An automatic flip-type middle groove welding device

The mechanical linkage clamping and integrated smoke exhaust design of the automatic flip-over middle groove welding device solves the problems of multiple fixture fixation and independent smoke exhaust in middle groove welding, and realizes an efficient and automated welding process.

CN120438823BActive Publication Date: 2025-09-26GANSU RONGHE GRP COAL MASCH CO LTD
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Patent Information

Application Number
CN202510953697.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-11
Publication Date
2025-09-26
Estimated Expiration
2045-07-11

AI Technical Summary

Technical Problem

In the existing middle groove welding process, the multiple clamp fixing operations are cumbersome, and the independent smoke exhaust device has a complex structure, which makes it difficult to adapt to the needs of modern industrial production for efficient and automated welding.

Method used

An automatic flip-type middle groove welding device is adopted, which realizes four-way synchronous clamping through a mechanical linkage structure. Combined with an integrated smoke exhaust system, the clamping and smoke exhaust functions are integrated into one, and the negative pressure effect generated by the high-speed flow of gas is used to absorb smoke and dust.

Benefits of technology

It simplifies the operation process, improves clamping efficiency and stability, avoids the spatial interference between traditional multiple clamps and independent fume exhaust devices, improves welding efficiency and simplifies equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of middle slot welding, and in particular to an automatic flip-over type middle slot welding device, comprising a base, wherein the top outer wall of the base is fixedly connected to a welding flip frame by screws, and a welding table is provided on the top of the inner side of the welding flip frame, the center of the top outer wall of the welding table is rotatably connected to a main shaft through a bearing, and a connecting plate is welded on the outer wall of the main shaft, both ends of the bottom outer wall of the connecting plate are rotatably connected to connecting rods, and the outer wall of one end of the connecting rod is rotatably connected to a clamping plate, a limiting column is provided through the inner wall of the clamping plate, and a compensating clamping plate is rotatably connected to the top outer wall of the limiting column. The present invention can integrate the clamping structure and the smoking structure into one without affecting the flipping of the welding table through the linkage cooperation of the mechanical structures of each part and the gas distribution mechanism, effectively solving the problem of cumbersome operation caused by the dispersed fixation and independent smoke exhaust of multiple clamps in the traditional technology.
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Description

Technical Field

[0001] The present invention relates to the technical field of middle groove welding, and in particular to an automatic flip-over middle groove welding device. Background Art

[0002] The middle trough is the core component of the scraper conveyor. Its structure is usually welded by the trough side steel and the middle plate to form a U-shaped or rectangular long trough body, which is mainly used to carry and transport bulk materials such as coal and ore. In industrial fields such as coal mining and metallurgy, scraper conveyors need to operate under heavy loads and strong wear environments for a long time. Therefore, the welding quality of the middle trough directly affects the service life and operational stability of the equipment. During the welding process, the welds of the middle trough must have high strength and high sealing properties to prevent material leakage and structural cracking. Since the middle trough can be several meters long, and the welding parts include the butt joints between the trough side steel and the middle plate, the connection seams between the baffle trough and the shovel plate trough, and other positions, precise positioning and stable clamping are required during welding, and welding smoke must be effectively handled to ensure welding accuracy and a safe operating environment.

[0003] However, the existing middle groove has the following shortcomings during the welding process:

[0004] First, when welding the central groove, multiple independent fixtures are commonly used. For example, manual or pneumatic fixtures are installed at the upper and lower edges of the groove steel and at the joint of the middle plate. Each fixture needs to be adjusted and locked separately. This multi-fixture fixing method is not only cumbersome, requiring operators to calibrate the position of each fixture one by one, but also affects welding accuracy due to the accumulation of multiple positioning errors. It also increases equipment cost and maintenance difficulty.

[0005] In addition, the smoke and dust generated during the welding process (including metal oxide particles, harmful gases, etc.) require additional independent smoke exhaust devices, such as installing a liftable smoke exhaust hood above the welding area or installing an exhaust duct on the side of the workbench. These smoke exhaust devices need to be separately connected to the fan, filter device and pipe, resulting in a complex welding device structure. The smoke exhaust components and fixtures are prone to spatial interference. The operator needs to frequently adjust the position of the smoke exhaust hood, further reducing welding efficiency.

[0006] This traditional solution of "multiple fixtures + independent smoke exhaust" has become difficult to adapt to the needs of modern industrial production for efficient and automated welding due to its cumbersome structure and complex operation. Summary of the Invention

[0007] In view of the shortcomings of the existing technology, the present invention provides an automatic flip-type middle groove welding device, which overcomes the shortcomings of the existing technology and effectively solves the problem that the traditional solution of "multiple clamps + independent smoke exhaust" is difficult to adapt to the demand of modern industrial production for efficient and automated welding.

[0008] In order to achieve the above object, the present invention adopts the following technical solutions:

[0009] An automatic flip-type middle groove welding device comprises a base, wherein the top outer wall of the base is fixedly connected to a welding flip frame by screws, and a welding table is provided on the top of the inner side of the welding flip frame, a main shaft is rotatably connected to the center of the top outer wall of the welding table through a bearing, and a connecting plate is welded on the outer wall of the main shaft, both ends of the bottom outer wall of the connecting plate are rotatably connected to connecting rods, and the outer wall of one end of the connecting rod is rotatably connected to a clamping plate, a limiting column is penetrated on the inner wall of the clamping plate, and the top outer wall of the limiting column is rotatably connected to a compensating clamping plate;

[0010] An air distribution mechanism is provided between the clamping plates and the welding table, and a first air inlet pipe is fixedly connected to the outer wall of one side of the air distribution mechanism, an air distribution pipe is fixedly connected to the outer wall of the top of the air distribution mechanism, and an oblique flushing pipe is provided at one end of the air distribution pipe, a smoking pipe is fixedly connected to the outer wall of one end of the oblique flushing pipe, and an array-distributed smoking hood is installed on the outer wall of one side of the smoking pipe, and a first smoke exhaust pipe is fixedly connected to the outer wall of one end of the smoking hood.

[0011] Preferably, the welding table includes a frame plate, an inner plate and an inclined plate, wherein the frame plate is arranged on the top of the base, the inner plate is located inside the frame plate, the array-distributed inclined plates are welded between the frame plate and the inner plate, and the main shaft is rotatably connected to the outer wall of the inner plate.

[0012] Preferably, an inclined groove is provided through the top outer wall of the inclined plate, and transverse grooves are provided at both ends of the bottom outer wall of the splint, the limit column is slidably connected to the inner walls of the inclined groove and the transverse groove, the inner wall of one side of the compensation splint is fixedly connected to a guide rod, and linear bearings are fixedly connected to the outer walls of both ends of the splint, the guide rod is slidably connected to the inner wall of the linear bearing, wherein the guide rod is arranged parallel to the top of the transverse groove.

[0013] Preferably, the air distribution mechanism includes a traction block, a traction rod, a vent cylinder, a traction sleeve, a spring and an air blocking head, wherein the traction block is welded to the bottom outer wall of one of the clamping plates, the traction block is welded through the outer wall of the traction rod, the outer wall of one end of the traction rod is slidably connected to the inner wall of the vent cylinder, the outer wall of the other end of the traction rod is slidably connected to the inner wall of the traction sleeve, the spring is fixedly connected between the traction sleeve and the traction rod, and the air blocking head is arranged on the outer wall of the traction rod.

[0014] Preferably, the traction block is located between the vent cylinder and the traction sleeve, and the vent cylinder and the traction sleeve are fixedly connected to the top outer walls of the frame plate and the inner plate respectively by screws, wherein the first air inlet pipe is fixedly connected to one side outer wall of the vent cylinder, the air distribution pipe is fixedly connected to the top outer wall of the vent cylinder, and the air blocking head is located on one side of the bottom outer wall of the air distribution pipe.

[0015] Preferably, end tubes are welded to the outer walls on both sides of the welding table, and the end tubes are arranged on the inner walls on both sides of the welding flip frame. The outer walls of one end of the two end tubes are rotatably connected to the first air intake pipe and the first smoke exhaust pipe through sealed bearings respectively, and the outer wall of the other end of the end tube connected to the first air intake pipe is rotatably connected to the second air intake pipe through a sealed bearing, and the outer wall of the other end of the end tube connected to the first smoke exhaust pipe is rotatably connected to the second smoke exhaust pipe through a sealed bearing.

[0016] Preferably, a large gear is installed on the outer wall of one of the end tubes, and a small gear is engaged with the outer wall at the bottom of the large gear. A servo motor is installed on the outer wall of one side of the small gear, and the servo motor is connected to the outer wall of one side of the welding flip frame by screws.

[0017] Preferably, the top outer wall of the welding table is fixedly connected to a symmetrically distributed slide rail by screws, and the pair of clamps are slidably connected to the top outer wall of the slide rail, and a middle groove is placed between the two pair of clamps, wherein the two pair of clamps are attached to both sides of the middle groove, and the two compensation clamps are attached to both sides of the middle groove.

[0018] Preferably, a support frame is welded to the top outer wall of the welding table, and the smoking pipe is installed on the top inner wall of the support frame, and the smoking cover is located on one side of the top of the middle groove.

[0019] Preferably, a welding frame is welded to the top outer wall of the base on one side of the welding flip frame, and the top outer wall of the welding frame is fixedly connected to the first electric guide rail by screws, the slider of the first electric guide rail is fixedly connected to the second electric guide rail, and the slider of the second electric guide rail is fixedly connected to the slide, the outer wall on one side of the slide is fixedly connected to the third electric guide rail through the slider, and a laser welding head is installed on the bottom outer wall of the third electric guide rail, and the laser welding head is located on the other side of the top of the middle groove.

[0020] The beneficial effects of the present invention are:

[0021] The automatic flip-type middle groove welding device of the present invention comprises a mechanical linkage structure composed of a base, a welding flip frame, a welding table, a main shaft, a connecting plate, a connecting rod, a clamping plate, a limiting column, a compensating clamping plate and other components. The main shaft rotates to drive the connecting plate and the connecting rod to move, so that the clamping plate moves along the slide rail, cooperates with the sliding of the limiting column in the oblique slide groove and the transverse slide groove, and the compensating clamping plate slides with the guide rod and the linear bearing to achieve "two sides + two sides" four-way synchronous clamping of the middle groove, replacing the cumbersome operation of multiple traditional independent clamps and improving the clamping efficiency and stability.

[0022] The automatic flip-over middle groove welding device of the present invention, when the clamping plate is clamped in place, the air blocking head on the traction rod opens the air distribution pipe channel, realizes the air path switching, provides power for the smoke exhaust system, helps to integrate the clamping structure and the smoke extraction structure into one, and effectively solves the cumbersome operation problem caused by the dispersed fixation of multiple clamps and independent smoke exhaust in traditional technology;

[0023] The automatic flip-over middle groove welding device of the present invention comprises a first air inlet pipe, an air distribution pipe, an oblique flushing pipe, a smoke pipe, a smoke hood, a first smoke exhaust pipe, an end pipe, a second smoke exhaust pipe and other components forming a smoke exhaust system. When high-pressure gas is flushed into the smoke pipe through the oblique flushing pipe, the negative pressure effect generated by the high-speed flow of gas is utilized to enable the smoke hood to form an adsorption force on the welding smoke, and the smoke is discharged through the first smoke exhaust pipe and the second smoke exhaust pipe. This design does not affect the flipping of the welding table and does not require the additional arrangement of an independent smoke exhaust device. The smoke exhaust function is integrated into the gas path of the clamping system, thereby simplifying the equipment structure and avoiding the spatial interference problem between traditional smoke exhaust components and fixtures. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall structure of an automatic flip-type middle groove welding device proposed by the present invention;

[0025] Figure 2 This is a top view of the overall structure of an automatic flip-over middle groove welding device proposed by the present invention;

[0026] Figure 3 A three-dimensional diagram of the welding turning frame of the automatic turning middle groove welding device proposed by the present invention Figure 1 ;

[0027] Figure 4 A three-dimensional diagram of the welding turning frame of the automatic turning middle groove welding device proposed by the present invention Figure 2 ;

[0028] Figure 5 This is a side view of a welding turning frame of an automatic turning type middle groove welding device proposed by the present invention;

[0029] Figure 6 This is a schematic diagram of the connection structure of the welding table of the automatic flip-type middle groove welding device proposed by the present invention;

[0030] Figure 7 This is a schematic diagram of the welding table structure of an automatic flip-type middle groove welding device proposed by the present invention;

[0031] Figure 8 for Figure 6 A schematic diagram of the enlarged structure of part A;

[0032] Figure 9This is a three-dimensional schematic diagram of the gas distribution mechanism of the automatic flip-type middle groove welding device proposed by the present invention;

[0033] Figure 10 This is a schematic diagram of the internal connection structure of the ventilator and the traction sleeve of the automatic flip-over middle groove welding device proposed by the present invention;

[0034] Figure 11 This is a schematic diagram of the middle groove structure of an automatic flip-over middle groove welding device proposed by the present invention.

[0035] In the figure: 1. Base; 2. Welding turning frame; 3. Welding table; 301. Frame plate; 302. Inner plate; 303. Inclined plate; 4. Main shaft; 5. Connecting plate; 6. Connecting rod; 7. Clamping plate; 8. Limiting column; 9. Compensating clamping plate; 10. Air distribution mechanism; 1001. Traction block; 1002. Traction rod; 1003. Breather; 1004. Traction sleeve; 1005. Spring; 1006. Air plug; 11. First air inlet pipe; 12. Air distribution pipe; 13. Oblique punching pipe; 14. Smoke pipe; 15. Smoke hood; 16. First smoke exhaust pipe; 17. End pipe; 18. Second smoke exhaust pipe; 19. Second air inlet pipe; 20. Large gear; 21. Small gear; 22. Servo motor; 23. Inclined slide; 24. Horizontal slide; 25. Guide rod; 26. Slide rail; 27. Support frame; 28. Welding frame; 29. ​​First electric guide rail; 30. Second electric guide rail; 31. Slide table; 32. Third electric guide rail; 33. Laser welding head. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0037] Reference Figures 1-11 , Example 1, an automatic flip type middle groove welding device, including a base 1, the top outer wall of the base 1 is fixedly connected to the welding flip frame 2 by screws, and the top of the inner side of the welding flip frame 2 is provided with a welding table 3, the center of the top outer wall of the welding table 3 is rotatably connected to the main shaft 4 through a bearing, and a connecting plate 5 is welded on the outer wall of the main shaft 4, both ends of the bottom outer wall of the connecting plate 5 are rotatably connected to a connecting rod 6, and the outer wall of one end of the connecting rod 6 is rotatably connected to a clamping plate 7, a limiting column 8 is penetrated on the inner wall of the clamping plate 7, and the top outer wall of the limiting column 8 is rotatably connected to a compensation clamping plate 9;

[0038] The top outer wall of the welding table 3 is fixedly connected to a symmetrically distributed slide rail 26 by screws, and the clamping plates 7 are slidably connected to the top outer wall of the slide rail 26. A middle groove is placed between the two clamping plates 7, wherein the two clamping plates 7 are attached to both sides of the middle groove, and the two compensating clamping plates 9 are attached to both sides of the middle groove;

[0039] The welding table 3 includes a frame plate 301, an inner plate 302 and an inclined plate 303, wherein the frame plate 301 is arranged on the top of the base 1, the inner plate 302 is located inside the frame plate 301, and the array-distributed inclined plates 303 are welded between the frame plate 301 and the inner plate 302, and the main shaft 4 is rotatably connected to the outer wall of the inner plate 302, and an inclined groove 23 is opened through the outer wall of the top of the inclined plate 303, and a horizontal groove 24 is opened at both ends of the bottom outer wall of the splint 7, and the limit column 8 is slidably connected to the inner walls of the inclined groove 23 and the horizontal groove 24, and the inner wall of one side of the compensation splint 9 is fixedly connected to a guide rod 25, and the outer walls of both ends of the splint 7 are fixedly connected to linear bearings, and the guide rod 25 is slidably connected to the inner wall of the linear bearing, wherein the guide rod 25 is arranged parallel to the top of the horizontal groove 24.

[0040] Through the above solution, after the middle groove is placed between the two clamping plates 7, high-pressure gas is injected through the first air inlet pipe 11. The high-pressure gas pushes the traction rod 1002, so that the traction rod 1002 in the gas distribution mechanism 10 drives the traction block 1001 to move, thereby controlling the two clamping plates 7 to approach along the slide rail 26 and clamp the two sides of the middle groove. Because the limit column 8 is slidably connected to the inclined groove 23 of the inclined plate 303 and the transverse groove 24 of the clamping plate 7, when the clamping plate 7 moves, the limit column 8 will slide in the inclined groove 23 and the transverse groove 24, driving the compensation clamping plate 9 to move synchronously through the sliding cooperation between the guide rod 25 and the linear bearing, thereby clamping the two sides of the middle groove and ensuring that the middle groove is stable and does not move during the welding process.

[0041] In this embodiment, the mechanical linkage structure composed of the base 1, welding turning frame 2, welding table 3, main shaft 4, connecting plate 5, connecting rod 6, clamping plate 7, limiting column 8, compensation clamping plate 9 and other components drives the connecting plate 5 and the connecting rod 6 to move through the rotation of the main shaft 4, so that the clamping plate 7 moves along the slide rail 26, cooperates with the sliding of the limiting column 8 in the inclined slide groove 23 and the horizontal slide groove 24, and the sliding cooperation of the compensation clamping plate 9 with the linear bearing through the guide rod 25, to realize the "two sides + two sides" four-way synchronous clamping of the middle groove, replacing the cumbersome operation of multiple traditional independent clamps, and improving the clamping efficiency and stability.

[0042] In the second embodiment, an air distribution mechanism 10 is provided between the pair of splints 7 and the welding table 3, and the air distribution mechanism 10 includes a traction block 1001, a traction rod 1002, a ventilator 1003, a traction sleeve 1004, a spring 1005 and an air plug 1006, wherein the traction block 1001 is welded to the outer wall of the bottom of one of the pair of splints 7, the traction block 1001 is welded to the outer wall of the traction rod 1002, the outer wall of one end of the traction rod 1002 is slidably connected to the inner wall of the ventilator 1003, the outer wall of the other end of the traction rod 1002 is slidably connected to the inner wall of the traction sleeve 1004, and the spring 1005 is connected to the inner wall of the traction sleeve 1004. 005 is fixedly connected between the traction sleeve 1004 and the traction rod 1002, and the air blocking head 1006 is arranged on the outer wall of the traction rod 1002. The traction block 1001 is located between the ventilation cylinder 1003 and the traction sleeve 1004, and the ventilation cylinder 1003 and the traction sleeve 1004 are respectively fixedly connected to the top outer walls of the frame plate 301 and the inner plate 302 by screws, wherein the first air inlet pipe 11 is fixedly connected to the outer wall of one side of the ventilation cylinder 1003, the air distribution pipe 12 is fixedly connected to the top outer wall of the ventilation cylinder 1003, and the air blocking head 1006 is located on one side of the bottom outer wall of the air distribution pipe 12.

[0043] Through the above solution, when high-pressure gas is filled into the first air inlet pipe 11, the gas enters the vent tube 1003, pushing the traction rod 1002 to slide within the vent tube 1003 and the traction sleeve 1004. The traction rod 1002 drives the traction block 1001 to move, controlling the clamping of the middle groove by the clamping plate 7. When the clamping plate 7 is in place, the gas blocking head 1006 on the traction rod 1002 moves to the bottom side of the gas distribution pipe 12, opening the passage of the gas distribution pipe 12. The connection angle between the smoke pipe 14 and the oblique flushing pipe 13 is designed to be an acute angle. Some gas enters the oblique flushing pipe 13 from the gas distribution pipe 12 and rushes obliquely into the smoke pipe 14 at high speed (the angle between the oblique flushing pipe and the smoke pipe is 45 degrees). According to Bernoulli's principle in fluid mechanics, the pressure decreases as the gas flow rate increases. When the high-speed airflow enters the smoke pipe 14, a localized low-pressure zone forms within the pipe. At this point, the air pressure at the entrance of the smoke hood 15 is higher than the air pressure inside the smoke pipe 14, creating a negative pressure adsorption effect that draws welding fumes into the smoke hood 15. Due to the sudden change in direction and the change in pipe diameter, most of the airflow flows axially along the smoke pipe 14, rather than flowing out of the smoke hood 15 in the opposite direction. After the high-pressure gas flow ceases, spring 1005 forces traction rod 1002 to return to its original position, sealing head 1006 closes the passageway of the gas distribution pipe 12, and the central slot of clamping plate 7 is released.

[0044] In this embodiment, when the clamp 7 is clamped in place, the air blocking head 1006 on the traction rod 1002 opens the air distribution pipe 12 channel, realizes the air path switching, provides power for the smoke exhaust system, helps to integrate the clamping structure and the smoking structure into one, and effectively solves the cumbersome operation problem caused by the scattered fixation and independent smoke exhaust of multiple clamps in traditional technology.

[0045] The outer wall of one end of the smoke extraction hood 15 is fixedly connected to the first smoke extraction hood 16, and the outer wall of one side of the smoke extraction hood 15 is installed with a smoke extraction hood 15 distributed in an array. The outer wall of one end of the smoke extraction hood 15 is fixedly connected to the first smoke extraction hood 16. The outer walls of both sides of the welding table 3 are welded with end pipes 17, and the end pipes 17 are arranged on the inner walls of both sides of the welding turning frame 2. The outer walls of one end of the two end pipes 17 are rotatably connected to the first air intake duct 11 and the first smoke extraction duct 16 respectively through sealed bearings, and the outer wall of the other end of the end pipe 17 connected to the first air intake duct 11 is rotatably connected to the second air intake duct 19 through a sealed bearing, and the outer wall of the other end of the end pipe 17 connected to the first smoke extraction duct 16 is rotatably connected to the second smoke extraction duct 18 through a sealed bearing.

[0046] A large gear 20 is installed on the outer wall of one of the end tubes 17, and a small gear 21 is engaged with the bottom outer wall of the large gear 20. A servo motor 22 is installed on the outer wall of one side of the small gear 21, and the servo motor 22 is connected to the outer wall of one side of the welding flip frame 2 by screws.

[0047] With the above solution, when the welding table 3 needs to be flipped, the servo motor 22 is activated, which drives the pinion 21 to rotate. The pinion 21 engages the large gear 20 to rotate, which in turn drives the end pipe 17 to rotate, thereby flipping the welding table 3. Because the first and second air inlet pipes 11 and 19, as well as the first and second smoke exhaust pipes 16 and 18, are rotatably connected to the ends of the two end pipes 17 via sealed bearings, the first and second air inlet pipes 11 and 19, as well as the first and second smoke exhaust pipes 16 and 18, do not interfere with each other during rotation. Therefore, when the welding table 3 is flipped, gas delivery and smoke exhaust are not affected.

[0048] In this embodiment, the first air inlet pipe 11, the air distribution pipe 12, the oblique flushing pipe 13, the smoke pipe 14, the smoke hood 15, the first smoke exhaust pipe 16, the end pipe 17, the second smoke exhaust pipe 18 and other components constitute a smoke exhaust system. When the high-pressure gas rushes into the smoke pipe 14 through the oblique flushing pipe 13, the negative pressure effect generated by the high-speed flow of the gas is used to enable the smoke hood 15 to form an adsorption force on the welding smoke, and the smoke is discharged through the first smoke exhaust pipe 16 and the second smoke exhaust pipe 18. This design does not affect the flipping of the welding table 3, and does not require an additional independent smoke exhaust device. The smoke exhaust function is integrated into the clamping system gas path, which simplifies the equipment structure and avoids the spatial interference problem between traditional smoke exhaust components and fixtures.

[0049] A support frame 27 is welded to the top outer wall of the welding platform 3 , and the smoking pipe 14 is installed on the top inner wall of the support frame 27 . The smoking cover 15 is located on one side of the top of the middle groove.

[0050] Through the above solution, the support frame 27 fixes the smoking pipe 14, ensures that the smoking cover 15 is aligned with the welding position, and absorbs smoke and dust in time.

[0051] The top outer wall of the base 1 is located on one side of the welding flip frame 2 and is welded with a welding frame 28, and the top outer wall of the welding frame 28 is fixedly connected to the first electric guide rail 29 by screws, the slider of the first electric guide rail 29 is fixedly connected to the second electric guide rail 30, and the slider of the second electric guide rail 30 is fixedly connected to the slide 31, the outer wall of one side of the slide 31 is fixedly connected to the third electric guide rail 32 through the slider, and the bottom outer wall of the third electric guide rail 32 is installed with a laser welding head 33, and the laser welding head 33 is located on the other side of the top of the middle groove.

[0052] Through the above solution, the first electric guide rail 29, the second electric guide rail 30, the slide 31 and the third electric guide rail 32 on the welding frame 28 are used to control the movement of the laser welding head 33 in three-dimensional space to accurately weld different parts of the middle groove.

[0053] Working principle: First, place the middle groove between the two clamping plates 7, and then fill it with high-pressure gas through the first air inlet pipe 11. After the high-pressure gas enters the vent cylinder 1003, it pushes the traction rod 1002 to slide in the vent cylinder 1003 and the traction sleeve 1004, and the traction rod 1002 drives the traction block 1001 to move. Since the two clamping plates 7 are connected by the main shaft 4, the connecting plate 5 and the connecting rod 6, when one of the clamping plates 7 moves, the two connecting rods 6 will rotate a certain angle accordingly, thereby controlling the two clamping plates 7 to align and approach on the slide rail 26, clamping both sides of the middle groove, and at the same time, the compensating clamp 9 will move with the clamping plates 7, synchronously clamping both sides of the middle groove, and realizing stable fixation of the middle groove.

[0054] When the splint 7 is in place, the gas blocking head 1006 on the traction rod 1002 moves to one side of the bottom outer wall of the gas distribution pipe 12, opening the channel of the gas distribution pipe 12, and a part of the gas enters the inclined flushing pipe 13 from the gas distribution pipe 12, and then rushes into the smoking pipe 14, forming a negative pressure in the smoking pipe 14, so that the smoking hood 15 can absorb the smoke generated during the welding process, and the smoke is discharged through the first smoke exhaust pipe 16 and the second smoke exhaust pipe 18.

[0055] At the same time, the first electric guide rail 29, the second electric guide rail 30, the slide 31, and the third electric guide rail 32 on the welding frame 28 are activated, controlling the laser welding head 33 to move to the welding position and weld the middle groove. During the welding process, if different parts of the middle groove need to be welded, the servo motor 22 is activated, which drives the small gear 21 to rotate. The small gear 21 engages the large gear 20 to rotate, thereby driving the end tube 17 to rotate. The end tube 17 drives the welding table 3 to flip, realizing the flipping of the middle groove to facilitate welding different parts.

[0056] After welding is completed, stop filling with high-pressure gas. Under the action of spring 1005, the traction rod 1002 is reset, the gas blocking head 1006 closes the channel of the gas distribution pipe 12, and the middle groove of the splint 7 is loosened. The welded middle groove can be removed later to complete the entire welding process.

[0057] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. An automatic flip-type middle groove welding device, comprising a base (1), characterized in that: The top outer wall of the base (1) is fixedly connected to a welding turning frame (2) by screws, and a welding platform (3) is provided on the top of the inner side of the welding turning frame (2), the center of the top outer wall of the welding platform (3) is rotatably connected to a main shaft (4) through a bearing, and a connecting plate (5) is welded on the outer wall of the main shaft (4), both ends of the bottom outer wall of the connecting plate (5) are rotatably connected to a connecting rod (6), and the outer wall of one end of the connecting rod (6) is rotatably connected to a clamping plate (7), a limiting column (8) is provided through the inner wall of the clamping plate (7), and the top outer wall of the limiting column (8) is rotatably connected to a compensation clamping plate (9); An air distribution mechanism (10) is provided between the pair of clamps (7) and the welding table (3), and a first air inlet pipe (11) is fixedly connected to an outer wall of one side of the air distribution mechanism (10), an air distribution pipe (12) is fixedly connected to an outer wall of the top of the air distribution mechanism (10), and an oblique flushing pipe (13) is provided at one end of the air distribution pipe (12), a smoking pipe (14) is fixedly connected to an outer wall of one end of the oblique flushing pipe (13), and an array of smoking hoods (15) are installed on an outer wall of one side of the smoking pipe (14), and a first smoke exhaust pipe (16) is fixedly connected to an outer wall of one end of the smoking hood (15); The air distribution mechanism (10) comprises a traction block (1001), a traction rod (1002), a vent cylinder (1003), a traction sleeve (1004), a spring (1005) and an air blocking head (1006), wherein the traction block (1001) is welded to the bottom outer wall of one of the clamping plates (7), the traction block (1001) is welded to the outer wall of the traction rod (1002), one end of the outer wall of the traction rod (1002) is slidably connected to the inner wall of the vent cylinder (1003), the other end of the outer wall of the traction rod (1002) is slidably connected to the inner wall of the traction sleeve (1004), the spring (1005) is fixedly connected to the traction sleeve (100 4) and the traction rod (1002), the air blocking head (1006) is arranged on the outer wall of the traction rod (1002), the traction block (1001) is located between the vent cylinder (1003) and the traction sleeve (1004), and the vent cylinder (1003) and the traction sleeve (1004) are fixedly connected to the top outer walls of the frame plate (301) and the inner plate (302) by screws, respectively, wherein the first air inlet pipe (11) is fixedly connected to the outer wall of one side of the vent cylinder (1003), the air distribution pipe (12) is fixedly connected to the top outer wall of the vent cylinder (1003), and the air blocking head (1006) is located on one side of the bottom outer wall of the air distribution pipe (12).

2. The automatic flip-over middle groove welding device according to claim 1, characterized in that: The welding table (3) comprises a frame plate (301), an inner plate (302) and an inclined plate (303), wherein the frame plate (301) is arranged on the top of the base (1), the inner plate (302) is located inside the frame plate (301), the inclined plates (303) distributed in an array are welded between the frame plate (301) and the inner plate (302), and the main shaft (4) is rotatably connected to the outer wall of the inner plate (302).

3. The automatic flip-over middle groove welding device according to claim 2, characterized in that: The top outer wall of the inclined plate (303) is provided with an inclined slot (23), and both ends of the bottom outer wall of the pair of splints (7) are provided with transverse slots (24), the limiting column (8) is slidably connected to the inner walls of the inclined slot (23) and the transverse slot (24), the inner wall of one side of the compensation splint (9) is fixedly connected to a guide rod (25), and the outer walls of both ends of the pair of splints (7) are fixedly connected to linear bearings, the guide rod (25) is slidably connected to the inner wall of the linear bearing, wherein the guide rod (25) is arranged parallel to the top of the transverse slot (24).

4. The automatic flip-over middle groove welding device according to claim 1, characterized in that: End tubes (17) are welded to the outer walls on both sides of the welding table (3), and the end tubes (17) are arranged on the inner walls on both sides of the welding turning frame (2). The outer walls of one end of the two end tubes (17) are respectively rotatably connected to the first air intake pipe (11) and the first smoke exhaust pipe (16) through a sealed bearing, and the outer wall of the other end of the end tube (17) connected to the first air intake pipe (11) is rotatably connected to the second air intake pipe (19) through a sealed bearing, and the outer wall of the other end of the end tube (17) connected to the first smoke exhaust pipe (16) is rotatably connected to the second smoke exhaust pipe (18) through a sealed bearing.

5. The automatic flip-over middle groove welding device according to claim 4, characterized in that: A large gear (20) is mounted on the outer wall of one of the end tubes (17), and a small gear (21) is meshed with the outer wall of the bottom of the large gear (20). A servo motor (22) is mounted on the outer wall of one side of the small gear (21), and the servo motor (22) is connected to the outer wall of one side of the welding turning frame (2) through screws.

6. The automatic flip-over middle groove welding device according to claim 1, characterized in that: The top outer wall of the welding table (3) is fixedly connected to a symmetrically distributed slide rail (26) by screws, and the clamping plates (7) are slidably connected to the top outer wall of the slide rail (26), and a middle groove is placed between the two clamping plates (7), wherein the two clamping plates (7) are attached to both sides of the middle groove, and the two compensation clamping plates (9) are attached to both sides of the middle groove.

7. The automatic flip-over middle groove welding device according to claim 1, characterized in that: A support frame (27) is welded to the top outer wall of the welding platform (3), and the smoking pipe (14) is mounted on the top inner wall of the support frame (27). The smoking cover (15) is located on one side of the top of the middle groove.

8. The automatic flip-over middle groove welding device according to claim 1, characterized in that: The top outer wall of the base (1) is located on one side of the welding flip frame (2) and is welded with a welding frame (28), and the top outer wall of the welding frame (28) is fixedly connected to a first electric guide rail (29) by screws, the slider of the first electric guide rail (29) is fixedly connected to a second electric guide rail (30), and the slider of the second electric guide rail (30) is fixedly connected to a slide (31), the outer wall of one side of the slide (31) is fixedly connected to a third electric guide rail (32) by a slider, and a laser welding head (33) is installed on the bottom outer wall of the third electric guide rail (32), and the laser welding head (33) is located on the other side of the top of the middle groove.

Citation Information

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