Structure of daily pool furnace and use method thereof

Abstract

The invention relates to a daily pool furnace structure and a using method thereof, and relates to the technical field of glass daily pool furnaces, the daily pool furnace structure comprises a daily pool furnace body, a feeding mechanism, a discharging pipe and a blocking mechanism, the feeding mechanism comprises a feeding channel and provides a channel for conveying glass raw materials, a feeding hopper is arranged at the end, away from the daily pool furnace body, of the feeding channel, and a discharging pipe is arranged at the end, away from the discharging pipe, of the feeding channel; a pushing assembly for pushing glass raw materials in the feeding channel to be lifted into the daily pool furnace body is arranged in the feeding channel; the extension channel is communicated with the top of the feeding channel; and the linkage knocking assembly is arranged in the extending channel and matched with the pushing assembly, and when the pushing assembly moves, the linkage knocking assembly is driven to move so as to knock the extending channel and transmit vibration to the feeding channel. After smelting is completed, the plugging assembly is operated, so that the plugging assembly does not plug the discharging pipe any more, materials which are smelted in the daily pool furnace body can be discharged through the discharging pipe, automatic discharging is achieved, and follow-up machining is facilitated.

Description

Technical Field

[0001] The present application relates to the technical field of glass day-tank furnaces, and in particular to the structure of a day-tank furnace and a method for using the same. Background Art

[0002] In the assembly process of electronic products, low-melting-point glass powder is essential for bonding. Low-melting-point glass powder is a product made by crushing low-melting-point glass. Currently, the glass melting process for manufacturing low-melting-point glass mostly uses electric heating melting technology and oil and gas heating melting technology.

[0003] The production of glass powder typically involves steps such as raw material smelting, cooling, crushing, and screening. During the smelting stage, the raw materials must be melted at high temperatures, and a crucible is a common melting equipment. Crucibles typically feature a side inlet for feeding the raw materials, and a side outlet for manually shoveling the molten glass using tools to transfer it to the next process for cooling, crushing, and grinding.

[0004] Regarding the above-mentioned related technologies, since both loading and unloading require manual operation, the operation is not only difficult but also very dangerous. In addition, the glass raw materials may agglomerate, which easily affects the subsequent melting effect. Summary of the Invention

[0005] In order to realize automatic loading and unloading, the present application provides a structure of a day tank furnace and a method for using the same.

[0006] In the first aspect, the present application provides a structure of a day pool furnace, which adopts the following technical solution: A structure of a day tank furnace, comprising a day tank furnace body for heating and melting glass raw materials, a feeding mechanism connected to a feeding end of the day tank furnace body, a discharge pipe provided at the bottom of the day tank furnace body, and a blocking mechanism provided at the bottom of the day tank furnace body for blocking the discharge pipe, wherein the feeding mechanism comprises: A feeding channel is connected to the feeding end of the day tank furnace body and provides a channel for conveying glass raw materials. A feeding hopper is provided at one end of the feeding channel away from the day tank furnace body. A pushing assembly is provided in the feeding channel to push the glass raw materials inside the channel into the day tank furnace body. An extension channel is connected to the top of the feeding channel; The linkage knocking component is arranged in the extension channel and cooperates with the pushing component. When the pushing component moves, it drives the linkage knocking component to move to knock on the extension channel and transmit the vibration to the feeding channel.

[0007] By adopting the above technical solution, the glass raw materials are put into the feed hopper, so that the glass raw materials enter the feeding channel. When the pushing component is working, the glass raw materials inside the feeding channel can be lifted and transported, thereby transporting the glass raw materials into the day pool furnace body, realizing automatic loading of the glass raw materials. When the pushing component moves, it drives the linkage knocking component to move, thereby knocking the extension channel, and transmitting the vibration to the feeding channel, so that the glass raw materials agglomerated in the feeding channel can be vibrated to disperse them and no longer agglomerate, so as to ensure the subsequent melting effect. When the melting is completed, the sealing component is operated so that the sealing component no longer blocks the discharge pipe, so that the material that has completed melting in the day pool furnace body can be discharged through the discharge pipe, thereby realizing automatic unloading, which is convenient for subsequent processing.

[0008] Optionally, the sealing mechanism includes a horizontal driving member arranged at the bottom of the day pool furnace body, a vertical driving member arranged at the output end of the horizontal driving member, a connecting plate arranged at the output end of the vertical driving member, and a sealing assembly arranged on the connecting plate and used to seal the discharge pipe.

[0009] By adopting the above technical solution, when smelting is completed, the output end of the vertical drive member extends, driving the connecting plate and the sealing assembly to move downward, so that the sealing assembly gradually separates from the discharge pipe, and then the output end of the horizontal drive member retracts, thereby driving the vertical drive member, the connecting plate and the sealing assembly away from the discharge pipe.

[0010] Optionally, the sealing assembly includes a movable column arranged on the connecting plate and slidingly engaged with the discharge pipe, an elastic member arranged on the movable column, and an insulation plate arranged at the other end of the elastic member and slidingly engaged with the discharge pipe, wherein the insulation plate is used to seal the discharge pipe.

[0011] By adopting the above technical solution, when blocking is no longer required and the movable column moves down to a certain distance, the elastic member is stretched, so that the stretched elastic member can exert a downward force on the insulation plate, causing it to slide down along the discharge pipe. Then, during the retraction process, the output end of the horizontal driving member can drive the movable column away from the discharge pipe first, and the elastic member is twisted. In the vertical direction, when the movable column and the insulation plate are completely misaligned, the insulation plate moves down under the action of the material pressure until it is completely separated from the discharge pipe, so that the material is not easily affected by the normal operation of the movable column and the vertical driving member during discharge.

[0012] Optionally, the movable column is provided with a plurality of spiral holes, which are arranged circumferentially and are not connected to each other. The spiral holes pass through the bottom and top surfaces of the movable column, and the spiral holes pass through the connecting plate. The movable column is internally provided with a plurality of heating wires for heating the air entering the spiral holes.

[0013] By adopting the above technical solution, when the movable column moves downward, negative pressure will be generated between the heat insulation plate and the movable column, thereby sucking the outside air into the spiral hole, and the heating wire can heat the air in the spiral hole, so that the air has a certain temperature when entering the space between the heat insulation plate and the movable column, thereby heating the inner wall of the discharge pipe to a certain extent, so that the material is not prone to deterioration in fluidity due to excessive temperature difference when passing through the discharge pipe.

[0014] Optionally, the pushing assembly includes a spiral blade rotatably arranged in the feeding channel and a pushing driving member for driving the spiral blade to rotate, the linked knocking assembly includes a first driven wheel rotatably arranged at the bottom of the extension channel, a second driven wheel rotatably arranged at the top of the extension channel, a linked synchronous belt for synchronizing the first driven wheel and the second driven wheel, a plurality of linked knocking rods arranged at the outside of the linked synchronous belt and cooperating with the spiral blade for transmission, and a plurality of knocking blocks arranged at the top of the extension channel, the linked knocking rod extends into the feeding channel when located at the bottom of the linked synchronous belt, and drives the linked knocking rod to move along the length direction of the feeding channel under the rotation of the spiral blade, and causes the extension channel to vibrate with the cooperation of the knocking block at the top of the extension channel.

[0015] By adopting the above technical solution, when the linkage knocking rod is located below the linkage synchronous belt, it can contact the front side of the spiral blade, so that the spiral blade can continuously push the linkage knocking rod to move along the forward direction of the glass raw material during rotation. When the linkage knocking rod moves, it can drive the linkage synchronous belt to move synchronously, thereby driving the first driven wheel and the second driven wheel to rotate. The linkage knocking rod is located above the linkage synchronous belt and during movement, it can cooperate with the knocking block at the top of the extension channel to vibrate the extension channel and transmit the vibration to the feeding channel, thereby vibrating the glass raw material agglomerated in the feeding channel to disperse it and no longer agglomerate.

[0016] Optionally, an auxiliary knocking assembly is provided on the outside of the extension channel, and the auxiliary knocking assembly includes a first auxiliary pulley provided at both ends of the first driven pulley and located on the outside of the extension channel, a second auxiliary pulley rotatably provided in the middle of the outside of the extension channel, an auxiliary synchronous belt for synchronizing the first auxiliary pulley and the second auxiliary pulley, a rotating disk provided at one end of the second auxiliary pulley, a plurality of auxiliary knocking rods provided on the outside of the rotating disk, and a transfer plate provided on the outside of the extension channel and cooperating with the auxiliary knocking rods.

[0017] By adopting the above technical solution, when the first driven wheel rotates, it can drive the first auxiliary pulleys at both ends of it to rotate synchronously. When the second auxiliary pulley rotates, it drives the rotating disk and multiple auxiliary knocking rods to rotate, so that the multiple auxiliary knocking rods can respectively hit the transfer plates located on the upper and lower sides thereof, causing the transfer plates to vibrate and transmit the vibration to the extension channel and the loading channel, further reducing the phenomenon of glass raw materials agglomerating.

[0018] Optionally, an air duct assembly is provided on the outside of the extension channel, and the air duct assembly includes a circulation pipe connected to both sides of the feeding channel, a first horizontal transmission shaft rotatably connected to both sides of the extension channel, a first acceleration bevel gear group for accelerating the transmission between the second driven wheel and the first horizontal transmission shaft, a vertical transmission shaft rotatably connected to the circulation pipe, a second acceleration bevel gear group for synchronizing the first horizontal transmission shaft and the vertical transmission shaft, a second horizontal transmission shaft rotatably connected in the circulation pipe, a synchronous bevel gear group for synchronizing the vertical transmission shaft and the second horizontal transmission shaft, and fan blades arranged on the second horizontal transmission shaft. A ventilation net for blocking glass raw materials is provided at the connection between the feeding channel and the circulation pipe, and the side of the circulation pipe away from the feeding channel is open.

[0019] By adopting the above technical solution, when the second driven wheel rotates, the first acceleration bevel gear set can accelerate the transmission between the second driven wheel and the first horizontal transmission shaft. When the first horizontal transmission shaft rotates, the second acceleration bevel gear set can accelerate the transmission between the first horizontal transmission shaft and the vertical transmission shaft. When the vertical transmission shaft rotates, the synchronous bevel gear set performs synchronous transmission between the vertical transmission shaft and the second horizontal transmission shaft, thereby driving the fan blades to rotate, and can pump air to the outside of the circulation pipe, so that the gas in the feeding channel is extracted to the circulation pipe and discharged through the pipe mouth of the circulation pipe. The gas can clean the glass raw materials adhering to the inner wall of the feeding channel with the cooperation of the vibration of the feeding channel.

[0020] Optionally, a connecting port is provided between the feeding channel and the extension channel for the linkage knocking rod to pass through, and sealing soft films are provided at both ends of the connecting port. When the linkage knocking rod is extended into or out of the connecting port, it can push the sealing soft film to cause deformation.

[0021] By adopting the above technical solution, when the linkage knocking rod leaves the blocking film, the blocking film can reseal the two ends of the communicating port, making it difficult for the glass raw materials in the feeding channel to enter the extension channel.

[0022] Optionally, the ventilation net is in an arc shape that matches the inner side wall of the feeding channel, and when the linkage knocking rod moves to completely disengage from the spiral blade, the linkage knocking rod is located between the two ventilation nets.

[0023] By adopting the above technical solution, when the air enters the circulation tube from the feeding channel, it can also blow the glass raw materials adhering to the linkage knocking rod, thereby reducing the phenomenon of the glass raw materials adhering to the linkage knocking rod.

[0024] In a second aspect, the present application provides a method for using a day pool furnace structure, which adopts the following technical solution and includes the following steps: S1: Put the glass raw materials into the feed hopper, so that the glass raw materials enter the feeding channel. When the pushing component works, it can lift and transport the glass raw materials inside the feeding channel and transport the glass raw materials into the day pool furnace body; S2: When the push assembly moves, it drives the linkage knocking assembly to move, thereby knocking the extension channel. After the extension channel is knocked, it vibrates and transmits the vibration to the feeding channel; S3: The day pool furnace heats and melts the glass raw materials; S4: When the smelting is completed, the blocking component is operated so that the blocking component no longer blocks the discharge pipe, so that the material that has been smelted in the day pool furnace body can be discharged through the discharge pipe.

[0025] By adopting the above technical solution, the glass raw materials are put into the feed hopper, and the pushing component can lift and transport the glass raw materials inside the feeding channel when working, thereby transporting the glass raw materials into the day pool furnace body, realizing automatic loading of the glass raw materials. When the pushing component moves, it drives the linkage knocking component to move, thereby knocking the extension channel. After the extension channel is knocked, it vibrates, thereby vibrating the glass raw materials agglomerated in the feeding channel, so that it disperses and no longer agglomerates, so as to ensure the subsequent melting effect. When the melting is completed, the sealing component is operated so that the sealing component no longer blocks the discharge pipe, so that the material that has completed melting in the day pool furnace body can be discharged through the discharge pipe, thereby realizing automatic unloading.

[0026] In summary, this application includes at least one of the following beneficial technical effects: 1. Put the glass raw materials into the feed hopper and let them enter the feeding channel. When the pusher assembly is working, it can lift and transport the glass raw materials inside the feeding channel, thereby transporting the glass raw materials into the day pool furnace body, realizing automatic feeding of the glass raw materials; 2. When the pusher assembly moves, it drives the linkage knocking assembly to move, thereby knocking the extension channel and transmitting the vibration to the feeding channel, thereby vibrating the glass raw materials agglomerated in the feeding channel, so that they are dispersed and no longer agglomerated, thereby ensuring the subsequent melting effect; 3. When the smelting is completed, the plugging component is operated so that the plugging component no longer blocks the discharge pipe, so that the material that has been smelted in the day pool furnace body can be discharged through the discharge pipe, thereby realizing automatic unloading and facilitating subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of the structure of the sun pool furnace; Figure 2 This is a schematic diagram of the structure of the sun pond furnace from another angle; Figure 3 This is a schematic diagram of the structure of the feeding mechanism of the day tank furnace; Figure 4 This is a schematic diagram of the structure of the feeding mechanism of the sun-tank furnace from another angle; Figure 5 yes Figure 1 A partial enlarged schematic diagram of part A; Figure 6 This is a schematic diagram of the structure of the wind path component of the day tank furnace; Figure 7 yes Figure 2 A partial enlarged schematic diagram of part B; Figure 8 It is a structural diagram of the sealing mechanism of the day pool furnace.

[0028] Explanation of reference numerals: 1. Richi furnace body; 2. Feeding mechanism; 21. Feeding channel; 211. Communication port; 212. Blocking film; 213. Ventilation net; 22. Extension channel; 23. Linkage knocking assembly; 231. First driven wheel; 232. Second driven wheel; 233. Linkage timing belt; 234. Linkage knocking rod; 235. Knocking block; 24. Feed hopper; 25. Pushing assembly; 251. Spiral blade; 252. Pushing drive member; 26. Auxiliary knocking assembly; 261. First auxiliary pulley; 262. Second auxiliary pulley; 263. Auxiliary timing belt; 264. Rotating disk; 265. Auxiliary knocking rod; 266. Transfer plate; 27. Air duct assembly; 271. Circulation pipe; 272. First horizontal transmission shaft; 273. First acceleration bevel gear set; 274. Vertical transmission shaft; 275. Second acceleration bevel gear set; 276. Second horizontal transmission shaft; 277. Synchronous bevel gear set; 278. Fan blades; 3. Discharge pipe; 4. Sealing mechanism; 41. Horizontal drive member; 42. Vertical drive member; 43. Connecting plate; 44. Sealing assembly; 441. Moving column; 4411. Spiral hole; 442. Elastic member; 443. Heat insulation board. DETAILED DESCRIPTION

[0029] The following is combined with Figure 1-8 This application is described in further detail.

[0030] The present application embodiment discloses a structure of a day pool furnace. Figure 1 and Figure 2 The structure of the day pool furnace includes a day pool furnace body 1, a feeding mechanism 2, a discharge pipe 3 and a sealing mechanism 4. One end of the feeding mechanism 2 is installed at the feeding end of the day pool furnace body 1. The feeding mechanism 2 is used to transport glass raw materials and convey the glass raw materials into the day pool furnace body 1. The day pool furnace body 1 is used to heat and melt the glass raw materials. The discharge pipe 3 is installed at the bottom of the day pool furnace body 1, and the upper and lower ends of the discharge pipe 3 are flush with the inner bottom wall and the outer bottom of the day pool furnace body 1 respectively. The sealing mechanism 4 is installed at the bottom of the day pool furnace body 1 and is used to seal or open the discharge pipe 3.

[0031] Preferably, the feeding mechanism 2 includes a feeding channel 21, an extension channel 22, and a linkage knocking assembly 23. The feeding channel 21 is fixedly connected to the feeding end of the sun pool furnace body 1. The feeding channel 21 provides a channel for conveying glass raw materials. The end of the feeding channel 21 away from the sun pool furnace body 1 is fixedly connected to a feed hopper 24. A pushing assembly 25 is installed in the feeding channel 21. The pushing assembly 25 is used to push the glass raw materials inside the feeding channel 21 and lift them into the sun pool furnace body 1. The linkage knocking assembly 23 is installed in the extension channel 22. The linkage knocking assembly 23 cooperates with the pushing assembly 25, and when the pushing assembly 25 moves, it drives the linkage knocking assembly 23 to move, thereby knocking the extension channel 22.

[0032] The glass raw materials are put into the feed hopper 24 and enter the feeding channel 21. When the pushing assembly 25 is working, the glass raw materials in the feeding channel 21 are lifted and transported, thereby transporting the glass raw materials into the day pool furnace body 1, thereby realizing automatic feeding of the glass raw materials. Since the linkage knocking assembly 23 cooperates with the pushing assembly 25, the movement of the pushing assembly 25 drives the linkage knocking assembly 23 to move, thereby knocking the extension channel 22. After the extension channel 22 is knocked, it vibrates and transmits the vibration to the feeding channel 21, thereby vibrating the glass raw materials agglomerated in the feeding channel 21, so that it is dispersed and no longer agglomerated, thereby ensuring the subsequent smelting effect. After the smelting is completed, the blocking assembly 44 is operated so that the blocking assembly 44 no longer blocks the discharge pipe 3, so that the material that has been melted in the day pool furnace body 1 can be discharged through the discharge pipe 3, thereby realizing automatic unloading and facilitating subsequent processing.

[0033] Reference Figure 1 and Figure 3 Furthermore, the pusher assembly 25 includes a spiral blade 251 and a pusher driver 252. The pusher driver 252 is fixedly mounted outside the feeding channel 21. In this embodiment, the pusher driver 252 is a three-phase asynchronous motor. The spiral blade 251 is fixed to the output end of the pusher driver 252 and is rotatably connected to the feeding channel 21. The pusher driver 252 is used to drive the spiral blade 251 to rotate, so that the spiral blade 251 can lift and transport the glass material in the feeding channel 21 during the rotation process.

[0034] Reference Figure 3 and Figure 4The linkage knocking assembly 23 includes a first driven wheel 231, a second driven wheel 232, a linkage synchronous belt 233 and a plurality of linkage knocking rods 234. The first driven wheel 231 and the second driven wheel 232 are both rotatably connected to the extension channel 22. The first driven wheel 231 is located close to the feed hopper 24, and the second driven wheel 232 is located away from the feed hopper 24. The linkage synchronous belt 233 is sleeved on the outside of the first driven wheel 231 and the second driven wheel 232, thereby synchronously transmitting the first driven wheel 231 and the second driven wheel 232. A plurality of linkage knocking rods 234 are fixedly connected to the outside of the linkage synchronous belt 233, and the plurality of linkage knocking rods 234 are linearly arranged along the outside of the linkage synchronous belt 233. A connecting port 211 is opened between the feeding channel 21 and the extension channel 22, and the connecting port 211 can be used for the linkage knocking rod 234 to pass through.

[0035] When the linkage knocking rod 234 is located below the linkage synchronous belt 233, the linkage knocking rod 234 can be extended into the feeding channel 21 through the connecting port 211, and since the distance between two adjacent blades on the spiral blade 251 is the same as the distance between two adjacent linkage knocking rods 234 on the linkage synchronous belt 233, and after the linkage knocking rod 234 is extended into the feeding channel 21, it can contact the front side of the spiral blade 251, so that the spiral blade 251 can continuously push the linkage knocking rod 234 to move along the forward direction of the glass raw material during the rotation process. When the linkage knocking rod 234 moves, it can drive the linkage synchronous belt 233 to move synchronously, thereby driving the first driven wheel 231 and the second driven wheel 232 to rotate.

[0036] The linked knocking assembly 23 also includes a plurality of knocking blocks 235, which are fixedly connected to the top of the extension channel 22. The knocking blocks 235 are hemispherical in shape. The linked knocking rod 234 is located above the linked synchronous belt 233 and during movement, it can cooperate with the knocking blocks 235 at the top of the extension channel 22 to vibrate the extension channel 22 and transmit the vibration to the loading channel 21, thereby vibrating the glass raw materials agglomerated in the loading channel 21 to disperse them and no longer clump. In this embodiment, the end of the linkage knocking rod 234 away from the linkage synchronous belt 233 is set with rubber. It should be noted that when the linkage knocking rod 234 with a rubber end contacts the knocking block 235, the knocking block 235 vibrates and the end of the linkage knocking rod 234 is deformed, so that the linkage knocking rod 234 can pass through the knocking block 235 smoothly. When the spiral blade 251 contacts the linkage knocking rod 234 and pushes it to move, the rubber part of the linkage knocking rod 234 can play a certain buffering role, thereby reducing the wear between the linkage knocking rod 234 and the spiral blade 251.

[0037] Reference Figure 4 and Figure 5Preferably, an auxiliary knocking assembly 26 is installed on the outside of the extension channel 22, and the auxiliary knocking assembly 26 is used to assist in knocking the outside of the extension channel 22. The auxiliary knocking assembly 26 includes a first auxiliary pulley 261, a second auxiliary pulley 262, an auxiliary synchronous belt 263, a rotating disk 264, a plurality of auxiliary knocking rods 265 and a transmission plate 266. The first auxiliary pulley 261 is fixed to both ends of the first driven pulley 231, and the first auxiliary pulley 261 is located on the outside of the extension channel 22, and the second auxiliary pulley 262 is rotatably connected to the middle position of the outside of the extension channel 22. The auxiliary synchronous belt 263 is sleeved on the outside of the first auxiliary pulley 261 and the second auxiliary pulley 262, and the auxiliary synchronous belt 263 is sleeved on the outside of the first auxiliary pulley 261 and the second auxiliary pulley 262. The belt 263 synchronously transmits the first auxiliary pulley 261 and the second auxiliary pulley 262. The rotating disk 264 is fixed to the end of the second auxiliary pulley 262 away from the extension channel 22. A plurality of auxiliary knocking rods 265 are circumferentially fixed to the outer periphery of the rotating disk 264. The transfer plate 266 is fixed to the left and right sides of the extension channel 22, and the number of transfer plates 266 on each side of the extension channel 22 is two. The transfer plates 266 on the same side are respectively located on the upper and lower sides of the rotating disk 264, and a plurality of auxiliary knocking rods 265 cooperate with the transfer plate 266.

[0038] When the first driven wheel 231 rotates, it can drive the first auxiliary pulleys 261 at both ends of it to rotate synchronously. The auxiliary synchronous belt 263 synchronously transmits the first auxiliary pulley 261 and the second auxiliary pulley 262. When the second auxiliary pulley 262 rotates, it drives the rotating disk 264 and multiple auxiliary knocking rods 265 to rotate, so that the multiple auxiliary knocking rods 265 can respectively hit the transfer plates 266 located on the upper and lower sides thereof, causing the transfer plates 266 to vibrate and transmit the vibration to the extension channel 22 and the loading channel 21, further reducing the phenomenon of glass raw materials agglomerating.

[0039] Reference Figure 4 Furthermore, to prevent the glass material in the feeding channel 21 from entering the extension channel 22, sealing films 212 are installed at both ends of the communication opening 211. The sealing films 212 are located only at the location where the linkage knocking rod 234 enters or exits the communication opening 211. When the linkage knocking rod 234 enters or exits the communication opening 211, the linkage knocking rod 234 pushes the sealing films 212 to deform, allowing the linkage knocking rod 234 to smoothly pass through the communication opening 211. When the linkage knocking rod 234 leaves the sealing films 212, the sealing films 212 reseal the two ends of the communication opening 211, preventing the glass material in the feeding channel 21 from entering the extension channel 22.

[0040] Reference Figure 6Preferably, an air duct assembly 27 is installed on the outside of the extension channel 22, and the air duct assembly 27 includes a circulation pipe 271, a first horizontal transmission shaft 272, a first acceleration bevel gear set 273, a vertical transmission shaft 274, a second acceleration bevel gear set 275, a second horizontal transmission shaft 276, a synchronous bevel gear set 277 and a fan blade 278. The circulation pipe 271 is fixedly connected to the left and right sides of the feeding channel 21 and is close to the position of the day pool furnace body 1. The side of the circulation pipe 271 away from the feeding channel 21 is open, and a ventilation net 213 for blocking the glass raw materials is fixed at the connection between the feeding channel 21 and the circulation pipe 271. The first transverse transmission shaft 272 is rotatably connected to the left and right sides of the extension channel 22 and is close to the circulation pipe 271. The length direction of the first transverse transmission shaft 272 is parallel to the length direction of the extension channel 22. Both ends of the second driven wheel 232 pass through and extend outside the extension channel 22. The first acceleration bevel gear set 273 is installed between the second driven wheel 232 and the first transverse transmission shaft 272, and accelerates the transmission between the second driven wheel 232 and the first transverse transmission shaft 272. The vertical transmission shaft 274 rotates vertically within the circulation pipe 271. The upper end of the vertical transmission shaft 274 passes through and extends from the top of the circulation pipe 271. The second acceleration bevel gear set 275 is installed between the first transverse transmission shaft 272 and the vertical transmission shaft 274, and accelerates the transmission between the first transverse transmission shaft 272 and the vertical transmission shaft 274. The second horizontal transmission shaft 276 is rotatably connected to the circulation pipe 271. The length direction of the second horizontal transmission shaft 276 is parallel to the length direction of the circulation pipe 271. The synchronous bevel gear set 277 is installed between the vertical transmission shaft 274 and the second horizontal transmission shaft 276, and performs synchronous transmission between the vertical transmission shaft 274 and the second horizontal transmission shaft 276. The fan blades 278 are installed on the outside of the second horizontal transmission shaft 276.

[0041] When the second driven wheel 232 rotates, the first accelerating bevel gear set 273 can accelerate the transmission between the second driven wheel 232 and the first horizontal transmission shaft 272, so that the rotation period of the second driven wheel 232 is greater than the rotation period of the first horizontal transmission shaft 272. When the first horizontal transmission shaft 272 rotates, the second accelerating bevel gear set 275 can accelerate the transmission between the first horizontal transmission shaft 272 and the vertical transmission shaft 274, so that the rotation period of the first horizontal transmission shaft 272 is greater than the rotation period of the vertical transmission shaft 274. When the vertical transmission shaft 274 rotates, the synchronous bevel gear set 277 performs synchronous transmission between the vertical transmission shaft 274 and the second horizontal transmission shaft 276, thereby driving the fan blades 278 to rotate. After the fan blades 278 rotate, they can draw air to the outside of the circulation pipe 271, so that the gas in the feeding channel 21 is drawn to the circulation pipe 271 and discharged through the pipe mouth of the circulation pipe 271. During the gas flow, the gas can clean the glass raw materials adhering to the inner wall of the feeding channel 21 with the cooperation of the vibration of the feeding channel 21, and can also flow in the gap between the two adjacent blades of the spiral blade 251, and can more smoothly separate the agglomerated glass raw materials with the cooperation of the vibration of the feeding channel 21.

[0042] Furthermore, because the ventilation nets 213 are arc-shaped to match the inner sidewalls of the feeding channel 21, when the linkage knocking rod 234 is completely disengaged from the spiral blades 251, it is located between the two ventilation nets 213. It should be noted that when the outer sides of the spiral blades 251 come into contact with the ventilation nets 213, they can scrape away glass stock adhering to the ventilation nets 213, thereby not affecting the air flow between the feeding channel 21 and the circulation pipe 271. Furthermore, when the linkage knocking rod 234 is completely disengaged from the spiral blades 251 and located between the two ventilation nets 213, air from the feeding channel 21 into the circulation pipe 271 can blow away the glass stock adhering to the linkage knocking rod 234, thereby reducing the amount of glass stock adhering to the linkage knocking rod 234. Furthermore, with the cooperation of the blocking film 212, the amount of glass stock adhering to the linkage knocking rod 234 can be further reduced.

[0043] Reference Figure 7 Preferably, the blocking mechanism 4 includes a transverse drive member 41, a vertical drive member 42, a connecting plate 43, and a blocking assembly 44. The transverse drive member 41 is horizontally fixed to the bottom of the sun pool furnace body 1, and the vertical drive member 42 is vertically fixed to the output end of the transverse drive member 41. There are two transverse drive members 41 and two vertical drive members 42, each with the output end of the vertical drive member 42 facing downward. The connecting plate 43 is horizontally fixed to the output end of the vertical drive member 42, and the blocking assembly 44 is mounted on top of the connecting plate 43 and is used to block the discharge pipe 3 at the bottom of the sun pool furnace body 1. In this embodiment, the transverse drive member 41 and the vertical drive member 42 are both cylinders.

[0044] When the day pool furnace body 1 is melting the glass raw materials therein, the upper end of the sealing assembly 44 is located in the discharge pipe 3, thereby sealing the discharge pipe 3. When the melting is completed, the output end of the vertical drive member 42 extends, driving the connecting plate 43 and the sealing assembly 44 to move downward, so that the sealing assembly 44 gradually separates from the discharge pipe 3, and then the output end of the horizontal drive member 41 retracts, thereby driving the vertical drive member 42, the connecting plate 43 and the sealing assembly 44 away from the discharge pipe 3, so that the discharge of the discharge pipe 3 will not affect the normal operation of other components.

[0045] Reference Figure 7 and Figure 8 The cam 443 is fixed to the top of the cam 441 and the cam 442 is fixed to the top of the cam 441. In this embodiment, the discharge pipe 3 and the heat insulation plate 443 are both made of ceramic-based composite materials, which have the advantages of high hardness, wear resistance, corrosion resistance, and low thermal conductivity.

[0046] When the heat insulation plate 443 blocks the discharge pipe 3, the two annular limiting rings are respectively located on the upper and lower sides of the heat insulation plate 443, thereby limiting the heat insulation plate 443 so that it can stably block the discharge pipe 3. When blocking is no longer needed and the movable column 441 moves down to a certain distance, the elastic member 442 is stretched so that the stretched elastic member 442 can exert a downward force on the heat insulation plate 443, so that the heat insulation plate 443 is freed from the restriction of the annular limiting ring and slides down along the discharge pipe 3. Under the action of the material pressure in the day pool furnace body 1, the elastic member 442 is When compressed to the limit state, the bottom of the insulation board 443 is flush with the bottom surface of the day pool furnace body 1, and the movable column 441 has completely separated from the discharge pipe 3. Then, the output end of the horizontal driving member 41 can drive the movable column 441 away from the discharge pipe 3 during the retraction process, and the elastic member 442 is twisted. In the vertical direction, when the movable column 441 and the insulation board 443 are completely misaligned, the insulation board 443 moves downward under the action of the material pressure until it is completely separated from the discharge pipe 3, so that the material is not easily affected by the normal operation of the movable column 441 and the vertical driving member 42 during discharge.

[0047] Preferably, a plurality of spiral holes 4411 are provided inside the movable column 441. In the present embodiment, there are four spiral holes 4411, and the four spiral holes 4411 are arranged circumferentially and are not connected to each other. The spiral holes 4411 pass through the bottom and top surfaces of the movable column 441, and the spiral holes 4411 pass through the connecting plate 43. A plurality of heating wires are installed inside the movable column 441, and the heating wires are located in the middle of the four spiral holes 4411.

[0048] When the heat shield 443 is confined between the two annular limiting rings and the movable post 441 moves downward, negative pressure is generated between the heat shield 443 and the movable post 441, thereby drawing outside air into the spiral hole 4411. The heating wire can heat the air in the spiral hole 4411, so that the air has a certain temperature when it enters the space between the heat shield 443 and the movable post 441. This can heat the inner wall of the discharge pipe 3 to a certain extent, thereby reducing the temperature difference between the inner wall of the discharge pipe 3 and the material, thereby preventing the material from experiencing poor fluidity due to excessive temperature difference when passing through the discharge pipe 3. The spiral arrangement of the spiral hole 4411 can increase the heating time of the air, and the special orientation of the spiral hole 4411 can cause the air entering the discharge pipe 3 to continuously rotate and flow, thereby improving the heating effect.

[0049] The present application also discloses a method for using a day pool furnace structure, which includes the following steps: S1: Put the glass raw materials into the feed hopper 24, so that the glass raw materials enter the feeding channel 21. When the linkage knocking rod 234 is located below the linkage synchronous belt 233, the linkage knocking rod 234 can be extended into the feeding channel 21 through the connecting port 211, and can contact the front side of the spiral blade 251, so that the spiral blade 251 can continuously push the linkage knocking rod 234 to move along the forward direction of the glass raw materials during the rotation process. When the linkage knocking rod 234 moves, it can drive the linkage synchronous belt 233 to move synchronously, thereby driving the first driven wheel 231 and the second driven wheel 232 to rotate, and transporting the glass raw materials to the day pool furnace body 1.

[0050] S2: When the pushing component 25 moves, it drives the linkage knocking component 23 to move, thereby knocking the extension channel 22. After being knocked, the extension channel 22 vibrates and transmits the vibration to the feeding channel 21.

[0051] The linkage knocking rod 234 is located above the linkage synchronous belt 233 and during movement, it can cooperate with the knocking block 235 at the top of the extension channel 22 to vibrate the extension channel 22 and transmit the vibration to the loading channel 21, thereby vibrating the glass raw materials agglomerated in the loading channel 21 to disperse them and no longer clump.

[0052] S3: The day pool furnace body 1 heats and melts the glass raw materials.

[0053] S4: When the smelting is completed, the output end of the vertical drive member 42 extends, driving the connecting plate 43 and the blocking assembly 44 to move downward, so that the blocking assembly 44 gradually separates from the discharge pipe 3, and then the output end of the horizontal drive member 41 retracts, thereby driving the vertical drive member 42, the connecting plate 43 and the blocking assembly 44 away from the discharge pipe 3, so that the material that has completed smelting in the day pool furnace body 1 can be discharged through the discharge pipe 3.

[0054] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A structure of a day pool furnace, characterized in that: The invention comprises a sun-pool furnace body (1) for heating and melting glass raw materials, a feeding mechanism (2) connected to a feeding end of the sun-pool furnace body (1), a discharge pipe (3) arranged at the bottom of the sun-pool furnace body (1), and a blocking mechanism (4) arranged at the bottom of the sun-pool furnace body (1) and blocking the discharge pipe (3), wherein the feeding mechanism (2) comprises: A feeding channel (21) is connected to the feeding end of the sun pool furnace body (1) and provides a channel for conveying glass raw materials. A feeding hopper (24) is provided at one end of the feeding channel (21) away from the sun pool furnace body (1). A pushing component (25) is provided in the feeding channel (21) for pushing the glass raw materials therein to be lifted into the sun pool furnace body (1); An extension channel (22) is connected to the top of the feeding channel (21); The linkage knocking assembly (23) is arranged in the extension channel (22) and cooperates with the pushing assembly (25). When the pushing assembly (25) moves, the linkage knocking assembly (23) is driven to move, so as to knock the extension channel (22) and transmit the vibration to the feeding channel (21).

2. The structure of a day pool furnace according to claim 1, characterized in that: The blocking mechanism (4) comprises a horizontal driving member (41) arranged at the bottom of the sun pool furnace body (1), a vertical driving member (42) arranged at the output end of the horizontal driving member (41), a connecting plate (43) arranged at the output end of the vertical driving member (42), and a blocking component (44) arranged on the connecting plate (43) and used for blocking the discharge pipe (3).

3. The structure of a day pool furnace according to claim 2, characterized in that: The blocking assembly (44) comprises a movable column (441) provided on the connecting plate (43) and slidably engaged with the discharge pipe (3), an elastic member (442) provided on the movable column (441), and a heat insulation plate (443) provided at the other end of the elastic member (442) and slidably engaged with the discharge pipe (3), wherein the heat insulation plate (443) is used to block the discharge pipe (3).

4. The structure of a day pool furnace according to claim 3, characterized in that: The movable column (441) is provided with a plurality of spiral holes (4411), which are arranged circumferentially and are not interconnected. The spiral holes (4411) pass through the bottom surface and the top surface of the movable column (441), and the spiral holes (4411) pass through the connecting plate (43). The movable column (441) is provided with a plurality of heating wires inside for heating the air entering the spiral holes (4411).

5. The structure of a day pool furnace according to claim 1, characterized in that: The pushing assembly (25) comprises a spiral blade (251) rotatably arranged in the feeding channel (21) and a pushing driving member (252) for driving the spiral blade (251) to rotate; the linkage knocking assembly (23) comprises a first driven wheel (231) rotatably arranged at the bottom of the extension channel (22), a second driven wheel (232) rotatably arranged at the top of the extension channel (22), a linkage synchronous belt (233) for synchronizing the first driven wheel (231) and the second driven wheel (232), and a linkage synchronous belt (233) arranged on the linkage synchronous belt (233). 33) outside and cooperate with the spiral blade (251) for transmission, and a plurality of linkage knocking rods (234) and a plurality of knocking blocks (235) arranged at the top of the extension channel (22), wherein the linkage knocking rods (234) extend into the feeding channel (21) when located at the bottom of the linkage synchronous belt (233), and drive the linkage knocking rods (234) to move along the length direction of the feeding channel (21) under the rotation of the spiral blade (251), and the extension channel (22) is vibrated in cooperation with the knocking blocks (235) at the top of the extension channel (22).

6. The structure of a day pool furnace according to claim 5, characterized in that: An auxiliary knocking assembly (26) is provided on the outside of the extension channel (22), and the auxiliary knocking assembly (26) comprises a first auxiliary pulley (261) provided at both ends of the first driven pulley (231) and located on the outside of the extension channel (22), a second auxiliary pulley (262) rotatably provided in the middle of the outside of the extension channel (22), an auxiliary synchronous belt (263) for synchronizing the first auxiliary pulley (261) and the second auxiliary pulley (262), a rotating disk (264) provided at one end of the second auxiliary pulley (262), a plurality of auxiliary knocking rods (265) provided on the outside of the rotating disk (264), and a transmission plate (266) provided on the outside of the extension channel (22) and cooperating with the auxiliary knocking rods (265).

7. The structure of a day pool furnace according to claim 5, characterized in that: An air duct assembly (27) is provided outside the extension channel (22), and the air duct assembly (27) comprises a circulation pipe (271) connected to both sides of the feeding channel (21), a first transverse transmission shaft (272) rotatably connected to both sides of the extension channel (22), a first acceleration bevel gear set (273) for accelerating transmission between the second driven wheel (232) and the first transverse transmission shaft (272), a vertical transmission shaft (274) rotatably connected to the circulation pipe (271), and a first transverse transmission shaft (272) for accelerating transmission between the first transverse transmission shaft (272) and the vertical transmission shaft (274). A synchronous second accelerating bevel gear set (275), a second transverse transmission shaft (276) rotatably connected to the circulation pipe (271), a synchronous bevel gear set (277) for synchronizing the vertical transmission shaft (274) and the second transverse transmission shaft (276), and a fan blade (278) arranged on the second transverse transmission shaft (276); a ventilation net (213) for blocking glass raw materials is provided at the connection point between the feeding channel (21) and the circulation pipe (271); and the side of the circulation pipe (271) away from the feeding channel (21) is opened.

8. The structure of a day pool furnace according to claim 5, characterized in that: A communication port (211) for a linkage knocking rod (234) to pass through is provided between the feeding channel (21) and the extension channel (22); blocking soft films (212) are provided at both ends of the communication port (211); and when the linkage knocking rod (234) extends into or out of the communication port (211), the blocking soft films (212) can be pushed to deform.

9. The structure of a day pool furnace according to claim 7, characterized in that: The ventilation net (213) is arc-shaped and matches the inner side wall of the feeding channel (21). When the linkage knocking rod (234) moves to completely separate from the spiral blade (251), the linkage knocking rod (234) is located between the two ventilation nets (213).

10. A method for using a day pool furnace, using the structure of a day pool furnace according to any one of claims 1 to 9, characterized in that: The method of use includes the following steps: S1: Putting glass raw materials into the feed hopper (24), so that the glass raw materials enter the feeding channel (21), and when the pushing assembly (25) is in operation, it can lift and transport the glass raw materials inside the feeding channel (21), and transport the glass raw materials into the sun pool furnace body (1); S2: When the push assembly (25) moves, it drives the linkage knocking assembly (23) to move, thereby knocking the extension channel (22). After the extension channel (22) is knocked, it vibrates and transmits the vibration to the feeding channel (21); S3: The day pool furnace body (1) heats and melts the glass raw materials; S4: When the smelting is completed, the blocking component (44) is operated so that the blocking component (44) no longer blocks the discharge pipe (3), so that the material that has been smelted in the day pool furnace body (1) can be discharged through the discharge pipe (3).

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