Universal device for assisting in dismantling support

Abstract

The universal device comprises a shell, a moving roller used for moving is installed at the bottom of the shell, a positioning structure used for positioning is arranged in the middle area of the top of the shell, and anti-falling structures used for preventing a truss from moving on the shell to be separated are installed on the two sides of the top of the shell. According to the universal device for assisting in dismounting the support, through the inclined plane design of the guide plate, the device can automatically move the shell to the middle position under the truss; through the design, the tedious operation of manually adjusting the position of the device is avoided, the working efficiency is remarkably improved, and meanwhile the stability of the truss in the bearing process is ensured.

Description

Technical Field

[0001] The present invention relates to the technical field of construction equipment, and in particular to a universal device for assisting in dismantling a bracket. Background Art

[0002] In the bridge construction industry, truss structures are widely used due to their high strength, lightweight and good stability. However, during the demolition or reconstruction of bridges, the removal and transfer of trusses have always faced many challenges. In traditional methods, after the trusses are removed, the position of the load-bearing device needs to be manually adjusted so that it is located directly below the truss for smooth loading and transfer. This process is not only time-consuming and labor-intensive, but also prone to human operational errors that may cause the truss's center of gravity to be unstable, increasing safety hazards. At the same time, traditional load-bearing devices lack effective positioning and stabilization mechanisms when carrying trusses, making them prone to shaking or offsetting during transfer, and may even overturn due to unstable center of gravity.

[0003] In addition, when traditional devices are moved on complex steel frame structures, they are prone to deviation due to uneven surfaces or external forces, and lack effective deviation monitoring and automatic adjustment functions. Once the deviation occurs, manual intervention and adjustment are required, which reduces work efficiency and may delay the timing and cause accidents. Moreover, traditional devices lack the function of real-time monitoring of center of gravity changes during the transfer process, and cannot detect and adjust the center of gravity deviation in time, which increases the risk. Finally, traditional devices can usually only adapt to specific scenarios or truss structures, lack versatility and adaptability, and are difficult to meet the diverse needs of the bridge construction industry.

[0004] Therefore, the existing technology has many problems in the transfer process after the truss is dismantled. There is an urgent need for a device that can automatically position, stably load, and monitor the offset and center of gravity changes in real time to improve construction efficiency and safety. Summary of the Invention

[0005] The technical solution of the present invention aims to solve the technical problem that the existing technical solutions are too simple, and provides a universal device for assisting in removing the bracket, which is significantly different from the existing technical solutions, so as to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a universal device for assisting in the removal of a bracket, comprising a housing, a movable roller for movement being installed at the bottom of the housing, a positioning structure for positioning being provided in the middle area of the top of the housing, anti-falling structures for preventing the truss from being displaced on the housing being installed on both sides of the top of the housing, and anti-deviating structures for preventing the travel path from being deviated during movement being installed on both sides of the outer wall of the housing.

[0007] Preferably, the positioning structure includes a support screw, a guide plate, a support rod, a slider, an annular groove and a ring block. The top of the housing is connected to a support screw. Both sides of the upper end of the support screw are rotatably connected to a guide plate through a bearing. The lower end of each guide plate is rotatably connected to a support rod through a pin shaft. The end of each support rod is rotatably connected to a slider. Each slider is located at a corresponding position in the annular groove. The annular groove is opened on the outer wall of the ring block. The ring block is threadedly connected to the outer wall of the support screw.

[0008] Preferably, the anti-falling structure includes an opening, a rough roller, a first full gear, a second full gear, a gear rod, a first movable plate, a first box and a first trigger signaler. A plurality of openings are opened on both sides of the top of the shell, and a rough roller is rotatably connected to each opening through a bearing. The end of each rough roller passes through the outer wall of the shell and is connected to the first full gear through a key. Each side of the first full gear is meshed with a second full gear, and each second full gear is rotatably connected to the outer wall of the shell through a bearing. Each side of the second full gear is meshed with a gear rod, and the lower end of each gear rod is connected to a first movable plate, and each first movable plate is located in the corresponding first box. The first box is installed in the outer wall of the shell, and a first trigger signaler is installed at the bottom of each first box. The first trigger signaler is electrically connected to the terminal.

[0009] Preferably, the diameter of the first full gear is greater than the diameter of the second full gear, and the second full gear, the gear rod and the first housing are all symmetrically arranged about the center line of the housing.

[0010] Preferably, the anti-deviating structure includes a plate body, a second box body, a second movable plate, a vertical rod, a roller drum, a spring member and a second trigger signaler, a plate body is connected to each side of the outer wall of the shell, the bottom of each plate body is connected to a second box body, a second movable plate is provided in each second box body, a vertical rod is connected to the bottom of each second movable plate, each vertical rod end passes through the bottom of the second box body and is connected to the roller drum, a spring member is connected between each roller drum end and the corresponding second box body bottom, a second trigger signaler is installed at the bottom of each second box body, and the second trigger signaler is electrically connected to the terminal,

[0011] Preferably, the lower end of the roller cylinder is a roller, the upper end is a cylinder, and the cylinder at the upper end of the roller cylinder is threadedly connected to the vertical rod.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: the universal device for assisting in the removal of the bracket can automatically move the shell to the middle position directly below the truss through the inclined surface design of the guide plate, effectively avoiding the tedious operation of manually adjusting the position of the device, greatly improving work efficiency, and at the same time ensuring the stability of the truss during the load-bearing process. During the lowering process of the truss, its lower ends are in contact with the rough rollers, and the device stably carries the load, which can not only stably support the weight of the truss, but also effectively avoid safety hazards caused by unstable center of gravity.

[0013] In addition, the device's anti-drift structure can effectively monitor and correct deviations during the truss transfer process. When the device deviates, the roller drum triggers the second trigger signal under the action of the spring member, promptly reminding the staff to make adjustments to ensure the smooth movement of the device on the steel frame and avoid damage or accidents caused by deviation. Through the linkage mechanism of the rough roller shaft, the first full gear, the second full gear and the gear rod, the device can monitor the changes in the center of gravity of the truss in real time. When the truss deviates, the first trigger signal will send a signal to remind the staff to make adjustments in time to ensure the stability of the center of gravity of the truss during the transfer process.

[0014] This device realizes automatic monitoring and feedback by connecting the trigger signaler to the terminal. The staff can adjust the operation in time according to the terminal signal, reduce manual intervention, and improve the accuracy and safety of the operation. Its design can adapt to a variety of complex demolition and transfer scenarios, and is particularly suitable for truss transfer operations on steel frames. It can adapt to different truss structures and working environments and has a wide range of applicability. In summary, the universal device of the auxiliary dismantling bracket of the present invention has significant advantages in improving work efficiency, ensuring operational safety and adapting to complex construction environments, and provides an efficient and safe solution for truss dismantling and transfer in the bridge construction industry. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the front cross-sectional structure of the first box body of the present invention;

[0016] Figure 2 For the present invention Figure 1 The enlarged structural diagram at B in the middle;

[0017] Figure 3 This is a schematic diagram of the front cross-sectional structure of the housing of the present invention;

[0018] Figure 4 For the present invention Figure 3 A in the middle is an enlarged structural diagram;

[0019] Figure 5 This is a schematic diagram of the front view of the load-bearing truss structure of the present invention.

[0020] In the figure: 1. Housing; 2. Moving roller; 3. Positioning structure; 301. Support screw; 302. Guide plate; 303. Support rod; 304. Slider; 305. Ring groove; 306. Ring block; 4. Anti-falling structure; 401. Opening; 402. Rough roller shaft; 403. First full gear; 404. Second full gear; 405. Gear rod; 406. First movable plate; 407. First box; 408. First trigger signal; 5. Anti-drifting structure; 501. Plate; 502. Second box; 503. Second movable plate; 504. Vertical rod; 505. Roller drum; 506. Spring member; 507. Second trigger signal, DETAILED DESCRIPTION

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0022] See also Figure 1-5 The present invention provides a technical solution: a universal device for assisting in the removal of a bracket, comprising a housing 1, a moving roller 2, a positioning structure 3, a support screw 301, a guide plate 302, a support rod 303, a slider 304, a ring groove 305, a ring block 306, an anti-falling structure 4, an opening 401, a rough roller shaft 402, a first full gear 403, a second full gear 404, a gear rod 405, a first movable plate 406, a first box 407, a first trigger signal device 408, an anti-deviating structure 5, Plate body 501, second box body 502, second movable plate 503, vertical rod 504, roller drum 505, spring member 506, second trigger signaler 507, movable roller 2 for movement is installed at the bottom of shell 1, and positioning structure 3 for positioning is provided in the middle area of the top of shell 1, anti-falling structure 4 is installed on both sides of the top of shell 1 to prevent the truss from shifting and detaching from shell 1, and anti-drift structure 5 is installed on both sides of the outer wall of shell 1 to prevent the travel route from deviating during movement.

[0023] The positioning structure 3 includes a support screw 301, a guide plate 302, a support rod 303, a slider 304, an annular groove 305 and a ring block 306. The support screw 301 is connected to the top of the shell 1. The two sides of the upper end of the support screw 301 are rotatably connected to a guide plate 302 through a bearing. The lower end of each guide plate 302 is rotatably connected to a support rod 303 through a pin shaft. The end of each support rod 303 is rotatably connected to a slider 304. Each slider 304 is located at a corresponding position in the annular groove 305. The annular groove 305 is opened on the outer wall of the ring block 306. The ring block 306 is threadedly connected to the outer wall of the support screw 301.

[0024] The anti-falling structure 4 includes an opening 401, a rough roller 402, a first full gear 403, a second full gear 404, a gear rod 405, a first movable plate 406, a first box 407 and a first trigger signal device 408. A plurality of openings 401 are provided on both sides of the top of the housing 1. A rough roller 402 is rotatably connected to each opening 401 through a bearing. The end of each rough roller 402 passes through the outer wall of the housing 1 and is connected to the first full gear 403 through a key. The sides of each first full gear 403 are meshed and connected. There is a second full gear 404, each second full gear 404 is rotatably connected to the outer wall of the housing 1 through a bearing, each side of the second full gear 404 is meshed with a gear rod 405, the lower end of each gear rod 405 is connected to a first movable plate 406, each first movable plate 406 is located in a corresponding first box 407, the first box 407 is installed on the outer wall of the housing 1, and a first trigger signal 408 is installed at the bottom of each first box 407, and the first trigger signal 408 is electrically connected to the terminal.

[0025] The diameter of the first full gear 403 is greater than that of the second full gear 404. The second full gear 404, the gear rod 405 and the first housing 407 are all symmetrically arranged about the center line of the housing 1.

[0026] The anti-deviating structure 5 includes a plate body 501, a second box body 502, a second movable plate 503, a vertical rod 504, a roller drum 505, a spring member 506 and a second trigger signaler 507. A plate body 501 is connected to each side of the outer wall of the shell 1. The bottom of each plate body 501 is connected to a second box body 502. A second movable plate 503 is provided in each second box body 502. The bottom of each second movable plate 503 is connected to a vertical rod 504. The end of each vertical rod 504 passes through the bottom of the second box body 502 and is connected to the roller drum 505. A spring member 506 is connected between the end of each roller drum 505 and the bottom of the corresponding second box body 502. A second trigger signaler 507 is installed at the bottom of each second box body 502. The second trigger signaler 507 is electrically connected to the terminal.

[0027] The lower end of the roller cylinder 505 is a roller, and the upper end is a cylinder. The upper end cylinder of the roller cylinder 505 is threadedly connected to the vertical rod 504.

[0028] Working principle: According to Figure 1As shown, after the truss is dismantled, it needs to be safely moved to the designated location. First, the truss is steadily lifted up using a jack to separate it from the supporting structure. Then, the device is pushed under the truss. As the jack slowly lowers the truss, due to the generally inverted "concave" structure under the truss, its two ends will first contact the inclined surface of the guide plate 302. As the truss is lowered, the guide plate 302 is squeezed, pushing the housing 1 to automatically move to the middle position directly below the truss in conjunction with the moving roller 2. This process not only makes the subsequent load-bearing force on the truss more stable, but also effectively avoids the tedious operation of manually adjusting the position of the device, significantly improving work efficiency.

[0029] As the jack continues to lower, the lower ends of the truss will contact the top sides of the shell 1 and the rough roller 402; at this time, the device begins to bear the weight of the truss, providing stable support for subsequent transfer operations;

[0030] Since the transfer of the truss after dismantling is usually carried out on a steel frame rather than a flat concrete surface of the bridge, it needs to be pulled by a fall chain; during the pulling process, the operator should ensure that the front and rear fall chains are tightened and loosened synchronously to make the truss move smoothly and slowly; if during the movement, the device and the truss carried on it deviate on the steel frame, the roller drum 505 on the shell 1 close to the offset side will first break away from the upper end surface contact of the steel frame; under the action of the spring member 506, the roller drum 505 will drive the vertical rod 504 to move downward; the second movable plate 503 connected to the upper end of the vertical rod 504 moves downward in the second box body 502 until it contacts the second trigger signal device 507; at this time, the second trigger signal device 507 will transmit a signal to the terminal to remind the staff who controls the fall chain for pulling to stop pulling and make adjustments in time to correct the deviation and ensure the stable movement of the device and the truss;

[0031] During the traction movement, if the device and the truss carried on it are affected by factors such as pauses or speed changes, and are about to be offset and misaligned, resulting in an unstable center of gravity, the contact area between the lower end of the truss and the top of the shell 1 will move and be misaligned; at this time, the rough roller 402 that is fitted and connected to the lower end of the truss will rotate accordingly; the rough roller 402 drives the first full gear 403 to rotate, and the first full gear 403 drives the meshing second full gear 404 to rotate; since the diameter of the first full gear 403 is much larger than the diameter of the second full gear 404, the second full gear 404 will rotate multiple circles, thereby driving the gear rod 405 to push the first movable plate 406 to move into the first box 407; when the first movable plate 406 contacts the first trigger signal device 408 in the first box 407, the first trigger signal device 408 will transmit a signal to the terminal, reminding the staff who controls the fall chain for traction to make timely adjustments to ensure the stable movement of the device and the truss. This is the working principle of the universal device for assisting in the removal of the bracket.

[0032] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A universal device for assisting in the removal of a bracket, comprising a housing (1), a movable roller (2), a positioning structure (3), a support screw (301), a guide plate (302), a support rod (303), a slider (304), an annular groove (305), a ring block (306), an anti-falling structure (4), an opening (401), a rough roller shaft (402), a first full gear (403), a second full gear (404), a gear rod (405), a first movable plate (406), a first box (407), a first trigger signaler (408), an anti-drifting structure (5), a plate (501), a second box (502), a second movable plate (503), a vertical rod (504), a roller drum (505), a spring member (506), and a second trigger signaler (507), characterized in that: A moving roller (2) for movement is installed at the bottom of the shell (1), and a positioning structure (3) for positioning is provided in the middle area of the top of the shell (1). Anti-falling structures (4) for preventing the truss from being displaced and detached from the shell (1) are installed on both sides of the top of the shell (1), and anti-deviating structures (5) for preventing the travel route from being deviated during movement are installed on both sides of the outer wall of the shell (1).

2. The universal device for assisting in removing a bracket according to claim 1, characterized in that: The positioning structure (3) comprises a support screw (301), a guide plate (302), a support rod (303), a slider (304), an annular groove (305) and an annular block (306). The top of the housing (1) is connected to the support screw (301). Both sides of the upper end of the support screw (301) are rotatably connected to a guide plate (302) via a bearing. The lower end of each guide plate (302) is rotatably connected to a support rod (303) via a pin shaft. The end of each support rod (303) is rotatably connected to a slider (304). Each slider (304) is located at a corresponding position in the annular groove (305). The annular groove (305) is opened on the outer wall of the annular block (306). The annular block (306) is threadedly connected to the outer wall of the support screw (301).

3. The universal device for assisting in removing a bracket according to claim 1, characterized in that: The anti-falling structure (4) comprises an opening (401), a rough roller (402), a first full gear (403), a second full gear (404), a gear rod (405), a first movable plate (406), a first box (407) and a first trigger signal device (408). A plurality of openings (401) are provided on both sides of the top of the housing (1). A rough roller (402) is rotatably connected to each opening (401) via a bearing. The end of each rough roller (402) passes through the outer wall of the housing (1) and is connected to the first full gear (403) via a key. The side of each first full gear (403) is Each of the second full gears (404) is meshedly connected to a second full gear (404), and each second full gear (404) is rotatably connected to the outer wall of the housing (1) through a bearing. The side of each second full gear (404) is meshedly connected to a gear rod (405), and the lower end of each gear rod (405) is connected to a first movable plate (406). Each first movable plate (406) is located in a corresponding first box (407). The first box (407) is installed on the outer wall of the housing (1). A first trigger signaler (408) is installed at the bottom of each first box (407), and the first trigger signaler (408) is electrically connected to the terminal.

4. The universal device for assisting in removing a bracket according to claim 3, characterized in that: The diameter of the first full gear (403) is greater than the diameter of the second full gear (404), and the second full gear (404), the gear rod (405) and the first box (407) are all symmetrically arranged about the center line of the housing (1).

5. The universal device for assisting in removing a bracket according to claim 1, characterized in that: The anti-deviating structure (5) comprises a plate body (501), a second box body (502), a second movable plate (503), a vertical rod (504), a roller drum (505), a spring member (506) and a second trigger signaler (507). The outer wall of the shell (1) is connected to a plate body (501) on both sides, and the bottom of each plate body (501) is connected to a second box body (502). A second movable plate (503) is provided in each second box body (502). The bottom of each second movable plate (503) is connected to a vertical rod (504), the end of each vertical rod (504) passes through the bottom of the second box (502) and is connected to the roller drum (505), a spring member (506) is connected between the end of each roller drum (505) and the bottom of the corresponding second box (502), and a second trigger signal device (507) is installed at the bottom of each second box (502), and the second trigger signal device (507) is electrically connected to the terminal.

6. The universal device for assisting in removing a bracket according to claim 5, characterized in that: The lower end of the roller cylinder (505) is a roller, and the upper end is a cylinder, and the cylinder at the upper end of the roller cylinder (505) is threadedly connected to the vertical rod (504).

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