Terminal plugging device

By setting up an air blowing component and a flat material mechanism in the terminal plug-in equipment, the problem of metal powder adhesion during strip cutting is solved, precise docking of the terminal and the shell is achieved, and the safety and reliability of the connector are improved.

CN120432974BActive Publication Date: 2025-09-12SUZHOU TONO AUTOMOTIVE TECH CO LTD
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Patent Information

Application Number
CN202510941015.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-09
Publication Date
2025-09-12
Estimated Expiration
2045-07-09

AI Technical Summary

Technical Problem

In the prior art, metal powder generated when the material strip is cut easily adheres to the surface of the terminal, resulting in inaccurate insertion of the terminal and the housing, thereby reducing the assembly firmness and use safety of the connector.

Method used

A terminal plugging device is designed, which includes a first feeding mechanism, a cutting mechanism and a plugging mechanism. The cutting mechanism is provided with an air blowing component for cleaning metal powder, and the flattening mechanism is used to adjust the bending of the material strip to ensure that the terminal is accurately connected to the shell.

Benefits of technology

Effectively clean metal powder, improve the insertion accuracy of terminals and housings, and enhance the safety and reliability of connectors.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120432974B_ABST
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Abstract

The present application discloses a terminal plugging device, which relates to the field of connector processing. The terminal plugging device of the present application includes a first feeding mechanism, a second feeding mechanism, a cutting mechanism and a plugging mechanism; the first feeding mechanism has a cutting station in its feeding stroke, and the second feeding mechanism has a plugging station in its feeding stroke, the cutting station and the plugging station are arranged adjacent to each other, the cutting mechanism is located at the cutting station and is provided with a blowing assembly thereon, and the plugging mechanism is located on the side of the cutting mechanism away from the plugging station. The terminal plugging device of the present application, the cutting mechanism thereon can purge the metal powder through the blowing assembly thereon after cutting the material strip, to prevent excessive metal powder from adhering to the terminal, thereby improving the plugging accuracy between the terminal and the shell, and improving the safety and reliability of the connector.
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Description

Technical Field

[0001] The present application relates to the field of connector processing, and in particular to a terminal plugging device. Background Art

[0002] In modern industry, connectors are core components for achieving circuit or signal connections. They transmit information or current through the contact between male and female terminals. For example, automotive connectors are used in a car's electrical system to transmit current and signals between various components, ensuring driving safety and stable performance.

[0003] Currently, connectors primarily consist of a housing and terminals. During assembly, the terminals are sequentially secured to a continuous strip of material. The strip is then transported to a cutting mechanism where it is cut to separate the terminals from the strip. The separated terminals are then plugged into the housing. Using strips to secure and transport the terminals allows for efficient and orderly terminal supply, significantly improving production efficiency.

[0004] However, this terminal delivery method also has significant drawbacks in practical applications. Specifically, when cutting the strip, some metal powder is inevitably generated. This metal powder easily adheres to the terminal surface, preventing the terminal from accurately mating with the housing. This significantly reduces the assembly security between the terminal and the housing, making the connector prone to loose connections after assembly, leading to problems such as poor circuit contact and signal transmission interruption, reducing the safety and reliability of the connector. Summary of the Invention

[0005] In order to overcome the deficiencies of the prior art, the present application provides a terminal plugging device that can clean metal powder when cutting a material strip.

[0006] The terminal plugging device provided in this application adopts the following technical solution:

[0007] A terminal plugging device comprises a first feeding mechanism, a second feeding mechanism, a cutting mechanism and a plugging mechanism;

[0008] The first feeding mechanism has a cutting station in its feeding stroke, and the second feeding mechanism has a splicing station in its feeding stroke. The cutting station and the splicing station are arranged adjacent to each other. The cutting mechanism is located at the cutting station and is provided with a blowing assembly thereon. The splicing mechanism is located on the side of the cutting mechanism away from the splicing station.

[0009] By adopting the above technical solution, the cutting mechanism can blow away the metal powder through the blowing assembly thereon after cutting the material strip, preventing excessive metal powder from adhering to the terminal, thereby improving the insertion accuracy of the terminal and the shell, and improving the safety and reliability of the connector.

[0010] Preferably, the terminal plug-in device also includes a flat material mechanism, which is located on the side of the cutting station away from the first loading mechanism, and includes a flat material plate that is movably arranged in a direction close to or away from the cutting station, and a first driving module for driving the flat material plate to move.

[0011] By adopting the above technical solution, the flat material plate can arrange the material strip arriving at the cutting station during its movement, so as to flatten the bends generated by the material strip during the transportation process, so that the terminal can be accurately docked with the shell.

[0012] Preferably, the cutting mechanism includes an upper cutting seat and a lower cutting seat arranged up and down, a plurality of cutting knives provided at the bottom of the upper cutting seat, and a knife groove opened at the top of the lower cutting seat. The cutting station is located between the upper cutting seat and the lower cutting seat, and at least one of the upper cutting seat and the lower cutting seat can be raised and lowered.

[0013] By adopting the above technical solution, the cutter can cooperate with the knife groove and quickly cut the material strip, effectively improving the cutting efficiency; at the same time, the blowing component can blow the cut material strip and the generated metal powder directly into the knife groove, facilitating the subsequent cleaning of the material strip and powder.

[0014] Preferably, a mounting groove is provided at the bottom of the upper cutting seat, a pressing block is embedded in the mounting groove, the multiple cutters are arranged at intervals at the bottom of the pressing block, the blowing assembly includes an air inlet pipe connected to the upper cutting seat and communicated with the mounting groove, and at least one blowing channel is opened on the pressing block, the blowing channel extends along the direction from the mounting groove to the cutter, the upper end of the blowing channel is communicated with the mounting groove, and the lower end forms a blowing port, and the blowing port is located between two adjacent cutters.

[0015] By adopting the above technical solution, the blowing assembly can blow air toward between adjacent cutters through the blowing channel to purge metal powder while the cutters cut the material strip, effectively improving the cleaning effect of the metal powder.

[0016] Preferably, the lower cutting seat can be set to be raised and lowered, and the cutting mechanism also includes a transmission assembly movable along the horizontal direction and a second driving module for driving the transmission assembly to move, the transmission assembly includes a transmission block and two transmission plates respectively arranged on both sides of the end of the transmission block, the arrangement direction of the two transmission plates is perpendicular to the moving direction of the transmission assembly, and each of the transmission plates is respectively provided with a transmission groove, and the transmission groove is bent downward along the moving direction of the transmission assembly, and the cutting mechanism also includes a mating assembly, the mating assembly includes a mating block connected to the lower end of the lower cutting seat, two mating rods respectively arranged on both sides of the lower end of the mating block, and the two mating rods are respectively slidably inserted in the two transmission grooves.

[0017] By adopting the above technical solution, the two transmission plates can be supported on the bottom of the lower cutting seat and drive the lower cutting seat to rise and fall during the moving stroke of the transmission block, thereby effectively improving the lifting stability of the lower cutting seat; at the same time, the transmission assembly is arranged on the side of the lower cutting seat, so that the lower part of the lower cutting seat can have sufficient space, which can be used to set up a collection assembly to collect the material strip and metal powder in the knife groove.

[0018] Preferably, the plug-in mechanism includes a plug-in socket movably arranged along the direction from the cutting station to the plug-in station, a third driving module for driving the plug-in socket to move, and a clamping assembly provided on the plug-in socket, wherein the clamping assembly includes two clamping plates arranged up and down, and at least one of the two clamping plates can be raised and lowered.

[0019] By adopting the above technical solution, the two clamping plates can clamp the terminal during the moving stroke of the socket and relatively connect the terminal to the housing.

[0020] Preferably, the first loading mechanism includes a first loading seat, a first loading trough opened on the first loading seat, a first moving rack that can be raised and lowered and translated along the extension direction of the first loading trough, and a fourth driving module for driving the first moving rack to move, and the first moving rack is located above the first loading trough.

[0021] By adopting the above technical solution, the material strip can be moved along the first loading trough under the drive of the first material moving rack, which effectively improves the loading stability of the material strip.

[0022] Preferably, a cover plate is provided on the first feeding chute, a long hole is opened on the cover plate, and the long hole extends along the length direction of the first feeding chute. A first material moving rod is provided at the bottom of the first material moving rack, and the first material moving rod can be slidably inserted into the long hole.

[0023] By adopting the above technical solution, the cover plate can be placed above the material strip to prevent the material strip from tilting upward during transportation; at the same time, the long hole can limit the moving stroke of the first material transfer rack so that the single transfer length of the material strip can match the number of terminals to be connected.

[0024] Preferably, the second loading mechanism includes a second loading seat, a second loading trough opened on the second loading seat, a second transmission groove opened through the bottom of the second loading trough, a second moving rack arranged to be movably arranged along the length direction of the second transmission groove, and a fifth driving module for driving the second moving rack to move. The notch of the second loading trough is arranged toward the first loading mechanism, the second moving rack is located below the second transmission groove, and the second moving rack is provided with a plurality of second moving rods at intervals along its moving direction, and the plurality of second moving rods are slidably arranged in the second transmission groove.

[0025] By adopting the above technical solution, multiple shells can be moved forward in sequence along the second loading trough under the push of multiple second material moving rods, effectively improving the loading efficiency and loading stability of the shells; at the same time, the notch of the second loading trough is facing the first loading mechanism, so that the plug-in mechanism can easily plug the terminal and the shell relative to each other.

[0026] Preferably, a positioning port connected to the second loading trough is provided on the second loading seat, and the positioning port is located at the plug-in station. The second loading mechanism also includes a first positioning component, which includes a first positioning block that is movably arranged in a direction close to or away from the positioning port, and a sixth driving module for driving the first positioning block to move. The first positioning block can be inserted into the positioning port during its moving stroke.

[0027] By adopting the above technical solution, the first positioning assembly can position the housing at the plug-in position during the movement of the first positioning block, so that the plug-in mechanism can accurately insert the terminal into the housing.

[0028] In summary, the present invention includes at least one of the following beneficial technical effects:

[0029] After cutting the material strip, the cutting mechanism can blow away the metal powder through the blowing assembly on it to prevent excessive metal powder from adhering to the terminals, thereby improving the insertion accuracy of the terminals and the housing, and improving the safety and reliability of the connector. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a structural diagram of the terminal plugging device in an embodiment of the present application;

[0031] Figure 2is a schematic structural diagram of a cutting mechanism in an embodiment of the present application;

[0032] Figure 3 is a longitudinal cross-sectional schematic diagram of a cutting mechanism in an embodiment of the present application;

[0033] Figure 4 yes Figure 3 A is an enlarged schematic diagram;

[0034] Figure 5 It is a structural diagram of the plug-in mechanism in an embodiment of the present application;

[0035] Figure 6 This is a schematic structural diagram of the first feeding mechanism in an embodiment of the present application;

[0036] Figure 7 This is a schematic structural diagram of the second feeding mechanism in an embodiment of the present application;

[0037] Figure 8 It is a rear view of the second feeding mechanism in the embodiment of the present application.

[0038] Markings in the accompanying drawings:

[0039] 1. First feeding mechanism; 1a. First feeding seat; 1b. First feeding trough; 1c. First material moving rack; 1d. Fourth driving module; 1e. Cover plate; 1f. Long hole; 1g. First material moving rod; 1h. Limit opening; 1i. Limit block; 1j. Second sensor; 1k. Support seat; 1l. Press block;

[0040] 2. Second feeding mechanism; 2a. Second feeding seat; 2b. Second feeding trough; 2c. Second transmission trough; 2d. Second material moving rack; 2e. Fifth driving module; 2f. Second material moving rod; 2g. Positioning port; 2h. First positioning assembly; 2h1. First positioning block; 2h2. Sixth driving module; 2h3. Fifth bracket; 2i. Second positioning assembly; 2i1. Sixth bracket; 2i2. Second positioning block; 2i3. Positioning slot; 2i4. Eighth driving module;

[0041] 3. Cutting mechanism; 3a. Fourth bracket; 3b. Upper cutting seat; 3c. Lower cutting seat; 3d. Cutter; 3d1. First cutter body; 3d2. Second cutter body; 3e. Cutting slot; 3f. Mounting slot; 3g. Pressing block; 3h. Transmission assembly; 3h1. Transmission block; 3h2. Transmission plate; 3h3. Transmission slot; 3i. Second drive module; 3j. Mating assembly; 3j1. Mating block; 3j2. Mating rod; 3k. Seventh drive module; 3l. First slot; 3m. Collecting cylinder; 3n. Suction pipe; 3o. First sensor; 3p. First opening;

[0042] 4. Plug-in mechanism; 4a. Plug-in socket; 4b. Third drive module; 4c. Clamping assembly; 4c1. Clamping plate; 4c2. Second slot; 4c3. Ninth drive module;

[0043] 5. Blowing assembly; 5a. Air inlet pipe; 5b. Blowing channel; 5c. Blowing port;

[0044] 6. Flattening mechanism; 6a. Flattening plate; 6b. First drive module; 6c. Third bracket;

[0045] 7. First bracket; 8. Second bracket; 8a. Frame; 8b. Second opening;

[0046] 100. Material strip; 101. Shell. DETAILED DESCRIPTION

[0047] The following is combined with Figure 1-8 The present invention is described in further detail.

[0048] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0049] See also Figure 1-8 FIG2 shows a terminal plugging device, which includes a first bracket 7 and a second bracket 8. The first bracket 7 is provided with a first feeding mechanism 1, a cutting mechanism 3, and a plugging mechanism 4. The second bracket 8 is provided with a second feeding mechanism 2. A plurality of terminals are fixed on a material strip 100 at intervals. The first feeding mechanism 1 is used to convey the material strip 100, the second feeding mechanism 2 is used to convey a housing 101, the cutting mechanism 3 is used to cut the material strip 100, and the plugging mechanism 4 is used to plug the terminals into the housing 101.

[0050] In this embodiment, the conveying directions of the first feeding mechanism 1 and the second feeding mechanism 2 are parallel to each other, the first feeding mechanism 1 has a cutting station at the end of its feeding stroke, and the second feeding mechanism 2 has a splicing station at the end of its feeding stroke. The cutting station and the splicing station are arranged adjacent to each other, the cutting mechanism 3 is located at the cutting station and is provided with a blowing assembly 5, and the splicing mechanism 4 is located on the side of the cutting mechanism 3 away from the splicing station.

[0051] During plugging, the first feeding mechanism 1 conveys the material strip 100 to the cutting station, and the cutting mechanism 3 cuts the material strip 100. During cutting, the blowing component 5 can blow away the generated metal powder to prevent excessive metal powder from adhering to the terminal, thereby improving the plugging accuracy between the terminal and the shell 101; while the first feeding mechanism 1 conveys the material strip 100, the second feeding mechanism 2 conveys multiple shells 101 to the plugging station in turn, and then the plugging mechanism 4 plugs the cut terminals with the shells 101 of the plugging station relative to each other and assembles them into a connector; a belt conveyor is also connected to the end of the second feeding mechanism 2, and the plugged connector is output to the outside through the belt conveyor.

[0052] In this embodiment, combined with Figure 1-2 As shown, the terminal plugging device also includes a flattening mechanism 6, located on the side of the cutting station away from the first feeding mechanism 1. The flattening mechanism 6 comprises a third bracket 6c connected to the cutting mechanism 3, a flattening plate 6a mounted on the third bracket 6c and movable toward or away from the cutting station, and a first drive module 6b for driving the flattening plate 6a. The first drive module 6b is a pneumatic cylinder. The height of the flattening plate 6a is greater than the conveying height of the material strip 100. The flattening plate 6a has a flattening stroke opposite to the feeding direction of the first feeding mechanism 1, and a return stroke in the same direction as the feeding direction of the first feeding mechanism 1.

[0053] Since the material strip 100 is long and flexible, it is prone to bending during transportation. This bending of the material strip 100 will change the position of the terminals. Based on this, the present application provides a flattening mechanism 6. When the material strip 100 is output to the cutting station, the flattening plate 6a can move in the opposite direction of the material strip 100 and squeeze the upper side of the material strip 100 during the movement to flatten the bending of the material strip 100 during transportation, so that the terminals can be accurately docked with the housing 101. After the material strip 100 is moved into place, the flattening plate 6a is reset in a direction away from the cutting station to prevent the flattening plate 6a from interfering with the cutting of the cutting mechanism 3.

[0054] In this embodiment, combined with Figure 2-4 As shown, the cutting mechanism 3 includes a fourth bracket 3a upright mounted on one end of the first bracket 7 near the second loading mechanism 2, a liftable upper cutting seat 3b mounted on the upper end of the fourth bracket 3a, multiple cutting knives 3d mounted on the bottom of the upper cutting seat 3b, a seventh drive module 3k for driving the upper cutting seat 3b upward and downward, a liftable lower cutting seat 3c mounted on the lower end of the fourth bracket 3a, and a knife groove 3e defined at the top of the lower cutting seat 3c. The cutting station is located between the upper and lower cutting seats 3b, 3c. The seventh drive module 3k is a cylinder, and the upper cutting seat 3b is mounted on the piston rod of the cylinder.

[0055] When the strip 100 reaches the cutting station, the lower cutting seat 3c rises to carry the strip 100. The flattening plate 6a reaches above the lower cutting seat 3c and flattens the strip 100. The upper cutting seat 3b then descends and approaches the lower cutting seat 3c. The cutter 3d cooperates with the knife groove 3e to quickly cut the strip 100, effectively improving cutting accuracy and efficiency. As the cutter 3d cuts the strip 100, the air blowing assembly 5 blows the cut strip 100 and the generated metal powder directly into the knife groove 3e, facilitating subsequent cleaning of the strip 100 and the powder.

[0056] In this embodiment, combined with Figure 3-4 As shown, the bottom of the upper cutting seat 3b is provided with a mounting groove 3f, in which a binder block 3g is embedded. A plurality of cutters 3d are spaced apart at the bottom of the binder block 3g. The blowing assembly 5 includes an air inlet pipe 5a connected to the upper cutting seat 3b and communicating with the mounting groove 3f, and two air blowing channels 5b extending through the binder block 3g. The two air blowing channels 5b extend from the mounting groove 3f to the cutters 3d. The upper ends of the air blowing channels 5b communicate with the mounting groove 3f, and the lower ends form air outlets 5c. The two air outlets 5c are respectively located between two adjacent groups of cutters 3d. The air blowing pipe is connected to an external air source and is used to blow air into the mounting groove 3f. Compressed air is blown through the two air blowing channels 5b toward the space between the two adjacent groups of cutters 3d, thereby purging metal powder while the cutters 3d cut the material strip 100, effectively improving the cleaning effect of the metal powder.

[0057] In this embodiment, the multiple cutters 3d include a first cutter body 3d1 and multiple second cutter bodies 3d2. The first cutter body 3d1 is arranged close to the first loading mechanism 1, and is used to cut the material strip 100 input to the cutting station as a whole. The multiple second cutter bodies 3d2 are located on the side of the first cutter body 3d1 away from the first loading mechanism 1, and are used to cut several terminals on the material strip 100.

[0058] A plurality of first card slots 31 are provided at the bottom of the pressing block 3g. The arrangement direction of the plurality of first card slots 31 is perpendicular to the conveying direction of the first feeding mechanism 1. The first card slots 31 are used to press the terminal against the lower cutting seat 3c after the cutter 3d cuts the material strip 100 to prevent the terminal from falling.

[0059] In this embodiment, the lower cutting seat 3c is hollow, and its lower end is connected to a collection tube 3m. The collection tube 3m is connected to an air intake pipe 3n, which is connected to an external air source. When the cutter 3d cuts the material strip 100, the air intake pipe 3n cooperates with the air inlet pipe 5a to draw the cut material strip 100 and metal powder into the collection tube 3m.

[0060] In this embodiment, again combined Figure 2As shown, the cutting mechanism 3 also includes a horizontally movable transmission assembly 3h located below the first bracket 7, and a second drive module 3i for driving the transmission assembly 3h. The movement direction of the transmission assembly 3h is perpendicular to the conveying direction of the first loading mechanism 1. The second drive module 3i is a pneumatic cylinder. The transmission assembly 3h can be positioned to the side of the lower cutting seat 3c and drives the lower cutting seat 3c up and down during its translational travel, leaving sufficient space below the lower cutting seat 3c for accommodating the collection drum 3m.

[0061] Specifically, the transmission assembly 3h comprises a transmission block 3h1 and two transmission plates 3h2, one located on either side of the end of the transmission block 3h1 near the insertion station. Both transmission plates 3h2 are arranged upright and perpendicular to the direction of movement of the transmission assembly 3h. Each transmission plate 3h2 defines a first transmission slot 3h3, which curves downward toward the insertion station. The cutting mechanism 3 also comprises a mating assembly 3j, which comprises a mating block 3j1 connected to the lower end of the lower cutting seat 3c and two mating rods 3j2, one located on either side of the lower end of the mating block 3j1. The two mating rods 3j2 are slidably inserted into the two first transmission slots 3h3.

[0062] The two transmission plates 3h2 are supported on the bottom of the lower cutting seat 3c through the first transmission groove 3h3. When the transmission block 3h1 moves toward the direction close to the plug-in station, the matching rod 3j2 gradually moves upward in the first transmission groove 3h3 and drives the lower cutting seat 3c to rise; when the transmission block 3h1 moves toward the direction away from the plug-in station, the matching rod 3j2 gradually moves downward in the first transmission groove 3h3 and drives the lower cutting seat 3c to descend.

[0063] A first sensor 3o is further provided on one side of the upper cutting seat 3b close to the first feeding mechanism 1. The first sensor 3o is a proximity sensor, which is used to detect whether the material strip 100 is in place. Only when it is in place can the cutting mechanism 3 cut the material strip 100.

[0064] In this embodiment, combined with Figure 5As shown, the plug-in mechanism 4 includes a plug-in seat 4a disposed on the upper portion of the first bracket 7 and movable in the direction from the cutting station to the plug-in station, a third drive module 4b for driving the plug-in seat 4a to move, and a clamping assembly 4c disposed on the plug-in seat 4a. The clamping assembly 4c includes two clamping plates 4c1 arranged vertically, the two clamping plates 4c1 being respectively movable, and a plurality of second clamping grooves 4c2 for relative engagement with the terminals are also defined on the inner front ends of the two clamping plates 4c1. The third drive module 4b is a pneumatic cylinder. The fourth bracket 3a is disposed between the first bracket 7 and the cutting station and is provided with a first opening 3p for the clamping assembly 4c to pass through. The two clamping plates 4c1 are respectively driven to move upward and downward by a ninth drive module 4c3 to clamp the terminals and relative engage the terminals with the housing 101 during the movement of the plug-in seat 4a. The ninth drive module 4c3 is a pneumatic cylinder.

[0065] In this embodiment, combined with Figure 6 As shown, the first feeding mechanism 1 includes a first feeding seat 1a disposed on the upper portion of the first bracket 7, a first feeding trough 1b provided on the first feeding seat 1a, a first material moving rack 1c that can be raised and lowered and translated along the extension direction of the first feeding trough 1b, and a fourth driving module 1d for driving the movement of the first material moving rack 1c. The first material moving rack 1c is located above the first feeding trough 1b, and two first material moving rods 1g are further provided at the bottom of the first material moving rack 1c. The fourth driving module 1d is composed of two cylinders for driving the translation and raising and lowering of the first material moving rack 1c, respectively.

[0066] When conveying the material belt 100, the first material moving rack 1c descends, and the two first material moving rods 1g are inserted into the material belt 100, and then the first material moving rack 1c moves forward along the extension direction of the first loading trough 1b, and the first material moving rod 1g drives the material belt 100 to move forward; after the material belt 100 moves into place, the first material moving rack 1c rises, and the two first material moving rods 1g are separated from the material belt 100, and then the first material moving rack 1c resets backward. After the cutting of the material belt 100 at the cutting station is completed, the first material moving rack 1c descends again and the two first material moving rods 1g are inserted into the material belt 100, and then the first material moving rack 1c moves forward again, thereby realizing continuous conveying of the material belt 100.

[0067] In this embodiment, the first loading chute 1b is covered with a cover plate 1e, which defines a slot 1f extending along the length of the first loading chute 1b. A first material transfer rod 1g is slidably inserted into the slot 1f. The cover plate 1e acts as a barrier against the material strip 100, preventing it from tilting upward during transport. Furthermore, the slot 1f limits the travel of the first material transfer rack 1c, ensuring that the length of the material strip 100 that can be transferred in a single pass matches the number of terminals to be connected. The specific length of the slot 1f can be flexibly adjusted based on the connector specifications.

[0068] The cover plate 1e also has a limit opening 1h, into which a limit block 1i is inserted. This contact contacts the upper portion of the material strip 100 to limit the position of the material strip 100 and prevent it from shifting during transport. A second sensor 1j is also located at the front end of the cover plate 1e. This proximity sensor detects the position of the material strip 100, enabling the first transport rack 1c to accurately transport the material strip 100.

[0069] In this embodiment, a support seat 1k is further provided at the front end of the first loading mechanism 1. A pressure block 11 is provided on the support seat 1k. The front end of the material strip 100 is supported on the support seat 1k, and the pressure block 11 contacts the upper portion of the material strip 100. This prevents the front end of the material strip 100 from drooping downward during the loading process, thereby preventing the material strip 100 from shifting during transportation within the first loading mechanism 1.

[0070] In this embodiment, combined with Figure 7-8 As shown, the second bracket 8 includes a plurality of frames 8a arranged at intervals along the conveying direction of the second loading mechanism 2, the second loading mechanism 2 includes a second loading seat 2a supported on the upper ends of the plurality of frames 8a, a second loading trough 2b opened on the second loading seat 2a, a second transmission groove 2c opened through the bottom of the second loading trough 2b, a second moving rack 2d arranged to be slidable along the length direction of the second transmission groove 2c, and a fifth driving module 2e for driving the second moving rack 2d to move, the notch of the second loading trough 2b is arranged toward the first loading mechanism 1, the second moving rack 2d is located below the second transmission groove 2c and extends along the length direction of the second transmission groove 2c, the plurality of frames 8a are respectively provided with second openings 8b for the second moving rack 2d to pass through, and a plurality of second moving rods 2f are arranged at intervals along the moving direction of the second moving rack 2d, and the plurality of second moving rods 2f are slidably arranged in the second transmission groove 2c along the extension direction of the second transmission groove 2c, and the fifth driving module 2e is a cylinder.

[0071] When conveying the shell 101, multiple shells 101 are respectively accommodated in the second loading trough 2b, and multiple second moving rods 2f are respectively inserted into the second loading trough 2b through the second transmission groove 2c. The multiple second moving rods 2f are respectively in contact with the multiple shells 101. Then, during the movement of the second moving rack 2d, the multiple second moving rods 2f can move the multiple shells 101 forward in turn, effectively improving the loading efficiency and loading stability of the shell 101; at the same time, the notch of the second loading trough 2b is facing the first loading mechanism 1, so that the plug-in mechanism 4 can conveniently plug the terminal and the shell 101 relative to each other.

[0072] In this embodiment, the second loading seat 2a is provided with a positioning port 2g that communicates with the second loading trough 2b. The positioning port 2g is located at the plug-in station. The second loading mechanism 2 also includes a first positioning assembly 2h. The first positioning assembly 2h is located on the side of the second loading seat 2a away from the cutting station. The first positioning assembly 2h includes a fifth bracket 2h3, a first positioning block 2h1 that is movable along a direction toward or away from the positioning port 2g and is provided on the fifth bracket 2h3. A sixth drive module 2h2 is used to drive the movement of the first positioning block 2h1. The sixth drive module 2h2 is a cylinder. The movement direction of the first positioning block 2h1 is perpendicular to the conveying direction of the second loading mechanism 2. The first positioning block 2h1 can be inserted into the positioning port 2g during its movement. When the housing 101 reaches the plug-in station, the first positioning block 2h1 can extend into the positioning port 2g and plug relative to the housing 101 to position the housing 101 at the plug-in station. In this way, the plug-in mechanism 4 can accurately insert the terminal into the housing 101.

[0073] Below the first positioning assembly 2h is a second positioning assembly 2i. This assembly comprises a sixth bracket 2i1, a second positioning block 2i2 that is liftable and mounted on the bracket 2i1, a positioning slot 2i3 formed at the top of the second positioning block 2i2, and an eighth drive module 2i4 for driving the second positioning block 2i2 upward and downward. The eighth drive module 2i4 is a pneumatic cylinder. The second positioning block 2i2, located below the first positioning block 2h1, engages the piston rod of the sixth drive module 2h2 through the positioning slot 2i3 after the first positioning block 2h1 extends, preventing the first positioning block 2h1 from accidentally moving and affecting the terminal insertion process.

[0074] The implementation principle of the terminal plugging device in the embodiment of the present application is:

[0075] The first feeding mechanism 1 conveys the material strip 100 to the cutting station, and the cutting mechanism 3 cuts the material strip 100. During the cutting process, the blowing component 5 blows away the generated metal powder. While the first feeding mechanism 1 conveys the material strip 100, the second feeding mechanism 2 conveys multiple shells 101 to the plug-in station in sequence, and then the plug-in mechanism 4 plugs the cut terminals into the shells 101 of the plug-in station and assembles them into a connector.

[0076] The embodiments of this specific implementation method are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. A terminal plugging device, characterized in that: The invention comprises a first feeding mechanism (1), a second feeding mechanism (2), a cutting mechanism (3) and a plugging mechanism (4); the first feeding mechanism (1) has a cutting station in its feeding stroke, the second feeding mechanism (2) has a plugging station in its feeding stroke, the cutting station and the plugging station are arranged adjacent to each other, the cutting mechanism (3) is located at the cutting station and is provided with a blowing assembly (5), and the plugging mechanism (4) is located on a side of the cutting mechanism (3) away from the plugging station; The cutting mechanism (3) comprises an upper cutting seat (3b) and a lower cutting seat (3c) arranged in an upper and lower manner, a plurality of cutting knives (3d) provided at the bottom of the upper cutting seat (3b), and a knife groove (3e) provided at the top of the lower cutting seat (3c); the cutting station is located between the upper cutting seat (3b) and the lower cutting seat (3c); and at least one of the upper cutting seat (3b) and the lower cutting seat (3c) is arranged to be liftable; The bottom of the upper cutting seat (3b) is provided with a mounting groove (3f), a material pressing block (3g) is embedded in the mounting groove (3f), and the plurality of cutters (3d) are arranged at intervals at the bottom of the material pressing block (3g); the blowing assembly (5) comprises an air inlet pipe (5a) connected to the upper cutting seat (3b) and communicated with the mounting groove (3f), and at least one blowing channel (5b) passing through the material pressing block (3g); the blowing channel (5b) extends along the direction from the mounting groove (3f) to the cutter (3d); the upper end of the blowing channel (5b) is communicated with the mounting groove (3f), and the lower end forms a blowing port (5c); the blowing port (5c) is located between two adjacent cutters (3d); The lower cutting seat (3c) is arranged to be liftable, and the cutting mechanism (3) further comprises a transmission assembly (3h) arranged to be movable in the horizontal direction, and a second driving module (3i) for driving the transmission assembly (3h) to move, wherein the transmission assembly (3h) comprises a transmission block (3h1), and two transmission plates (3h2) respectively arranged on both sides of the end of the transmission block (3h1), wherein the arrangement direction of the two transmission plates (3h2) is perpendicular to the moving direction of the transmission assembly (3h), and each of the transmission plates (3h2) is arranged to move in a direction perpendicular to the moving direction of the transmission assembly (3h). ) are respectively provided with a first transmission groove (3h3), the first transmission groove (3h3) is bent downward along the moving direction of the transmission component (3h), the cutting mechanism (3) also includes a matching component (3j), the matching component (3j) includes a matching block (3j1) connected to the lower end of the lower cutting seat (3c), and two matching rods (3j2) respectively provided on both sides of the lower end of the matching block (3j1), and the two matching rods (3j2) are respectively slidably inserted into the two first transmission grooves (3h3).

2. A terminal plugging device according to claim 1, characterized in that: The terminal plug-in device further comprises a flat material mechanism (6), which is located on a side of the cutting station away from the first feeding mechanism (1), and comprises a flat material plate (6a) movable in a direction close to or away from the cutting station, and a first driving module (6b) for driving the flat material plate (6a) to move.

3. A terminal plugging device according to claim 1 or 2, characterized in that: The plug-in mechanism (4) comprises a plug-in seat (4a) that is movable along the direction from the cutting station to the plug-in station, a third driving module (4b) for driving the plug-in seat (4a) to move, and a clamping assembly (4c) provided on the plug-in seat (4a), wherein the clamping assembly (4c) comprises two clamping plates (4c1) arranged vertically, and at least one of the two clamping plates (4c1) is arranged to be liftable.

4. A terminal plugging device according to claim 1 or 2, characterized in that: The first loading mechanism (1) comprises a first loading seat (1a), a first loading trough (1b) provided on the first loading seat (1a), a first material moving rack (1c) which can be raised and lowered and can be translated along the extension direction of the first material loading trough (1b), and a fourth driving module (1d) for driving the first material moving rack (1c) to move, wherein the first material moving rack (1c) is located above the first material loading trough (1b).

5. A terminal plugging device according to claim 4, characterized in that: The first feeding trough (1b) is covered with a cover plate (1e), and a long hole (1f) is opened on the cover plate (1e). The long hole (1f) extends along the length direction of the first feeding trough (1b). The first material moving rack (1c) is provided with a first material moving rod (1g) at the bottom, and the first material moving rod (1g) can be slidably inserted into the long hole (1f).

6. A terminal plugging device according to claim 1 or 2, characterized in that: The second loading mechanism (2) includes a second loading seat (2a), a second loading trough (2b) provided on the second loading seat (2a), a second transmission groove (2c) extending through the bottom of the second loading trough (2b), a second moving rack (2d) arranged to be movably arranged along the length direction of the second transmission groove (2c), and a fifth driving module (2e) for driving the second moving rack (2d) to move. The notch of the second loading trough (2b) is arranged toward the first loading mechanism (1). The second moving rack (2d) is located below the second transmission groove (2c). A plurality of second moving rods (2f) are arranged on the second moving rack (2d) at intervals along its moving direction. The plurality of second moving rods (2f) can be slidably arranged in the second transmission groove (2c).

7. The terminal plugging device according to claim 6, characterized in that: The second loading seat (2a) is provided with a positioning port (2g) connected to the second loading trough (2b), and the positioning port (2g) is located at the plug-in station. The second loading mechanism (2) also includes a first positioning component (2h), and the first positioning component (2h) includes a first positioning block (2h1) that is movable in a direction close to or away from the positioning port (2g), and a sixth driving module (2h2) for driving the first positioning block (2h1) to move. The first positioning block (2h1) can be inserted into the positioning port (2g) during its moving stroke.

Citation Information

Patent Citations

  • Wiring terminal cutting and assembling production equipment and method thereof

    CN113770228A

  • Terminal cutting and assembling equipment

    CN214542886U