Knitted sock high-temperature hot-pressing shaping equipment and shaping method

Abstract

The invention discloses high-temperature hot-pressing shaping equipment and method for knitted socks. The high-temperature hot-pressing shaping equipment for the knitted socks comprises a track mechanism arranged on a base, a plurality of supporting assemblies are arranged on the rail mechanism; a hot-pressing shaping mechanism and a discharging mechanism are sequentially arranged on one side of the track mechanism; the hot-pressing shaping mechanism comprises two hot-pressing plates which can be close to or far away from each other; the discharging mechanism comprises two conveying belt assemblies which can be close to or away from each other. The conveying belt assembly comprises a frame body, first rollers are arranged at the two ends of the frame body respectively, a second roller is arranged in the middle of the frame body, a belt surrounds the first rollers and the second roller, the belt comprises a vertical section and an inclined section, and a supporting wheel is arranged at the joint of the vertical section and the inclined section; the problems that according to shaping equipment in the prior art, after sock bodies are shaped, manual unloading is needed, the efficiency is low, meanwhile, a sock frame made of metal materials is difficult to cool quickly after being heated, and scalding is likely to happen in the feeding and discharging process are solved.

Description

Technical Field

[0001] The present invention relates to the field of knitted socks processing, and in particular to a high-temperature hot-pressing shaping device and a shaping method for knitted socks. Background Art

[0002] After knitting and shaping, knitted socks require high-temperature hot pressing. For example, Chinese patent number CN118895631A discloses a continuous sock shaping machine comprising a frame with a waist-shaped track. Multiple shaping racks are positioned above the waist-shaped track, with adjacent sock shaping racks connected by connecting arms. An electrically heated shaping box is positioned on the straight section A of the waist-shaped track. A continuous, one-by-one conveying mechanism is also provided on the frame. This mechanism divides the multiple shaping racks into two groups: one group of shaping racks is linearly stacked within the electrically heated shaping box, while the remaining shaping racks are dispersed along the straight section B and two semicircular sections of the waist-shaped track. The continuous, one-by-one conveying mechanism allows the multiple shaping racks to be grouped, stacked, and distributed. In conventional shaping equipment such as the aforementioned ones, the sock racks supporting the socks are typically made of metal to effectively transfer heat for shaping. These racks must be manually removed after shaping, which is inefficient. Furthermore, metal sock racks are difficult to cool quickly after heating, which can easily lead to burns during loading and unloading. Summary of the Invention

[0003] The purpose of the present invention is to provide a high-temperature hot-pressing shaping device and shaping method for knitted socks, which solves the problem of the shaping equipment in the prior art. In order to effectively transfer heat for shaping, the sock rack used to support the sock body is generally made of metal. The sock body needs to be manually removed after shaping, which is inefficient. At the same time, the metal sock rack is difficult to cool quickly after being heated, resulting in easy burns when loading and unloading.

[0004] To achieve the above-mentioned object, the present invention provides a high-temperature hot-pressing and shaping device for knitted socks, the high-temperature hot-pressing and shaping device for knitted socks comprising a track mechanism disposed on a base; a plurality of support assemblies are disposed on the track mechanism, so that the support assemblies can move around on the track mechanism;

[0005] A hot pressing and shaping mechanism and a discharge mechanism are sequentially provided on one side of the track mechanism, so that the support assembly can sequentially enter the hot pressing and shaping mechanism and the discharge mechanism;

[0006] The hot pressing and shaping mechanism comprises two hot pressing plates that can move closer to or farther away from each other;

[0007] The unloading mechanism includes two conveyor belt assemblies that can move closer to or farther away from each other;

[0008] The transmission belt assembly includes a frame, first rollers are respectively provided at both ends of the frame, a second roller is provided in the middle of the frame, a belt is wrapped around the first roller and the second roller, the belt includes a vertical section and an inclined section, a support wheel is provided at the intersection of the vertical section and the inclined section, a first motor is provided on the frame, and an output shaft of the first motor is coaxially connected to the first roller;

[0009] An air box is provided in the base near the unloading mechanism, and a plurality of air blowing heads are connected to the air box, and the air blowing heads are aligned with the supporting assembly.

[0010] Preferably, a first support frame is provided on the base, a first cylinder is provided on the first support frame, and a piston rod of the first cylinder is connected to the frame body through a connecting member.

[0011] Preferably, a slide rail is provided on the first support frame, and the connecting member is slidably engaged with the slide rail.

[0012] Preferably, the hot pressing and shaping mechanism includes a second support frame arranged on the base, a second cylinder is arranged on the second support frame, a ventilation pipe is connected to the hot pressing plate, the ventilation pipe is slidably arranged on the second support frame, the piston rod of the second cylinder is connected to the ventilation pipe, and the hot pressing plate is a hollow structure, and a plurality of air outlet holes are formed on its inner wall.

[0013] Preferably, a limiting groove is provided on the second supporting frame, and a sliding block is provided on the upper end of the hot pressing plate, and the sliding block can be slidably engaged in the limiting groove.

[0014] Preferably, the track mechanism includes an annular track provided on the base, and the support assembly includes a sliding seat slidably provided on the annular track and a metal support plate provided on the sliding seat.

[0015] Preferably, the track mechanism also includes pulleys rotatably arranged at both ends of the base, the two pulleys are connected by a drive belt, the sliding seat is connected to the drive belt through a hinge, a second motor is provided on the base, and the output shaft of the second motor is coaxially connected to the pulley.

[0016] Preferably, a material guide plate is provided on the first supporting frame so that the socks coming from the inclined section of the belt can fall onto the material guide plate.

[0017] The present invention also provides a method for shaping knitted socks using the above-mentioned high-temperature hot-pressing shaping device, the method comprising:

[0018] a. Put the socks on the support assembly, and the support assembly moves with the track mechanism into the hot pressing and shaping mechanism, and is hot pressed by the hot pressing plate;

[0019] b. The hot-pressed support assembly moves to the unloading mechanism along the track mechanism. The two conveyor belt assemblies approach each other and contact the support assembly, so that the vertical section of the belt contacts the sock on the support assembly, moving the sock from the vertical section to the inclined section and discharge;

[0020] c. Cool the support assembly through the air box and the air blowing head thereon.

[0021] The present invention provides a high-temperature hot-pressing and shaping device for knitted socks, the high-temperature hot-pressing and shaping device for knitted socks comprising a track mechanism arranged on a base; a plurality of support assemblies are arranged on the track mechanism, so that the support assemblies can move around on the track mechanism; a hot-pressing and shaping mechanism and a discharge mechanism are sequentially arranged on one side of the track mechanism, so that the support assemblies can sequentially enter the hot-pressing and shaping mechanism and the discharge mechanism; the hot-pressing and shaping mechanism comprises two hot-pressing plates that can approach or move away from each other; the discharge mechanism comprises two conveyor belt assemblies that can approach or move away from each other; the conveyor belt assembly comprises a frame, first rollers are respectively arranged at both ends of the frame, a second roller is arranged in the middle of the frame, a belt surrounds the first roller and the second roller, the belt comprises a vertical section and an inclined section, the A support wheel is provided at the intersection of the vertical section and the inclined section, and a first motor is provided on the frame, and the output shaft of the first motor is coaxially connected to the first roller; an air box is provided in the base near the unloading mechanism, and a plurality of blowing heads are connected to the air box, and the blowing heads are aimed at the support assembly. The air box here is connected to a fan and other equipment, and the above-mentioned hot pressing plate is connected to a steam generating device; during specific operation, the socks are put on the support assembly, and the support assembly is displaced with the track mechanism to the hot pressing and shaping mechanism, and is hot-pressed by the hot pressing plate; the support assembly after hot pressing is displaced with the track mechanism to the unloading mechanism, and the two conveyor belt assemblies approach each other and contact the support assembly, so that the vertical section of the belt contacts the sock body on the support assembly, and the sock body is displaced from the vertical section to the inclined section and discharged; the support assembly is cooled by the air box and the blowing heads thereon. The shaping equipment provided by the present invention can quickly remove the sock body through a discharging mechanism after hot pressing through a conveyor belt assembly, thereby improving efficiency. At the same time, the supporting assembly can be quickly cooled through an air box and a blower head, thereby avoiding burns to subsequent workers when loading the material.

[0022] Other features and advantages of the present invention will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following detailed description, they are used to explain the present invention but do not constitute a limitation of the present invention. In the accompanying drawings:

[0024] Figure 1 This is a first structural diagram of the high-temperature hot-pressing and shaping equipment for knitted socks provided by the present invention;

[0025] Figure 2 This is a second structural diagram of the high-temperature hot-pressing and shaping equipment for knitted socks provided by the present invention;

[0026] Figure 3 It is a side view of the high-temperature hot pressing and shaping equipment for knitted socks provided by the present invention.

[0027] Description of Reference Numerals

[0028] 1-base; 2-pulley; 3-second motor; 4-drive belt; 5-sliding seat; 6-metal support plate; 7-annular track; 8-hot pressing plate; 9-second support frame; 10-second cylinder; 11-ventilation pipe; 12-first support frame; 13-slide rail; 14-connecting piece; 15-first cylinder; 16-material guide plate; 17-first roller; 18-frame; 19-second roller; 20-support wheel; 21-first motor; 22-air box; 23-air blower. DETAILED DESCRIPTION

[0029] The following describes the specific embodiments of the present invention in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention and are not intended to limit the present invention.

[0030] like Figure 1-3As shown: The present invention provides a high-temperature hot-pressing and shaping device for knitted socks, which comprises a track mechanism arranged on a base 1; a plurality of supporting components are arranged on the track mechanism, so that the supporting components can move around on the track mechanism; a hot-pressing and shaping mechanism and a discharge mechanism are sequentially arranged on one side of the track mechanism, so that the supporting components can sequentially enter the hot-pressing and shaping mechanism and the discharge mechanism; the hot-pressing and shaping mechanism comprises two hot-pressing plates 8 that can move closer to or farther away from each other; the discharge mechanism comprises two conveyor belt components that can move closer to or farther away from each other; the conveyor belt The component includes a frame 18, and a first roller 17 is respectively provided at both ends of the frame 18. A second roller 19 is provided in the middle of the frame 18. A belt is wrapped around the first roller 17 and the second roller 19. The belt includes a vertical section and an inclined section. A support wheel 20 is provided at the intersection of the vertical section and the inclined section. A first motor 21 is provided on the frame 18, and the output shaft of the first motor 21 is coaxially connected to the first roller 17; a wind box 22 is provided in the base 1 near the unloading mechanism, and a plurality of blowing heads 23 are connected to the wind box 22, and the blowing heads 23 are aligned with the support assembly. During the specific operation, the sock is placed on the support assembly, and the support assembly moves along the track mechanism to the hot pressing and shaping mechanism, where it is hot pressed by the hot pressing plate. After hot pressing, the support assembly moves along the track mechanism to the unloading mechanism, and the two conveyor belt assemblies approach each other and contact the support assembly, so that the vertical section of the belt contacts the sock on the support assembly, and the sock is moved from the vertical section to the inclined section and discharged. The support assembly is cooled by the air box and the air blower head thereon. In the shaping equipment provided by the present invention, after hot pressing, the sock passes through the unloading mechanism and can be quickly unloaded by the conveyor belt assembly, thereby improving efficiency. At the same time, the support assembly can be quickly cooled by the air box and the air blower head, avoiding burns when subsequent workers load the material.

[0031] In a preferred embodiment of the present invention, in order to drive the two conveyor belt assemblies closer or farther away, a first support frame 12 is provided on the base 1, and a first cylinder 15 is provided on the first support frame 12, and the piston rod of the first cylinder 15 is connected to the frame body 18 through a connecting member 14.

[0032] In a preferred embodiment of the present invention, in order to make the displacement of the first support frame more stable, a slide rail 13 is provided on the first support frame 12 , and the connecting member 14 is slidably engaged with the slide rail 13 .

[0033] In a preferred embodiment of the present invention, the hot pressing shaping mechanism includes a second support frame 9 provided on the base 1, a second cylinder 10 provided on the second support frame 9, a vent pipe 11 connected to the hot pressing plate 8, the vent pipe 11 is slidably provided on the second support frame 9, the piston rod of the second cylinder 10 is connected to the vent pipe 11, and the hot pressing plate 8 is a hollow structure with a plurality of air outlet holes formed on its inner wall. The hot pressing plate here is connected to the steam generating device through the vent pipe, so that the steam is discharged from the air outlet holes to perform high-temperature shaping on the sock body.

[0034] In a preferred embodiment of the present invention, in order to limit the displacement of the hot pressing plate, a limiting groove is provided on the second support frame 9, and a sliding block is provided at the upper end of the hot pressing plate 8, and the sliding block can be slidably engaged in the limiting groove.

[0035] In a preferred embodiment of the present invention, the track mechanism includes an annular track 7 provided on the base 1, the support assembly includes a sliding seat 5 slidably provided on the annular track 7 and a metal support plate 6 provided on the sliding seat 5; the track mechanism also includes pulleys 2 rotatably provided at both ends of the base 1, the two pulleys 2 being connected by a drive belt 4, the sliding seat 5 being connected to the drive belt 4 via a hinge, and a second motor 3 being provided on the base 1, the output shaft of the second motor 3 being coaxially connected to the pulley 2. The second motor drives the pulley to rotate, thereby driving the sliding seat on the annular track to annular displacement via the drive belt.

[0036] In a preferred embodiment of the present invention, in order to facilitate the collection of socks discharged from the inclined section of the belt, a guide plate 16 is provided on the first support frame 12 so that the socks from the inclined section of the belt can fall onto the guide plate 16 .

[0037] The present invention also provides a method for shaping knitted socks using the above-mentioned high-temperature hot-pressing shaping device, characterized in that the method comprises:

[0038] a. Put the socks on the support assembly, and the support assembly moves with the track mechanism into the hot pressing and shaping mechanism, and is hot pressed by the hot pressing plate 8;

[0039] b. The hot-pressed support assembly moves to the unloading mechanism along the track mechanism. The two conveyor belt assemblies approach each other and contact the support assembly, so that the vertical section of the belt contacts the sock on the support assembly, moving the sock from the vertical section to the inclined section and discharge;

[0040] c. Cool the support assembly through the air box 22 and the air blowing head 23 thereon.

[0041] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the scope of protection of the present invention.

[0042] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any appropriate manner without contradiction. In order to avoid unnecessary repetition, the present invention will not further describe various possible combinations.

[0043] In addition, the various embodiments of the present invention may be arbitrarily combined, and as long as they do not violate the concept of the present invention, they should also be regarded as the contents disclosed by the present invention.

Claims

1. A high-temperature hot-pressing shaping device for knitted socks, characterized in that: The high-temperature hot-pressing shaping device for knitted socks comprises a track mechanism arranged on a base (1); a plurality of supporting components are arranged on the track mechanism, so that the supporting components can move around on the track mechanism; A hot pressing and shaping mechanism and a discharge mechanism are sequentially provided on one side of the track mechanism, so that the support assembly can sequentially enter the hot pressing and shaping mechanism and the discharge mechanism; The hot pressing and shaping mechanism comprises two hot pressing plates (8) that can move closer to or farther away from each other; The unloading mechanism includes two conveyor belt assemblies that can move closer to or farther away from each other; The transmission belt assembly includes a frame (18), first rollers (17) are respectively provided at both ends of the frame (18), a second roller (19) is provided in the middle of the frame (18), a belt surrounds the first roller (17) and the second roller (19), the belt includes a vertical section and an inclined section, a support wheel (20) is provided at the intersection of the vertical section and the inclined section, a first motor (21) is provided on the frame (18), and an output shaft of the first motor (21) is coaxially connected to the first roller (17); A wind box (22) is provided in the base (1) near the discharge mechanism, and a plurality of blowing heads (23) are connected to the wind box (22), and the blowing heads (23) are aligned with the support assembly.

2. The high-temperature hot-pressing and shaping equipment for knitted socks according to claim 1, characterized in that: A first support frame (12) is provided on the base (1), a first cylinder (15) is provided on the first support frame (12), and a piston rod of the first cylinder (15) is connected to the frame body (18) via a connecting piece (14).

3. The high-temperature hot-pressing and shaping equipment for knitted socks according to claim 2, characterized in that: A slide rail (13) is provided on the first support frame (12), and the connecting member (14) is slidably engaged with the slide rail (13).

4. The high-temperature hot-pressing and shaping equipment for knitted socks according to claim 3, characterized in that: The hot pressing shaping mechanism comprises a second support frame (9) arranged on the base (1), a second cylinder (10) is arranged on the second support frame (9), a vent pipe (11) is connected to the hot pressing plate (8), the vent pipe (11) is slidably arranged on the second support frame (9), a piston rod of the second cylinder (10) is connected to the vent pipe (11), and the hot pressing plate (8) is a hollow structure, and a plurality of air outlet holes are formed on its inner wall.

5. The high-temperature hot-pressing and shaping equipment for knitted socks according to claim 4, characterized in that: A limiting groove is provided on the second support frame (9), and a sliding block is provided on the upper end of the hot pressing plate (8), and the sliding block can be slidably engaged in the limiting groove.

6. The high-temperature hot-pressing and shaping equipment for knitted socks according to claim 5, characterized in that: The track mechanism comprises an annular track (7) arranged on the base (1); the support assembly comprises a sliding seat (5) slidably arranged on the annular track (7) and a metal support plate (6) arranged on the sliding seat (5).

7. The high-temperature hot-pressing and shaping equipment for knitted socks according to claim 6, characterized in that: The track mechanism further comprises pulleys (2) rotatably arranged at both ends of the base (1); the two pulleys (2) are connected via a drive belt (4); the sliding seat (5) is connected to the drive belt (4) via a hinge; a second motor (3) is provided on the base (1); an output shaft of the second motor (3) is coaxially connected to the pulley (2).

8. The high-temperature hot-pressing and shaping equipment for knitted socks according to claim 7, characterized in that: A material guide plate (16) is provided on the first support frame (12), so that the socks coming from the inclined section of the belt can fall onto the material guide plate (16).

9. A method for shaping knitted socks using the high-temperature hot-pressing shaping device according to any one of claims 1 to 8, characterized in that: The method comprises: a. Socks are placed on the support assembly, and the support assembly is moved along the track mechanism into the hot pressing and shaping mechanism, and hot pressed on the hot pressing plate (8); b. The hot-pressed support assembly moves to the unloading mechanism along the track mechanism. The two conveyor belt assemblies approach each other and contact the support assembly, so that the vertical section of the belt contacts the sock on the support assembly, moving the sock from the vertical section to the inclined section and discharge; c. Cool the support assembly through the air box (22) and the air blowing head (23) thereon.

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