Steel billet hydraulic shear of continuous casting machine
By introducing auxiliary clamping and spacing adjustment mechanisms into the hydraulic shear of continuous casting machines, automatic fixing and precise shearing of billets of different sizes is achieved, the problems of billet offset and size adaptation are solved, and processing efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202510483886.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-08-08
AI Technical Summary
The existing hydraulic shears of continuous casting machines are prone to offset the billet during the shearing process, and the clamping mechanism needs to be adjusted according to different billet sizes, affecting processing efficiency and practicality.
A continuous casting machine billet hydraulic shear is designed, using auxiliary clamping mechanism and spacing adjustment mechanism. By lifting the cylinder and cylinder drive connecting frame and clamping block, the steel billet is fixed, combined with the sliding connection structure and the ring clamping structure, the fixed and precise shearing of billets is automatically adapted to different sizes.
It improves the processing efficiency and shear accuracy of the continuous casting machine, reduces manual intervention, adapts to the needs of billets of different sizes, and improves the practicality of the device.
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Figure CN120438702A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of continuous casting processing, in particular to a hydraulic shear for steel billets of a continuous casting machine. Background Art
[0002] A continuous casting machine is a device used in steel production, which is mainly used to continuously cast liquid molten steel into solid billets. The continuous casting machine pours high-temperature molten steel from a ladle into a tundish and then injects it into a crystallizer through an immersed nozzle; the molten steel cools in the crystallizer and forms a billet shell, which is then pulled out through a billet drawing machine and further cooled and solidified in a secondary cooling zone to form a continuous cast billet. During the processing, hydraulic shears are required to cut the billets. The existing hydraulic shears for continuous casting machines can basically meet daily use needs. However, if the billets are not fixed during the shearing process of the hydraulic shears, the shearing accuracy is easily affected by offset, and the clamping position of the mechanism needs to be adjusted according to different billet sizes, which affects the practicality of the hydraulic shears. At the same time, most of the existing hydraulic shears are fixed on the continuous casting machine. In order to meet different cutting needs, they can only be arranged in a single manner, which affects the processing efficiency of the continuous casting machine. Therefore, it is very necessary to design a hydraulic shear for continuous casting machine billets. Summary of the Invention
[0003] The purpose of the present invention is to provide a hydraulic shear for continuous casting steel billets to solve the existing defects.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: a hydraulic shear for continuous casting machine steel billets, comprising a main support, an auxiliary clamping mechanism, a spacing adjustment mechanism, a shear arm and a hydraulic cylinder, the lifting cylinders in the auxiliary clamping mechanism are symmetrically arranged on both sides of the main support, the output end of the lifting cylinder is fixedly installed with a connecting frame, the bottom of the connecting frame is provided with a guide shell, a telescopic arm is slidably connected in the guide shell, the tooth grooves on the inner wall of the telescopic arm are meshed and connected to the telescopic gear, a first cylinder is fixedly installed on one side of the connecting frame, a second cylinder is fixedly installed on the telescopic arm, and the output ends of the first cylinder and the second cylinder are both fixedly connected with a clamping block; an adjusting sleeve in the spacing adjustment mechanism is rotatably connected in the through holes symmetrically opened on the main support, the adjusting sleeve is connected to the adjusting screw through an internally embedded ball nut, an adjusting roller is fixedly sleeved on the adjusting sleeve, a transmission belt is wrapped around the adjusting roller, and the transmission belt is wrapped around the output roller.
[0005] As a further technical solution of the present invention, the auxiliary clamping mechanism consists of a lifting cylinder, a connecting frame, a guide shell, a telescopic arm, a telescopic gear, a gear motor, a first cylinder, a second cylinder and a clamping block, and the telescopic gear is fixed on the output end of the gear motor.
[0006] As a further technical solution of the present invention, the gear motor is fixedly mounted on the guide housing.
[0007] As a further technical solution of the present invention, the spacing adjustment mechanism consists of an adjusting sleeve, an adjusting roller, a transmission belt, an adjusting screw, an output roller, an output shaft, an output motor and a fixing frame, and both ends of the adjusting screw are fixed on the fixing frame.
[0008] As a further technical solution of the present invention, the output roller is fixedly sleeved on the output shaft, the output shaft is fixed on the output end of the output motor, and the output motor is fixedly installed on the top of the main bracket.
[0009] As a further technical solution of the present invention, a shear arm is rotatably connected to the main bracket, and one side of the shear arm is rotatably connected to the output end of the hydraulic cylinder.
[0010] As a further technical solution of the present invention, the hydraulic cylinder is rotatably connected to the main bracket.
[0011] The hydraulic shear for continuous casting machine steel billets provided by the present invention has the advantages that: the main support is supported by a fixed frame and an adjusting screw, the adjusting sleeve rotatably connected on the main support is connected to the adjusting screw through an internally embedded ball nut, forming a sliding connection structure of the main support, the output shaft is driven to rotate by the output motor, and the adjusting roller and the adjusting sleeve can be driven to rotate by the output roller and the transmission belt, so that the main support slides between the fixed frames, and a section of steel billets can be simultaneously sheared by arranging multiple groups of fixed frames, and the interval between the main supports can be adjusted conveniently according to needs, thereby improving the processing efficiency of the continuous casting machine; the telescopic arm is slidably supported by the guide shell to form an annular clamping structure, and before shearing, the connecting frame is driven up and down by the lifting cylinder to adjust the clamping center height of the annular clamping structure, and during shearing, the clamping blocks are driven synchronously by the first cylinder and the symmetrically distributed second cylinder to approach and fix the steel billet, ensuring the shearing accuracy while adapting to steel billets of different sizes without manual adjustment, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0013] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention;
[0014] Figure 2 for Figure 1 A partial enlarged view of area A in the middle;
[0015] Figure 3 It is a side structural schematic diagram of the present invention;
[0016] Figure 4 This is a schematic diagram of the main structure of the present invention;
[0017] Figure 5 It is a partial structural exploded view of the present invention.
[0018] In the figure: 1. Main bracket; 2. Auxiliary clamping mechanism; 3. Spacing adjustment mechanism; 4. Shear arm; 5. Hydraulic cylinder; 21. Lifting cylinder; 22. Connecting frame; 23. Guide shell; 24. Telescopic arm; 25. Telescopic gear; 26. Gear motor; 27. First cylinder; 28. Second cylinder; 29. Clamping block; 31. Adjusting sleeve; 32. Adjusting roller; 33. Transmission belt; 34. Adjusting screw; 35. Output roller; 36. Output shaft; 37. Output motor; 38. Fixed frame. DETAILED DESCRIPTION
[0019] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without creative work are within the scope of protection of the present invention.
[0020] Please see the attached Figure 1 -Attached Figure 5The present invention provides an embodiment of a continuous casting machine steel billet hydraulic shear, comprising a main support 1, an auxiliary clamping mechanism 2, a spacing adjustment mechanism 3, a shearing arm 4 and a hydraulic cylinder 5. The lifting cylinders 21 of the auxiliary clamping mechanism 2 are symmetrically arranged on both sides of the main support 1. The output end of the lifting cylinder 21 is fixedly installed with a connecting frame 22. A guide shell 23 is provided at the bottom of the connecting frame 22. A telescopic arm 24 is slidably connected in the guide shell 23. The tooth groove on the inner wall of the telescopic arm 24 is meshed with a telescopic gear 25. One side of the connecting frame 22 is fixedly installed. A first cylinder 27 is installed, and a second cylinder 28 is fixedly installed on the telescopic arm 24. The output ends of the first cylinder 27 and the second cylinder 28 are fixedly connected to a clamping block 29; an adjusting sleeve 31 in the spacing adjustment mechanism 3 is rotatably connected to the through hole symmetrically opened on the main bracket 1, and the adjusting sleeve 31 is connected to the adjusting screw 34 through an internally embedded ball nut. An adjusting roller 32 is fixedly sleeved on the adjusting sleeve 31, and a transmission belt 33 is wound around the adjusting roller 32, and the transmission belt 33 is wound around the output roller 35; an auxiliary The clamping mechanism 2 is composed of a lifting cylinder 21, a connecting frame 22, a guide housing 23, a telescopic arm 24, a telescopic gear 25, a gear motor 26, a first cylinder 27, a second cylinder 28 and a clamping block 29. The telescopic gear 25 is fixed to the output end of the gear motor 26; the gear motor 26 is fixedly mounted on the guide housing 23; the spacing adjustment mechanism 3 is composed of an adjusting sleeve 31, an adjusting roller 32, a transmission belt 33, an adjusting screw 34, an output roller 35, an output shaft 36, an output motor 37 and a fixing frame 38. The adjusting screw 34 The two ends are fixed on the fixing frame 38; the output roller 35 is fixedly sleeved on the output shaft 36, the output shaft 36 is fixed on the output end of the output motor 37, and the output motor 37 is fixedly installed on the top of the main bracket 1; the shear arm 4 is rotatably connected to the main bracket 1, and one side of the shear arm 4 is rotatably connected to the output end of the hydraulic cylinder 5; the hydraulic cylinder 5 is rotatably connected to the main bracket 1, and the shear arm 4 rotating in the main bracket 1 is the main output component of the hydraulic shear, and the hydraulic cylinder 5 can realize the separation and closing of the shear arm 4 to realize the shearing process of the steel billet;
[0021] Specifically, when in use, first, the main bracket 1 is supported by the fixing frame 38 and the adjusting screw 34, and the adjusting sleeve 31 rotatably connected to the main bracket 1 is connected to the adjusting screw 34 through the ball nut embedded in the inside, forming a sliding connection structure of the main bracket 1. The output motor 37 drives the output shaft 36 to rotate, and the output roller 35 and the transmission belt 33 can be used to drive the adjusting roller 32 and the adjusting sleeve 31 to rotate, thereby making the main bracket 1 slide between the fixing frames 38. By arranging multiple groups of fixing frames 38, a section of steel billet can be completed at the same time. The telescopic arm 24 is slidably supported by the guide shell 23 to form an annular clamping structure. Before shearing, the connecting frame 22 is driven up and down by the lifting cylinder 21 to adjust the clamping center height of the annular clamping structure. During shearing, the first cylinder 27 and the symmetrically distributed second cylinder 28 drive the clamping block 29 to approach synchronously to fix the billet, thereby ensuring the shearing accuracy and adapting to billets of different sizes without manual adjustment, thereby improving the practicability of the device.
[0022] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0023] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, i.e., they may be located in one location or distributed across multiple network units. Some or all of the modules may be selected based on actual needs to achieve the objectives of the present embodiment. Persons of ordinary skill in the art will be able to understand and implement the present invention without inventive effort.
[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A hydraulic shear for steel billets of a continuous casting machine, comprising a main support (1), an auxiliary clamping mechanism (2), a spacing adjustment mechanism (3), a shearing arm (4) and a hydraulic cylinder (5), characterized in that: The lifting cylinders (21) of the auxiliary clamping mechanism (2) are symmetrically arranged on both sides of the main bracket (1), the output end of the lifting cylinder (21) is fixedly mounted with a connecting frame (22), the bottom of the connecting frame (22) is provided with a guide shell (23), a telescopic arm (24) is slidably connected in the guide shell (23), and a tooth groove provided on the inner wall of the telescopic arm (24) is engaged with a telescopic gear (25), a first cylinder (27) is fixedly mounted on one side of the connecting frame (22), and a second cylinder (28) is fixedly mounted on the telescopic arm (24). The output ends of the first cylinder (27) and the second cylinder (28) are both fixedly connected with a clamping block (29); an adjusting sleeve (31) in the spacing adjustment mechanism (3) is rotatably connected to a through hole symmetrically opened on the main bracket (1); the adjusting sleeve (31) is connected to the adjusting screw (34) through an internally embedded ball nut; an adjusting roller (32) is fixedly sleeved on the adjusting sleeve (31); a transmission belt (33) is wound around the adjusting roller (32); and the transmission belt (33) is wound around the output roller (35).
2. The continuous casting machine billet hydraulic shear according to claim 1, characterized in that: The auxiliary clamping mechanism (2) is composed of a lifting cylinder (21), a connecting frame (22), a guide shell (23), a telescopic arm (24), a telescopic gear (25), a gear motor (26), a first cylinder (27), a second cylinder (28) and a clamping block (29), wherein the telescopic gear (25) is fixed on the output end of the gear motor (26).
3. The hydraulic shear for continuous casting steel billets according to claim 2, characterized in that: The gear motor (26) is fixedly mounted on the guide housing (23).
4. The hydraulic shear for continuous casting steel billets according to claim 1, characterized in that: The spacing adjustment mechanism (3) is composed of an adjustment sleeve (31), an adjustment roller (32), a transmission belt (33), an adjustment screw (34), an output roller (35), an output shaft (36), an output motor (37) and a fixed frame (38), and both ends of the adjustment screw (34) are fixed on the fixed frame (38).
5. The continuous casting machine billet hydraulic shear according to claim 4, characterized in that: The output roller (35) is fixedly sleeved on the output shaft (36), the output shaft (36) is fixed on the output end of the output motor (37), and the output motor (37) is fixedly installed on the top of the main bracket (1).
6. The hydraulic shear for continuous casting steel billets according to claim 1, characterized in that: A shear arm (4) is rotatably connected to the main bracket (1), and one side of the shear arm (4) is rotatably connected to the output end of the hydraulic cylinder (5).
7. The hydraulic shear for continuous casting steel billets according to claim 6, characterized in that: The hydraulic cylinder (5) is rotatably connected to the main bracket (1).
Citation Information
Patent Citations
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