Production process of raised key panel formed by UV (ultraviolet) photocuring
By first printing ink on a transparent substrate and then curing UV light-curing glue through a transparent convex molding mold, the problem of inefficient printing efficiency in the prior art is solved, efficient roll-to-roll production is achieved, and mold cost is reduced and mold service life is extended.
Patent Information
- Application Number
- CN202510720124.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-08-08
AI Technical Summary
In the existing button panel production process, the printing efficiency is low because the UV light curing glue is first cured on the transparent plastic substrate and then ink printing, which can only be used for sheet printing, and roll-to-roll production cannot be achieved.
The ink is first printed on the surface of the transparent substrate, and then the UV light curing glue is cured through a transparent convex molding mold. The specific steps include impression, glue coating, film coating, curing and demolding, and transparent convex molding mold made of glass materials to improve light transmissibility and reduce costs.
It significantly improves the efficiency of the printing process, reduces the cost of the mold, and extends the service life of the mold.
Smart Images

Figure CN120439489A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electronic product manufacturing, and in particular to a production process for a UV light-curing embossed key panel. Background Art
[0002] The existing keypad production process uses a metal embossing mold. First, UV-curable glue is sprayed onto the metal embossing mold surface. A transparent plastic substrate is then placed over the glue. A UV curing device is then applied to the transparent plastic substrate to dry and harden the UV-curable glue, forming the embossed keypad layer. Next, an ink layer is screen-printed onto the transparent plastic substrate after the keys have been formed. Finally, the printed panel sheet is die-cut to produce the finished product. Because the existing process cures the glue onto the transparent plastic substrate before printing the ink layer, the material remains in a sheet state during printing, requiring only sheet-based printing machines for printing, resulting in low printing efficiency. Summary of the Invention
[0003] The present invention provides a UV light-curing molding embossed key panel production process to solve the above technical problems.
[0004] In order to achieve the above object, the technical solution of the present invention is:
[0005] A UV light-curing molding embossed key panel production process includes the following steps:
[0006] S1 stamp: Print ink on the surface of transparent substrate;
[0007] S2 Gluing: Spray UV light curing glue on the surface of the transparent convex forming mold;
[0008] S3 Lamination: Cover the non-printed surface of the transparent substrate after printing ink with the transparent embossed molding mold sprayed with UV light curing glue;
[0009] S4 curing: Use UV light curing equipment to irradiate the bottom of the transparent convex molding mold to dry and harden the UV light curing glue;
[0010] S5 demoulding and cutting: remove the cured panel sheet and then die-cut to obtain the finished product.
[0011] Preferably, the stamping mold body in step S1 is performed by roll-to-roll printing.
[0012] Preferably, screen printing ink is used on the surface of the transparent substrate.
[0013] Preferably, after the mold is printed in step S1, the printed transparent substrate is sliced.
[0014] Preferably, the transparent substrate is a transparent plastic substrate.
[0015] Preferably, the transparent embossing molding mold is made of glass material.
[0016] Beneficial effects:
[0017] The present application discloses a UV light-curing molding embossed key panel production process in which ink is first printed and then the UV light-curing glue is cured through a transparent embossed molding mold, thereby avoiding the influence of the sheet form after embossing in the original process on printing, significantly improving the efficiency of the printing process, reducing mold costs, and increasing its service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, a brief introduction is given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0019] Figure 1 This is a schematic structural diagram of a transparent embossed molding die used in a UV light-curing embossed key panel production process disclosed in the present invention;
[0020] Figure 2 This is a schematic diagram of printing ink on a transparent plastic substrate in a UV light-curing molding embossed key panel production process disclosed in the present invention;
[0021] Figure 3 This is a schematic diagram of a printed transparent plastic substrate in a UV light-curing molding embossed key panel production process disclosed in the present invention;
[0022] Figure 4 A schematic diagram of a transparent embossed molding die for a UV light-curing embossed key panel production process disclosed in the present invention;
[0023] Figure 5 This is a schematic diagram of applying glue on a transparent embossed molding mold in a UV light-curing molding embossed key panel production process disclosed in the present invention;
[0024] Figure 6 This is a schematic diagram of covering the printed transparent plastic substrate on the glue in a UV light-curing molding embossed key panel production process disclosed in the present invention;
[0025] Figure 7 A schematic diagram of a UV curing device for irradiating a UV curing molding embossed key panel production process disclosed in the present invention;
[0026] Figure 8This is a schematic diagram of the finished product of a UV light-curing molding embossed key panel production process disclosed in the present invention.
[0027] 1. Ink layer; 2. Transparent plastic substrate; 3. Glue layer; 4. Transparent embossed molding mold. DETAILED DESCRIPTION
[0028] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0029] Combine Figures 1-8 As shown, the key panel includes, from top to bottom, an ink layer 1, a transparent plastic substrate 2, and a glue layer 3. The glue layer is formed by applying UV light-curing glue on a transparent convex molding mold 4 and curing it.
[0030] A UV light curing molding embossed key panel production process,
[0031] The following steps are involved:
[0032] S1 Stamp: Screen-printing ink is applied to a transparent plastic substrate, eliminating the uneven surface of the material caused by pre-molding raised buttons, which makes it difficult to roll up for production. Roll-to-roll printing is used, and products are printed in multiple colors and multiple times, significantly improving production efficiency.
[0033] S11 Slicing: After the mold is completed, the printed transparent plastic substrate is sliced according to the designed size;
[0034] S2 Gluing: Spray UV light-curing glue on the surface of a transparent embossing mold made of glass material; the transparent embossing mold can be irradiated from the side of the mold, solving the problem of existing processes that the metal mold is not light-transmitting and can only be irradiated from the transparent material surface, so that the ink can be printed first and then photocured, rather than only being able to print after UV light curing. The transparent embossing mold is made of glass material, and its surface is frosted. Concave carving and high-gloss treatment are performed at the position where embossing is required. After processing, the entire mold is tempered. Compared with metal molds, the glass mold used in this application has the advantages of low cost and strong resistance to chemical corrosion.
[0035] S3 Lamination: Cover the non-printing surface of the transparent substrate after printing ink with the transparent embossed molding mold sprayed with UV light curing glue.
[0036] S4 curing: Use UV light curing equipment to irradiate the bottom of the transparent convex molding mold to dry and harden the UV light curing glue.
[0037] S5 Demolding and Cutting: Remove the cured panel sheet and die-cut it to obtain the finished product. This process first prints the ink and then cures the UV light-curing glue through a transparent embossed mold, eliminating the impact of the embossed sheet on printing in the original process and significantly improving the efficiency of the printing process.
[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A UV light curing molding embossed key panel production process, characterized in that: The following steps are involved: S1 stamp: Print ink on the surface of transparent substrate; S2 Gluing: Spray UV light curing glue on the surface of the transparent convex forming mold; S3 Lamination: Cover the non-printed surface of the transparent substrate after printing ink with the transparent embossed molding mold sprayed with UV light curing glue; S4 curing: Use UV light curing equipment to irradiate the bottom of the transparent convex molding mold to dry and harden the UV light curing glue; S5 demoulding and cutting: remove the cured panel sheet and then die-cut to obtain the finished product.
2. The UV light-curing molding embossed key panel production process according to claim 1, characterized in that: In step S1, the mold body is printed using roll-to-roll printing.
3. The UV light-curing molding embossed key panel production process according to claim 2, characterized in that: Screen printing ink is used on the surface of transparent substrate.
4. The UV light-curing molding embossed key panel production process according to claim 1, characterized in that: After the mold is completed in step S1, the printed transparent substrate is sliced.
5. The UV light-curing molding embossed key panel production process according to claim 1, characterized in that: The transparent substrate is a transparent plastic substrate.
6. The process for producing a UV light-curing embossed key panel according to claim 1, characterized in that: The transparent convex forming mold is made of glass material.
Citation Information
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