Ultrasonic cleaning device for valve maintenance

Abstract

The invention provides a valve maintenance ultrasonic cleaning device which comprises a base, a drying box and a cleaning box are fixedly installed on the base, a fixing seat is installed on the side of the cleaning box and fixed to the base, a supporting seat is movably installed on the fixing seat, a lifting mechanism is installed between the supporting seat and the fixing seat, and a lifting mechanism is installed between the supporting seat and the fixing seat. A positioning column is welded to the bottom of the supporting seat, one end of the positioning column is movably installed on the fixing seat, a fixing groove is formed in the supporting seat, a fixing block is movably installed in the fixing groove, and a cleaning assembly is fixedly installed on the fixing block. According to the ultrasonic cleaning device for valve maintenance, in the later period of use, the supporting base drives the movable box to move upwards to be separated from cleaning liquid, a U-shaped pipe sprays water outwards to flush a valve and the movable box, impurities are effectively prevented from being attached to the movable box to be brought out, and the ultrasonic cleaning device is driven by the movable box to move into the drying box to be rapidly dried; and rapid maintenance of the valve is facilitated.

Description

Technical Field

[0001] The invention relates to the field of ultrasonic cleaning equipment, in particular to an ultrasonic cleaning device for valve maintenance. Background Art

[0002] In ships, valves are management accessories used to open and close pipelines, control flow direction, and adjust and control the parameters of the conveying medium. However, the long-term flow of various fluids will cause problems such as blockage, wear, and corrosion of parts of the valves, which requires valve maintenance. During valve maintenance, the valves must be cleaned with an ultrasonic cleaning device.

[0003] According to the patent document with the existing publication number CN218890934U, an ultrasonic cleaning device for valve maintenance is disclosed, which includes a body, a cleaning tank is provided inside the body, an ultrasonic generator is fixedly installed on the inner wall of the cleaning tank, a first motor is fixedly connected to the inner wall of the body, the output shaft of the first motor is fixedly connected to a gear, the side wall of the body and the cleaning tank are slidably connected to one end of the rack, and the rack is meshed with the gear. When in use, this technical solution is designed through the first motor, L-shaped bracket, impeller, and other structures. The first motor drives the L-shaped bracket to move horizontally to fix the valve, and then the impeller drives the cleaning liquid to flow to remove impurities in the valve. With respect to the above technical solution, although this solution realizes the removal of impurities, it cannot achieve rinsing of the valve after cleaning during use, and cannot quickly dry the valve, which is inconvenient during use. Summary of the Invention

[0004] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a valve maintenance ultrasonic cleaning device to solve the problems raised in the above background technology. The present invention has a novel structure. When in use, the later support seat drives the movable box to move upward and separate from the cleaning liquid, and the U-shaped tube sprays water outward to complete the flushing of the valve and the movable box, effectively preventing impurities from adhering to the movable box and being carried out. Driven by the movable box, it moves to the inside of the drying box for rapid drying, which is convenient for rapid maintenance of the valve.

[0005] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical solutions: a valve maintenance ultrasonic cleaning device, comprising a base, on which a drying box and a cleaning box are respectively fixedly installed, a fixed seat is installed on the side of the cleaning box, the fixed seat is fixed on the base, a support seat is movably installed on the fixed seat, a lifting mechanism is installed between the support seat and the fixed seat, a positioning column is welded to the bottom of the support seat, one end of the positioning column is movably installed on the fixed seat, a fixing groove is opened on the support seat, a fixing block is movably installed inside the fixing groove, and a cleaning component is fixedly installed on the fixed block.

[0006] Furthermore, the cleaning assembly includes a fixing frame, the fixing frame is welded to the bottom of the fixing block, a rotating motor is fixedly mounted on the fixing frame, and a rotating column is mounted on the rotating motor.

[0007] Furthermore, a movable box is fixed to one end of the rotating column, an opening is opened on the movable box, a mounting groove is opened at the bottom of the movable box, and a support plate is movably installed inside the mounting groove.

[0008] Furthermore, a slot is formed on the support plate, a valve body is movably mounted inside the slot, a clamping block is welded to the bottom of the support plate, and a baffle is welded to the inner wall of the mounting slot.

[0009] Furthermore, a card slot is provided on the baffle, the card block is movably installed inside the card slot, a groove is provided at the bottom of the support plate, a support column is movably installed inside the groove, and the support column is movably installed inside the drying box.

[0010] Furthermore, the top of the drying box is provided with an opening, a movable plate is movably installed inside the opening, a supporting mechanism is fixed on the inner wall of the movable plate, a supporting block is fixed at one end of the supporting mechanism, and the supporting block is welded to the inner wall of the drying box.

[0011] Furthermore, a pushing mechanism is fixed inside the drying box, one end of which is fixed on a support column, a motor box is fixedly installed on the side of the drying box, an exhaust fan is fixedly installed inside the motor box, and an air blowing hole is opened between the drying box and the motor box.

[0012] Furthermore, a threaded hole and a limiting hole are provided on the fixed block, a threaded column is rotatably installed inside the threaded hole, one end of the threaded column is movably installed inside the fixed groove, a driving motor and a connecting seat are fixedly installed on the support seat, and an ultrasonic generator is fixedly installed on the side of the cleaning box.

[0013] Furthermore, a limiting column is fixed on the connecting seat, and the limiting column is movably installed inside the limiting hole. One end of the threaded column is fixed on the driving motor. A water inlet pipe is fixed on the cleaning box, and a liquid replenishing pipe and a U-shaped tube are respectively fixed on the water inlet pipe. A water spray hole is fixed between the U-shaped tube and the cleaning box.

[0014] Furthermore, control valves are fixed on the liquid infusion pipe and the water inlet pipe, an ultrasonic cleaning head and an ultrasonic cleaning column are fixedly installed on the inner wall of the cleaning box, and one end of the ultrasonic cleaning column is movably installed inside the valve body.

[0015] Beneficial effects of the present invention: This ultrasonic cleaning device for valve maintenance has the following advantages: during use, the support seat drives the movable box to move upward to separate from the cleaning liquid, and the U-shaped tube sprays water outward to complete the flushing of the valve and the movable box, effectively preventing impurities from adhering to the movable box and being carried out. Driven by the movable box, the movable box moves to the inside of the drying box for rapid drying, thereby facilitating rapid maintenance of the valve.

[0016] This ultrasonic cleaning device for valve maintenance uses a driving motor to drive a fixed block and a movable box to move horizontally. The horizontal movement of the movable box facilitates position switching and facilitates selection of cleaning or drying. Later, the movable box drives one end of the valve body into the interior of the ultrasonic cleaning column driven by the fixed block. The ultrasonic cleaning column generates ultrasonic waves to clean the inner wall of the valve body. In addition, the rotating motor drives the movable box to rotate slowly, which is conducive to the removal of impurities on the surface of the valve body driven by the cleaning liquid. In addition, the rotation of the movable box facilitates switching the two ends of the valve body. By changing the positions of the two ends of the valve body, the ultrasonic cleaning column completes comprehensive cleaning of the interior.

[0017] This ultrasonic cleaning device for valve maintenance, after the movable box moves to the top of the support column, the pushing mechanism pushes the support column to move upward into the interior of the groove, and the support plate is moved upward and separated from the movable box. The movable box moves horizontally to complete the separation of the support plate and the valve body. After separation, the support column descends, and the support plate applies pressure to the movable plate. After the movable plate moves downward, the support plate and the valve body enter the drying box, and the exhaust fan inside the motor box blows air to achieve drying. Later, when the support plate moves upward, the movable plate returns to its position to complete the shielding and sealing of the drying box. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural schematic diagram of an ultrasonic cleaning device for valve maintenance according to the present invention; Figure 2 This is a structural schematic diagram of a movable box of a valve maintenance ultrasonic cleaning device of the present invention; Figure 3 This is a schematic structural diagram of a sectioned drying oven of a valve repair ultrasonic cleaning device according to the present invention; Figure 4 This is a schematic diagram of the three-dimensional structure of a U-shaped tube of an ultrasonic cleaning device for valve maintenance according to the present invention; Figure 5 This is a schematic structural diagram of a cutaway cleaning box of an ultrasonic cleaning device for valve maintenance according to the present invention; Figure 6 This is a schematic side sectional structural diagram of a support plate of a valve maintenance ultrasonic cleaning device of the present invention; Figure: 1, base; 2, drying box; 3, cleaning box; 4, motor box; 5, opening; 6, movable plate; 7, support column; 8, fixing seat; 9, positioning column; 10, lifting mechanism; 11, support seat; 12, fixing groove; 13, threaded column; 14, fixing block; 15, driving motor; 16, connecting seat; 17, movable box; 18, mounting groove; 19, support plate; 20, water spray hole; 21, water inlet pipe; 22, ultrasonic Wave generator; 23. Rotating column; 24. Fixed bracket; 25. Rotating motor; 26. Threaded hole; 27. Limiting hole; 28. Opening; 29. Baffle; 30. Slot; 31. Support block; 32. Support mechanism; 33. Pushing mechanism; 34. U-shaped tube; 35. Fluid infusion tube; 36. Control valve; 37. Ultrasonic cleaning head; 38. Ultrasonic cleaning column; 39. Slot; 40. Valve body; 41. Groove; 42. Block. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0020] See also Figures 1 to 6 The present invention provides a technical solution: a valve maintenance ultrasonic cleaning device, comprising a base 1, on which a drying box 2 and a cleaning box 3 are respectively fixedly mounted, a fixed seat 8 is mounted on the side of the cleaning box 3, the fixed seat 8 is fixed on the base 1, a support seat 11 is movably mounted on the fixed seat 8, a lifting mechanism 10 is installed between the support seat 11 and the fixed seat 8, a positioning column 9 is welded to the bottom of the support seat 11, one end of the positioning column 9 is movably mounted on the fixed seat 8, a fixing groove 12 is opened on the support seat 11, a fixing block 14 is movably mounted inside the fixing groove 12, a cleaning assembly is fixedly mounted on the fixed block 14, and the lifting mechanism 10 is a linear reciprocating electric push rod. Under the push of the lifting mechanism 10, the support seat pushes the cleaning assembly completely into the interior of the cleaning box 3 for cleaning.

[0021] In this embodiment, the cleaning assembly includes a fixing frame 24, which is welded to the bottom of the fixed block 14. A rotating motor 25 is fixedly installed on the fixing frame 24, and a rotating column 23 is installed on the rotating motor 25. A movable box 17 is fixed to one end of the rotating column 23. An opening 28 is opened on the movable box 17, and a mounting groove 18 is opened at the bottom of the movable box 17. A support plate 19 is movably installed inside the mounting groove 18. A slot 39 is opened on the support plate 19, and a valve body 40 is movably installed inside the slot 39. A clamping block 42 is welded to the bottom of the support plate 19, and a baffle 29 is welded on the inner wall of the mounting groove 18. The baffle 29 provides a support point for the support plate 19. After the clamping block 42 is separated from the clamping groove 30, it is convenient for the support plate 19 to be taken out horizontally, and the support plate 19 drives the valve body 40 to be quickly taken out of the movable box 17.

[0022] In this embodiment, a card slot 30 is provided on the baffle 29, and the card block 42 is movably mounted inside the card slot 30. A groove 41 is provided at the bottom of the support plate 19, and a support column 7 is movably mounted inside the groove 41. The support column 7 is movably mounted inside the drying box 2. An opening 5 is provided at the top of the drying box 2, and a movable plate 6 is movably mounted inside the opening 5. A supporting mechanism 32 is fixed on the inner wall of the movable plate 6. The supporting mechanism 32 is a supporting spring. The supporting spring pushes the movable plate 6 to return to its original position in the later stage, and the movable plate 6 returns to its original position. Then, the drying box 2 is shielded and sealed. A support block 31 is fixed to one end of the support mechanism 32, and the support block 31 is welded to the inner wall of the drying box 2. A pushing mechanism 33 is fixed inside the drying box 2, and one end of the pushing mechanism 33 is fixed to the support column 7. A motor box 4 is fixedly installed on the side of the drying box 2, and an exhaust fan is fixedly installed inside the motor box 4. An air blowing hole is opened between the drying box 2 and the motor box 4. The pushing mechanism 33 is a linear reciprocating electric push rod, and the pushing mechanism 33 pushes the support column 7 up and down.

[0023] In this embodiment, a threaded hole 26 and a limiting hole 27 are formed on the fixing block 14, a threaded column 13 is rotatably mounted inside the threaded hole 26, one end of the threaded column 13 is movably mounted inside the fixing groove 12, a driving motor 15 and a connecting seat 16 are fixedly mounted on the support seat 11, an ultrasonic generator 22 is fixedly mounted on the side of the cleaning box 3, a limiting column is fixed on the connecting seat 16, the limiting column is movably mounted inside the limiting hole 27, one end of the threaded column 13 is fixed on the driving motor 15, and a water inlet pipe 21 is fixedly mounted on the cleaning box 3. A liquid replenishing pipe 35 and a U-shaped pipe 34 are respectively fixed on the water inlet pipe 21, and a water spray hole 20 is fixedly installed between the U-shaped pipe 34 and the cleaning box 3. A control valve 36 is fixed on the liquid replenishing pipe 35 and the water inlet pipe 21. An ultrasonic cleaning head 37 and an ultrasonic cleaning column 38 are fixedly installed on the inner wall of the cleaning box 3. One end of the ultrasonic cleaning column 38 is movably installed inside the valve body 40. The limiting hole 27 cooperates with the limiting column to ensure the horizontal movement of the fixed block 14. The threaded column 13 rotates back and forth in the threaded hole 26, and the threaded column 13 provides power for the movement of the fixed block 14.

[0024] When the device is in use, the flanges at both ends of the valve body 40 are installed inside the slots 39. The slots 39 at different positions can realize the limit fixation of valve bodies 40 of different lengths. After the valve body 40 is installed inside the slots 39, the drive motor 15 is started to drive the threaded column 13 to rotate. The threaded column 13 rotates to push the fixed block 14 to move inside the fixed slot 12. When the movable box 17 moves to the top of the cleaning box 3, it stops moving. The external water pipe is connected to the water inlet pipe 21, and the control valve 36 on the liquid replenishing pipe 35 is opened to allow the cleaning liquid to quickly enter the inside of the cleaning box 3 from the liquid replenishing pipe 35. When the cleaning liquid is replenished, the liquid replenishing pipe 35 is closed and the lifting is started. The lowering mechanism 10 drives the support seat 11 to move downward, and the support seat 11 moves downward to allow the movable box 17 to enter the interior of the cleaning box 3, and the ultrasonic generator 22 is turned on to generate ultrasonic waves. The ultrasonic waves react in the cleaning liquid through the ultrasonic cleaning head 37 and the ultrasonic cleaning column 38, and the ultrasonic waves complete the cleaning of the valve body 40. During cleaning, the rotating motor 25 is started to drive the rotating column 23 to rotate slowly. The movable box 17 is driven by the water flow to remove impurities on the surface of the valve body 40 under the slow rotation. When the inner wall of the valve body 40 needs to be cleaned, the movable box 17 is moved horizontally. After the movable box 17 moves horizontally, the valve body 40 enters the ultrasonic cleaning column 38, and the ultrasonic cleaning is completed. The washing column 38 cleans the inner wall of the valve body 40. When the valve body 40 is cleaned, the movable box 17 rotates 180 degrees to complete the change of the direction of the valve body 40, thereby completing the full cleaning of the inside of the valve body 40. After the cleaning is completed, the movable box 17 moves upward under the drive of the support seat 11. The movable box 17 moves upward to the water spray hole 20, and the external water supply device is started to allow water to enter the interior of the U-shaped tube 34. The water is sprayed out through the water spray hole 20 to flush the movable box 17 and the valve body 40. After the flushing is completed, the support seat 11 rises again. After the support seat 11 rises, the drive motor 15 works, and the drive motor 15 flips to drive the movable box 17 to move to the top of the drying box 2 After the movable box 17 moves to the top of the support column 7, the pushing mechanism 33 pushes the support column 9 to move upward into the inside of the groove 41, and moves the support plate 19 upward and separates it from the movable box 17. After the movable box 17 moves horizontally, the separation of the support plate 19 and the valve body 40 is completed. After separation, the support column 9 descends, and the support plate 19 applies pressure to the movable plate 6. After the movable plate 6 moves downward, the support plate 19 and the valve body 40 enter the interior of the drying box 2, and the exhaust fan inside the motor box 4 blows air to dry the valve body 40. Later, when the support plate 19 moves upward, the movable plate 6 returns to its position under the push of the support mechanism 32 to complete the shielding and sealing of the drying box 2.

[0025] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from all points of view, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and range of equivalents of the claims are included in the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.

[0026] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A valve maintenance ultrasonic cleaning device, comprising a base (1), characterized in that: The base (1) is fixedly mounted with a drying box (2) and a cleaning box (3), a fixing seat (8) is mounted on the side of the cleaning box (3), the fixing seat (8) is fixed on the base (1), a support seat (11) is movably mounted on the fixing seat (8), a lifting mechanism (10) is mounted between the support seat (11) and the fixing seat (8), a positioning column (9) is welded to the bottom of the support seat (11), one end of the positioning column (9) is movably mounted on the fixing seat (8), a fixing groove (12) is opened on the support seat (11), a fixing block (14) is movably mounted inside the fixing groove (12), and a cleaning component is fixedly mounted on the fixing block (14).

2. The valve maintenance ultrasonic cleaning device according to claim 1, characterized in that: The cleaning assembly comprises a fixing frame (24), the fixing frame (24) being welded to the bottom of the fixing block (14), a rotating motor (25) being fixedly mounted on the fixing frame (24), and a rotating column (23) being mounted on the rotating motor (25).

3. The valve maintenance ultrasonic cleaning device according to claim 2, characterized in that: A movable box (17) is fixed to one end of the rotating column (23), an opening (28) is formed on the movable box (17), a mounting groove (18) is formed at the bottom of the movable box (17), and a support plate (19) is movably mounted inside the mounting groove (18).

4. The valve maintenance ultrasonic cleaning device according to claim 3, characterized in that: The support plate (19) is provided with a slot (39), a valve body (40) is movably mounted inside the slot (39), a clamping block (42) is welded to the bottom of the support plate (19), and a baffle (29) is welded to the inner wall of the mounting slot (18).

5. The valve maintenance ultrasonic cleaning device according to claim 4, characterized in that: A card slot (30) is formed on the baffle (29), and the card block (42) is movably mounted inside the card slot (30). A groove (41) is formed at the bottom of the support plate (19), and a support column (7) is movably mounted inside the groove (41). The support column (7) is movably mounted inside the drying box (2).

6. The valve maintenance ultrasonic cleaning device according to claim 1, characterized in that: The drying box (2) has an opening (5) at the top, a movable plate (6) is movably installed inside the opening (5), a support mechanism (32) is fixed on the inner wall of the movable plate (6), a support block (31) is fixed at one end of the support mechanism (32), and the support block (31) is welded to the inner wall of the drying box (2).

7. The valve maintenance ultrasonic cleaning device according to claim 6, characterized in that: A pushing mechanism (33) is fixed inside the drying box (2), one end of the pushing mechanism (33) is fixed on a support column (7), a motor box (4) is fixedly installed on the side of the drying box (2), an exhaust fan is fixedly installed inside the motor box (4), and an air blowing hole is opened between the drying box (2) and the motor box (4).

8. The valve maintenance ultrasonic cleaning device according to claim 1, characterized in that: The fixing block (14) is provided with a threaded hole (26) and a limiting hole (27), a threaded column (13) is rotatably mounted inside the threaded hole (26), one end of the threaded column (13) is movably mounted inside the fixing groove (12), a driving motor (15) and a connecting seat (16) are fixedly mounted on the support seat (11), and an ultrasonic generator (22) is fixedly mounted on the side of the cleaning box (3).

9. The valve maintenance ultrasonic cleaning device according to claim 8, characterized in that: A limiting column is fixed on the connecting seat (16), and the limiting column is movably installed inside the limiting hole (27). One end of the threaded column (13) is fixed on the driving motor (15). A water inlet pipe (21) is fixed on the cleaning box (3). A liquid replenishing pipe (35) and a U-shaped pipe (34) are respectively fixed on the water inlet pipe (21). A water spray hole (20) is fixed between the U-shaped pipe (34) and the cleaning box (3).

10. The valve maintenance ultrasonic cleaning device according to claim 9, characterized in that: A control valve (36) is fixed on both the liquid replenishing pipe (35) and the water inlet pipe (21), and an ultrasonic cleaning head (37) and an ultrasonic cleaning column (38) are fixedly mounted on the inner wall of the cleaning box (3), with one end of the ultrasonic cleaning column (38) being movably mounted inside the valve body (40).

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