High-precision PC component mold fixing equipment

Through the combination of clamping placement table, electromagnet and infrared position sensor, the problem of inaccurate clamping of PC component mold fixing equipment in the prior art is solved, and high-precision automatic positioning and clamping are achieved.

CN120439433APending Publication Date: 2025-08-08BEIHAI JINGYI CONCRETE PROD
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Patent Information

Application Number
CN202510918307.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-03
Publication Date
2025-08-08

AI Technical Summary

Technical Problem

The existing PC component mold fixing equipment cannot effectively and automatically clamp and position when fixed, and is not accurate enough when it is in conflict with the fixed position.

Method used

The combination of clamping and placing table, electromagnet, automatic moving clamping mechanism and infrared position sensor is adopted. The electromagnet is adsorbed and fixed mold, and the automatic moving clamping mechanism is combined with the infrared sensor to accurately adjust the position to achieve high-precision clamping.

Benefits of technology

It realizes high-precision automatic positioning and fixing of PC component molds, making clamping more accurate and position adjustment more convenient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses high-precision PC component mold fixing equipment, and relates to the technical field of PC component molds, and the high-precision PC component mold fixing equipment is technically characterized by comprising a clamping placement table; the electromagnets are mounted and connected in the grooves in the two sides of the lower end of the clamping and placing table; the PC component mold body is placed in the middle of the upper end of the clamping and placing table; and the automatic moving clamping mechanism is installed and connected to the clamping placement table, and the automatic moving clamping mechanism is located on the peripheral side of the PC component mold body, and the automatic moving clamping mechanism has the technical effects that the PC component mold body is placed on the clamping placement table by personnel, and the four edges of the PC component mold body are parallel to the four edges of the clamping placement table; and then the automatic moving clamping mechanisms in the four directions can determine the moving distance through infrared position sensors at the top ends, so that the automatic moving clamping mechanisms can correspondingly adjust the positions according to the infrared distance measurement distance for clamping, and clamping is more convenient and accurate.
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Description

Technical Field

[0001] The present invention relates to the technical field of PC component molds, in particular to a high-precision PC component mold fixing device. Background Art

[0002] PC component molds refer to molds used for prefabricated building concrete components. They are mainly used in the production process of PC components. PC components are the abbreviation of prefabricated building concrete components. They are produced through standardized and mechanized processing in the factory. They have the advantages of high quality, high efficiency, energy saving, and environmental protection. When PC component molds are fixed and placed, PC component mold fixing equipment is required.

[0003] When the PC component mold fixing equipment is fixed, the PC component mold is placed by placing the table, and then the position is contacted by rotating the screw on the table. It cannot effectively and automatically clamp and position, and the contact fixing position is not very accurate.

[0004] Therefore, we propose a new type of high-precision PC component mold fixing equipment to solve the above technical problems. Summary of the Invention

[0005] (1) Technical problems solved

[0006] In view of the shortcomings of the existing technology, the present invention provides a high-precision PC component mold fixing device, which solves the problems that the existing PC component mold fixing device cannot effectively and automatically clamp and position, and is not very accurate when interfering with the fixed position.

[0007] (2) Technical solution

[0008] To achieve the above-mentioned object, the present invention provides the following technical solution: a high-precision PC component mold fixing device, comprising:

[0009] Clamping and placing table;

[0010] Electromagnets, the electromagnets are installed and connected in grooves on both sides of the lower end of the clamping and placing platform;

[0011] A PC component mold body is placed in the middle of the upper end of the clamping and placing table;

[0012] An automatic movable clamping mechanism, the automatic movable clamping mechanism being mounted and connected to the clamping placement table, and the automatic movable clamping mechanism being located on the peripheral side of the PC component mold body;

[0013] An infrared position sensor is installed and connected to the upper end of the automatic moving clamping mechanism;

[0014] A level bubble is installed and connected to the four corners of the upper end of the clamping and placing table.

[0015] Preferably, the clamping and placing table includes an outer support frame, an intermediate positioning sleeve is installed on the inner side of the upper end of the outer support frame, a clamping mechanism mounting groove is opened on the inner side of the upper end of the intermediate positioning sleeve, and corner mounting grooves are opened on both sides of the clamping mechanism mounting groove on the intermediate positioning sleeve, and the intermediate positioning sleeve is installed and connected with an automatic moving clamping mechanism through the area of the clamping mechanism mounting groove.

[0016] Preferably, the automatic moving clamping mechanism includes a screw body and a screw motor which are screw-mounted on an intermediate positioning sleeve. The internal screw of the screw body is connected to the output shaft of the screw motor through a coupling. The internal screw of the screw body is rotatably connected to a screw slider on the circumferential side of the screw. A connecting end plate is installed on the upper end of the screw slider. A mounting screw hole is provided on the inner side of the upper end of the connecting end plate. A flat T-shaped clamping plate is fixed to the inner end of the connecting end plate. An infrared position sensor is installed on the connecting end plate through the mounting screw hole.

[0017] Preferably, the infrared position sensor includes an assembly screw head that is threadedly connected to the connecting end plate, the upper end of the assembly screw head is fixedly connected to a connecting end column, the middle of the upper end of the connecting end column is fixedly connected to a connecting short column, the upper end of the connecting short column is fixedly connected to a sensor mounting plate, an infrared sensor is installed on the inner side of the sensor mounting plate, and the infrared sensor is electrically connected to the external central processing panel.

[0018] Preferably, there are four automatic moving clamping mechanisms in total, and the automatic moving clamping mechanism array is installed on the middle positioning sleeve.

[0019] Preferably, the four sides of the PC component mold body are parallel to the four sides of the clamping and placing platform.

[0020] Preferably, the connecting end plate and the lead screw slider are connected by screw mounting, and a rubber pad is provided at the connection.

[0021] Preferably, the intermediate positioning sleeve is sleeved in the upper groove of the outer supporting frame, and the top ends of the intermediate positioning sleeve and the outer supporting frame are aligned.

[0022] (3) Beneficial effects

[0023] Compared with the prior art, the present invention provides a high-precision PC component mold fixing device with the following beneficial effects:

[0024] 1. The inventors place the PC component mold body on the clamping and placing table, and make the four sides of the PC component mold body parallel to the four sides of the clamping and placing table. Then, the automatic moving clamping mechanism in four directions can determine the moving distance through the top infrared position sensor, so that the automatic moving clamping mechanism can adjust the position accordingly according to the infrared ranging distance for clamping, making the clamping more convenient and accurate.

[0025] 2. The present invention is provided with an automatic moving clamping mechanism structure, so that it can automatically move and clamp. The output shaft of the screw motor of the automatic moving clamping mechanism can drive the coupling to rotate forward and backward during forward and reverse rotation, and then the coupling can drive the internal screw of the screw body to rotate forward and backward during forward and reverse rotation. The internal screw of the screw body enables the screw slider to move left and right during forward and reverse rotation. A connecting end plate is installed on the upper end of the screw slider, and the screw slider can drive the connecting end plate to move. The connecting end plate can drive the flat T-shaped clamping plate to move during movement. When the flat T-shaped clamping plate contacts the outside of the PC component mold body, it can be effectively clamped and fixed. The connecting end plate is installed with an infrared position sensor through the mounting screw hole, so that it can be installed accordingly. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention in a clamping state;

[0027] Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention;

[0028] Figure 3 This is a schematic diagram of the combined structure of the clamping and placement platform and the electromagnet of the present invention;

[0029] Figure 4 Schematic diagram of the structure of the infrared position sensor of the present invention;

[0030] Figure 5 It is a structural schematic diagram of the automatic moving clamping mechanism of the present invention.

[0031] In the picture:

[0032] 1. PC component mold body; 2. Level bubble; 3. Electromagnet; 31. Outer support frame; 4. Middle positioning sleeve; 41. Clamping mechanism mounting slot; 42. Corner mounting slot; 5. Screw body; 51. Flat T-shaped clamping plate; 52. Mounting screw hole; 53. Connecting end plate; 54. Screw slider; 55. Screw motor; 6. Connecting end column; 61. Assembly screw head; 62. Connecting short column; 63. Infrared sensor; 64. Sensor mounting plate. DETAILED DESCRIPTION

[0033] In the present invention, unless otherwise specified, directions such as "up" and "down" are generally used with respect to the directions shown in the drawings, or with respect to the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "left" and "right" are generally used with respect to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0034] Example 1

[0035] This embodiment provides a technical solution: a high-precision PC component mold fixing device, such as Figure 1-Figure 5 As shown, it includes a clamping and placing table, an electromagnet 3, a PC component mold body 1, an automatic moving clamping mechanism, an infrared position sensor and a level bubble 2.

[0036] The electromagnet 3 is installed and connected in the grooves on both sides of the lower end of the clamping and placing table. The electromagnet 3 is magnetized when it is energized, so that the clamping and placing table can be adsorbed on the external iron platform through the electromagnet 3. The PC component mold body 1 is placed in the middle of the upper end of the clamping and placing table, so that it is convenient to clamp and fix it in the placement position. The automatic moving clamping mechanism is installed and connected on the clamping and placing table so that it can be installed and placed accordingly. The automatic moving clamping mechanism is located on the peripheral side of the PC component mold body 1. The automatic moving clamping mechanism can automatically clamp the PC component mold body 1 for fixed placement. The infrared position sensor is installed and connected to the upper end position of the automatic moving clamping mechanism. The infrared position sensor can determine the moving distance, so that the automatic moving clamping mechanism can adjust the position to clamp according to the infrared ranging distance, and then according to the external set data requirements, the automatic moving clamping mechanism drives the clamped PC component mold body 1 to adjust the position, so that it can be accurately placed in the specified position. The level bubble 2 is installed and connected at the four corners of the upper end of the clamping and placing table. The clamping and placing table can effectively detect the horizontal state of placement through the level bubble 2;

[0037] The four sides of the PC component mold body 1 are parallel to the four sides of the clamping and placing platform, so as to facilitate clamping and fixing in the later stage.

[0038] The clamping and placing table includes an outer supporting frame 31, and an intermediate positioning sleeve 4 is installed on the inner side of the upper end of the outer supporting frame 31. The intermediate positioning sleeve 4 can be positioned and installed on the outer supporting frame 31 for placement. A clamping mechanism mounting groove 41 is opened on the inner side of the upper end of the intermediate positioning sleeve 4, so that the automatic moving clamping mechanism can be installed and placed accordingly. Corner mounting grooves 42 are opened on both sides of the clamping mechanism mounting groove 41 on the intermediate positioning sleeve 4, so that the level bubble 2 is easy to install and place. The intermediate positioning sleeve 4 is installed and connected with the automatic moving clamping mechanism through the area of the clamping mechanism mounting groove 41, so that it can be installed accordingly;

[0039] The middle positioning sleeve 4 is sleeved in the upper groove of the outer supporting frame 31 so that they can be installed and placed accordingly, and the top ends of the middle positioning sleeve 4 and the outer supporting frame 31 are aligned so that no obstruction occurs during use.

[0040] like Figure 1 、 Figure 2 and Figure 5 As shown, the automatic moving clamping mechanism includes a screw body 5 and a screw motor 55 installed on the intermediate positioning sleeve 4 by screws, so that the house can be installed accordingly. The internal screw of the screw body 5 is connected to the output shaft of the screw motor 55 through a coupling. The internal screw of the screw body 5 is rotatably connected with a screw slider 54 on the circumferential side of the screw. The output shaft of the screw motor 55 can drive the coupling to rotate forward and backward in forward and reverse rotation, and the coupling can drive the internal screw of the screw body 5 to rotate forward and backward in forward and reverse rotation. The internal screw of the screw body 5 allows the screw slider 54 to move left and right in forward and reverse rotation. Movement, the upper end of the screw slider 54 is installed with a connecting end plate 53, and the screw slider 54 can drive the connecting end plate 53 to move. The inner side of the upper end of the connecting end plate 53 is provided with a mounting screw hole 52, so that the infrared position sensor can be installed accordingly. The inner end of the connecting end plate 53 is fixed with a flat T-shaped clamping plate 51, and the connecting end plate 53 can drive the flat T-shaped clamping plate 51 to move during movement. When the flat T-shaped clamping plate 51 contacts the outer side of the PC component mold body 1, it can be effectively clamped and fixed. The connecting end plate 53 is installed with an infrared position sensor through the mounting screw hole 52, so that it can be installed accordingly;

[0041] The connecting end plate 53 and the lead screw slider 54 are connected by screws, which makes installation and disassembly easy, and a rubber pad is installed at the connection to make it tighter and more secure when fixed;

[0042] There are four automatic moving clamping mechanisms installed in total, and the automatic moving clamping mechanism array is installed on the middle positioning sleeve 4, so that clamping and fixing can be performed in four directions.

[0043] When in use, the electromagnet 3 is magnetized when energized, so that the clamping and placing table can be adsorbed on the external iron platform through the electromagnet 3, and then the clamping and placing table can effectively detect the horizontal state through the level bubble 2. After leveling, the personnel places the PC component mold body 1 on the clamping and placing table, and makes the four sides of the PC component mold body 1 parallel to the four sides of the clamping and placing table. Then, the automatic moving clamping mechanism in the four directions can determine the moving distance through the top infrared position sensor, so that the automatic moving clamping mechanism can adjust the position accordingly according to the infrared ranging distance for clamping, making the clamping more convenient and accurate.

[0044] Example 2

[0045] This embodiment is further optimized based on the first embodiment, and the parts that are the same as the above technical solutions will not be repeated here. Figure 1 、 Figure 2 、 Figure 4 and Figure 5 As shown, in order to better realize the present invention, the following setting method is particularly adopted: the infrared position sensor includes an assembly screw head 61 that is threadedly connected to the connecting end plate 53, so that it can be threadedly installed and removed, the upper end of the assembly screw head 61 is fixedly connected to the connecting end column 6, and the assembly screw head 61 can drive the connecting end column 6 to be placed, and the middle of the upper end of the connecting end column 6 is fixedly connected to a connecting short column 62, and the connecting end column 6 can drive the connecting short column 62 to be placed, and the upper end of the connecting short column 62 is fixedly connected to a sensor mounting plate 64, and the connecting short column 62 can drive the sensor mounting plate 64 to be placed, and an infrared sensor 63 is installed on the inner side of the sensor mounting plate 64, and the infrared sensor 63 emits infrared rays for distance measurement, and the infrared sensor 63 is electrically connected to the external central processing panel, and the infrared sensor 63 can transmit the distance measurement data to the external central processing panel, so that it can be highly integrated and processed through the external central processing panel.

[0046] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions, or modifications based on the present invention to solve substantially the same technical problems and achieve substantially the same technical effects are all included in the scope of protection of the present invention.

Claims

1. A high-precision PC component mold fixing device, characterized in that: include: Clamping and placing table; An electromagnet (3), the electromagnet (3) being installed and connected in grooves on both sides of the lower end of the clamping and placing table; A PC component mold body (1), wherein the PC component mold body (1) is placed in the middle of the upper end of the clamping and placing table; An automatic movable clamping mechanism, the automatic movable clamping mechanism being mounted and connected to a clamping placement table, the automatic movable clamping mechanism being located on the peripheral side of the PC component mold body (1); An infrared position sensor is installed and connected to the upper end of the automatic moving clamping mechanism; A level bubble (2), wherein the level bubble (2) is installed and connected to the four corners of the upper end of the clamping and placing table.

2. A high-precision PC component mold fixing device according to claim 1, characterized in that: The clamping and placing table comprises an outer supporting frame (31), an intermediate positioning sleeve (4) is installed on the inner side of the upper end of the outer supporting frame (31), a clamping mechanism installation groove (41) is provided on the inner side of the upper end of the intermediate positioning sleeve (4), corner installation grooves (42) are provided on both sides of the clamping mechanism installation groove (41) on the intermediate positioning sleeve (4), and the intermediate positioning sleeve (4) is installed and connected with an automatic moving clamping mechanism through the area of the clamping mechanism installation groove (41).

3. A high-precision PC component mold fixing device according to claim 2, characterized in that: The automatic moving clamping mechanism includes a screw body (5) and a screw motor (55) which are screw-mounted on an intermediate positioning sleeve (4). The internal screw of the screw body (5) is connected to the output shaft of the screw motor (55) through a coupling. The internal screw of the screw body (5) is rotatably connected to a screw slider (54) through a threaded connection. The upper end of the screw slider (54) is mounted with a connecting end plate (53). The inner side of the upper end of the connecting end plate (53) is provided with a mounting screw hole (52). The inner end of the connecting end plate (53) is fixed with a flat T-shaped clamping plate (51). The connecting end plate (53) is mounted with an infrared position sensor through the mounting screw hole (52).

4. The high-precision PC component mold fixing device according to claim 3, characterized in that: The infrared position sensor comprises an assembly screw head (61) which is rotatably connected to a connection end plate (53); the upper end of the assembly screw head (61) is fixedly connected to a connection end column (6); the middle of the upper end of the connection end column (6) is fixedly connected to a connection short column (62); the upper end of the connection short column (62) is fixedly connected to a sensor mounting plate (64); an infrared sensor (63) is installed on the inner side of the sensor mounting plate (64); and the infrared sensor (63) is electrically connected to an external central processing panel.

5. The high-precision PC component mold fixing device according to claim 3, characterized in that: There are four automatic moving clamping mechanisms in total, and the automatic moving clamping mechanism array is installed on the middle positioning sleeve (4).

6. The high-precision PC component mold fixing device according to claim 1, characterized in that: The four sides of the PC component mold body (1) are parallel to the four sides of the clamping and placing table.

7. The high-precision PC component mold fixing device according to claim 3, characterized in that: The connecting end plate (53) and the lead screw slider (54) are connected by screw mounting, and a rubber pad is provided at the connection.

8. The high-precision PC component mold fixing device according to claim 2, characterized in that: The intermediate positioning sleeve (4) is sleeved in the upper groove of the outer supporting frame (31), and the top ends of the intermediate positioning sleeve (4) and the outer supporting frame (31) are aligned.