Modularized tray system for automobile parts

By introducing floating plates and airbag systems into the pallet system, the problem of automotive parts positioning with different thicknesses but similar shapes is solved, and the effect of stable compatibility and reducing storage costs is achieved.

CN120440435APending Publication Date: 2025-08-08SUZHOU SEVIA NEW MATERIAL & TECH CO LTD
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Patent Information

Application Number
CN202510579935.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-07
Publication Date
2025-08-08

AI Technical Summary

Technical Problem

Existing pallets cannot achieve universal positioning of automotive parts of different thicknesses but similar shapes, resulting in poor positioning and high storage costs.

Method used

A modular pallet system for automobile parts is designed, and a floating plate is set in the storage tank arranged in an array. The height of the floating plate is adjusted through the airbag and the tracheal system, and the stable positioning of automobile parts of different thicknesses is achieved in combination with the pressing parts.

Benefits of technology

Compatible positioning of automotive parts of different thicknesses is achieved, ensuring that the component surface is flush and pressed stably, reducing positioning confusion and storage costs.

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Abstract

The invention discloses a modular tray system for automobile parts, which comprises a tray body, a tray body, a plurality of tray plates and a plurality of tray plates, the tray body is provided with storage grooves arranged in an array, supporting pipes are arranged on the bottom surfaces of the storage grooves, and through holes are formed in the bottom surfaces of the storage grooves on the inner sides of the supporting pipes; the air bag is arranged in the containing groove, the supporting pipe is sleeved with the air bag, an air pipe is arranged on the air bag, an air supply connector is arranged at one end of the air pipe and arranged on the surface of the disc body, a connecting pipe is arranged on the surface of the disc body, and the air supply connector is arranged on the inner side of the connecting pipe; the floating plate is arranged in the containing groove, a threaded column is arranged on the back face of the floating plate and penetrates through the supporting pipe to be connected with a nut, the air bag makes contact with the back face of the floating plate, and the automobile part is placed on the floating plate; and the pressing piece comprises a seat body and a pressing plate, the seat body is in threaded connection to the connecting pipe, and the pressing plate extends to the position above the containing groove. Compared with the prior art, the problem that an existing tray cannot achieve universal positioning of automobile parts different in thickness but similar in shape is solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of pallets, and in particular to a modular pallet system for automobile parts. Background Art

[0002] Parts trays are used to store and retrieve auto parts in automotive parts production lines. Traditional parts trays use an array of contoured positioning slots to locate and store parts, with each part being stored on a corresponding parts tray.

[0003] Since there are auto parts with different thicknesses but similar shapes, if different parts pallets are used to store them separately, different parts pallets need to be prepared. On the one hand, it is easy to confuse parts pallets with similar positioning groove structures but different thicknesses, resulting in poor auto parts positioning effect. On the other hand, it also causes high costs for classified storage and classified procurement of parts pallets. Summary of the Invention

[0004] The object of the present invention is to provide a modular pallet system for automobile parts to solve the problem that existing pallets cannot achieve universal positioning of automobile parts with different thicknesses but similar shapes.

[0005] In order to achieve the above objectives, the present invention adopts the following technical solution: a modular pallet system for automotive parts, comprising:

[0006] The tray body is provided with storage slots arranged in an array, a support tube is provided on the bottom surface of the storage slot, and a through hole is provided on the bottom surface of the storage slot inside the support tube;

[0007] The airbag is arranged in the storage groove, the airbag is sleeved on the support tube, the airbag is provided with an air tube, one end of the air tube is provided with an air supply connector, the air supply connector is provided on the surface of the disc, the surface of the disc is provided with a connecting tube, and the air supply connector is provided inside the connecting tube;

[0008] A floating plate is disposed in the receiving groove, a threaded post is disposed on the back of the floating plate, the threaded post passes through the support tube and is connected to a nut, the airbag contacts the back of the floating plate, and the automobile component is placed on the floating plate;

[0009] The pressing piece includes a seat body and a pressing plate. The seat body is threadedly connected to the connecting pipe, and the pressing plate extends above the receiving groove.

[0010] As a further description of the above technical solution:

[0011] A rubber pad is provided on the lower surface of the pressing plate, and a connector is provided on the back of the rubber pad. The connector is plugged into the pressing plate.

[0012] As a further description of the above technical solution:

[0013] The pressure plate is "Y" shaped and the rubber pad is round.

[0014] As a further description of the above technical solution:

[0015] The seat body is provided with a plurality of anti-slip ribs arranged circumferentially.

[0016] As a further description of the above technical solution:

[0017] The pressing piece is provided with a lifting lug, which is detachably mounted on the seat body.

[0018] As a further description of the above technical solution:

[0019] An internal threaded hole is provided on the seat body, and the lifting ear is threadably connected in the internal threaded hole through a screw.

[0020] As a further description of the above technical solution:

[0021] A rubber pad is provided on the surface of the floating plate.

[0022] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0023] 1. In the present invention, in order to solve the problem that existing pallets cannot achieve universal positioning of automotive parts with different thicknesses but similar shapes, a floating plate with adjustable height is provided in the storage groove on the tray body, so that the depth of the storage groove can be adjusted according to the thickness of the automotive part. After the automotive part is placed in the storage groove, the upper surface of the automotive part is flush with the upper surface of the tray body and is pressed by the pressing plate of the clamping member, thereby achieving full positioning of the automotive part. The tray body can achieve compatible positioning of automotive parts with different thicknesses but similar shapes.

[0024] 2. In the present invention, when the height of the floating plate is adjusted, the position of the nut on the threaded column is rotated to control the maximum rising height of the floating plate. Then, the air supply connector is connected to the air source, and air is supplied to the airbag through the air pipe, so that the airbag inflates and lifts the floating plate. Since the rising distance of the floating plate is limited, when the air pressure in the airbag reaches the set value, the air supply is stopped, so that the floating plate can be stably maintained at the set highest point. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0026] Figure 1 This is a structural diagram of a modular pallet system for automotive parts.

[0027] Figure 2 A partial cross-section of a modular pallet system for automotive parts Figure 1 .

[0028] Figure 3 A partial cross-section of a modular pallet system for automotive parts Figure 2 .

[0029] Figure 4 A schematic diagram of the installation of a clamping member in a modular pallet system for automotive parts.

[0030] Figure 5 A schematic diagram of the installation of lifting ears in a modular pallet system for automotive parts.

[0031] Legend:

[0032] 1. Plate; 11. Storage slot; 12. Support tube; 13. Connecting tube; 2. Airbag; 21. Air pipe; 3. Floating plate; 31. Threaded column; 32. Nut; 4. Clamping piece; 41. Seat; 411. Anti-slip rib; 412. Internal threaded hole; 42. Pressing plate; 43. Rubber pad; 431. Connector; 44. Lifting ear; 9. Auto parts. DETAILED DESCRIPTION

[0033] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0034] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort shall fall within the scope of protection of the present invention.

[0035] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0036] In the description of the embodiments of the present invention, it should be noted that the terms "upper" and "inner" etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are orientations or positional relationships in which the inventive product is usually placed when in use. These are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention.

[0037] In the description of the present invention, it should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections, indirect connections through an intermediate medium, or internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0038] Example 1

[0039] See also Figure 1-5 The present invention provides a technical solution: a modular pallet system for automotive parts, comprising:

[0040] The tray body 1 is provided with storage slots 11 arranged in an array, a support tube 12 is provided on the bottom surface of the storage slot 11, and a through hole is provided on the bottom surface of the storage slot 11 inside the support tube 12;

[0041] The airbag 2 is disposed in the storage groove 11 and is mounted on the support tube 12. The airbag 2 is provided with an air tube 21. One end of the air tube 21 is provided with an air supply connector. The air supply connector is provided on the surface of the disc body 1. The surface of the disc body 1 is provided with a connecting tube 13. The air supply connector is provided inside the connecting tube 13.

[0042] The floating plate 3 is disposed in the receiving groove 11. A threaded post 31 is disposed on the back of the floating plate 3. The threaded post 31 passes through the support tube 12 and is connected to a nut 32. The airbag 2 contacts the back of the floating plate 3. The automobile component 9 is placed on the floating plate 3.

[0043] The pressing member 4 includes a seat body 41 and a pressing plate 42 . The seat body 41 is threadedly connected to the connecting pipe 13 , and the pressing plate 42 extends to above the receiving groove 11 .

[0044] In order to solve the problem that existing pallets cannot achieve universal positioning of automobile parts with different thicknesses but similar shapes, a floating plate 3 with adjustable height is provided in the storage groove 11 on the tray body 1, so that the depth of the storage groove 11 can be adjusted according to the thickness of the automobile part. After the automobile part is placed in the storage groove 11, the upper surface of the automobile part is flush with the upper surface of the tray body 1 and is pressed by the pressure plate 42 of the clamping member 4, thereby achieving full positioning of the automobile part. The tray body 1 can achieve compatible positioning of automobile parts with different thicknesses but similar shapes.

[0045] The seat body 41 is provided with a plurality of anti-slip ribs 411 arranged circumferentially to facilitate the rotation of the pressing member 4 .

[0046] A rubber cushion layer is provided on the surface of the floating plate 3 to prevent the unstable positioning of the automobile component 9 caused by the uneven surface of the floating plate 3 and to avoid scratching the surface of the automobile component 9.

[0047] Working Principle: To adjust the height of the floating plate 3, the maximum height of the floating plate 3 is controlled by rotating the nut 32 on the threaded column 31. The air supply connector is then connected to the air source, supplying air to the airbag 2 through the air tube 21, causing the airbag 2 to inflate and lift the floating plate 3. Because the floating plate 3 can only rise a limited distance, the air supply is stopped when the air pressure in the airbag 2 reaches the set value, allowing the floating plate 3 to remain stable at the set highest point. The connecting tube 13 conceals and protects the air supply connector, while the compression member 4 is threadedly connected to the connecting tube 13 via the base 41. This not only further conceals and protects the air supply connector, but also allows it to descend as the compression member 4 rotates, allowing the compression plate 42 to press against the vehicle component 9.

[0048] Example 2

[0049] This embodiment further provides the following improved technical solutions based on the above embodiment: a rubber pad 43 is provided on the lower surface of the pressure plate 42, and a connector 431 is provided on the back of the rubber pad 43. The connector 431 is plugged into the pressure plate 42. The pressure plate 42 contacts and presses the automobile component 9 through the rubber pad 43, thereby improving the pressing effect on the automobile component 9 and preventing damage to the surface of the automobile component 9.

[0050] The rubber pad 43 is connected to the pressing plate 42 by plugging, which is convenient for disassembly and replacement.

[0051] Example 3

[0052] This embodiment further makes the following technical solutions as an improvement on the above embodiment: the pressing plate 42 is Y-shaped and the rubber pad 43 is circular. On the one hand, it ensures the contact area with the automobile component 9, and on the other hand, it is easy to disassemble and replace the rubber pad 43.

[0053] Example 4

[0054] This embodiment further makes the following improved technical solutions on the basis of the above embodiments: a lifting ear 44 is provided on the pressing member 4, and the lifting ear 44 is detachably mounted on the seat 41. The detachable lifting ear 44 makes it convenient to lift the pallet when it needs to be transported.

[0055] Specifically, an internal threaded hole 412 is provided on the seat body 41 , and the lifting ear 44 is threadedly connected in the internal threaded hole 412 via a screw, thereby realizing detachable installation of the lifting ear 44 .

[0056] In addition, the internal threaded hole 412 can be used to expand other parts, such as hooks and identification plates.

[0057] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A modular pallet system for automotive parts, characterized in that: include: A tray body is provided with storage slots arranged in an array, a support tube is provided on the bottom surface of the storage slots, and a through hole is provided on the bottom surface of the storage slots inside the support tube; An airbag is disposed in the receiving groove, the airbag is sleeved on the support tube, an air tube is provided on the airbag, an air supply connector is provided at one end of the air tube, the air supply connector is provided on the surface of the disc, a connecting tube is provided on the surface of the disc, and the air supply connector is provided inside the connecting tube; A floating plate is disposed in the receiving groove, a threaded column is disposed on the back of the floating plate, the threaded column passes through the support tube and is connected to a nut, the airbag contacts the back of the floating plate, and the automobile component is placed on the floating plate; The pressing piece includes a seat body and a pressing plate, wherein the seat body is threadedly connected to the connecting pipe, and the pressing plate extends above the receiving groove.

2. The modular pallet system for automotive parts according to claim 1, characterized in that: A rubber pad is provided on the lower surface of the pressing plate, and a connector is provided on the back of the rubber pad. The connector is plugged into the pressing plate.

3. The modular pallet system for automotive parts according to claim 3, characterized in that: The pressing plate is in a "Y" shape, and the rubber pad is in a circular shape.

4. The modular pallet system for automotive parts according to claim 1, characterized in that: The seat body is provided with a plurality of anti-slip ribs arranged circumferentially.

5. The modular pallet system for automotive parts according to claim 1, characterized in that: The pressing member is provided with a lifting lug, and the lifting lug is detachably mounted on the seat body.

6. The modular pallet system for automotive parts according to claim 5, characterized in that: An internal threaded hole is provided on the seat body, and the lifting ear is threadably connected to the internal threaded hole via a screw.

7. The modular pallet system for automotive parts according to claim 1, characterized in that: A rubber cushion layer is provided on the surface of the floating plate.

Citation Information

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