Interlayer spacing bar feeding and distributing equipment for aluminum profile framing and using method of interlayer spacing bar feeding and distributing equipment

By designing a fully automatic layer spacer feeding and distribution equipment for aluminum profile frame mounting, the precise positioning and uniform distribution of the spacer is achieved by using induction sensors and positioning mechanisms, the high production costs and safety hazards caused by manual placement are solved, and the production efficiency and lifting safety of aluminum profiles are improved.

CN120423293APending Publication Date: 2025-08-05JIANGYIN GIANSUN ALUMINUM PROFILE COMPLETE PLANT MFG

Patent Information

Application Number
CN202510762627.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-09
Publication Date
2025-08-05

AI Technical Summary

Technical Problem

The placement of traditional layer spacer strips relies on manual operation, resulting in high production costs and inaccurate locations, posing safety hazards, affecting the production efficiency and lifting safety of aluminum profiles.

Method used

A layer spacer feeding distribution equipment for aluminum profile frame mounting is designed, including spacer distribution, transmission, transfer and lifting mechanism. The induction sensor and positioning mechanism are used to realize the fully automatic distribution and precise positioning of the spacer, and combine electronic and mechanical positioning to ensure uniform distribution of the spacer.

Benefits of technology

The automatic distribution of layer spacer strips is realized, which improves the production efficiency of aluminum profiles, ensures the precise position of the spacer strips, reduces labor costs and improves the safety and efficiency of lifting.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120423293A_ABST
    Figure CN120423293A_ABST
Patent Text Reader

Abstract

The invention discloses interlayer parting strip feeding and distributing equipment for aluminum profile framing and a using method, the interlayer parting strip feeding and distributing equipment comprises a parting strip distributing mechanism which is arranged on one side of aluminum profile production equipment, and a plurality of parting strips are distributed on the parting strip distributing mechanism at equal intervals; the parting strip conveying mechanism is arranged at the starting end of the parting strip distribution mechanism and is used for continuously conveying parting strips to the parting strip distribution mechanism; a parting strip transferring mechanism is arranged between the parting strip distributing mechanism and the parting strip conveying mechanism and can transfer parting strips on the parting strip conveying mechanism to the parting strip distributing mechanism one by one. According to the parting strip feeding and distributing equipment, full-automatic distribution of parting strips can be achieved, full-automatic production can be achieved after the parting strip feeding and distributing equipment is connected with aluminum profile production equipment, and the production efficiency of aluminum profiles is further improved; and an inductive sensor and a positioning mechanism are arranged on the distribution synchronous conveying belt at the same time, electronic and mechanical double positioning is achieved, the accurate position of the division bar can evenly bear the load of the aluminum profile, and accurate hoisting of hoisting equipment is facilitated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of automatic spacer distribution, and in particular to a layer spacer distribution device for aluminum profile framing and a use method thereof. Background Art

[0002] After processing, aluminum profiles are typically neatly arranged and framed layer by layer, stacked in layers for easy transportation or storage. During this process, multiple spacers are evenly spaced between layers to prevent friction or deformation, ensuring surface quality and structural stability.

[0003] However, traditional layer spacers are usually placed one by one manually at equal intervals. In order to match the continuous production of aluminum profiles, the placement of the spacers alone requires the cooperation of multiple workers, which greatly increases the production cost of the aluminum profiles. In addition, the manual placement of the spacers also has the problem of inaccurate positioning, which leaves a safety hazard for the subsequent lifting of single-layer spacers. Summary of the Invention

[0004] The purpose of the present invention is to provide a layer spacer loading and distribution device for aluminum profile framing and a method for use, so as to realize mechanized and fully automatic loading and distribution of the spacers, so as to solve the problems existing in the defects of manual placement of the spacers.

[0005] In order to solve the above technical problems, the present invention provides a material distribution device for layer spacer strips for aluminum profile framing, comprising: A spacer bar distribution mechanism is arranged on one side of the aluminum profile production equipment. Multiple spacers are distributed at equal intervals in the spacer bar distribution mechanism. Continuously produced aluminum profiles are vertically arranged on the multiple spacers, so that lifting equipment can lift a whole layer of aluminum profiles through the spacers. A spacer bar conveying mechanism is arranged at the starting end of the spacer bar distributing mechanism and continuously conveys spacers to the spacer bar distributing mechanism; A spacer bar transfer mechanism is provided between the spacer bar distribution mechanism and the spacer bar transmission mechanism, and the spacer bar transfer mechanism can transfer the spacers on the spacer bar transmission mechanism to the spacer bar distribution mechanism one by one; A material transport trolley transports the stacked spacers in the entire frame to the starting end of the spacer transport mechanism; The partition bar lifting mechanism lifts the partition bars in the material transport trolley layer by layer onto the partition bar transmission mechanism.

[0006] Preferably, the strip distribution mechanism comprises two sets of parallel distribution synchronous conveyor belts, and the two ends of the strip are respectively mounted on the two sets of distribution synchronous conveyor belts and move along the conveying direction with the distribution synchronous conveyor belts; The end of the distribution synchronous conveyor belt is provided with a first driving mechanism for driving the two groups of distribution synchronous conveyor belts to work. The first driving mechanism includes a first reduction motor and a first synchronization rod. The output shaft of the first reduction motor is sleeved and installed in the middle part of the first synchronization rod, and the two ends of the first synchronization rod are respectively connected to the synchronous pulleys of the two groups of distribution synchronous conveyor belts; under the action of the first reduction motor, the first synchronization rod drives the two groups of distribution synchronous conveyor belts to move synchronously.

[0007] Preferably, a plurality of inductive sensors are spaced apart on the outer side of the distribution synchronous conveyor belt, and each of the inductive sensors corresponds to the distribution position of a partition bar to realize electronic positioning.

[0008] Preferably, a positioning mechanism is provided on the inner side of the distribution synchronous conveyor belt, and the positioning mechanism includes a positioning cylinder, a connecting rod, and a plurality of positioning blocks movably mounted on the connecting rod. The connecting rod moves horizontally under the action of the positioning cylinder, and the bottom end of the positioning block is rotatably connected to the connecting rod, and the middle part is rotatably connected to the fixed frame of the distribution synchronous conveyor belt, so that the bottom end of the positioning block rotates around the middle part under the action of the horizontal direction force of the connecting rod, and at this time the top end contacts the spacer on the distribution synchronous conveyor belt to achieve mechanical positioning; The plurality of positioning blocks are spaced apart along the length direction of the connecting rod and correspond one-to-one to the inductive sensors.

[0009] Preferably, the partition bar transmission mechanism includes two sets of parallel transmission synchronous conveyor belts, and the two ends of the partition bar are respectively mounted on the two sets of transmission synchronous conveyor belts and move along the transmission synchronous conveyor belts along the transmission direction.

[0010] Preferably, the strip transfer mechanism is installed at the end of the conveying direction of the strip transmission mechanism, and includes a rotary shaft and rotary disks installed at both ends of the rotary shaft; the rotary shaft drives the two rotary disks to rotate under the drive of the motor, and a transfer trough is provided on the rotary disk, which receives a single strip on the transmission synchronous conveyor belt, rotates 180 degrees, and places the strip on the distribution synchronous conveyor belt; There are multiple transfer troughs, which are evenly arranged on the outer circumference of the rotating disc.

[0011] Preferably, the partition bar lifting mechanism includes a partition bar clamp, a lifting arm and a transverse movement assembly. The partition bar clamp is installed at the bottom of the lifting arm. Under the action of the lifting arm, the partition bar clamp is lifted and lowered in the vertical direction; and the top of the lifting arm is connected to the transverse movement assembly. Under the action of the transverse movement assembly, the lifting arm and the partition bar clamp are driven to move horizontally.

[0012] Preferably, the spacer bar clamp comprises a clamp body and clamp arms symmetrically arranged on both sides of the clamp body; the clamp arms are connected to the clamp body via a clamping cylinder, and under the action of the clamping cylinder, the two clamp arms approach each other to clamp a layer of spacers in the material transport trolley; A plurality of probes are arranged along the length direction in the clamping arm, and each probe is also provided with a pre-tightening spring. When the two clamping arms approach each other to clamp the spacer, the probes extend into both ends of the spacer and clamp the spacer under the pre-tightening force of the pre-tightening spring.

[0013] Preferably, a guiding mechanism is provided at the starting end of the partition bar transmission mechanism to guide the material transport trolley to the designated position; the guiding mechanism includes two rows of guide wheels, and the guide wheels are in contact with the side walls of the material transport trolley, thereby guiding the material transport trolley to the designated position.

[0014] The present invention also provides a method for using a device for distributing layer spacer strips for aluminum profile framing, comprising the following steps: Step A: First, the entire frame of spacers is transported to the starting end of the spacer transmission mechanism via a material transport trolley along the guide wheels of the guide mechanism; Step B: The spacer clamp is then lowered into the material transport trolley by the action of the lifting arm, and the clamping cylinder is activated at the same time, so that the two clamping arms approach each other to clamp a layer of spacers in the material transport trolley. When the probes of the clamping arms extend into the ends of the spacer, the preload force of the preload spring elastically clamps the spacer; Step C: The spacer bar clamp then rises under the action of the lifting arm and moves horizontally under the action of the transverse movement assembly, thereby placing a layer of spacers on the transmission synchronous conveyor belt of the spacer bar transmission mechanism; Step D: Then, the synchronous conveyor belt transports the spacer toward the spacer transfer mechanism; Step E: The spacers are then inserted into the transfer trough of the rotary carousel one by one, and after the rotary carousel rotates 180 degrees, the spacers are placed on the distribution synchronous conveyor belt of the spacer distribution mechanism; Step F: As the distribution synchronous conveyor belt continues to operate, multiple spacers are spaced apart on the distribution synchronous conveyor belt until each spacer is detected by the corresponding induction sensor. Finally, the positioning cylinder is activated, and the connecting rod moves horizontally under the action of the positioning cylinder, so that the top end of the positioning block rotates around the middle and contacts the spacer on the distribution synchronous conveyor belt, thereby achieving mechanical positioning; Step G: When all the spacers on the synchronous conveyor belt are distributed, the aluminum profiles on the side of the spacer distribution mechanism slide onto the spacers one by one. When the number of layers is full, the external lifting equipment lifts the aluminum profiles into the finished product frame through the spacers.

[0015] Compared with the prior art, the present invention has the following beneficial effects: The layer spacer loading and distribution equipment for aluminum profile framing of the present invention can realize fully automatic distribution of layer spacer bars. After being connected with aluminum profile production equipment, it can realize fully automatic production, further improving the production efficiency of aluminum profiles. In addition, induction sensors and positioning mechanisms are simultaneously arranged on the distribution synchronous conveyor belt to realize electronic and mechanical dual positioning. The precise position of the spacer bars can not only evenly bear the load of the aluminum profile, but also facilitate the precise lifting of the lifting equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a front view of the layer spacer strip feeding and distributing device for aluminum profile framing provided by the present invention; Figure 2 This is a top view of the layer spacer strip feeding and distributing device for aluminum profile framing provided by the present invention; Figure 3 This is a side view of the layer spacer strip feeding and distributing device for aluminum profile framing provided by the present invention; Figure 4 yes Figure 1 Enlarged view of point B in the middle; Figure 5 It is a structural schematic diagram of the spacer distribution mechanism provided by the present invention; Figure 6 is a front view of the spacer dispensing mechanism provided by the present invention; Figure 7 is a top view of the spacer strip dispensing mechanism provided by the present invention; Figure 8 yes Figure 6 Cross-sectional view at AA in the middle; Figure 9 It is a structural schematic diagram of the positioning mechanism provided by the present invention; Figure 10 It is a structural schematic diagram of the spacer transmission mechanism and the spacer transfer mechanism provided by the present invention; Figure 11 It is a front view of the spacer transmission mechanism and the spacer transfer mechanism provided by the present invention; Figure 12 It is a top view of the spacer transmission mechanism and the spacer transfer mechanism provided by the present invention; Figure 13 It is a structural schematic diagram of the spacer lifting mechanism provided by the present invention; Figure 14 It is a structural schematic diagram of the spacer clamp provided by the present invention; Figure 15 yes Figure 14 Enlarged view of point C in the middle; Figure 16 is a position diagram of the guide mechanism provided by the present invention; Figure 17 It is a structural schematic diagram of the guiding mechanism provided by the present invention.

[0017] In the figure: 100, spacer; 1, spacer distribution mechanism; 101, distribution synchronous conveyor belt; 102, first driving mechanism; 1021, first reduction motor; 1022, first synchronization rod; 103, induction sensor; 104, positioning mechanism; 1041, positioning cylinder; 1042, connecting rod; 1043, positioning block; 2, spacer transmission mechanism; 201, transmission synchronous conveyor belt; 3, spacer transfer mechanism; 301, rotating shaft; 302, rotating disk; 303, transfer trough; 4, material transport trolley; 5, spacer lifting mechanism; 501, spacer clamp; 5011, clamping body; 5012, clamping arm; 5013, clamping cylinder; 5014, probe; 5015, preload spring; 502, lifting arm; 503, transverse movement assembly; 6, guiding mechanism; 601, guide wheel. DETAILED DESCRIPTION

[0018] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments. The advantages and features of the present invention will become more apparent from the following description and claims. It should be noted that the drawings are greatly simplified and not to exact scale, and are intended solely to facilitate and clearly illustrate the embodiments of the present invention.

[0019] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0020] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0021] In addition, the features, operations, and characteristics described in this specification may be combined in any appropriate manner to form various embodiments. Similarly, the steps or actions described in the method may be reordered in a manner readily apparent to those skilled in the art. Therefore, the various sequences in the specification and drawings are provided for clarity of description of a particular embodiment and are not mandatory unless otherwise specified. Example

[0022] The present invention provides a layer spacer strip feeding and distributing device for aluminum profile framing, please refer to Figure 1-4 , including: a spacer distribution mechanism 1, which is arranged on one side of the aluminum profile production equipment, and a plurality of spacers 100 are distributed at equal intervals on the spacer distribution mechanism 1, and the continuously produced aluminum profiles are vertically arranged on the plurality of spacers 100, so that the lifting equipment can lift the entire layer of aluminum profiles through the spacers 100; a spacer transmission mechanism 2, which is arranged at the starting end of the spacer distribution mechanism 1, and continuously transports the spacers 100 for the spacer distribution mechanism 1; a spacer transfer mechanism 3 is provided between the spacer distribution mechanism 1 and the spacer transmission mechanism 2, and the spacer transfer mechanism 3 can transfer the spacers 100 on the spacer transmission mechanism 2 to the spacer distribution mechanism 1 one by one; a material transport trolley 4, which transports the stacked spacers 100 of the entire frame to the starting end of the spacer transmission mechanism 2; a spacer lifting mechanism 5, which lifts the spacers 100 in the material transport trolley 4 layer by layer to the spacer transmission mechanism 2.

[0023] Specifically, please refer to 5-8. The partition strip distribution mechanism 1 includes two sets of parallel distribution synchronous conveyor belts 101. The two ends of the partition strip 100 are respectively mounted on the two sets of distribution synchronous conveyor belts 101 and move along the conveying direction with the distribution synchronous conveyor belts 101.

[0024] Furthermore, a first driving mechanism 102 is provided at the end of the distribution synchronous conveyor belt 101 to drive the two groups of the distribution synchronous conveyor belts 101 to work. The first driving mechanism 102 includes a first reduction motor 1021 and a first synchronization rod 1022. The output shaft sleeve of the first reduction motor 1021 is installed in the middle of the first synchronization rod 1022, and the two ends of the first synchronization rod 1022 are respectively connected to the synchronization pulleys 1011 of the two groups of the distribution synchronous conveyor belts 101; under the action of the first reduction motor 1021, the first synchronization rod 1022 drives the two groups of the distribution synchronous conveyor belts 101 to move synchronously.

[0025] Furthermore, a plurality of inductive sensors 103 are spaced apart on the outer side of the distribution synchronous conveyor belt 101 , and each of the inductive sensors 103 corresponds to the distribution position of a partition bar 100 , thereby realizing electronic positioning.

[0026] Further, such as Figure 9 As shown, a positioning mechanism 104 is provided on the inner side of the distribution synchronous conveyor belt 101, and the positioning mechanism 104 includes a positioning cylinder 1041, a connecting rod 1042 and a plurality of positioning blocks 1043 movably mounted on the connecting rod 1042. The connecting rod 1042 moves horizontally under the action of the positioning cylinder 1041, and the bottom end of the positioning block 1043 is rotationally connected to the connecting rod 1042, and the middle part is rotationally connected to the fixed frame of the distribution synchronous conveyor belt 101, so that the bottom end of the positioning block 1043 rotates around the middle part under the action of the horizontal force of the connecting rod 1042, and at this time the top end contacts the partition bar 100 on the distribution synchronous conveyor belt 101 to achieve mechanical positioning.

[0027] In this embodiment, the plurality of positioning blocks 1043 are spaced apart along the length direction of the connecting rod 1042 and correspond one-to-one to the induction sensors 103 .

[0028] For details, please refer to Figure 10-12 The partition bar transmission mechanism 2 includes two sets of parallel transmission synchronous conveyor belts 201. The two ends of the partition bar 100 are respectively mounted on the two sets of transmission synchronous conveyor belts 201 and move along the transmission direction with the transmission synchronous conveyor belts 201.

[0029] Furthermore, the partition bar transfer mechanism 3 is installed at the end of the conveying direction of the partition bar transmission mechanism 2, including a rotating shaft 301 and a rotating disk 302 installed at both ends of the rotating shaft 301; the rotating shaft 301 drives the two rotating disks 302 to rotate under the drive of the motor, and a transfer groove 303 is provided on the rotating disk 302. After the transfer groove 303 receives the single partition bar 100 on the transmission synchronous conveyor belt 201, it rotates 180 degrees and places the partition bar 100 on the distribution synchronous conveyor belt 101.

[0030] Furthermore, there are multiple transfer troughs 303, which are evenly arranged on the outer circumference of the transfer disc 302, and can transfer the partition strips 100 one by one.

[0031] Specifically, such as Figure 13 As shown, the partition bar lifting mechanism 5 includes a partition bar clamp 501, a lifting arm 502 and a transverse movement component 503. The partition bar clamp 501 is installed at the bottom of the lifting arm 502. Under the action of the lifting arm 502, the partition bar clamp 501 is lifted and lowered in the vertical direction; and the top of the lifting arm 502 is connected to the transverse movement component 503. Under the action of the transverse movement component 503, the lifting arm 502 and the partition bar clamp 501 are driven to move horizontally.

[0032] In this embodiment, a lifting rack is provided on the lifting arm 502, and the lifting rack and the lifting arm 502 are driven to move up and down by the action of a motor and a driving gear.

[0033] In this embodiment, the transverse movement component 503 adopts a linear guide rail, which is installed on the truss 504. Under the action of the linear guide rail, the lifting arm 502 and the partition bar clamp 501 are driven to move horizontally, thereby lifting the partition bars 100 in the material transport trolley 4 layer by layer and transferring them to the partition bar transmission mechanism 2.

[0034] Further, such as Figure 14 As shown, the spacer clamp 501 includes a clamping body 5011 and clamping arms 5012 symmetrically arranged on both sides of the clamping body 5011; the clamping arms 5012 are connected to the clamping body 5011 through a clamping cylinder 5013. Under the action of the clamping cylinder 5013, the two clamping arms 5012 approach each other to clamp a layer of spacers 100 in the material transport cart 4.

[0035] Further, such as Figure 15 As shown, a plurality of probes 5014 are arranged along the length direction in the clamping arm 5012, and a pre-tightening spring 5015 is also provided on each of the probes 5014. When the two clamping arms 5012 are close to each other to clamp the partition bar 100, the probes 5014 extend into both ends of the partition bar 100 and clamp the partition bar 100 under the pre-tightening force of the pre-tightening spring 5015.

[0036] For further information, see Figure 16 and 17 The starting end of the partition bar transmission mechanism 2 is provided with a guiding mechanism 6 to guide the material transport trolley 4 to the designated position; the guiding mechanism 6 includes two rows of guiding wheels 601, and the guiding wheels 601 are in contact with the side walls of the material transport trolley 4, thereby guiding the material transport trolley 4 to the designated position.

[0037] The present invention also provides a method for using a device for distributing layer spacer strips for aluminum profile framing, comprising the following steps: Step A: First, the entire frame of spacers 100 is transported to the starting end of the spacer transport mechanism 2 via the material transport trolley 4 along the guide wheels 601 of the guide mechanism 6; Step B: The spacer clamp 501 is then lowered into the material transport trolley 4 under the action of the lifting arm 502, and the clamping cylinder 5013 is simultaneously activated, so that the two clamping arms 5012 approach each other to clamp a layer of spacers 100 in the material transport trolley 4. When the probes 5014 of the clamping arms 5012 extend into the ends of the spacer 100, the preload force of the preload spring 5015 elastically clamps the spacer 100; Step C: The spacer bar clamp 501 then rises under the action of the lifting arm 502 and moves horizontally under the action of the transverse movement assembly 503, thereby placing a layer of spacers 100 on the transmission synchronous conveyor belt 201 of the spacer bar transmission mechanism 2; Step D: The synchronous conveyor belt 201 then conveys the spacer 100 toward the spacer transfer mechanism 3; Step E: The spacers 100 are then inserted into the transfer trough 303 of the rotating carousel 302 one by one, and after the rotating carousel 302 rotates 180 degrees, the spacers 100 are placed on the distribution synchronous conveyor belt 101 of the spacer distribution mechanism 1; Step F: As the distribution synchronous conveyor belt 101 continues to operate, multiple spacers 100 are distributed on the distribution synchronous conveyor belt 101 at intervals until each spacer 100 is detected by the corresponding induction sensor 103. Finally, the positioning cylinder 1041 is activated, and the connecting rod 1042 moves horizontally under the action of the positioning cylinder 1041, so that the top end of the positioning block 1043 rotates around the middle and contacts the spacer 100 on the distribution synchronous conveyor belt 101, thereby achieving mechanical positioning; Step G: When all the partitions 100 on the synchronous conveyor belt 101 are distributed, the aluminum profiles on the side of the partition distribution mechanism 1 slide onto the partitions 100 one by one. When the number of layers is full, the external lifting equipment lifts the aluminum profiles into the finished product frame through the partitions 100.

[0038] The layer spacer loading and distribution equipment for aluminum profile framing of the present invention can realize fully automatic distribution of layer spacer bars. After being connected with the aluminum profile production equipment, it can realize fully automatic production, further improving the production efficiency of aluminum profiles; and induction sensors and positioning mechanisms are simultaneously arranged on the distribution synchronous conveyor belt to realize electronic and mechanical dual positioning. The precise position of the spacer bars can not only evenly bear the load of the aluminum profile, but also facilitate the precise lifting of the lifting equipment.

[0039] The above description is only a description of the preferred embodiments of the present invention and does not limit the scope of the present invention. Any changes and modifications made by ordinary technicians in the field of the present invention based on the above disclosure shall fall within the scope of protection of the claims.

Claims

1. A device for distributing spacer strips for aluminum profile framing, characterized in that: include: A spacer bar distribution mechanism (1) is arranged on one side of the aluminum profile production equipment, and a plurality of spacers (100) are distributed at equal intervals on the spacer bar distribution mechanism (1). The continuously produced aluminum profiles are vertically arranged on the plurality of spacers (100) so that a lifting device can lift a whole layer of aluminum profiles through the spacers (100); A spacer bar transmission mechanism (2) is arranged at the starting end of the spacer bar distribution mechanism (1) and continuously transports spacers (100) to the spacer bar distribution mechanism (1); A spacer bar transfer mechanism (3) is provided between the spacer bar distribution mechanism (1) and the spacer bar transmission mechanism (2), and the spacer bar transfer mechanism (3) is capable of transferring the spacers (100) on the spacer bar transmission mechanism (2) to the spacer bar distribution mechanism (1) one by one; A material transport trolley (4) transports the stacked spacers (100) of the entire frame to the starting end of the spacer transport mechanism (2); The spacer bar lifting mechanism (5) lifts the spacers (100) in the material transport trolley (4) layer by layer onto the spacer bar transmission mechanism (2).

2. The layer spacer strip feeding and distributing device for aluminum profile framing according to claim 1, characterized in that: The strip distribution mechanism (1) comprises two sets of distribution synchronous conveyor belts (101) arranged in parallel, and the two ends of the strip (100) are respectively mounted on the two sets of distribution synchronous conveyor belts (101) and move along the conveying direction with the distribution synchronous conveyor belts (101); A first driving mechanism (102) is provided at the end of the distribution synchronous conveyor belt (101) for driving the two groups of the distribution synchronous conveyor belts (101) to work. The first driving mechanism (102) includes a first reduction motor (1021) and a first synchronization rod (1022). The output shaft of the first reduction motor (1021) is sleeved and installed in the middle of the first synchronization rod (1022), and the two ends of the first synchronization rod (1022) are respectively connected to the synchronization pulleys (1011) of the two groups of the distribution synchronous conveyor belts (101). Under the action of the first reduction motor (1021), the first synchronization rod (1022) drives the two groups of the distribution synchronous conveyor belts (101) to move synchronously.

3. The layer spacer strip feeding and distributing device for aluminum profile framing according to claim 2, characterized in that: A plurality of inductive sensors (103) are arranged at intervals on the outer side of the distribution synchronous conveyor belt (101), and each of the inductive sensors (103) corresponds to the distribution position of a spacer (100), thereby realizing electronic positioning.

4. The layer spacer strip feeding and distributing device for aluminum profile framing according to claim 3, characterized in that: A positioning mechanism (104) is provided on the inner side of the distribution synchronous conveyor belt (101), and the positioning mechanism (104) includes a positioning cylinder (1041), a connecting rod (1042), and a plurality of positioning blocks (1043) movably mounted on the connecting rod (1042). The connecting rod (1042) moves horizontally under the action of the positioning cylinder (1041), and the bottom end of the positioning block (1043) is rotationally connected to the connecting rod (1042), and the middle part is rotationally connected to the fixed frame of the distribution synchronous conveyor belt (101), so that the bottom end of the positioning block (1043) rotates around the middle part under the action of the horizontal force of the connecting rod (1042), and at this time, the top end contacts the spacer (100) on the distribution synchronous conveyor belt (101), thereby realizing mechanical positioning; The plurality of positioning blocks (1043) are arranged at intervals along the length direction of the connecting rod (1042) and correspond one-to-one to the inductive sensors (103).

5. The layer spacer strip feeding and distributing device for aluminum profile framing according to claim 2, characterized in that: The spacer bar transmission mechanism (2) comprises two sets of transmission synchronous conveyor belts (201) arranged in parallel, and the two ends of the spacer bar (100) are respectively mounted on the two sets of transmission synchronous conveyor belts (201) and move along the transmission direction with the transmission synchronous conveyor belts (201).

6. The layer spacer strip feeding and distributing device for aluminum profile framing according to claim 5, characterized in that: The strip transfer mechanism (3) is installed at the end of the conveying direction of the strip transmission mechanism (2), and includes a rotating shaft (301) and a rotating disk (302) installed at both ends of the rotating shaft (301); the rotating shaft (301) drives the two rotating disks (302) to rotate under the drive of the motor, and a transfer groove (303) is provided on the rotating disk (302). After receiving a single strip (100) on the transmission synchronous conveyor belt (201), the transfer groove (303) rotates 180 degrees and places the strip (100) on the distribution synchronous conveyor belt (101); There are multiple transfer troughs (303) evenly arranged on the outer circumference of the rotating disc (302).

7. The layer spacer strip feeding and distributing device for aluminum profile framing according to claim 1, characterized in that: The spacer bar lifting mechanism (5) includes a spacer bar clamp (501), a lifting arm (502) and a transverse movement component (503), wherein the spacer bar clamp (501) is installed at the bottom of the lifting arm (502), and under the action of the lifting arm (502), the spacer bar clamp (501) is lifted and lowered in the vertical direction; and the top of the lifting arm (502) is connected to the transverse movement component (503), and under the action of the transverse movement component (503), the lifting arm (502) and the spacer bar clamp (501) are driven to move horizontally.

8. The layer spacer strip feeding and distributing device for aluminum profile framing according to claim 7, characterized in that: The spacer clamp (501) comprises a clamp body (5011) and clamp arms (5012) symmetrically arranged on both sides of the clamp body (5011); the clamp arms (5012) are connected to the clamp body (5011) via a clamping cylinder (5013); under the action of the clamping cylinder (5013), the two clamp arms (5012) approach each other to clamp a layer of spacers (100) in the material transport trolley (4); A plurality of probes (5014) are arranged along the length direction in the clamping arm (5012), and each of the probes (5014) is also provided with a preload spring (5015). When the two clamping arms (5012) approach each other to clamp the spacer (100), the probes (5014) extend into both ends of the spacer (100) and clamp the spacer (100) under the preload force of the preload spring (5015).

9. The layer spacer strip feeding and distributing device for aluminum profile framing according to claim 1, characterized in that: A guide mechanism (6) is provided at the starting end of the spacer transmission mechanism (2) to guide the material transport trolley (4) to the designated position; the guide mechanism (6) includes two rows of guide wheels (601), and the guide wheels (601) are in contact with the side walls of the material transport trolley (4), thereby guiding the material transport trolley (4) to the designated position.

10. A method for using a device for distributing spacer strips for aluminum profile framing, characterized in that: The steps include: Step A: First, the entire frame of spacers (100) is transported to the starting end of the spacer transmission mechanism (2) via the material transport trolley (4) along the guide wheel (601) of the guide mechanism (6); Step B: The spacer clamp (501) is then lowered into the material transport trolley (4) under the action of the lifting arm (502), and the clamping cylinder (5013) is simultaneously activated, so that the two clamping arms (5012) are close to each other to clamp a layer of spacers (100) in the material transport trolley (4). When the probes (5014) of the clamping arms (5012) extend into the two ends of the spacer (100), the pre-tightening force of the pre-tightening spring (5015) elastically clamps the spacer (100); Step C: The spacer clamp (501) then rises under the action of the lifting arm (502) and moves horizontally under the action of the transverse movement assembly (503), thereby placing a layer of spacers (100) on the transmission synchronous conveyor belt (201) of the spacer transmission mechanism (2); Step D: Then, the synchronous conveyor belt (201) conveys the spacer (100) toward the spacer transfer mechanism (3); Step E: The spacers (100) are then embedded one by one into the transfer groove (303) of the rotating disk (302), and after the rotating disk (302) rotates 180 degrees, the spacers (100) are placed on the distribution synchronous conveyor belt (101) of the spacer distribution mechanism (1); Step F: As the distribution synchronous conveyor belt (101) continuously operates, a plurality of spacers (100) are spaced and distributed on the distribution synchronous conveyor belt (101) until each spacer (100) is detected by the corresponding induction sensor (103), and finally the positioning cylinder (1041) is started, and the connecting rod (1042) moves horizontally under the action of the positioning cylinder (1041), so that the top end of the positioning block (1043) rotates around the middle and contacts the spacer (100) on the distribution synchronous conveyor belt (101), thereby achieving mechanical positioning; Step G: When all the spacers (100) on the synchronous conveyor belt (101) are distributed, the aluminum profiles on the side of the spacer distribution mechanism (1) slide onto the spacers (100) one by one. When the number of layers is full, the external lifting equipment lifts the aluminum profiles into the finished product frame through the spacers (100).

Citation Information

Patent Citations

  • Framing machine

    CN109809126A

  • Automatic framing machine for aluminum profiles

    CN112520378A

  • Online automatic stacking system for short-fixed-length aluminum profiles

    CN117142146A

  • Profile stacking device

    CN219258888U

  • DEVICE FOR PLACING STRAT RIB BETWEEN OVER EACH OTHER LOCATED LAYERS OF WOOD TO FORM A STACK OF WOOD

    SE7605547L

Cited By

  • Profile sizing and framing production line

    CN121571719A