Auxiliary conveying mechanism based on gold ore mining and dressing

By designing an auxiliary conveying mechanism that includes an ultrasonic level meter and a deviation warning switch, the problem of lack of periodic fault detection in gold ore conveying equipment is solved. Real-time monitoring and troubleshooting of overload and deviation are achieved, ensuring the stable operation of the system.

CN120440507BActive Publication Date: 2025-09-23肃北县金鹰黄金有限责任公司 +1
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202510939887.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-09
Publication Date
2025-09-23
Estimated Expiration
2045-07-09

AI Technical Summary

Technical Problem

In existing gold ore conveying equipment, the switch elements and sensors used to monitor overload or deviation lack a periodic fault detection mechanism, resulting in a decrease in the reliability of the monitoring system and affecting the normal operation of the conveying system.

Method used

An auxiliary conveying mechanism was designed, which includes an ultrasonic level meter, a deviation warning switch, a microcontroller, and a timing module. Through a periodic fault detection mechanism, an incomplete gear transmission driven by a motor is used to simulate overload and deviation conditions, verify the functions of the sensors and alarms, and ensure stable operation of the system.

Benefits of technology

It realizes real-time overload and deviation monitoring of conveying equipment, periodically checks potential faults, avoids missed or false alarms due to component failure, and ensures the long-term stability and reliability of the monitoring system.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120440507B_ABST
    Figure CN120440507B_ABST
Patent Text Reader

Abstract

The present invention provides an auxiliary conveying mechanism based on gold ore mining and dressing, relating to the technical field of mine material conveying equipment, comprising: a belt conveyor, a reciprocating adjustment base welded on a frame of the belt conveyor, a limit slot provided on the top surface of the reciprocating adjustment base, a movable base fixedly mounted on the bottom end surface of a longitudinal support block, a limit plug fixedly mounted on the bottom end surface of the movable base, the limit plug slidably plugged into and matched with the limit slot; a periodic fault detection is provided, a monitoring cycle is set by running a monitoring timing module, so that a fault detection process can be automatically triggered according to a preset cycle, during periodic fault detection, an overload state is simulated to verify whether the linkage response of an ultrasonic level meter and an overload sound and light alarm is normal, and a deviation state is simulated to verify the effectiveness of the deviation detection and alarm functions, thereby solving the problem that switch elements and sensors for monitoring overload or deviation in existing conveying equipment lack a periodic fault detection mechanism therefor.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of mine material conveying equipment, and in particular to an auxiliary conveying mechanism based on gold ore mining and selection. Background Art

[0002] In the field of gold ore mining and dressing, the ore after blasting mining needs to be transported by belt conveyors. However, the irregular particle size and weight distribution of the ore and the uneven loading of the material during transportation put forward high requirements on the stability and safety of the conveying equipment. At present, gold ore conveying equipment, such as the more commonly used belt conveyor, has the following shortcomings in actual application:

[0003] In order to ensure safety during the transportation process and avoid conveyor belt overload or deviation caused by uneven loading or material accumulation of gold ore after blasting, current monitoring technology mainly relies on switching elements and sensors (such as touch switches, ultrasonic level meters, etc.) to achieve overload and deviation fault monitoring. However, in long-term operation, problems such as aging of switching elements and sensors and circuit failures will affect the reliability of the monitoring system. The switching elements and sensors used to monitor overload or deviation in existing conveying equipment lack a periodic fault detection mechanism, and cannot promptly identify faulty switching elements and sensors, which in turn affects the normal operation of the conveying system. Summary of the Invention

[0004] The invention relates to an auxiliary conveying mechanism based on gold ore mining and dressing, and solves the problem that switch elements and sensors used for monitoring overload or deviation in existing conveying equipment lack a periodic fault detection mechanism therefor.

[0005] The present invention provides an auxiliary conveying mechanism based on gold ore mining and dressing, specifically comprising: a belt conveyor, wherein a reciprocating adjustment base is welded on a frame of the belt conveyor, and the length of the reciprocating adjustment base is consistent with the width of the frame;

[0006] The top surface of the reciprocating adjustment base is provided with a limiting slot, which is an isosceles trapezoidal slot structure and passes through the left and right end surfaces of the reciprocating adjustment base;

[0007] It also includes a longitudinal support block, a movable base is fixedly installed on the bottom end surface of the longitudinal support block, a limit plug is fixedly installed on the bottom end surface of the movable base, the limit plug is an isosceles trapezoidal block structure, and the limit plug is slidably plugged into the limit slot;

[0008] A transverse support block is fixedly mounted on the upper side of the left end surface of the longitudinal support block, and a set of ultrasonic level meters is fixedly mounted on the left side of the top end surface of the transverse support block, with the monitoring end of the ultrasonic level meter passing through the bottom end surface of the transverse support block;

[0009] The bottom end surface of the transverse support block is provided with a reciprocating slide, and a monitoring matching opening is provided on the left side of the top end surface of the reciprocating slide;

[0010] The top surface of the transverse support block is provided with a reciprocating opening penetrating through the bottom surface thereof, and a guide rod is connected between the left side and the right side of the inner end of the reciprocating opening;

[0011] A reciprocating slider is fixedly mounted on the top surface of the reciprocating slide, and a guide socket is provided between the left and right end surfaces of the reciprocating slider;

[0012] The reciprocating slide block is slidably inserted in the reciprocating opening, and the guide socket is slidably inserted into the guide rod.

[0013] Furthermore, a return spring a is sleeved on the outer periphery of the guide rod, the left end of the return spring a is fixedly connected to the right end surface of the reciprocating slider, and the right end surface of the return spring a is fixedly connected to the right side surface of the inner end of the reciprocating opening;

[0014] When the reset spring a is in its natural state, the left end face of the reciprocating slider contacts the left side face of the inner end of the reciprocating opening, and at this time the monitoring matching opening corresponds to the monitoring end position of the ultrasonic level meter.

[0015] Furthermore, a row of gear teeth is fixedly mounted on the top surface of the reciprocating slider;

[0016] A side mounting plate is fixedly mounted on the rear side of the top end surface of the transverse support block adjacent to the reciprocating opening;

[0017] A group of motors are fixedly mounted on the rear end surface of the side mounting plate;

[0018] An incomplete gear is provided on the front side of the side mounting plate, and the rotating shaft end of the motor passes through the side mounting plate and is fixedly connected to the incomplete gear;

[0019] The incomplete gear is meshed with the gear teeth;

[0020] When the motor is not started, the incomplete gear and the gear teeth are in a disengaged state.

[0021] Furthermore, a pressure plate is provided on the left side of the longitudinal support block, and two limit rods are fixedly installed on the right end surface of the pressure plate in a vertically symmetrical shape;

[0022] The left end surface of the longitudinal support block is symmetrical in the upper and lower parts and has two limiting holes penetrating through the right end surface;

[0023] The two limiting plug rods are respectively slidably plugged into the two limiting plug holes.

[0024] Furthermore, a set of deviation warning switches is fixedly installed on the left end surface of the longitudinal support block. The deviation warning switches are touch switches, and the button end of the deviation warning switches faces the left side.

[0025] A silicone contact block is embedded between the left end surface and the right end surface of the pressure plate, and the silicone contact block corresponds to the position of the deviation warning switch.

[0026] Furthermore, a return spring b is sleeved on the periphery of the two limit rods, the left end of the return spring b is fixedly connected to the right end surface of the pressure plate, and the right end of the return spring b is fixedly connected to the left end surface of the longitudinal support block;

[0027] When the return spring b is in its natural state, the right end surface of the silicone contact block contacts the button end of the deviation warning switch, but at this time the deviation warning switch is in a non-pressed start state.

[0028] Furthermore, a matching pressing block is fixedly installed on the right side of the bottom end surface of the reciprocating slide;

[0029] The bottom end surface of the matching pressing block is lower than the top end surface of the pressing plate;

[0030] When the return spring a is in its natural state, the right end surface of the pressure block does not contact the left end surface of the pressure plate;

[0031] When the incomplete gear rotates one circle counterclockwise, the incomplete gear meshes with the transmission teeth and drives the reciprocating slide block to move to the right. When the incomplete gear is about to disengage from the teeth, the monitoring matching opening and the monitoring end of the ultrasonic level meter are staggered. The reciprocating slide block blocks the monitoring end of the ultrasonic level meter, and the matching pressure block squeezes the pressure plate to move to the right. The silicone contact block is pressed and contacted with the button end of the deviation warning switch, and the deviation warning switch is in a pressed and started state.

[0032] Furthermore, a deviation sound and light alarm is fixedly installed on the top surface of the longitudinal support block;

[0033] An overload sound and light alarm is fixedly installed on the top surface of the transverse support block;

[0034] The longitudinal support block is internally provided with a microcontroller and an operation monitoring timing module electrically connected thereto, and the timing value of the operation monitoring timing module is set according to the operation monitoring requirements;

[0035] The ultrasonic level meter, motor and deviation warning switch are all electrically connected to the microcontroller;

[0036] When the timing value of the operation monitoring timing module is reached, the operation monitoring timing module feedback signal is given to the microcontroller, and the microcontroller controls the motor to start, and its shaft end controls the incomplete gear to rotate counterclockwise for one circle;

[0037] When the deviation warning switch is in the pressed start state, the deviation warning switch feedback signal is given to the microcontroller, and the microcontroller controls the deviation sound and light alarm to start;

[0038] When the material level detected by the ultrasonic level meter exceeds a preset threshold, the ultrasonic level meter feedback signal is given to the microcontroller, and the microcontroller controls the overload sound and light alarm to start.

[0039] Furthermore, a threaded locking through hole is formed on the top surface of the movable base and passes through the bottom surface of the limiting insert; a set of locking bolts are installed in the inner thread of the threaded locking through hole, and when the locking bolts are locked along the threads of the threaded locking through hole, the stud ends of the locking bolts are tightly attached to the bottom surface of the inner end of the limiting slot;

[0040] The longitudinal support block, transverse support block, movable base, limit plug block, deviation sound and light alarm, overload sound and light alarm, ultrasonic level meter, side mounting plate, motor, incomplete gear, locking bolt, deviation warning switch, limit plug hole, reciprocating opening, guide rod, reset spring a, threaded locking through hole, operation monitoring timing module, microcontroller, pressure plate, limit plug rod, reset spring b, silicone contact block, reciprocating slide plate, matching pressure block, monitoring matching opening, reciprocating slide block, guide plug hole and gear teeth together constitute a group of operation monitoring mechanism, the operation monitoring mechanism is connected to the control cabinet through an electrical circuit, and the control cabinet provides it with working power.

[0041] The present invention provides an auxiliary conveying mechanism based on gold ore mining and dressing, which has the following beneficial effects:

[0042] The present invention uses an ultrasonic level meter to monitor the height of ore on the conveyor belt in real time. When the material height exceeds a threshold, an overload warning is issued. By coordinating the position of the deviation warning switch with the pressure plate, when the conveyor belt deviates, its edge presses the pressure plate, causing the silicone contact block to press the deviation warning switch to issue a deviation warning. To ensure that the above-mentioned function can play a corresponding warning role during the conveying process, the present invention is provided with a periodic fault detection. The monitoring cycle is set by running the monitoring timing module, so that the fault detection process can be automatically triggered according to the preset cycle. During periodic fault detection, the motor drives the incomplete gear transmission to drive the reciprocating slide to move, thereby simulating overload and deviation conditions by changing its own position and squeezing the position of the pressure plate. The simulated overload condition is used to verify whether the linkage response of the ultrasonic level meter and the overload sound and light alarm is normal. The simulated deviation condition is used to verify the effectiveness of the deviation detection and alarm function. This mechanism can periodically check for potential faults of sensors, alarms and control circuits, avoid missed or false alarms due to component failure, and ensure the long-term stable operation of the monitoring system. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments are briefly introduced below.

[0044] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0045] In the attached figure:

[0046] Figure 1 It is a main structural diagram of the present invention.

[0047] Figure 2 It is an axonometric structural diagram of the present invention.

[0048] Figure 3 The present invention Figure 2 A partial enlarged structural diagram of point A in the middle.

[0049] Figure 4 It is a main structural diagram of the operation monitoring mechanism of the present invention.

[0050] Figure 5 It is an axonometric structural diagram of the bottom end of the operation monitoring mechanism of the present invention.

[0051] Figure 6 It is a top axonometric structural diagram of the operation monitoring mechanism of the present invention in a disassembled state.

[0052] Figure 7 It is an axonometric structural diagram of the bottom end of the operation monitoring mechanism of the present invention in a disassembled state.

[0053] Figure 8 It is a system composition block diagram of the present invention.

[0054] Reference Signs List

[0055] 1. Longitudinal support block; 101. Horizontal support block; 102. Mobile base; 103. Limit plug; 104. Deviation sound and light alarm; 105. Overload sound and light alarm; 106. Ultrasonic level meter; 107. Side mounting plate; 108. Motor; 109. Incomplete gear; 1010. Locking bolt; 1011. Deviation warning switch; 1012. Limit plug; 1013. Reciprocating opening; 1014. Guide rod; 1015. Reset spring a; 1016, threaded locking through hole; 1017, operation monitoring timing module; 1018, microcontroller; 2, pressure plate; 201, limit rod; 202, reset spring b; 203, silicone contact block; 3, reciprocating slide; 301, matching pressure block; 302, monitoring matching opening; 303, reciprocating slider; 304, guide socket; 305, gear teeth; 4, belt conveyor; 5, reciprocating adjustment base; 501, limit slot. DETAILED DESCRIPTION

[0056] refer to Figures 1 to 8 :

[0057] The present invention proposes an auxiliary conveying mechanism based on gold ore mining and selection, including: a belt conveyor 4, a reciprocating adjustable base 5 is welded on the frame of the belt conveyor 4, and the length of the reciprocating adjustable base 5 is consistent with the width of the frame; a limit slot 501 is opened on the top surface of the reciprocating adjustable base 5, and the limit slot 501 is an isosceles trapezoidal slot structure, and the limit slot 501 passes through the left end surface and the right end surface of the reciprocating adjustable base 5; it also includes a longitudinal support block 1, a movable base 102 is fixedly installed on the bottom end surface of the longitudinal support block 1, and a limit plug 103 is fixedly installed on the bottom end surface of the movable base 102, and the limit plug 103 is an isosceles trapezoidal block structure, and the limit plug 103 is slidably inserted into the limit slot 501 The longitudinal support block 1 is fixedly mounted on the lateral portion of the left end face of the longitudinal support block 1, and a group of ultrasonic level meters 106 are fixedly mounted on the left side portion of the top face of the transverse support block 101, and the monitoring end of the ultrasonic level meter 106 passes through the bottom face of the transverse support block 101; the bottom face of the transverse support block 101 is provided with a reciprocating slide 3, and a monitoring matching opening 302 that passes through the top face of the reciprocating slide 3 is opened on the left side of the top face; the top face of the transverse support block 101 is provided with a reciprocating opening 1013 that passes through the bottom face of the transverse support block 101, and a guide rod 1014 is commonly connected between the inner left side and the inner right side of the reciprocating opening 1013; the top of the reciprocating slide 3 A reciprocating slider 303 is fixedly installed on the surface, and a guide socket 304 is provided between the left end face and the right end face of the reciprocating slider 303; the reciprocating slider 303 is slidably inserted into the reciprocating opening 1013, and the guide socket 304 is slidably inserted into the guide rod 1014; a return spring a1015 is sleeved on the outer periphery of the guide rod 1014, the left end of the return spring a1015 is fixedly connected to the right end face of the reciprocating slider 303, and the right end face of the return spring a1015 is fixedly connected to the right side face of the inner end of the reciprocating opening 1013; in the natural state of the return spring a1015, the left end face of the reciprocating slider 303 is in contact with the left side face of the inner end of the reciprocating opening 1013, and at this time The monitoring matching opening 302 corresponds to the monitoring end position of the ultrasonic level meter 106; a row of gear teeth 305 is fixedly installed on the top surface of the reciprocating slider 303; a side mounting plate 107 is fixedly installed on the rear side of the top surface of the transverse support block 101 adjacent to the reciprocating opening 1013; a group of motors 108 are fixedly installed on the rear end surface of the side mounting plate 107; an incomplete gear 109 is provided on the front side of the side mounting plate 107, and the rotating shaft end of the motor 108 passes through the side mounting plate 107 and is fixedly connected to the incomplete gear 109; the incomplete gear 109 is meshed with the gear teeth 305; when the motor 108 is not started, the incomplete gear 109 and the gear teeth 305 are in a disengaged state.

[0058] Among them, a pressure plate 2 is provided on the left side of the longitudinal support block 1, and the right end surface of the pressure plate 2 is symmetrical in the upper and lower parts and is fixedly installed with two limit rods 201; the left end surface of the longitudinal support block 1 is symmetrical in the upper and lower parts and is provided with two limit holes 1012 that pass through its right end surface; the two limit rods 201 are slidably plugged into the two limit holes 1012 respectively; a group of deviation warning switches 1011 are fixedly installed on the left end surface of the longitudinal support block 1, and the deviation warning switch 1011 adopts a touch switch, and the button end of the deviation warning switch 1011 faces to the left side; a silicone contact block 203 is embedded between the left and right end surfaces of the pressure plate 2, and the silicone contact block 203 corresponds to the position of the deviation warning switch 1011, and is connected through silicone The setting of the rubber contact block 203 is that its material has a certain elasticity. When the silicone contact block 203 is pressed and contacted with the deviation warning switch 1011, it will not cause excessive hard pressure damage to the deviation warning switch 1011 while ensuring that the deviation warning switch 1011 is pressed and activated; a return spring b202 is sleeved on the outer periphery of the two limit rods 201, and the left end of the return spring b202 is fixedly connected to the right end face of the pressure plate 2, and the right end of the return spring b202 is fixedly connected to the left end face of the longitudinal support block 1; when the return spring b202 is in the natural state, the right end face of the silicone contact block 203 is in contact with the button end of the deviation warning switch 1011, but at this time the deviation warning switch 1011 is in a non-pressed and activated state.

[0059] Among them, a matching pressure block 301 is fixedly installed on the right side of the bottom end face of the reciprocating slide 3; the bottom end face of the matching pressure block 301 is lower than the top end face of the pressure plate 2; in the natural state of the reset spring a1015, the right end face of the matching pressure block 301 does not contact the left end face of the pressure plate 2; when the incomplete gear 109 rotates counterclockwise for one circle, the incomplete gear 109 engages the transmission gear teeth 305 to drive the reciprocating slider 303 to move to the right, and when the incomplete gear 109 is about to disengage from the gear teeth 305, the matching pressure block 301 is monitored at this time. The opening 302 is staggered with the monitoring end of the ultrasonic level meter 106. The reciprocating slide 3 blocks the monitoring end of the ultrasonic level meter 106, and the pressing block 301 squeezes the pressing plate 2 to move rightward. The silicone contact block 203 is pressed and contacted with the button end of the deviation warning switch 1011. The deviation warning switch 1011 is in a pressed and activated state. The top surface of the longitudinal support block 1 is fixedly installed with a deviation sound and light alarm 104; the top surface of the transverse support block 101 is fixedly installed with an overload sound and light alarm 105; A microcontroller 1018 and an operation monitoring timing module 1017 electrically connected thereto are provided inside the support block 1. The timing value of the operation monitoring timing module 1017 is set according to the operation monitoring requirements; the ultrasonic level meter 106, the motor 108 and the deviation warning switch 1011 are all electrically connected to the microcontroller 1018; when the timing value of the operation monitoring timing module 1017 is reached, the operation monitoring timing module 1017 feedbacks a signal to the microcontroller 1018, and the microcontroller 1018 controls the motor 108 to stop the motor 1011. 8 is started, and its shaft end controls the incomplete gear 109 to rotate counterclockwise for one circle; when the deviation warning switch 1011 is in the pressed start state, the deviation warning switch 1011 feedback signal is given to the microcontroller 1018, and the microcontroller 1018 controls the deviation sound and light alarm 104 to start; when the level height monitored by the ultrasonic level meter 106 exceeds the preset threshold, the ultrasonic level meter 106 feedback signal is given to the microcontroller 1018, and the microcontroller 1018 controls the overload sound and light alarm 105 to start.

[0060] The top surface of the mobile base 102 is provided with a threaded locking through hole 1016 that passes through the bottom surface of the limiting insert 103; a set of locking bolts 1010 are installed in the inner thread of the threaded locking through hole 1016. When the locking bolts 1010 are locked along the threaded locking through hole 1016, the stud ends of the locking bolts 1010 are tightly attached to the bottom surface of the inner end of the limiting slot 501. Therefore, the position of the mobile base 102 can be temporarily limited and fixed by the tight contact between the stud ends of the locking bolts 1010 and the bottom surface of the inner end of the limiting slot 501.

[0061] The longitudinal support block 1, the transverse support block 101, the movable base 102, the limit plug 103, the deviation sound and light alarm 104, the overload sound and light alarm 105, the ultrasonic level meter 106, the side mounting plate 107, the motor 108, the incomplete gear 109, the locking bolt 1010, the deviation warning switch 1011, the limit plug 1012, the reciprocating movement opening 1013, the guide rod 1014, the return spring a1015, the threaded locking through hole 1016, the operation monitoring timing module 1017, the microcontroller 1018, the pressure plate 2, the limit plug 201, the return spring b202, the silicone contact block 203, the reciprocating slide 3, the matching pressure block 301, the monitoring matching opening 302, the reciprocating slide 303, the guide plug 304 and the gear 305 together constitute a set of operation monitoring mechanisms. The operation monitoring mechanisms are connected to the control cabinet through electrical lines, and the control cabinet provides them with working power.

[0062] Working principle:

[0063] First, loosen the locking bolt 1010 along the threaded locking through hole 1016 through a tool, and then adjust the position of the operation monitoring mechanism along the reciprocating adjustment base 5 through the sliding insertion of the limiting plug block 103 and the limiting slot 501, so that the pressure plate 2 moves to a position area close to the side of the conveyor belt. When the position adjustment is completed, tighten the locking bolt 1010 along the threaded locking through hole 1016 through a tool, so that the stud end of the locking bolt 1010 is tightly attached to the bottom surface of the inner end of the limiting slot 501, thereby fixing the current position of the operation monitoring mechanism;

[0064] Furthermore, according to the monitoring distance interval requirements, a plurality of reciprocating adjustment bases 5 can be welded on the frame of the belt conveyor 4, and a set of operation monitoring mechanisms are slidably mounted on each reciprocating adjustment base 5. In order to ensure the accuracy of the deviation monitoring, when the pressure plate 2 in the previous set of operation monitoring mechanisms moves to a position area close to the side edge (right side) of the conveyor belt, the pressure plate 2 in the adjacent set of operation monitoring mechanisms moves to a position area close to the side edge (left side) of the conveyor belt, so as to ensure the accuracy of the deviation monitoring;

[0065] The gold ore after blasting mining is loaded by a loader or excavator onto the feed end of the belt conveyor 4 and conveying is started. During the conveying process, the ultrasonic level meter 106 starts to monitor the height of the ore on the conveyor belt in real time, and the level threshold is set according to the bandwidth of the belt conveyor 4. During the conveying process, if the ultrasonic level meter 106 detects that the material height exceeds the preset threshold, it is determined to be overloaded. The ultrasonic level meter 106 feedback signal is given to the microcontroller 1018, and the microcontroller 1018 controls the overload sound and light alarm 105 to start, so as to realize overload warning, so that the staff can go to handle it in time.

[0066] When the conveyor belt deviates due to factors such as material overload, the edge of the conveyor belt presses the pressure plate 2, causing the silicone contact block 203 to press the deviation warning switch 1011, putting it in a pressed start state. The switch sends a feedback signal to the microcontroller 1018, which controls the overload sound and light alarm 105 to start, thereby providing a deviation warning and facilitating timely processing by staff.

[0067] In order to ensure that the above functions can play a corresponding warning role during the transportation process, the present invention is provided with a periodic fault detection to detect whether the ultrasonic level meter 106, the overload sound and light alarm 105, the deviation warning switch 1011 and the deviation sound and light alarm 104 are faulty. The specific operation is as follows:

[0068] First, based on the periodic fault detection requirements for the ultrasonic level meter 106, the overload sound and light alarm 105, the deviation warning switch 1011, and the deviation sound and light alarm 104, the timing value of the operation monitoring timing module 1017 is set. For example, if the periodic fault detection of the ultrasonic level meter 106, the overload sound and light alarm 105, the deviation warning switch 1011, and the deviation sound and light alarm 104 is performed once every hour, the timing value of the operation monitoring timing module 1017 is set to one hour.

[0069] When the timing value of the operation monitoring timing module 1017 is reached, the operation monitoring timing module 1017 feeds back a signal to the microcontroller 1018, and the microcontroller 1018 controls the motor 108 to start, and the shaft end controls the incomplete gear 109 to rotate counterclockwise for one circle;

[0070] During the counterclockwise rotation of the incomplete gear 109, the incomplete gear 109 meshes with the transmission gear teeth 305 to drive the reciprocating slider 303 to move to the right. During the movement, the reciprocating slider 303 moves to the right along the reciprocating opening 1013 through the sliding connection between the guide socket 304 and the guide rod 1014, and the return spring a1015 is gradually compressed. At the same time, the reciprocating slide 3 moves to the right synchronously. Based on the rightward movement of the reciprocating slide 3, the pressure block 301 gradually approaches the pressure plate 2, and the monitoring cooperation opening 302 also gradually breaks away from the position corresponding to the monitoring end of the ultrasonic level meter 106. When the incomplete gear 109 is about to disengage from the gear teeth 305, the monitoring cooperation opening 302 is gradually separated from the monitoring end of the ultrasonic level meter 106. The closing opening 302 is staggered with the monitoring end of the ultrasonic level meter 106, and the reciprocating slide 3 blocks the monitoring end of the ultrasonic level meter 106. Therefore, based on the blocking of the reciprocating slide 3, an overload state is simulated, so that the ultrasonic level meter 106 detects that the material height exceeds the preset threshold value. If the ultrasonic level meter 106 and the overload sound and light alarm 105 are both in normal operation, the overload sound and light alarm 105 will start the alarm at this time. If the ultrasonic level meter 106 or the overload sound and light alarm 105 fails, the alarm cannot be realized in the specific time period. Based on this method, it is convenient for the staff to conduct unified observation in the specific time period to determine its operating status and whether it needs maintenance.

[0071] Similarly, when the incomplete gear 109 is about to disengage from the gear teeth 305, the pressing block 301 is pressed to move the pressing plate 2 to the right, and the silicone contact block 203 is pressed and contacted with the button end of the deviation warning switch 1011. The deviation warning switch 1011 is in a pressed and activated state, simulating a deviation state. If the deviation warning switch 1011 and the deviation sound and light alarm 104 are both in normal operating states, the deviation sound and light alarm 104 will start the alarm at this time. If the deviation warning switch 1011 or the deviation sound and light alarm 104 fails, the alarm cannot be realized in this specific time period. Based on this method, it is convenient for the staff to conduct unified observation in this specific time period to determine its operating state and whether it needs maintenance.

[0072] Furthermore, the overload sound and light alarm 105 and the deviation sound and light alarm 104 activated during the periodic fault detection process of the present invention are both temporarily activated. When the incomplete gear 109 is disengaged from the gear teeth 305, the return spring a1015 and the return spring b202 in the compressed state are quickly reset and rebound, thereby pushing the reciprocating slide 3 and the pressure plate 2 to return to their original positions, thereby automatically turning off the overload sound and light alarm 105 and the deviation sound and light alarm 104 in the activated state, ensuring that timely alarms can be achieved when overload or deviation occurs subsequently.

Claims

1. An auxiliary conveying mechanism based on gold ore mining and selection, comprising a belt conveyor (4), wherein a reciprocating adjustment base (5) is welded on a frame of the belt conveyor (4), and the length of the reciprocating adjustment base (5) is consistent with the width of the frame; It is characterized by: The top surface of the reciprocating adjustment base (5) is provided with a limiting slot (501), the limiting slot (501) is an isosceles trapezoidal slot structure, and the limiting slot (501) passes through the left end surface and the right end surface of the reciprocating adjustment base (5); It also includes a longitudinal support block (1), wherein a movable base (102) is fixedly mounted on the bottom end surface of the longitudinal support block (1), and a limiting plug block (103) is fixedly mounted on the bottom end surface of the movable base (102), wherein the limiting plug block (103) is an isosceles trapezoidal block structure, and the limiting plug block (103) is slidably plugged into and matched with the limiting slot (501); A transverse support block (101) is fixedly mounted on the lateral portion of the left end surface of the longitudinal support block (1), and a set of ultrasonic level meters (106) are fixedly mounted on the left side portion of the top end surface of the transverse support block (101), wherein the monitoring end of the ultrasonic level meter (106) passes through the bottom end surface of the transverse support block (101); The bottom end surface of the transverse support block (101) is provided with a reciprocating slide plate (3), and a monitoring matching opening (302) penetrating the top end surface of the reciprocating slide plate (3) is provided on the left side of the top end surface; The top end surface of the transverse support block (101) is provided with a reciprocating opening (1013) penetrating the bottom end surface thereof, and a guide rod (1014) is connected between the inner end left side surface and the inner end right side surface of the reciprocating opening (1013); A reciprocating slider (303) is fixedly mounted on the top surface of the reciprocating slide plate (3), and a guide socket (304) is provided between the left end surface and the right end surface of the reciprocating slider (303); The reciprocating slider (303) is slidably inserted into the reciprocating opening (1013), and the guide socket (304) and the guide rod (1014) are slidably inserted into each other; A return spring a (1015) is sleeved on the outer periphery of the guide rod (1014); A row of gear teeth (305) is fixedly mounted on the top surface of the reciprocating slider (303); A side mounting plate (107) is fixedly mounted on the rear side of the top end surface of the transverse support block (101) adjacent to the reciprocating opening (1013); A set of motors (108) is fixedly mounted on the rear end surface of the side mounting plate (107); An incomplete gear (109) is provided on the front side of the side mounting plate (107), and the rotating shaft end of the motor (108) passes through the side mounting plate (107) and is fixedly connected to the incomplete gear (109); The incomplete gear (109) is meshed with the gear teeth (305); A set of deviation warning switches (1011) are fixedly mounted on the left end surface of the longitudinal support block (1); A pressure plate (2) is provided on the left side of the longitudinal support block (1); A silicone contact block (203) is embedded between the left end surface and the right end surface of the pressure plate (2); A matching pressing block (301) is fixedly mounted on the right side of the bottom end surface of the reciprocating slide (3); The bottom end surface of the matching pressing block (301) is lower than the top end surface of the pressing plate (2); When the return spring a (1015) is in a natural state, the right end surface of the pressure block (301) does not contact the left end surface of the pressure plate (2); When the incomplete gear (109) rotates counterclockwise for one circle, the incomplete gear (109) engages with the transmission gear teeth (305) to drive the reciprocating slider (303) to move rightward. When the incomplete gear (109) is about to disengage from the gear teeth (305), the monitoring matching opening (302) and the monitoring end position of the ultrasonic level meter (106) are offset, the reciprocating slider (3) blocks the monitoring end of the ultrasonic level meter (106), and the matching pressing block (301) presses the pressing plate (2) to move rightward, the silicone contact block (203) is pressed and contacted with the button end of the deviation warning switch (1011), and the deviation warning switch (1011) is in a pressed start state; The longitudinal support block (1) is internally provided with a microcontroller (1018) and an operation monitoring timing module (1017) electrically connected thereto; When the timing value of the operation monitoring timing module (1017) is reached, the operation monitoring timing module (1017) feeds back a signal to the microcontroller (1018), and the microcontroller (1018) controls the motor (108) to start, and the shaft end thereof controls the incomplete gear (109) to rotate counterclockwise one circle.

2. The auxiliary conveying mechanism based on gold ore mining and dressing according to claim 1 is characterized in that: The left end of the return spring a (1015) is fixedly connected to the right end surface of the reciprocating slider (303), and the right end surface of the return spring a (1015) is fixedly connected to the right side surface of the inner end of the reciprocating opening (1013); When the return spring a (1015) is in a natural state, the left end face of the reciprocating slider (303) contacts the left side face of the inner end of the reciprocating opening (1013), and at this time, the monitoring matching opening (302) corresponds to the monitoring end position of the ultrasonic level meter (106).

3. The auxiliary conveying mechanism based on gold ore mining and dressing according to claim 2 is characterized in that: When the motor (108) is not started, the incomplete gear (109) and the gear teeth (305) are in a disengaged state.

4. The auxiliary conveying mechanism based on gold ore mining and dressing according to claim 3 is characterized in that: The right end surface of the pressure plate (2) is symmetrical in the upper and lower parts and is fixedly mounted with two limiting rods (201); The left end surface of the longitudinal support block (1) is symmetrical in the vertical direction and is provided with two limiting holes (1012) penetrating the right end surface thereof; The two limiting rods (201) are respectively slidably plugged into the two limiting holes (1012).

5. The auxiliary conveying mechanism based on gold ore mining and dressing according to claim 4 is characterized in that: The deviation warning switch (1011) is a touch switch, and the button end of the deviation warning switch (1011) faces the left side; The silicone contact block (203) corresponds to the position of the deviation warning switch (1011).

6. The auxiliary conveying mechanism based on gold ore mining and dressing according to claim 5, characterized in that: A return spring b (202) is sleeved on the outer periphery of the two limit rods (201), the left end of the return spring b (202) is fixedly connected to the right end surface of the pressure plate (2), and the right end of the return spring b (202) is fixedly connected to the left end surface of the longitudinal support block (1); When the return spring b (202) is in a natural state, the right end surface of the silicone contact block (203) contacts the button end of the deviation warning switch (1011), but at this time the deviation warning switch (1011) is in a non-pressed activation state.

7. The auxiliary conveying mechanism based on gold ore mining and dressing according to claim 6, characterized in that: A deviation sound and light alarm (104) is fixedly mounted on the top surface of the longitudinal support block (1); An overload sound and light alarm (105) is fixedly mounted on the top surface of the transverse support block (101); The timing value of the operation monitoring timing module (1017) is set according to the operation monitoring requirements; The ultrasonic level meter (106), the motor (108) and the deviation warning switch (1011) are all electrically connected to the microcontroller (1018); When the deviation warning switch (1011) is in a pressed start state, the deviation warning switch (1011) provides a feedback signal to the microcontroller (1018), and the microcontroller (1018) controls the deviation sound and light alarm (104) to start; When the material level detected by the ultrasonic level meter (106) exceeds a preset threshold, the ultrasonic level meter (106) provides a feedback signal to the microcontroller (1018), and the microcontroller (1018) controls the overload sound and light alarm (105) to start.

8. The auxiliary conveying mechanism based on gold ore mining and dressing according to claim 7, characterized in that: The top surface of the movable base (102) is provided with a threaded locking through hole (1016) penetrating the bottom surface of the limiting insert (103); a group of locking bolts (1010) are installed in the inner thread of the threaded locking through hole (1016); when the locking bolts (1010) are in a threaded locking state along the threaded locking through hole (1016), the stud end of the locking bolt (1010) is tightly attached to the bottom surface of the inner end of the limiting slot (501); The longitudinal support block (1), the transverse support block (101), the movable base (102), the limit plug (103), the deviation sound and light alarm (104), the overload sound and light alarm (105), the ultrasonic level meter (106), the side mounting plate (107), the motor (108), the incomplete gear (109), the locking bolt (1010), the deviation warning switch (1011), the limit plug (1012), the reciprocating opening (1013), the guide rod (1014), the return spring a (1015), the thread lock The tightening hole (1016), the operation monitoring timing module (1017), the microcontroller (1018), the pressure plate (2), the limit rod (201), the return spring b (202), the silicone contact block (203), the reciprocating slide (3), the matching pressure block (301), the monitoring matching opening (302), the reciprocating slide (303), the guide jack (304) and the gear (305) together constitute an operation monitoring mechanism. The operation monitoring mechanism is connected to the control cabinet through an electrical circuit, and the control cabinet provides the operating power supply for the operation monitoring mechanism.

Citation Information

Patent Citations

  • Fault detection device for belt conveyer

    CN102502207A

  • Self-checking device and self-checking method for deviation of conveying belt in belt conveyor

    CN120039570A

  • Mineral anti-overflowing device having fault self-detection function

    CN202632128U

  • Optoelectronic switch detecting tool

    CN204302323U

  • An automatic detection and alarm device for deviation of a silk thread belt conveyor

    CN222714410U