The air jet hole ejects gas into the reducing tube, and the gas then moves to the side close to the fan blade. During the movement of the gas, the gas encounters the fan blade, and the gas then pushes the fan blade to rotate. During the rotation of the fan blade, the fan blade drives the rotating plate to rotate, and when the rotating plate rotates, it drives the two connecting grooves to rotate. When the connecting groove is connected to the connecting pipe, the card holder can be transported from the top surface of the rotating plate to the airbag ring through the connecting pipe. At the same time, during the gas transportation process, the gas also moves through the gas delivery port, so that the gas is transported to the top surface of the rotating plate, and then the card holder on the top surface of the rotating plate is dried, and the water stains remaining on the surface of the card holder are blown away.

[0028] 3. When external gas enters the airbag ring, the inside of the airbag ring gradually expands, and then the central channel of the airbag ring is blocked by the expanded airbag ring. Then, when the card tray falls to the airbag ring through the reducing tube, the card tray is supported by the airbag ring, thereby preventing the card tray from falling directly into the drawer, causing the card tray to fall due to gravity and be damaged, further ensuring the integrity of the card tray. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 A perspective view of the present invention;

[0030] Figure 2 Schematic diagram of the internal structure of the present invention;

[0031] Figure 3 for Figure 1 Enlarged view of point A in the middle;

[0032] Figure 4 It is a structural diagram of the shaping component;

[0033] Figure 5 for Figure 2 Enlarged view of point B in the middle;

[0034] Figure 6 It is a first longitudinal cross-sectional schematic diagram of the feeding pipe;

[0035] Figure 7 It is a second longitudinal sectional schematic diagram of the feeding pipe;

[0036] Figure 8 Schematic diagram of the structure of the rotating plate;

[0037] Figure 9 Schematic diagram of the structure of the airbag ring;

[0038] Figure 10 A plan view of a second longitudinal section of the feed pipe;

[0039] In the figure: 1, machine body; 11, rotating disk; 12, clamping group; 13, fixed block; 14, moving slot; 15, shaping block; 16, placing table;

[0040] 2. Shaping assembly; 21. Moving plate; 22. Combining module; 23. Extrusion block;

[0041] 3. Feeding assembly; 31. Feeding group; 32. Feeding pipe; 33. Sliding groove; 34. Sliding block; 35. Suction cup; 36. Cleaning trough; 361. Water outlet; 37. Delivery pipe; 38. Delivery group; 381. Rotating roller; 39. Water trough; 391. Rotating trough; 392. Water pipe; 40. Folding plate; 41. Reduced diameter pipe; 411. Connecting pipe; 42. Rotating plate; 421. Air outlet; 422. Connecting groove; 43. Fan blade; 44. Air bag ring; 441. Jet hole; 45. Protrusion. DETAILED DESCRIPTION

[0042] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0043] Example: Figures 1-10 As shown, the present invention provides a technical solution for a multi-station blanking and shaping device, including a body 1, a rotating disk 11 is provided in the body 1, a plurality of clamping groups 12 are provided on the rotating disk 11, and the plurality of clamping groups 12 are arranged around the axis of the rotating disk 11, a shaping component 2 is provided above the rotating disk 11, a blanking component 3 is provided on one side of the rotating disk 11, a control console is provided on the outside of the body 1, and a drawer is also provided on one side of the body 1, and the drawer is located below the blanking component 3.

[0044] As a specific embodiment of the present invention, a driving motor is provided at the bottom of the rotating disk 11, and the driving shaft of the driving motor is connected to the rotating disk 11. The clamping group 12 includes a fixed block 13, and a plurality of movable grooves 14 are provided on the fixed block 13. A shaping block 15 is provided in the movable groove 14, and the shaping block 15 is slidably connected to the movable groove 14. A placement table 16 is provided at the intersection of several movable grooves 14.

[0045] As a specific embodiment of the present invention, the shaping component 2 includes a movable plate 21, a hydraulic cylinder is arranged above the movable plate 21, a push rod of the hydraulic cylinder is connected to the movable plate 21, a closing module 22 is arranged on the side of the movable plate 21 close to the rotating disk 11, a plurality of extrusion blocks 23 and a plurality of positioning columns are arranged at the bottom of the closing module 22, an electric cylinder is arranged in the closing module 22, the push rod of the electric cylinder is connected to the extrusion block 23, and the extrusion block 23 is slidably connected to the closing module 22.

[0046] As a specific embodiment of the present invention, the blanking component 3 includes a feeding group 31 and a blanking tube 32. The feeding group 31 is composed of a sliding groove 33 and a sliding block 34. The sliding groove 33 is provided with a sliding block 34. The sliding block 34 is provided with a sliding motor. The driving shaft of the sliding motor is provided with a transmission wheel, and the transmission wheel is slidingly connected to the sliding groove 33.

[0047] As a specific embodiment of the present invention, a suction cup 35 is provided on a side of the sliding block 34 away from the sliding groove 33 , and a micro air pump is provided in the sliding block 34 , and the micro air pump is connected to the suction cup 35 through a pipeline.

[0048] As a specific embodiment of the present invention, the discharge pipe 32 is composed of a cleaning tank 36 and a conveying pipe 37. The cleaning tank 36 is located on the side of the conveying pipe 37 close to the rotating disk 11. An ultrasonic generator is provided in the cleaning tank 36. The side of the cleaning tank 36 away from the conveying pipe 37 is provided with several water outlets 361. The side of the cleaning tank 36 close to the conveying pipe 37 is provided with a conveying group 38. The conveying group 38 is composed of several rotating rollers 381. The inner wall of the conveying pipe 37 is provided with a micro motor, and the drive shaft of the micro motor is connected to the rotating roller 381.

[0049] As a specific embodiment of the present invention, there is a gap between the conveying group 38 and the cleaning tank 36, and a water supply trough 39 is provided on the inner wall of the conveying pipe 37 close to the cleaning tank 36. A rotary trough 391 is provided in the middle of the water supply trough 39, and activated carbon is provided in the rotary trough 391. A water supply pipe 392 is provided on the side of the water supply trough 39 away from the cleaning tank 36, and the water supply pipe 392 is connected to the water outlet 361. A micro water pump is provided in the water supply trough 39, and the micro water pump is connected to the water supply pipe 392.

[0050] As a specific embodiment of the present invention, a plurality of folding plates 40 are provided inside the conveying pipe 37, a reducing pipe 41 is provided at the bottom of the folding plate 40, a rotating plate 42 is provided in the middle of the reducing pipe 41, and the rotating plate 42 is rotatably connected to the reducing pipe 41.

[0051] As a specific embodiment of the present invention, a plurality of fan blades 43 are provided at the bottom of the rotating plate 42, a protrusion 45 is provided at the top of the rotating plate 42, a plurality of gas delivery ports 421 are provided on the rotating plate 42, two connecting grooves 422 are provided on the edge of the rotating plate 42, and two connecting pipes 411 are provided on the reducing pipe 41, and the connecting pipes 411 are connected to the connecting grooves 422.

[0052] As a specific embodiment of the present invention, two groups of air bag rings 44 are provided at the bottom of the delivery pipe 37, and a plurality of jet holes 441 are provided on the side of the air bag ring 44 close to the reducing tube 41. An air pump is provided in the body 1, and the air pump is connected to the air bag ring 44 through a pipeline, and a pressure valve is provided in the jet hole 441.

[0053] Working principle of the present invention:

[0054] The staff places the tray to be shaped on the placement table 16, and then drives the motor to drive the rotating disk 11 to rotate. When the rotating disk 11 rotates, the tray to be shaped is driven to rotate, so that the tray moves to the bottom of the closing module 22, and then the push rod of the hydraulic cylinder pushes the movable plate 21 to move. The movable plate 21 moves to the side close to the rotating disk 11. During the movement of the movable plate 21, the closing module 22 is driven to move. When the closing module 22 moves, the extrusion block 23 and the positioning column are driven to move. The positioning column contacts the fixed block 13 and realizes the closing of the closing module 22 and the fixed block 13, and the extrusion block 23 extends into the moving groove 14. At this time, the extrusion block 23 is located on the side of the shaping block 15 away from the placement table 16. The extrusion block 23 is pushed to move by the push rod of the electric cylinder, so that several extrusion blocks 23 move to the side close to the placement table 16;

[0055] When the extrusion block 23 moves, it pushes the shaping block 15 to move. The shaping block 15 moves along the moving groove 14 to the side close to the placement table 16. The shaping block 15 extrude and shapes the card holder during the movement. When the shaping is completed, the electric cylinder and the hydraulic cylinder drive the extrusion block 23 and the moving plate 21 to reset respectively, and then the extrusion block 23 is separated from the shaping block 15, the shaping block 15 is separated from the card holder, and the closing module 22 is separated from the fixed block 13. Then the driving motor drives the rotating disk 11 to rotate again, and the card holder that has completed the shaping rotates to the side close to the blanking component 3;

[0056] When the shaped tray moves to the side close to the blanking component 3 under the action of the rotating disk 11, the controller controls the sliding motor to drive, and the driving shaft of the sliding motor drives the transmission wheel to rotate. When the transmission wheel rotates, it frictionally contacts the sliding groove 33, so that the sliding block 34 moves along the sliding groove 33 under the action of the transmission wheel. When the sliding block 34 moves, it drives the suction cup 35 to move above the tray, and then the suction cup 35 contacts the tray, and the air between the suction cup 35 and the tray is extracted by the micro air pump, so that the suction cup 35 sucks the tray, and then the sliding block 34 moves to the side close to the conveying pipe 37, and when the sliding block 34 moves, it drives the sucked tray to move together;

[0057] The suction cup 35 absorbs the shaped card tray and moves along the cleaning tank 36 to the side close to the conveying pipe 37. During the conveying process, the suction cup 35 and the sucked card tray extend into the cleaning tank 36, so that the water in the cleaning tank 36 submerges the suction cup 35. At the same time, the controller starts the ultrasonic generator, and under the action of the ultrasonic wave, the card tray and the suction cup 35 are further cleaned. When the card tray moves to the top of the conveying group 38, the suction cup 35 is filled with gas, so that the suction cup 35 and the card tray are separated. The micro motor then drives the rotating roller 381 to rotate, so that the rotating roller 381 drives the card tray to move toward the folding plate 40.

[0058] The water in the cleaning tank 36 flows to the water delivery tank 39. Since the card holder and the suction cup 35 are cleaned in the cleaning tank 36, oil and dirt float on the water in the cleaning tank 36. Then, after entering the water delivery tank 39, the water flows to the rotary tank 391. The water is adsorbed by the activated carbon in the rotary tank 391, and the oil and dirt in the water are adsorbed by the activated carbon, thereby completing the water filtration. The filtered water is then transported to the water outlet 361 again through the water delivery pipe 392 under the action of the micro water pump to clean the card holder and the suction cup 35 again.

[0059] The cleaned card tray is transported to the surface of the folding plate 40 by the action of the rotating roller 381. The card tray is then transported to the reducing tube 41 through the folding plate 40. During the movement of the card tray, it encounters the protrusion 45. Since the protrusion 45 is made of rubber material, the impact generated by the falling speed of the card tray will be absorbed by the protrusion 45, thereby preventing the card tray from falling and causing damage to the card tray structure.

[0060] The air jet hole 441 ejects gas toward the reducing tube 41, and the gas then moves toward the side close to the fan blade 43. During the movement of the gas, the gas encounters the fan blade 43, and the gas then pushes the fan blade 43 to rotate. During the rotation of the fan blade 43, the fan blade 43 drives the rotating plate 42 to rotate, and when the rotating plate 42 rotates, the two connecting grooves 422 are driven to rotate. When the connecting groove 422 is connected to the connecting pipe 411, the card holder can fall from the top surface of the rotating plate 42 to the airbag ring 44 through the connecting pipe 411. At the same time, during the gas transmission process, the gas also moves through the gas transmission port 421, so that the gas is delivered to the top surface of the rotating plate 42, thereby drying the card holder on the top surface of the rotating plate 42 and blowing away the water stains remaining on the card holder surface.

[0061] The vacuum pump continuously draws external air into the airbag ring 44 through the pipe. When the external air enters the airbag ring 44, the inside of the airbag ring 44 gradually expands, and the central channel of the airbag ring 44 is blocked by the expanded airbag ring 44. When the card tray falls into the airbag ring 44 through the reducing tube 41, the card tray is supported by the airbag ring 44, thereby preventing the card tray from falling directly into the drawer, causing the card tray to fall due to gravity and thus being damaged, thereby further ensuring the integrity of the card tray;

[0062] During the expansion of the airbag ring 44, the pressure valve in the jet hole 441 detects the pressure inside the airbag ring 44 in real time. The pressure valve converts the pressure signal into an electrical signal and transmits it to the controller. When the pressure reaches the maximum value, the pressure valve in the jet hole 441 opens, and the gas in the airbag ring 44 is immediately ejected to the reducing tube 41 through the jet hole 441. As the gas is ejected, the volume of the airbag ring 44 is immediately reduced, and the central channel of the airbag ring 44 is opened, and the tray supported by the airbag ring 44 is immediately transported to the drawer through the central channel of the airbag ring 44.

[0063] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A multi-station blanking and shaping device, characterized in that: The invention comprises a machine body (1), wherein a rotating disk (11) is provided in the machine body (1), a plurality of clamping groups (12) are provided on the rotating disk (11), and the plurality of clamping groups (12) are arranged around the axis of the rotating disk (11), a shaping component (2) is provided above the rotating disk (11), a blanking component (3) is provided on one side of the rotating disk (11), a control console is provided on the outside of the machine body (1), and a drawer is further provided on one side of the machine body (1), and the drawer is located below the blanking component (3); A driving motor is provided at the bottom of the rotating disk (11), a driving shaft of the driving motor is connected to the rotating disk (11), the clamping group (12) comprises a fixed block (13), a plurality of movable grooves (14) are provided on the fixed block (13), a shaping block (15) is provided in the movable groove (14), the shaping block (15) is slidably connected to the movable groove (14), and a placement table (16) is provided at the intersection of the plurality of movable grooves (14); The shaping assembly (2) includes a moving plate (21), a hydraulic cylinder is provided above the moving plate (21), a push rod of the hydraulic cylinder is connected to the moving plate (21), a closing module (22) is provided on a side of the moving plate (21) close to the rotating disk (11), a plurality of extrusion blocks (23) and a plurality of positioning columns are provided at the bottom of the closing module (22), an electric cylinder is provided in the closing module (22), a push rod of the electric cylinder is connected to the extrusion block (23), and the extrusion block (23) is slidably connected to the closing module (22); The blanking assembly (3) comprises a feeding group (31) and a blanking pipe (32), wherein the blanking pipe (32) is composed of a cleaning tank (36) and a conveying pipe (37), wherein the cleaning tank (36) is located on a side of the conveying pipe (37) close to the rotating disk (11), wherein an ultrasonic generator is provided in the cleaning tank (36), wherein a side of the cleaning tank (36) away from the conveying pipe (37) is provided with a plurality of water outlets (361), wherein a side of the cleaning tank (36) close to the conveying pipe (37) is provided with a conveying group (38), wherein the conveying group (38) is composed of a plurality of rotating rollers (381), wherein a micro motor is provided in the inner wall of the conveying pipe (37), wherein a driving shaft of the micro motor is connected to the rotating rollers (381).

2. The multi-station blanking and shaping device according to claim 1, characterized in that: The feeding group (31) is composed of a sliding groove (33) and a sliding block (34). The sliding groove (33) is provided with a sliding block (34). The sliding block (34) is provided with a sliding motor. A transmission wheel is provided on the driving shaft of the sliding motor. The transmission wheel is slidably connected to the sliding groove (33).

3. The multi-station blanking and shaping device according to claim 2, characterized in that: A suction cup (35) is provided on one side of the sliding block (34) away from the sliding groove (33), and a micro air pump is provided in the sliding block (34), and the micro air pump is connected to the suction cup (35) through a pipeline.

4. The multi-station blanking and shaping device according to claim 1, characterized in that: There is a gap between the conveying group (38) and the cleaning tank (36). A water delivery trough (39) is provided on the inner wall of the conveying pipe (37) close to the cleaning tank (36). A rotary trough (391) is provided in the middle of the water delivery trough (39). Activated carbon is provided in the rotary trough (391). A water delivery pipe (392) is provided on the side of the water delivery trough (39) away from the cleaning tank (36). The water delivery pipe (392) is connected to the water outlet (361). A micro water pump is provided in the water delivery trough (39), and the micro water pump is connected to the water delivery pipe (392).

5. The multi-station blanking and shaping device according to claim 4, characterized in that: A plurality of folding plates (40) are provided inside the delivery pipe (37), a reducing pipe (41) is provided at the bottom of the folding plate (40), a rotating plate (42) is provided in the middle of the reducing pipe (41), and the rotating plate (42) is rotatably connected to the reducing pipe (41).

6. The multi-station blanking and shaping device according to claim 5, characterized in that: The bottom of the rotating plate (42) is provided with a plurality of fan blades (43), the top of the rotating plate (42) is provided with a protrusion (45), the rotating plate (42) is provided with a plurality of gas delivery ports (421), the edge of the rotating plate (42) is provided with two communicating grooves (422), and the reducing tube (41) is provided with two communicating tubes (411), and the communicating tubes (411) are in communication with the communicating grooves (422).

7. The multi-station blanking and shaping device according to claim 6, characterized in that: Two groups of air bag rings (44) are provided at the bottom of the delivery pipe (37), and a plurality of air jet holes (441) are provided on one side of the air bag ring (44) close to the reducing pipe (41). An air pump is provided in the machine body (1), and the air pump is connected to the air bag ring (44) through a pipeline. A pressure valve is provided in the air jet hole (441).

Citation Information

Patent Citations

  • Mobile phone aluminum alloy part stamping machining technology capable of achieving rapid demolding

    CN115301801A