Straightening mechanism and profiling device for raw materials of electromagnetic wires
By introducing detection, connection and cleaning mechanisms into the electromagnetic wire raw material wire straightening mechanism, the problems of protection cotton wear and pollution are solved, ensuring the straightening effect and pressing quality.
Patent Information
- Application Number
- CN202510924022.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-04
- Publication Date
- 2025-08-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing electromagnetic wire raw material wire straightening mechanism and pressing device protecting cotton during use are severely worn and easily contaminated, resulting in poor straightening effect and affecting the quality of pressing.
A electromagnetic wire raw material wire straightening mechanism including detection, connection and cleaning mechanism is designed. The protective cotton wear is detected through visual sensors, and the connecting mechanism realizes synchronous movement of the straightening roller, and the cleaning mechanism prevents pollution, ensuring the sealing and cleaning of the protective cotton.
Effectively prevent wear and pollution of protective cotton, ensure straightening effect, and improve the quality of subsequent pressing.
Smart Images

Figure CN120438508A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wire straightening, in particular to a wire straightening mechanism and a profiling device for electromagnetic wire raw materials. Background Art
[0002] Electromagnetic wire is an insulated wire used to make coils or windings in electrical products, also known as winding wire. Electromagnetic wire must meet a variety of usage and manufacturing process requirements. The former includes its shape, specifications, ability to work at high temperatures for short and long periods of time, and withstand strong vibrations and centrifugal forces at high speeds in certain occasions, corona and breakdown resistance under high voltages, and chemical corrosion resistance in special atmospheres. The latter includes the requirements for withstanding stretching, bending and abrasion during winding and embedding, as well as swelling and erosion during impregnation and drying. Different working environments may have different requirements for the shape of electromagnetic wire, so the electromagnetic wire needs to be press-formed. During the press-forming process, the wire needs to be fed in a straight line, otherwise the wire will deviate during the press-forming process, affecting the press-forming quality, thereby causing press-forming failure and reducing the press-forming efficiency of the wire. In the document with publication number CN210208428U, the wire is straightened by an extrusion plate, and protective cotton is provided inside the extrusion plate.
[0003] However, the existing electromagnetic wire raw material straightening mechanism and pressing device will cause serious wear of the protective cotton due to the sliding friction between the wire and the protective cotton during long-term wire pulling operation, and the wear of the protective cotton cannot be monitored. At the same time, after use, the protective cotton is easily contaminated by impurities such as dust and water stains, which will increase the degree of its wear. Moreover, after wear occurs, under the action of the spring, the two extrusion plates will deviate from the center position, causing the wire to bend, affecting the straightening effect, and thus affecting the quality of subsequent pressing. Summary of the Invention
[0004] The object of the present invention is to provide a wire straightening mechanism and a profiling device for electromagnetic wire raw material to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a straightening mechanism for electromagnetic wire raw material, comprising a protective cover and further comprising: A moving mechanism is disposed in the protective cover, and a cover plate is connected to the moving mechanism, and the cover plate is used to seal and protect the protective cover; A plurality of telescopic mechanisms are provided on the inner wall of the protective cover, and each telescopic mechanism is connected to a U-shaped plate, and the telescopic mechanism is used to telescope the U-shaped plate; A straightening roller is rotated on the side wall of the U-shaped plate through a first rotating shaft, and a side wall fixing sleeve of the straightening roller is provided with protective cotton; A connecting mechanism is provided between two adjacent U-shaped plates, and is used to drive the other straightening roller to move synchronously when one of the straightening rollers is worn or bulged; The detection mechanism is arranged in the protective cover and is used to detect the wear and protrusion of the straightening roller.
[0006] Preferably, the detection mechanism comprises: a first support plate, fixed to the inner wall of the protective cover; A pointer is rotated on the side wall of the first support plate through a first rotating pin, and a first sliding groove is formed on the side wall of the pointer; A first push pin is fixed to the side wall of the U-shaped plate through an L-shaped block so that the first push pin can slide in the first sliding groove; an arc-shaped scale plate, fixed to the inner wall of the protective cover through a first connecting plate; The visual sensor is fixed to the inner wall of the protective cover through the second connecting plate and is used for detecting the scale on the arc-shaped scale plate indicated by the pointer.
[0007] Preferably, the connecting mechanism includes: a gear, rotating on the bottom of the protective cover via a second rotating shaft; The two racks are fixed to the bottom of the U-shaped plate through a first connecting rod and mesh with the gear, so as to enable the two racks to move synchronously.
[0008] Preferably, the moving mechanism includes: a second supporting plate, fixed to the inner wall of the protective cover; A rotating plate, which rotates on the top of the second supporting plate through a second rotating pin; A second chute is provided on the top of the rotating plate; a third chute, provided on the top of the rotating plate; A second push pin is fixed to the side wall of the U-shaped plate through the first connecting block, so that the second push pin can slide in the second sliding groove; a third push pin fixed to the side wall of the cover plate through the second connecting block, so that the third push pin can slide in the third sliding groove; The guide mechanism is arranged on the outer side wall of the protective cover and is used for guiding the movement of the cover plate.
[0009] Preferably, the guiding mechanism includes: a T-shaped guide rod fixed to the outer side wall of the protective cover; The sliding plate is fixed to the side wall of the T-shaped guide rod and is fixed to the cover plate.
[0010] Preferably, the electromagnetic wire raw material straightening mechanism further comprises: A pushing mechanism is provided on the top of the protective cover and is used to push the two opposing U-shaped plates to move away from each other; The driving mechanism includes: a first sleeve fixed to the top of the protective cover; A first set of rods is inserted into the first sleeve, and a movable plate is fixedly connected to the lower end of the first set of rods; An inclined plate is fixed to the top of the U-shaped plate so that the movable plate can slide on the inclined plate; a first elastic member, sleeved on the side wall of the first sleeve, and the first elastic member is located between the protective cover and the movable plate; an iron block, fixed to the top of the movable plate; The electromagnet is fixed on the top of the protective cover and is arranged opposite to the iron block.
[0011] Preferably, the telescopic mechanism includes: a second set of rods fixed to the side walls of the U-shaped plate; a second sleeve, sleeved on the side wall of the second sleeve rod and fixed to the inner wall of the protective cover; The second elastic member is sleeved on the side wall of the second sleeve, and the second elastic member is located between the U-shaped plate and the protective cover.
[0012] Preferably, the electromagnetic wire raw material straightening mechanism further comprises: An air extraction mechanism is provided at the top of the protective cover and is used to extract the air in the protective cover; The air extraction mechanism comprises: An air storage hood is fixed to the top of the protective hood through a fixing plate and is connected to the top of the protective hood through an air extraction pipe; The lifting plate slides in the gas storage cover and is fixed to the top of the movable plate through a second connecting rod, so that the lifting plate can move synchronously with the movable plate.
[0013] Preferably, the electromagnetic wire raw material straightening mechanism further comprises: A cleaning mechanism is provided on the side wall of the U-shaped plate, so that the air drawn into the air storage hood can blow and clean the protective cotton; The cleaning mechanism comprises: A fixed pipe, fixed to the side wall of the U-shaped plate; an air blowing pipe connected to the side wall of the fixed pipe; An air supply pipe is fixedly inserted into the top of the protective cover and is connected to the air storage cover; The connecting pipe is connected to the air supply pipe and the fixing pipe.
[0014] Preferably, an electromagnetic wire raw material wire profiling device includes a wire profiling device body and an electromagnetic wire raw material wire straightening mechanism. The electromagnetic wire raw material wire straightening mechanism is arranged at the inlet of the wire profiling device body and is used to transport the straightened wire body into the wire profiling device body for profiling.
[0015] Compared with the prior art, the present invention has the following beneficial effects: This electromagnetic wire raw material straightening mechanism and pressing device, by providing a detection mechanism, a connection mechanism and a cleaning mechanism, can seal the interior of the protective cover after use to protect the protective cotton and avoid contamination by impurities such as dust and water stains. It is convenient to detect the wear or bulge of the protective cotton and alarm through an external alarm to remind the operator to carry out inspection and replacement. When the straightening rollers in the same group are worn or bulged, the two straightening rollers can be synchronously moved closer to or away from each other to avoid the two straightening rollers in the same group from deviating from the center position and avoiding bending of the wire body, thereby ensuring the straightening effect and the quality of subsequent pressing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Schematic diagram of the overall structure of the electromagnetic wire raw material straightening mechanism of the present invention; Figure 2 It is a partial cross-sectional structural schematic diagram of the protective cover in the present invention; Figure 3 Schematic diagram of the internal structure of the protective cover in the present invention; Figure 4 It is a structural schematic diagram of the detection mechanism and the telescopic mechanism in the present invention; Figure 5 Schematic diagram of the overall structure of the electromagnetic wire raw material straightening mechanism and the pressing device in the present invention; Figure 6 for Figure 2 Schematic diagram of the enlarged structure at A in the middle; Figure 7 for Figure 3 Schematic diagram of the enlarged structure at B in the middle; Figure 8 for Figure 4 Schematic diagram of the enlarged structure at C in the middle; Figure 9 for Figure 6 Schematic diagram of the enlarged structure at point D in the middle.
[0017] In the figure: 1, protective cover; 201, first support plate; 202, first rotating pin; 203, first slide; 204, L-shaped block; 205, first push pin; 206, pointer; 207, arc scale plate; 208, visual sensor; 209, second connecting plate; 210, first connecting plate; 301, second set of rods; 302, second sleeve; 303, second elastic member; 401, inclined plate; 402, first sleeve; 403, first set of rods; 404, first elastic member; 405, iron block; 406, electromagnet; 407, moving plate; 501, gear; 502, rack; 503, first connecting rod; 601, second support plate; 602 , second rotating pin; 603, second connecting block; 604, second slide; 605, third slide; 606, first connecting block; 607, second push pin; 608, third push pin; 609, rotating plate; 701, T-shaped guide rod; 702, sliding plate; 801, air storage cover; 802, fixed plate; 803, lifting plate; 804, second connecting rod; 805, exhaust pipe; 901, fixed pipe; 902, air blowing pipe; 903, air supply pipe; 904, connecting pipe; 10, wire body; 1101, U-shaped plate; 1102, first rotating shaft; 1103, straightening roller; 1104, protective cotton; 12, cover plate; 13, wire pressing device body. DETAILED DESCRIPTION
[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] See also Figures 1-9 The present invention provides a straightening mechanism for electromagnetic wire raw material, comprising a protective cover 1 and further comprising: The moving mechanism is arranged in the protective cover 1 , and a cover plate 12 is connected to the moving mechanism. The cover plate 12 is used to seal and protect the protective cover 1 .
[0020] A plurality of telescopic mechanisms are provided on the inner wall of the protective cover 1 , and each telescopic mechanism is connected to a U-shaped plate 1101 , and the telescopic mechanism is used to telescope the U-shaped plate 1101 .
[0021] The straightening roller 1103 rotates on the side wall of the U-shaped plate 1101 through the first rotating shaft 1102, and the side wall fixed sleeve of the straightening roller 1103 is provided with a protective cotton 1104. In this embodiment, the curved surface shape of the roller body of the straightening roller 1103 is a hyperbola, showing the characteristics of large diameters at both ends and small diameters in the middle. Viewed from the side, the contour line of the roller body is part of the hyperbola. Viewed from the axial section, the contact line between the roller body and the material to be straightened is a curve, which can perform straightening operations on the round wire body 10.
[0022] In another implementation of this embodiment, a straightening roller 1103 with a flat groove-shaped main roller surface can also be used. A rectangular groove matching the width of the flat wire can be processed on the surface of the roller body. The bottom of the groove is flat, and the two side walls are perpendicular to the bottom of the groove, forming a "U-shaped" or "rectangular" cross-section (adjusted depending on whether the corners of the flat wire are rounded), which can perform straightening operations on the flat wire body 10.
[0023] The connecting mechanism is arranged between two adjacent U-shaped plates 1101 and is used to drive the other straightening roller 1103 to move synchronously when one of the straightening rollers 1103 is worn and bulged.
[0024] The detection mechanism is arranged in the protective cover 1, and is used to detect the wear and protrusion of the straightening roller 1103. After use, the interior of the protective cover 1 can be sealed, and the protective cotton 1104 can be protected to avoid contamination by impurities such as dust and water stains. It is convenient to detect the wear or protrusion of the protective cotton 1104 and alarm through an external alarm to remind the operator to repair and replace it. When the straightening rollers 1103 of the same group are worn or protruded, the two straightening rollers 1103 can be synchronously moved closer to or away from each other, avoiding the two straightening rollers 1103 of the same group from deviating from the center position and avoiding bending of the wire body 10, thereby ensuring the straightening effect and then ensuring the quality of subsequent profiling.
[0025] See also Figure 4 、 Figure 7 、 Figure 8 and Figure 9 , testing agencies include: The first support plate 201 is fixed to the inner wall of the protective cover 1 .
[0026] The pointer 206 is rotated on the side wall of the first support plate 201 through the first rotating pin 202 , and a first sliding slot 203 is defined on the side wall of the pointer 206 .
[0027] The first pushing pin 205 is fixed to the side wall of the U-shaped plate 1101 through the L-shaped block 204 , so that the first pushing pin 205 can slide in the first sliding groove 203 .
[0028] The arc-shaped scale plate 207 is fixed to the inner wall of the protective cover 1 through the first connecting plate 210 .
[0029] The visual sensor 208 is fixed to the inner wall of the protective cover 1 through the second connecting plate 209, and is used to detect the scale on the arc scale plate 207 indicated by the pointer 206. During straightening, the wire body 10 can be prevented from running off, thereby ensuring the straightening effect. During the straightening process, if the protective cotton 1104 is worn or bulged, the U-shaped plate 1101 and the straightening roller 1103 can move. At the same time, the first push pin 205 can be driven to slide in the first slide groove 203 through the L-shaped block 204, thereby driving the first connecting plate 210 to rotate along the first rotating pin 202. In addition, the scale on the second connecting plate 209 indicated by the first connecting plate 210 is detected by the visual sensor 208, so that the wear or bulge of the protective cotton 1104 can be detected, thereby facilitating the detection of the wear or bulge of the protective cotton 1104, and an external alarm is used to remind the operator to repair and replace it, thereby ensuring the straightening effect and thus ensuring the quality of subsequent pressing.
[0030] See also Figure 7 , the connection mechanism includes: The gear 501 rotates at the bottom of the protective cover 1 via the second rotating shaft.
[0031] The two racks 502 are fixed to the bottom of the U-shaped plate 1101 through the first connecting rod 503 and mesh with the gear 501, so that the two racks 502 can move synchronously. When the protective cotton 1104 is worn or bulged, the U-shaped plate 1101 can move. When the U-shaped plate 1101 moves, it can drive the rack 502 to move synchronously, so that the gear 501 rotates, thereby driving the other rack 502 to move, and driving the other U-shaped plate 1101 and the straightening roller 1103 to move, so that the two straightening rollers 1103 in the same group can move synchronously towards or away from each other, avoiding the two straightening rollers 1103 in the same group from deviating from the center position and avoiding bending of the wire body 10, thereby ensuring the straightening effect and then ensuring the quality of subsequent pressing.
[0032] See also Figure 7 and Figure 9 , the mobile mechanism includes: The second support plate 601 is fixed to the inner wall of the protective cover 1 .
[0033] The rotating plate 609 rotates on the top of the second supporting plate 601 through the second rotating pin 602 .
[0034] The second sliding groove 604 is provided on the top of the rotating plate 609 .
[0035] The third sliding groove 605 is provided on the top of the rotating plate 609 .
[0036] The second pushing pin 607 is fixed to the side wall of the U-shaped plate 1101 through the first connecting block 606 , so that the second pushing pin 607 can slide in the second sliding groove 604 .
[0037] The third push pin 608 is fixed to the side wall of the cover plate 12 through the second connecting block 603 , so that the third push pin 608 can slide in the third sliding groove 605 .
[0038] The guide mechanism is provided on the outer wall of the protective cover 1 and is used to guide the movement of the cover plate 12. When the wire body 10 is placed between the straightening rollers 1103, the U-shaped plate 1101 can be moved in the direction close to the protective cover 1. At the same time, when the U-shaped plate 1101 moves, the second push pin 607 can be driven to slide along the second slide groove 604 through the first connecting block 606, thereby pushing the third push pin 608 to slide in the third slide groove 605, and then the two cover plates 12 can be driven away from each other through the second connecting block 603. The wire body 10 can be separated from the straightening roller 1103 when the straightening is completed and the work is stopped. At this time, the two U-shaped plates 1101 can move closer to each other under the action of the second elastic member 303. At the same time, the two cover plates 12 can be pushed to move closer to each other and resist each other, so that the interior of the protective cover 1 can be sealed and the protective cotton 1104 can be protected from being contaminated by impurities such as dust and water stains, thereby ensuring its use effect and life, and thus ensuring the quality of subsequent pressing.
[0039] See also Figure 1 and Figure 2 , the guiding mechanism includes: The T-shaped guide rod 701 is fixed to the outer wall of the protective cover 1 .
[0040] The sliding plate 702 is fixed to the side wall of the T-shaped guide rod 701 and fixed to the cover plate 12 , and plays a guiding and resetting role for the movement of the cover plate 12 .
[0041] See also Figure 7 , the electromagnetic wire raw material wire straightening mechanism also includes: The pushing mechanism is provided on the top of the protective cover 1 and is used to push the two opposite U-shaped plates 1101 to move away from each other.
[0042] The driving agencies include: The first sleeve 402 is fixed to the top of the protective cover 1 .
[0043] The first rod 403 is inserted into the first sleeve 402 , and the lower end of the first rod 403 is fixedly connected to the movable plate 407 .
[0044] The inclined plate 401 is fixed to the top of the U-shaped plate 1101 so that the movable plate 407 can slide on the inclined plate 401 .
[0045] The first elastic member 404 is sleeved on the side wall of the first sleeve 402 and is located between the protective cover 1 and the movable plate 407. The first elastic member 404 can be a spring, and both ends of the first elastic member 404 are fixed to the protective cover 1 and the movable plate 407 respectively.
[0046] The iron block 405 is fixed on the top of the movable plate 407 .
[0047] The electromagnet 406 is fixed on the top of the protective cover 1 and is arranged opposite to the iron block 405. When the wire body 10 needs to be placed between the straightening rollers 1103, the electromagnet 406 is powered off. After the electromagnet 406 is powered off, the movable plate 407 can move downward and reset under the action of the first elastic member 404, and abut against the top of the inclined plate 401. At this time, the two U-shaped plates 1101 can be pushed away from each other. At the same time, the second elastic member 303 is compressed and drives the two straightening rollers 1103 to move away from each other, thereby facilitating the The wire body 10 is placed between the straightening rollers 1103, which is more convenient and quick, and can avoid damage to the protective cotton 1104, ensuring its effectiveness and life. Then, the electromagnet 406 is energized. After the electromagnet 406 is energized, it attracts the iron block 405, causing the movable plate 407 to move upward and disengage from the inclined plate 401. At this time, the U-shaped plate 1101 can move closer to each other under the action of the second elastic member 303, and drive the straightening rollers 1103 to move synchronously, so that the protective cotton 1104 is offset from the wire body 10.
[0048] See also Figure 4 and Figure 7 , the telescopic mechanism includes: The second set of rods 301 is fixed to the side wall of the U-shaped plate 1101 .
[0049] The second sleeve 302 is sleeved on the side wall of the second sleeve rod 301 and fixed to the inner wall of the protective cover 1 .
[0050] The second elastic member 303 is sleeved on the side wall of the second sleeve 302, and the second elastic member 303 is located between the U-shaped plate 1101 and the protective cover 1, guiding and resetting the movement of the U-shaped plate 1101. The second elastic member 303 can be a spring, and the two ends of the second elastic member 303 are respectively fixed to the U-shaped plate 1101 and the protective cover 1.
[0051] See also Figure 1-Figure 3 , the electromagnetic wire raw material wire straightening mechanism also includes: The exhaust mechanism is arranged at the top of the protective cover 1 and is used to extract the air in the protective cover 1.
[0052] The exhaust mechanism includes: The air storage cover 801 is fixed to the top of the protective cover 1 through the fixing plate 802 and is connected to the top of the protective cover 1 through the exhaust pipe 805. A first one-way valve is provided in the exhaust pipe 805, and the conduction direction of the first one-way valve is from the protective cover 1 to the air storage cover 801.
[0053] When the lifting plate 803 is lifted, the lifting plate 803 is lifted and the lifting plate 803 is lifted. When the lifting plate 803 is lifted, the lifting plate 803 is lifted and the lifting plate 803 is lifted. When the lifting plate 803 is lifted, the lifting plate 803 is lifted and the lifting plate 803 is lifted. When the lifting plate 803 is lifted, the lifting plate 803 is lifted and the lifting plate 803 is lifted. When the lifting plate 803 is lifted, the lifting plate 803 is lifted and the lifting plate 803 is lifted.
[0054] See also Figure 1 、 Figure 3 、 Figure 4 and Figure 7 , the electromagnetic wire raw material wire straightening mechanism also includes: The cleaning mechanism is arranged on the side wall of the U-shaped plate 1101 so that the air drawn into the air storage cover 801 can blow and clean the protective cotton 1104.
[0055] Cleaning agencies include: The fixed tube 901 is fixed to the side wall of the U-shaped plate 1101 .
[0056] The air blowing pipe 902 is connected to the side wall of the fixed pipe 901 .
[0057] The air supply pipe 903 is fixedly inserted into the top of the protective cover 1 and communicated with the air storage cover 801 . A second one-way valve is provided in the air supply pipe 903 , and the conducting direction of the second one-way valve is from the air storage cover 801 to the connecting pipe 904 .
[0058] The connecting pipe 904 is connected to the air supply pipe 903 and the fixed pipe 901. After the straightening is completed, when the work is stopped, the electromagnet 406 is first powered off. After the electromagnet 406 is powered off, the movable plate 407 can move downward under the action of the first elastic member 404 and resist against the inclined plate 401, thereby pushing the U-shaped plates 1101 away from each other. At this time, the cover 12 can be opened. At the same time, when the movable plate 407 continues to move downward, the lifting plate 803 can be driven to move downward along the air storage cover 801 through the second connecting rod 804. At this time, , which can squeeze the air temporarily stored in the air storage cover 801. At the same time, the first one-way valve is closed and the second one-way valve is opened, so that the air temporarily stored in the air storage cover 801 can enter the fixed tube 901 through the air supply pipe 903 and the connecting pipe 904 and be blown out through the air blowing pipe 902. At this time, the impurities on the surface of the protective cotton 1104 can be blown clean. At the same time, under the action of wind, the straightening roller 1103 can be blown to rotate along the first rotating shaft 1102, so that the cleaning efficiency of the surface of the protective cotton 1104 is higher and the effect is better.
[0059] See also Figure 5 A wire profiling device for electromagnetic wire raw materials includes a wire profiling device body 13. The wire profiling device body 13 is a well-known technology in this technical field and is not elaborated here. It also includes an electromagnetic wire raw material wire straightening mechanism. The electromagnetic wire raw material wire straightening mechanism is arranged at the inlet of the wire profiling device body 13, and is used to transport the straightened wire body 10 into the wire profiling device body 13 for profiling.
[0060] Working principle: When in use, before the wire body 10 enters the wire profiling device body 13 for profiling, it first enters the protective cover 1 and passes through multiple sets of straightening rollers 1103 in sequence for straightening operation. When the wire body 10 needs to be placed between the straightening rollers 1103, the electromagnet 406 is powered off. After the electromagnet 406 is powered off, the movable plate 407 can move downward and reset under the action of the first elastic member 404, and abut against the top of the inclined plate 401. At this time, the two U-shaped plates 1101 can be pushed away from each other. At the same time, the second elastic member 303 is compressed, and drives the two straightening rollers 1103 to move away from each other, thereby facilitating the wire body 10 Placing it between the straightening rollers 1103 is more convenient and quick, and can avoid damage to the protective cotton 1104, ensuring its effectiveness and life. Then, the electromagnet 406 is energized. After the electromagnet 406 is energized, it attracts the iron block 405, causing the movable plate 407 to move upward and disengage from the inclined plate 401. At this time, the U-shaped plate 1101 can move closer to each other under the action of the second elastic member 303, and drive the straightening rollers 1103 to move synchronously, so that the protective cotton 1104 is against the wire body 10, and the straightening operation is realized during the transportation process. During the straightening, the wire body 10 can be prevented from running off, ensuring the straightening effect.
[0061] During the straightening process, if the protective cotton 1104 is worn or bulged, the U-shaped plate 1101 and the straightening roller 1103 can move. At the same time, the first push pin 205 can be driven to slide in the first slide groove 203 through the L-shaped block 204, thereby driving the first connecting plate 210 to rotate along the first rotating pin 202, and the wear or bulge of the protective cotton 1104 can be detected by detecting the scale on the second connecting plate 209 indicated by the first connecting plate 210 through the visual sensor 208, thereby facilitating the detection of the wear or bulge of the protective cotton 1104, and an external alarm can be used to remind the operator to perform inspection and replacement to ensure the straightening effect and thus ensure the quality of subsequent pressing.
[0062] When the protective cotton 1104 is worn or bulged, the U-shaped plate 1101 can move. When the U-shaped plate 1101 moves, it can drive the rack 502 to move synchronously, so that the gear 501 rotates, thereby driving the other rack 502 to move, and driving the other U-shaped plate 1101 and the straightening roller 1103 to move, so that the two straightening rollers 1103 in the same group can move synchronously toward or away from each other, avoiding the two straightening rollers 1103 in the same group from deviating from the center position and avoiding the wire body 10 from bending, thereby ensuring the straightening effect and then ensuring the quality of subsequent pressing.
[0063] When the wire body 10 is placed between the straightening rollers 1103, the U-shaped plate 1101 can be moved in the direction close to the protective cover 1. At the same time, when the U-shaped plate 1101 moves, the second pushing pin 607 can be driven to slide along the second slide groove 604 through the first connecting block 606, so as to push the third pushing pin 608 to slide in the third slide groove 605, and then the two cover plates 12 are driven to move away from each other through the second connecting block 603 to avoid interference with the wire body 10. After the straightening is completed, when the work stops, the wire body 10 can be separated from the straightening roller 1103. At this time, the two U-shaped plates 1101 can move closer to each other under the action of the second elastic member 303, and at the same time, the two cover plates 12 can be pushed to move closer to each other and resist each other, so as to seal the interior of the protective cover 1 and protect the protective cotton 1104 from being contaminated by impurities such as dust and water stains, thereby ensuring its use effect and life, and thus ensuring the quality of subsequent pressing.
[0064] After the straightening is completed, when the work is stopped, the electromagnet 406 is first powered off. After the electromagnet 406 is powered off, the movable plate 407 can move downward under the action of the first elastic member 404 and resist against the inclined plate 401, thereby pushing the U-shaped plates 1101 to move away from each other. At this time, the cover 12 can be opened. At the same time, when the movable plate 407 continues to move downward, the lifting plate 803 can be driven to move downward along the gas storage cover 801 through the second connecting rod 804. At this time, the gas storage cover 801 can be temporarily opened. The stored air is squeezed, and at the same time, the first one-way valve is closed and the second one-way valve is opened, so that the air temporarily stored in the air storage cover 801 can enter the fixed tube 901 through the air supply pipe 903 and the connecting pipe 904 and be blown out through the blowing pipe 902. At this time, the impurities on the surface of the protective cotton 1104 can be blown clean. At the same time, under the action of wind, the straightening roller 1103 can be blown to rotate along the first rotating shaft 1102, so that the cleaning efficiency of the surface of the protective cotton 1104 is higher and the effect is better.
[0065] After the cleaning is completed, the electromagnet 406 is energized to move the movable plate 407 upward. After the movable plate 407 is separated from the inclined plate 401, the U-shaped plate 1101 can move closer to each other. At this time, it can drive the cover plate 12 to seal the protective cover 1. When the movable plate 407 continues to move upward, it can drive the lifting plate 803 to move upward through the second connecting rod 804, so that negative pressure is generated in the air storage cover 801. At the same time, the first one-way valve is opened and the second one-way valve is closed. At this time, the air in the protective cover 1 can be drawn in and temporarily stored in the air storage cover 801, thereby reducing the air content in the protective cover 1 and reducing the corrosion of the air to the protective cotton 1104, ensuring its use effect and life, and thus ensuring the quality of subsequent pressing.
[0066] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology. It will not be described in detail here. The content not described in detail in this specification belongs to the existing technology known to professional and technical personnel in this field. The present invention and its embodiments are described above. This description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by this and, without departing from the purpose of the present invention, designs structures and embodiments similar to this technical solution without inventiveness, they shall fall within the scope of protection of the present invention.
Claims
1. A straightening mechanism for electromagnetic wire raw material, comprising a protective cover (1), characterized in that: Also includes: A moving mechanism is arranged in the protective cover (1), and a cover plate (12) is connected to the moving mechanism, and the cover plate (12) is used to seal and protect the protective cover (1); A plurality of groups of U-shaped plates (1101) are arranged in the protective cover (1), and the number of each group of U-shaped plates (1101) is two; a telescopic mechanism, arranged on the inner wall of the protective cover (1), and each telescopic mechanism is connected to the U-shaped plate (1101), and the telescopic mechanism is used to telescopically move the U-shaped plate (1101); A straightening roller (1103) is rotated on the side wall of each U-shaped plate (1101) via a first rotating shaft (1102), and a side wall fixing sleeve of the straightening roller (1103) is provided with protective cotton (1104); a connecting mechanism, disposed between two adjacent U-shaped plates (1101), for driving the other straightening roller (1103) to move synchronously when one straightening roller (1103) in each group is worn or bulges; A detection mechanism is provided in the protective cover (1) and is used to detect wear and protrusions of the straightening roller (1103).
2. The electromagnetic wire raw material straightening mechanism according to claim 1, characterized in that: The detection mechanism includes: A first support plate (201) is fixed to the inner wall of the protective cover (1); A pointer (206) is rotated on the side wall of the first support plate (201) via a first rotating pin (202), and a first sliding groove (203) is provided on the side wall of the pointer (206); A first push pin (205) is fixed to the side wall of the U-shaped plate (1101) via an L-shaped block (204), so that the first push pin (205) can slide in the first sliding groove (203); An arc-shaped scale plate (207) is fixed to the inner wall of the protective cover (1) via a first connecting plate (210); The visual sensor (208) is fixed to the inner wall of the protective cover (1) via a second connecting plate (209) and is used to detect the scale on the arc-shaped scale plate (207) indicated by the pointer (206).
3. The electromagnetic wire raw material straightening mechanism according to claim 1, characterized in that: The connecting mechanism comprises: A gear (501) rotates on the bottom of the protective cover (1) via a second rotating shaft; The two racks (502) are fixed to the bottom of the U-shaped plate (1101) via a first connecting rod (503) and mesh with the gear (501), so as to enable the two racks (502) to move synchronously.
4. The electromagnetic wire raw material straightening mechanism according to claim 1, characterized in that: The moving mechanism comprises: A second support plate (601) is fixed to the inner wall of the protective cover (1); A rotating plate (609) is rotated on the top of the second supporting plate (601) via a second rotating pin (602); A second chute (604) is provided on the top of the rotating plate (609); A third chute (605) is provided on the top of the rotating plate (609) in parallel with the second chute (604) and is disposed close to the cover plate (12); The second push pin (607) is fixed to the side wall of the U-shaped plate (1101) through the first connecting block (606), so that the second push pin (607) can slide in the second sliding groove (604) and push the rotating plate (609) to rotate; The third push pin (608) is fixed to the side wall of the cover plate (12) through the second connecting block (603), so that when the rotating plate (609) rotates, it can drive the third push pin (608) to slide in the third sliding groove (605) and push the cover plate (12) to move; A guide mechanism is provided on the outer side wall of the protective cover (1) and is used to guide the movement of the cover plate (12).
5. The electromagnetic wire raw material straightening mechanism according to claim 4, characterized in that: The guiding mechanism comprises: A T-shaped guide rod (701) fixed to the outer side wall of the protective cover (1); The sliding plate (702) is fixed to the side wall of the T-shaped guide rod (701) and is fixed to the cover plate (12).
6. The electromagnetic wire raw material straightening mechanism according to claim 1, characterized in that: Also includes: A pushing mechanism, provided on the top of the protective cover (1), for pushing the two opposing U-shaped plates (1101) to move away from each other; The driving mechanism includes: A first sleeve (402) is fixed to the top of the protective cover (1); A first sleeve rod (403) is inserted into the first sleeve (402), and a movable plate (407) is fixedly connected to the lower end of the first sleeve rod (403); An inclined plate (401) is fixed to the top of the U-shaped plate (1101) so that the movable plate (407) can slide on the inclined plate (401); A first elastic member (404) is sleeved on the side wall of the first sleeve (402), and the first elastic member (404) is located between the protective cover (1) and the movable plate (407); An iron block (405) is fixed on the top of the movable plate (407); The electromagnet (406) is fixed to the top of the protective cover (1) and is arranged opposite to the iron block (405).
7. The electromagnetic wire raw material straightening mechanism according to claim 1, characterized in that: The telescopic mechanism comprises: A second set of rods (301) is fixed to the side wall of the U-shaped plate (1101); A second sleeve (302) is sleeved on the side wall of the second sleeve rod (301) and fixed to the inner wall of the protective cover (1); The second elastic member (303) is sleeved on the side wall of the second sleeve (302), and the second elastic member (303) is located between the U-shaped plate (1101) and the protective cover (1).
8. The electromagnetic wire raw material straightening mechanism according to claim 6, characterized in that: Also includes: An air extraction mechanism is provided on the top of the protective cover (1) and is used to extract the air in the protective cover (1); The air extraction mechanism comprises: An air storage cover (801) is fixed to the top of the protective cover (1) via a fixing plate (802) and is in communication with the top of the protective cover (1) via an air extraction pipe (805); The lifting plate (803) slides in the gas storage cover (801) and is fixed to the top of the movable plate (407) via a second connecting rod (804), so that the lifting plate (803) can move synchronously with the movable plate (407).
9. The electromagnetic wire raw material straightening mechanism according to claim 8, characterized in that: Also includes: A cleaning mechanism is provided on the side wall of the U-shaped plate (1101), so that the air drawn into the air storage cover (801) can be blown to clean the protective cotton (1104); The cleaning mechanism comprises: A fixed tube (901) fixed to the side wall of the U-shaped plate (1101); An air blowing pipe (902) is connected to the side wall of the fixed pipe (901); An air supply pipe (903) is fixedly inserted into the top of the protective cover (1) and communicates with the air storage cover (801); The connecting pipe (904) is connected to the air supply pipe (903) and the fixed pipe (901).
10. A wire profiling device for electromagnetic wire raw material, comprising a wire profiling device body (13), characterized in that: It also includes the electromagnetic wire raw material wire straightening mechanism as described in any one of claims 1 to 9, wherein the electromagnetic wire raw material wire straightening mechanism is arranged at the inlet of the wire profiling device body (13) and is used to transport the straightened wire body (10) into the wire profiling device body (13) for profiling.
Citation Information
Patent Citations
Electromagnetic wire raw material wire pressing device
CN210208428U
Cited By
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