Scraper state detection device of scraper conveyor

By designing a scraper state detection device, real-time detection of scraper state is achieved using a visual camera and a variety of mechanisms, the problems of low detection efficiency and poor accuracy in the prior art are solved, and the detection accuracy and reliability of scraper conveyors are improved.

CN120440518AInactive Publication Date: 2025-08-08BEIJING CHINA COAL COAL WASHING TECH CO LTD
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Patent Information

Application Number
CN202510901270.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-01
Publication Date
2025-08-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The status detection of existing scraper conveyors relies on manual inspection or fixed point monitoring, which is inefficient and has a limited detection range. The detection device is susceptible to dust and debris, resulting in mis-checking or missed inspection, and it is impossible to detect scraper failures in time.

Method used

A scraper state detection device is designed, including detection, adjustment, movement, cleaning and blowing mechanism. The scraper state is detected by a visual camera, the adjustment mechanism changes the detection angle, the moving mechanism changes the position, the cleaning mechanism removes dust, and the blowing mechanism cleans the detection mechanism to improve detection accuracy and reliability.

Benefits of technology

Real-time detection of scraper status is realized, false detection and missed detection are reduced, the service life of the detection device is extended, the accuracy and reliability of the detection are improved, and the detection device is avoided from being affected by dust.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a scraper state detection device of a scraper conveyor, and relates to the technical field of scraper detection.The scraper state detection device comprises a scraper conveyor body, a detection mechanism, an adjusting mechanism, a moving mechanism, a cleaning mechanism and a blowing mechanism, the detection mechanism is arranged at the top end of the scraper conveyor body, and the adjusting mechanism is connected with the detection mechanism; the moving mechanism is arranged in the detection mechanism, the cleaning mechanism is arranged above the scraper conveyor body, and the blowing mechanism is arranged above the detection mechanism. Through the arrangement of the adjusting mechanism, the detection mechanism can detect the scraper at multiple angles, the detection accuracy is improved, the detection mechanism can be moved through the moving mechanism, the situation that the detection mechanism is located in the scraper conveyor body all the time and is affected by dust in the scraper conveyor body is avoided, and the detection efficiency is improved. Meanwhile, through the arrangement of a cleaning mechanism and a blowing mechanism, dust attached to the detection mechanism can be cleaned, and the work of the detection mechanism is prevented from being affected.
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Description

Technical Field

[0001] The present invention relates to the technical field of scraper detection, in particular to a scraper state detection device for a scraper conveyor. Background Art

[0002] Scraper conveyor is a continuous conveying equipment widely used in mining, metallurgy, coal and other industries. It is mainly used for transporting ore, coal and other materials.

[0003] Scraper conveyors use chains to drive scrapers within the conveyor trough, thereby conveying materials. However, during long-term operation, scrapers are prone to breakage, deformation, or detachment due to wear, impact, or overload. If damaged scrapers are not promptly inspected and replaced, this can lead to decreased conveying efficiency, equipment damage, and even safety accidents.

[0004] At present, the status detection of scraper conveyors mainly relies on manual inspections or fixed-point monitoring. Manual inspections are inefficient and it is difficult to detect scraper faults in real time. Fixed points are restricted in installation location and detection range, and cannot fully cover the operating status of scraper conveyors. In addition, the working environment of scraper conveyors is harsh, and dust, debris, etc. are easily attached to the detection device, affecting the accuracy of the detection device and even leading to false detection or missed detection. Therefore, this paper proposes a scraper status detection device for scraper conveyors. Summary of the Invention

[0005] The object of the present invention is to provide a scraper state detection device for a scraper conveyor to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a scraper state detection device for a scraper conveyor, comprising:

[0007] Scraper conveyor body;

[0008] A detection mechanism, the detection mechanism being arranged at the top of the scraper conveyor body;

[0009] an adjusting mechanism connected to the detecting mechanism, and configured to change a detecting angle of the detecting mechanism;

[0010] A moving mechanism, the moving mechanism being arranged inside the detection mechanism and being used to change the position of the detection mechanism;

[0011] A cleaning mechanism is provided above the scraper conveyor body and is used to remove dust attached to the detection mechanism inside the scraper conveyor body;

[0012] The blowing mechanism is arranged above the detection mechanism.

[0013] Preferably, the detection mechanism includes:

[0014] A fixed box, the fixed box is fixedly plugged into the top of the scraper conveyor body, and a protective mechanism is provided at the bottom of the fixed box;

[0015] A connection box, wherein the connection box is movably arranged inside the fixed box, and the movable mechanism is arranged between the connection box and the fixed box;

[0016] A visual camera, wherein the visual camera is installed inside the visual camera;

[0017] A protective glass, wherein the protective glass is fixedly connected to the top of the connection box, and the cleaning mechanism is arranged above the protective glass;

[0018] A dust extractor is installed on the outer wall of the fixed box, and a dust extraction end of the dust extractor is inserted into the outer wall of the fixed box.

[0019] Preferably, the protection mechanism includes:

[0020] An opening is provided at the bottom end of the fixed box;

[0021] A movable baffle, the movable baffle being symmetrically arranged at the bottom end of the fixed box;

[0022] A fixed block, the fixed block being symmetrically fixedly connected to the bottom end of the fixed box, a rotating hole being opened on one side of the fixed block, a rotating rod being rotatably connected between the two rotating holes, and the fixed block being fixedly connected to the outer wall of the rotating rod;

[0023] A torsion spring, wherein the inner wall of the rotating hole is provided with a first rotating cavity, the torsion spring is arranged inside the first rotating cavity, the torsion spring is sleeved on the end of the rotating rod, one end of the torsion spring is fixedly connected to the inner wall of the first rotating cavity, and the other end of the torsion spring is fixedly connected to the outer wall of the rotating rod.

[0024] Preferably, the moving mechanism includes:

[0025] A base, wherein the adjustment mechanism is provided between the base and the connection box;

[0026] A first rotating shaft, wherein a first slot is formed at the bottom end of the base, the first rotating shaft is rotatably connected to an inner wall of the first slot, and a connecting rod is fixedly connected to an outer wall of the first rotating shaft;

[0027] a slide plate, the slide plate being fixedly connected to one side of the connecting rod;

[0028] A screw rod is rotatably connected to the inner wall of the fixed box, a threaded hole is formed at the top of the slide, an outer wall of the screw rod is threadedly connected to the inner wall of the threaded hole, a first servo motor is installed inside the fixed box, and an output end of the first servo motor is transmission-connected to the top of the screw rod;

[0029] A wedge-shaped strip fixedly connected to the inner wall of the fixed box, a wedge-shaped groove being formed on one side of the slide, and an outer wall of the wedge-shaped strip being slidably connected to an inner wall of the wedge-shaped groove;

[0030] The limiting shaft is fixedly connected to the front and back of the base. The inner wall of the fixed box is symmetrically provided with guide grooves, and the middle part of the guide groove is provided with a reversing groove.

[0031] Preferably, the adjustment mechanism includes:

[0032] A first connecting shaft, wherein the top of the base is fixedly connected to a fixing rod, the first connecting shaft is fixedly connected to the top of the fixing rod, a second slot is formed at the bottom end of the connecting box, and the first connecting shaft is rotatably connected to the inner wall of the second slot;

[0033] A first movable rod, wherein a movable hole is formed at the top of the base, the first movable rod is movably plugged into the inner wall of the movable hole, and a dust blowing mechanism is provided at the bottom end of the first movable rod;

[0034] The second connecting shaft is fixedly plugged into the end of the first movable rod, the inner wall of the second slot is symmetrically provided with connecting slots, and the two ends of the second connecting shaft are respectively slidably arranged on the inner walls of the two connecting slots.

[0035] Preferably, the dust blowing mechanism includes:

[0036] A first piston plate, wherein a movable cavity is defined within the base, an outer wall of the first piston plate is slidably connected to an inner wall of the movable cavity, and a bottom end of the first movable rod is fixedly connected to a top end of the first piston plate;

[0037] An air pump, the air pump is mounted on the outer wall of the base, and an output end of the air pump is inserted into the outer wall of the base;

[0038] A connecting frame, the connecting frame is fixedly arranged on the outside of the connecting box, an exhaust cavity is opened inside the connecting frame, and an air extraction cavity is opened inside the connecting frame;

[0039] an exhaust pipe, one end of which is fixedly connected to the top of the base, a first one-way valve being inserted into the top of the base, the other end of which is fixedly inserted into the bottom of the connecting frame, the interior of the exhaust pipe being connected to the interior of the exhaust cavity, and exhaust holes being spaced apart on the inner wall of the exhaust cavity;

[0040] An exhaust pipe, one end of which is fixedly connected to the top of the base, a second one-way valve is inserted into the top of the base, and the other end of the exhaust pipe is fixedly inserted into the bottom end of the connecting frame. The interior of the exhaust pipe is connected to the interior of the exhaust cavity, and exhaust holes are spaced apart on the inner wall of the exhaust cavity.

[0041] Preferably, the cleaning mechanism comprises:

[0042] A top seat, the top seat is fixedly connected to the inner wall of the fixed box, and the blowing mechanism is arranged inside the top seat;

[0043] A connecting bar, wherein the bottom end of the top seat is rotatably connected to a second rotating shaft, the bottom end of the second rotating shaft is fixedly connected to the top end of the connecting bar, and the bottom end of the connecting bar is provided with bristles;

[0044] A second servo motor is provided with a mounting cavity inside the top seat, the second servo motor is mounted on the inner wall of the mounting cavity, and the output end of the second servo motor is transmission-connected to the top end of the second rotating shaft.

[0045] Preferably, the blowing mechanism includes:

[0046] An air storage cavity is symmetrically arranged inside the top seat, and an air charging mechanism is provided between the second rotating shaft and the air storage cavity;

[0047] An air outlet hole is provided at the bottom end of the inner wall of the air storage cavity, and a blocking mechanism is provided inside the air outlet hole;

[0048] A third one-way valve is inserted into the inner wall of the air storage chamber.

[0049] Preferably, the inflation mechanism comprises:

[0050] A second piston plate, wherein the inner wall of the air storage cavity is provided with a sliding cavity, the outer wall of the second piston plate is slidably connected to the inner wall of the sliding cavity, and a connecting block is fixedly connected to one side of the second piston plate;

[0051] A turntable, a second rotating cavity is formed inside the top seat, the turntable is fixedly sleeved on the outer wall of the second rotating shaft, a cam groove is formed on the top of the turntable, and the blocking mechanism is arranged between the turntable and the air outlet;

[0052] A connecting plate, the connecting plate being fixedly connected to one side of the connecting block, the bottom end of the connecting plate being rotatably connected to a card shaft, and the card shaft being slidably arranged on the inner wall of the cam groove;

[0053] The third piston plate is slidably connected to the inner wall of the air storage chamber, and a first spring is provided between the top end of the third piston plate and the top end of the inner wall of the air storage chamber.

[0054] Preferably, the blocking mechanism includes:

[0055] A blocking plate, wherein the inner wall of the air outlet is provided with a first movable groove, and the outer wall of the blocking plate is slidably connected to the inner wall of the first movable groove;

[0056] A movable bar, wherein the inner wall of the first movable groove is provided with a sliding groove, the movable bar is slidably connected to the inner wall of the sliding groove, and the inner portion of the sliding groove is connected to the inner portion of the second rotating cavity;

[0057] A second movable rod, wherein the outer wall of the turntable is provided with a second movable groove in a circular array, the second movable groove is movably inserted into the inner wall of the second movable groove, one end of the second movable rod is provided with a rotating groove, and the inner wall of the rotating groove is rotatably connected to a roller;

[0058] a second spring, an inner wall of the second movable groove is fixedly connected to a limiting ring, the second movable rod is inserted into the inner wall of the limiting ring, an end of the second movable rod is fixedly sleeved with a fixing ring, the second spring is arranged between the limiting ring and the fixing ring, and the second spring is sleeved on the outer wall of the second movable rod;

[0059] A limit block, the limit block is fixedly connected to the bottom end of the blocking plate, a limit groove is provided at the bottom end of the inner wall of the first movable groove, the outer wall of the limit block is slidably connected to the inner wall of the limit groove, a third spring is provided between one side of the limit block and the inner wall of the limit groove, the inner wall of the limit groove is fixedly connected to the limit rod, a limit hole is provided on one side of the limit block, the limit rod is inserted into the inner wall of the limit hole, and the third spring is sleeved on the outer wall of the limit rod.

[0060] Technical effects and advantages of the present invention:

[0061] (1) The present invention detects the scrapers in the scraper conveyor body through the detection mechanism, so that the damaged scrapers can be replaced in time. The detection mechanism can detect the scrapers at multiple angles through the setting of the adjustment mechanism, thereby improving the accuracy of the detection. The detection mechanism can be moved by the moving mechanism to avoid the detection mechanism being always located in the scraper conveyor body and being affected by the dust in the scraper conveyor body. At the same time, the dust attached to the detection mechanism can be cleaned through the setting of the cleaning mechanism and the blowing mechanism to avoid affecting the operation of the detection mechanism.

[0062] (2) The present invention utilizes the setting of the dust blowing mechanism. The air pump blows air into the movable chamber located below the first piston plate, so that the first piston plate can move up. The movement of the first piston plate drives the first movable rod to move up, so that the connecting box can rotate clockwise. When the air pump draws air into the movable chamber, the first piston plate can be moved down under the action of negative pressure, thereby causing the first movable rod to move down, thereby causing the connecting box to rotate counterclockwise. When the first piston plate moves up, the air above the first piston plate passes through the first one-way valve into the exhaust pipe, and then into the exhaust chamber, and finally blows out through the exhaust hole. The wind blown out from the exhaust hole directly blows onto the surface of the protective glass, so that the protective glass can be cleaned during the adjustment process. When the first piston plate moves down, there will be a negative pressure trend above the first piston plate, so that the exhaust hole will be exhausted. The sucked air passes through the exhaust chamber, the exhaust pipe and the second one-way valve in turn into the movable chamber, thereby maintaining the air pressure balance in the movable chamber. At the same time, during the process of exhausting the air through the exhaust hole, the air flow moves on the surface of the protective glass, which can also achieve the cleaning effect.

[0063] (3) The present invention utilizes the setting of the inflation mechanism and the blocking mechanism. The upper half of the turntable is cam-shaped, and the lower half of the turntable is disc-shaped. When the turntable rotates, the cam groove limits the guide of the card shaft, and the second piston plate can be driven to move back and forth in the sliding cavity under the connection of the connecting block. At this time, since the air outlet is blocked by the blocking mechanism, the air continuously enters the air storage chamber through the third one-way valve. Since the air in the air storage chamber cannot be discharged, the air can squeeze the third piston plate, so that the third piston plate squeezes the first spring upward, and the air stored in the air storage chamber increases. When the blowing mechanism needs to work, the blocking mechanism is unlocked. At this time, under the elastic force of the first spring, the third piston plate is moved downward, and the air in the air storage chamber can be discharged through the air outlet, so that the blowing mechanism can work. At the same time, the turntable is directly fixed on the second rotating shaft, so that the cleaning mechanism works When the air is stored in the air storage chamber, the sealing mechanism works. When the air-charging mechanism and the cleaning mechanism are not working, the turntable stops rotating. Under the elastic action of the second spring, the second movable rod moves in the opposite direction and resets, and under the elastic force of the third spring, the sealing plate drives the movable bar to move in the opposite direction and resets, so that the air outlet is connected, and the blowing mechanism works. BRIEF DESCRIPTION OF THE DRAWINGS

[0064] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0065] Figure 2 This is a schematic diagram of the front cross-sectional structure of the fixing box of the present invention.

[0066] Figure 3 It is a schematic diagram of the front cross-sectional structure of the detection mechanism of the present invention.

[0067] Figure 4 It is a schematic diagram of the side cross-sectional structure of the rotating rod of the present invention.

[0068] Figure 5 It is a schematic diagram of the three-dimensional structure of the base of the present invention.

[0069] Figure 6 It is a schematic diagram of the front cross-sectional structure of the top seat of the present invention.

[0070] Figure 7 For the present invention Figure 6 Schematic diagram of the local enlarged structure at point A.

[0071] Figure 8 It is a schematic diagram of the three-dimensional structure of the turntable of the present invention.

[0072] Figure 9 For the present invention Figure 6 Schematic diagram of the locally enlarged three-dimensional structure at point B.

[0073] Figure 10 This is a schematic diagram of the cross-sectional structure of the turntable of the present invention.

[0074] In the figure: 101, scraper conveyor body; 201, fixed box; 202, opening; 203, movable baffle; 204, fixed block; 205, rotating hole; 206, rotating rod; 207, first rotating cavity; 208, torsion spring; 209, dust collector; 301, connecting box; 302, visual camera; 303, protective glass; 304, base; 305, first slot; 306, first rotating shaft; 307, connecting rod; 308, slide plate; 309, screw rod; 310, threaded hole; 311 1. Wedge strip; 312. Wedge groove; 313. First servo motor; 314. Limiting shaft; 315. Guide groove; 316. Reversing groove; 401. Fixed rod; 402. First connecting shaft; 403. Second slot; 404. Movable hole; 405. First movable rod; 406. Second connecting shaft; 407. Connecting groove; 408. Movable cavity; 409. First piston plate; 410. Air pump; 501. First one-way valve; 502. Connecting frame; 503. Exhaust pipe; 504. Exhaust Air cavity; 505, exhaust hole; 506, second one-way valve; 507, exhaust pipe; 508, exhaust cavity; 509, exhaust hole; 601, top seat; 602, second rotating shaft; 603, connecting strip; 604, bristles; 605, mounting cavity; 606, second servo motor; 701, air storage cavity; 702, air outlet; 703, third one-way valve; 704, sliding cavity; 705, second piston plate; 706, second rotating cavity; 707, rotating disk; 708, cam groove; 709, connecting Block; 710, connecting plate; 711, clamping shaft; 712, third piston plate; 713, first spring; 801, first movable groove; 802, blocking plate; 803, slide groove; 804, movable bar; 805, second movable groove; 806, second movable rod; 807, rotating groove; 808, roller; 809, limiting ring; 810, fixing ring; 811, second spring; 812, limiting groove; 813, limiting block; 814, third spring; 815, limiting rod; 816, limiting hole. DETAILED DESCRIPTION

[0075] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0076] The present invention provides Figures 1-10The scraper state detection device of a scraper conveyor shown in the figure includes a scraper conveyor body 101, a detection mechanism, an adjustment mechanism, a moving mechanism, a cleaning mechanism and a blowing mechanism. The detection mechanism is arranged at the top of the scraper conveyor body 101, the adjustment mechanism is connected to the detection mechanism, the adjustment mechanism is used to change the detection angle of the detection mechanism, the moving mechanism is arranged inside the detection mechanism, the moving mechanism is used to change the position of the detection mechanism, the cleaning mechanism is arranged above the scraper conveyor body 101, the cleaning mechanism is used to remove dust attached to the scraper conveyor body 101 by the detection mechanism, the blowing mechanism is arranged above the detection mechanism, and the ore is The scraper conveyor body 101 is used for conveying, and then the scraper in the scraper conveyor body 101 is inspected by the detection mechanism, so that the damaged scraper can be replaced in time, and the detection mechanism can be set to detect the scraper at multiple angles, thereby improving the accuracy of the detection, and the detection mechanism can be moved by the moving mechanism to avoid the detection mechanism being always located in the scraper conveyor body 101 and being affected by the dust in the scraper conveyor body 101. At the same time, the dust attached to the detection mechanism can be cleaned by the setting of the cleaning mechanism and the blowing mechanism to avoid affecting the work of the detection mechanism.

[0077] The detection mechanism includes a fixed box 201, a connecting box 301, a visual camera 302, a protective glass 303 and a dust extractor 209. The fixed box 201 is fixedly plugged into the top of the scraper conveyor body 101. The bottom of the fixed box 201 is provided with a protective mechanism. The connecting box 301 is movably arranged inside the fixed box 201. The moving mechanism is arranged between the connecting box 301 and the fixed box 201. The visual camera 302 is installed inside the visual camera 302. The protective glass 303 is fixedly connected to the top of the connecting box 301. The cleaning mechanism is arranged above the protective glass 303. The dust extractor 209 9 is installed on the outer wall of the fixed box 201, and the dust extraction end of the dust extractor 209 is inserted into the outer wall of the fixed box 201. The visual camera 302 is directed toward the scraper inside the scraper conveyor body 101 to capture the image of the scraper, which is then uploaded to the computer. The scraper image is compared with the database to determine whether the scraper is damaged. The setting of the protective glass 303 can prevent foreign objects from directly contacting the visual camera 302, thereby preventing the visual camera 302 from being damaged, thereby extending the service life of the visual camera 302. At the same time, the dust entering the fixed box 201 can be extracted by the operation of the dust extractor 209.

[0078] Among them, the protective mechanism includes an opening 202, a movable baffle 203, a fixed block 204 and a torsion spring 208. The opening 202 is opened at the bottom end of the fixed box 201, the movable baffle 203 is symmetrically arranged at the bottom end of the fixed box 201, the fixed block 204 is symmetrically fixedly connected to the bottom end of the fixed box 201, a rotating hole 205 is opened on one side of the fixed block 204, a rotating rod 206 is rotatably connected between the two rotating holes 205, the fixed block 204 is fixedly connected to the outer wall of the rotating rod 206, the inner wall of the rotating hole 205 is opened with a first rotating cavity 207, the torsion spring 208 is arranged inside the first rotating cavity 207, the torsion spring 208 is sleeved on the end of the rotating rod 206, one end of the torsion spring 208 is fixedly connected to the inner wall of the first rotating cavity 207, and the other end of the torsion spring 208 is fixedly connected to the outer wall of the rotating rod 206. Figure 2 The detection mechanism in the state, with the cooperation of the moving mechanism, turns over 180° and moves downward, so that the detection mechanism squeezes the two movable baffles 203, and the detection mechanism passes through the opening 202 to photograph and detect the scraper in the scraper conveyor body 101. At the same time, through the elastic setting of the torsion spring 208, when the detection mechanism moves upward, the movable baffle 203 can automatically rotate in the opposite direction, so that the two movable baffles 203 can block the opening 202, so that when the detection mechanism is not working, the dust in the scraper conveyor body 101 cannot enter the fixed box 201.

[0079] The movable mechanism includes a base 304, a first rotating shaft 306, a slide 308, a screw 309, a wedge bar 311 and a limit shaft 314. The adjustment mechanism is arranged between the base 304 and the connecting box 301. The bottom end of the base 304 is provided with a first slot 305. The first rotating shaft 306 is rotatably connected to the inner wall of the first slot 305. The outer wall of the first rotating shaft 306 is fixedly connected to a connecting rod 307. The slide 308 is fixedly connected to one side of the connecting rod 307. The screw 309 is rotatably connected to the fixed The inner wall of the fixed box 201 and the top of the slide 308 are provided with a threaded hole 310, the outer wall of the screw rod 309 is threadedly connected to the inner wall of the threaded hole 310, the interior of the fixed box 201 is installed with a first servo motor 313, the output end of the first servo motor 313 is transmission-connected to the top of the screw rod 309, the wedge bar 311 is fixedly connected to the inner wall of the fixed box 201, a wedge groove 312 is provided on one side of the slide 308, the outer wall of the wedge bar 311 is slidably connected to the inner wall of the wedge groove 312, and the limit shaft 313 is fixed to the inner wall of the fixed box 201. 14 is fixedly connected to the front and back of the base 304, and the inner wall of the fixed box 201 is symmetrically provided with guide grooves 315, and the middle part of the guide groove 315 is provided with a reversing groove 316. When the first servo motor 313 is energized, it can drive the screw rod 309 to rotate. Under the threaded engagement between the outer wall of the screw rod 309 and the inner wall of the threaded hole 310, the wedge strip 311 and the wedge groove 312 are mutually limited, so that the screw rod 309 rotates to drive the slide plate 308 to move up and down, and then the connection of the connecting rod 307 is connected. The base 304 is driven to move up and down, and the lifting of the base 304 can drive the connection box 301 to move up and down, and through the rotation setting between the first rotating shaft 306 and the base 304, and the limiting guide of the guide groove 315 and the reversing groove 316 on the limiting shaft 314, the limiting shaft 314 can make the base 304 flip 180° when sliding through the reversing groove 316, so that the detection mechanism can shoot and detect the scraper in the scraper conveyor body 101 through the opening 202 downward.

[0080] The adjustment mechanism includes a first connecting shaft 402, a first movable rod 405 and a second connecting shaft 406. The top of the base 304 is fixedly connected to the fixed rod 401. The first connecting shaft 402 is fixedly connected to the top of the fixed rod 401. The bottom end of the connection box 301 is provided with a second slot 403. The first connecting shaft 402 is rotatably connected to the inner wall of the second slot 403. The top of the base 304 is provided with a movable hole 404. The first movable rod 405 is movably plugged into the inner wall of the movable hole 404. The bottom end of the first movable rod 405 is provided with a dust blowing mechanism. The second connecting shaft 406 It is fixedly inserted into the end of the first movable rod 405, and the inner wall of the second slot 403 is symmetrically provided with connecting slots 407. The two ends of the second connecting shaft 406 are respectively slidably arranged on the inner walls of the two connecting slots 407. By rotating the first connecting shaft 402 in the second slot 403, when the first movable rod 405 moves, the second connecting shaft 406 slides in the connecting slot 407, so that the connecting box 301 can rotate around the first connecting shaft 402, thereby adjusting the shooting angle of the visual camera 302 to avoid errors in single-angle shooting detection.

[0081] Among them, the dust blowing mechanism includes a first piston plate 409, an air pump 410, a connecting frame 502, an exhaust pipe 503 and an exhaust pipe 507. A movable chamber 408 is provided inside the base 304. The outer wall of the first piston plate 409 is slidably connected to the inner wall of the movable chamber 408. The bottom end of the first movable rod 405 is fixedly connected to the top of the first piston plate 409. The air pump 410 is installed on the outer wall of the base 304. The output end of the air pump 410 is inserted into the outer wall of the base 304. The connecting frame 502 is fixedly arranged on the outside of the connecting box 301. The exhaust chamber 504 is provided inside the connecting frame 502. The exhaust chamber 508 is provided inside the connecting frame 502. One end of the exhaust pipe 503 is fixedly connected to the top of the base 304. The bottom The top of the seat 304 is provided with a first one-way valve 501, the other end of the exhaust pipe 503 is fixedly connected to the bottom of the connecting frame 502, the interior of the exhaust pipe 503 is connected to the interior of the exhaust chamber 504, the inner wall of the exhaust chamber 504 is provided with exhaust holes 505, one end of the exhaust pipe 507 is fixedly connected to the top of the base 304, the top of the base 304 is provided with a second one-way valve 506, the other end of the exhaust pipe 507 is fixedly connected to the bottom of the connecting frame 502, the interior of the exhaust pipe 507 is connected to the interior of the exhaust chamber 508, the inner wall of the exhaust chamber 508 is provided with exhaust holes 509, and the first piston is blown into the movable chamber 408 below the first piston plate 409 by the air pump 410. The plate 409 moves up, and the first piston plate 409 moves up, driving the first movable rod 405 to move up, which can make the connection box 301 rotate clockwise. When the air pump 410 draws air into the movable chamber 408, the first piston plate 409 moves down under the action of negative pressure, thereby making the first movable rod 405 move down, thereby making the connection box 301 rotate counterclockwise. When the first piston plate 409 moves up, the air above the first piston plate 409 passes through the first one-way valve 501 into the exhaust pipe 503, and then enters the exhaust chamber 504, and is finally blown out through the exhaust hole 505. The wind blown out from the exhaust hole 505 directly blows onto the surface of the protective glass 303, so that the protective glass 303 can be adjusted during the adjustment process. Cleaning. When the first piston plate 409 moves downward, there will be a negative pressure trend above the first piston plate 409, which will cause the exhaust hole 509 to evacuate air. The drawn air passes through the exhaust chamber 508, the exhaust pipe 507 and the second one-way valve 506 in turn and enters the movable chamber 408, thereby maintaining the air pressure balance in the movable chamber 408. At the same time, during the exhaust process of the exhaust hole 509, the air flow moves on the surface of the protective glass 303, which can also achieve the cleaning effect. At the same time, a filter can be installed on the inner wall of the exhaust hole 509 to allow air to pass through, but dust cannot enter. At the same time, a rubber sleeve is provided on the inner wall of the movable hole 404, so that when the first movable rod 405 is active, the movable hole 404 will not leak air.

[0082] Wherein, the cleaning mechanism includes a top seat 601, a connecting strip 603 and a second servo motor 606. The top seat 601 is fixedly connected to the inner wall of the fixed box 201. The blowing mechanism is arranged inside the top seat 601. The bottom end of the top seat 601 is rotatably connected to the second rotating shaft 602. The bottom end of the second rotating shaft 602 is fixedly connected to the top of the connecting strip 603. The bottom end of the connecting strip 603 is provided with bristles 604. An installation cavity 605 is opened inside the top seat 601. The second servo motor 606 is installed on the inner wall of the installation cavity 605. The output end of the second servo motor 606 is transmission-connected to the top of the second rotating shaft 602. When the detection mechanism is finished, the detection mechanism is in the fixed box 201. Flip and move upward so that the top of the protective glass 303 contacts the bristles 604, and then the second servo motor 606 starts to work, driving the second rotating shaft 602 to rotate. The rotation of the bar-shaped second rotating shaft 602 can make the bristles 604 clean the top of the protective glass 303. During the cleaning process, the dust is blown away from the protective glass 303 by the blowing mechanism. At this time, the dust floating in the fixed box 201 can be extracted under the operation of the dust extractor 209. The second servo motor 606, the first servo motor 313, the dust extractor 209 and the air pump 410 are respectively electrically connected to the external power supply through an external switch, which is convenient for the operator to control them separately, thereby improving the safety and convenience of operation.

[0083] Among them, the blowing mechanism includes an air storage chamber 701, an air outlet 702 and a third one-way valve 703. The air storage chamber 701 is symmetrically opened inside the top seat 601. An inflation mechanism is arranged between the second rotating shaft 602 and the air storage chamber 701. The air outlet 702 is opened at the bottom end of the inner wall of the air storage chamber 701. A sealing mechanism is arranged inside the air outlet 702. The third one-way valve 703 is inserted into the inner wall of the air storage chamber 701. The air in the air storage chamber 701 is blown out through the air outlet 702 and can be blown toward the protective glass 303, thereby blowing up the dust attached to the protective glass 303 and swept by the brush 604, making it convenient for the vacuum cleaner 209 to extract dust.

[0084] Among them, the inflation mechanism includes a second piston plate 705, a rotating disk 707, a connecting plate 710 and a third piston plate 712. The inner wall of the air storage chamber 701 is provided with a sliding cavity 704. The outer wall of the second piston plate 705 is slidably connected to the inner wall of the sliding cavity 704. A connecting block 709 is fixedly connected to one side of the second piston plate 705. A second rotating cavity 706 is provided inside the top seat 601. The rotating disk 707 is fixedly sleeved on the outer wall of the second rotating shaft 602. A cam groove 708 is provided on the top of the rotating disk 707. The blocking mechanism is arranged between the turntable 707 and the air outlet 702, the connecting plate 710 is fixedly connected to one side of the connecting block 709, the bottom end of the connecting plate 710 is rotatably connected to the card shaft 711, the card shaft 711 is slidably arranged on the inner wall of the cam groove 708, the third piston plate 712 is slidably connected to the inner wall of the air storage chamber 701, and a first spring 713 is arranged between the top of the third piston plate 712 and the top of the inner wall of the air storage chamber 701. The upper half of the turntable 707 is arranged in a cam shape. The lower half of the disc 7 is set. When the turntable 707 rotates, the cam groove 708 limits the guide of the card shaft 711, and the second piston plate 705 can be driven to move back and forth in the sliding cavity 704 under the connection of the connecting block 709. At this time, since the air outlet 702 is blocked by the blocking mechanism, the air continuously enters the air storage chamber 701 through the third one-way valve 703. Since the air in the air storage chamber 701 cannot be discharged, the air can squeeze the third piston plate 712, so that the third piston plate 712 is opened. The plug plate 712 squeezes the first spring 713 to move upward, thereby increasing the air stored in the air storage chamber 701. When the blowing mechanism needs to work, the blocking mechanism is unlocked. At this time, under the elastic force of the first spring 713, the third piston plate 712 moves downward, so that the air in the air storage chamber 701 can be discharged through the air outlet 702, allowing the blowing mechanism to work. At the same time, the turntable 707 is directly fixed on the second rotating shaft 602, so that the cleaning mechanism can collect air while the blowing mechanism is working.

[0085] Among them, the blocking mechanism includes a blocking plate 802, a movable bar 804, a second movable rod 806, a second spring 811 and a limit block 813, the inner wall of the air outlet 702 is provided with a first movable groove 801, the outer wall of the blocking plate 802 is slidably connected to the inner wall of the first movable groove 801, the inner wall of the first movable groove 801 is provided with a slide groove 803, the movable bar 804 is slidably connected to the inner wall of the slide groove 803, the inner part of the slide groove 803 is connected to the inner part of the second rotating cavity 706, the outer wall of the turntable 707 is provided with a second movable groove 805 in an annular array, the second movable groove 805 is movably inserted in the inner wall of the second movable groove 805, and one end of the second movable rod 806 is provided with a The rotating groove 807 is rotatably connected to the inner wall of the rotating groove 807 with a roller 808, the inner wall of the second movable groove 805 is fixedly connected to the limiting ring 809, the second movable rod 806 is inserted into the inner wall of the limiting ring 809, the end of the second movable rod 806 is fixedly sleeved with a fixing ring 810, the second spring 811 is arranged between the limiting ring 809 and the fixing ring 810, the second spring 811 is sleeved on the outer wall of the second movable rod 806, the limiting block 813 is fixedly connected to the bottom end of the blocking plate 802, the bottom end of the inner wall of the first movable groove 801 is provided with a limiting groove 812, the outer wall of the limiting block 813 is slidably connected to the inner wall of the limiting groove 812, and one side of the limiting block 813 is connected to the limiting groove 809. 12 is provided with a third spring 814, the inner wall of the limiting groove 812 is fixedly connected to the limiting rod 815, a limiting hole 816 is provided on one side of the limiting block 813, the limiting rod 815 is inserted into the inner wall of the limiting hole 816, and the third spring 814 is sleeved on the outer wall of the limiting rod 815. However, when the second rotating shaft 602 rotates to drive the cleaning mechanism and the turntable 707 to work, the second movable rod 806 will overcome the elastic effect of the third spring 814 under the action of centrifugal force, so that the second movable rod 806 moves toward the outside of the turntable 707, thereby causing the roller 808 to squeeze the movable bar 804, causing the movable bar 804 to move, and the movable bar 804 moves to drive the blocking plate 802 The blocking plate 802 moves, driving the limit block 813 to move. The limit block 813 moves to compress the third spring 814 until the blocking plate 802 passes through the air outlet 702, thereby blocking the air outlet 702. In this way, the blocking mechanism works during the air storage process in the air storage chamber 701. When the inflating mechanism and the cleaning mechanism are not working, the turntable 707 stops rotating. Under the elastic action of the second spring 811, the second movable rod 806 moves in the opposite direction and resets. Under the elastic force of the third spring 814, the blocking plate 802 drives the movable bar 804 to move in the opposite direction and reset, so that the air outlet 702 is connected, and the blowing mechanism works.Furthermore, multiple sets of second movable rods 806 are provided, and the movable bars 804 are elongated. Furthermore, the first movable slots 801 are lengthened, allowing the blocking plate 802 to move a certain distance after passing through the air outlet 702. This distance prevents the blocking plate 802 from directly separating from the air outlet 702 even if the movable bars 804 return to their original positions during rotation of the turntable 707, thereby improving the stability of the blocking mechanism.

[0086] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A scraper conveyor scraper state detection device, characterized in that: include: Scraper conveyor body (101); A detection mechanism, the detection mechanism being arranged at the top end of the scraper conveyor body (101); an adjusting mechanism connected to the detecting mechanism, and configured to change a detecting angle of the detecting mechanism; A moving mechanism, the moving mechanism being arranged inside the detection mechanism and being used to change the position of the detection mechanism; A cleaning mechanism, the cleaning mechanism being arranged above the scraper conveyor body (101), and the cleaning mechanism being used to remove dust attached by the detection mechanism inside the scraper conveyor body (101); The blowing mechanism is arranged above the detection mechanism.

2. The scraper state detection device of a scraper conveyor according to claim 1, characterized in that: The detection mechanism includes: A fixed box (201), the fixed box (201) is fixedly plugged into the top end of the scraper conveyor body (101), and a protective mechanism is provided at the bottom end of the fixed box (201); A connection box (301), the connection box (301) is movably arranged inside the fixed box (201), and the moving mechanism is arranged between the connection box (301) and the fixed box (201); A visual camera (302), wherein the visual camera (302) is installed inside the visual camera (302); A protective glass (303), wherein the protective glass (303) is fixedly connected to the top of the connection box (301), and the cleaning mechanism is arranged above the protective glass (303); A dust extractor (209) is installed on the outer wall of the fixed box (201), and a dust extraction end of the dust extractor (209) is inserted into the outer wall of the fixed box (201).

3. The scraper state detection device of a scraper conveyor according to claim 2, characterized in that: The protection mechanism comprises: An opening (202), wherein the opening (202) is opened at the bottom end of the fixed box (201); A movable baffle (203), the movable baffle (203) being symmetrically arranged at the bottom end of the fixed box (201); A fixed block (204), the fixed block (204) is symmetrically fixedly connected to the bottom end of the fixed box (201), a rotating hole (205) is opened on one side of the fixed block (204), a rotating rod (206) is rotatably connected between the two rotating holes (205), and the fixed block (204) is fixedly connected to the outer wall of the rotating rod (206); A torsion spring (208), wherein the inner wall of the rotating hole (205) is provided with a first rotating cavity (207), the torsion spring (208) is arranged inside the first rotating cavity (207), the torsion spring (208) is sleeved on the end of the rotating rod (206), one end of the torsion spring (208) is fixedly connected to the inner wall of the first rotating cavity (207), and the other end of the torsion spring (208) is fixedly connected to the outer wall of the rotating rod (206).

4. The scraper state detection device of a scraper conveyor according to claim 2, characterized in that: The moving mechanism comprises: A base (304), wherein the adjustment mechanism is provided between the base (304) and the connection box (301); A first rotating shaft (306), a first slot (305) is provided at the bottom end of the base (304), the first rotating shaft (306) is rotatably connected to the inner wall of the first slot (305), and a connecting rod (307) is fixedly connected to the outer wall of the first rotating shaft (306); a slide plate (308), wherein the slide plate (308) is fixedly connected to one side of the connecting rod (307); A screw rod (309), the screw rod (309) is rotatably connected to the inner wall of the fixed box (201), a threaded hole (310) is provided at the top of the slide plate (308), the outer wall of the screw rod (309) is threadedly connected to the inner wall of the threaded hole (310), a first servo motor (313) is installed inside the fixed box (201), and the output end of the first servo motor (313) is transmission-connected to the top of the screw rod (309); A wedge-shaped strip (311), the wedge-shaped strip (311) is fixedly connected to the inner wall of the fixed box (201), a wedge-shaped groove (312) is formed on one side of the slide plate (308), and the outer wall of the wedge-shaped strip (311) is slidably connected to the inner wall of the wedge-shaped groove (312); A limiting shaft (314) is fixedly connected to the front and back sides of the base (304); the inner wall of the fixed box (201) is symmetrically provided with guide grooves (315); and a reversing groove (316) is provided in the middle of the guide groove (315).

5. The scraper state detection device of a scraper conveyor according to claim 4, characterized in that: The regulating mechanism comprises: A first connecting shaft (402), the top end of the base (304) is fixedly connected to a fixing rod (401), the first connecting shaft (402) is fixedly connected to the top end of the fixing rod (401), a second slot (403) is provided at the bottom end of the connection box (301), and the first connecting shaft (402) is rotatably connected to the inner wall of the second slot (403); A first movable rod (405), a movable hole (404) is provided at the top of the base (304), the first movable rod (405) is movably plugged into the inner wall of the movable hole (404), and a dust blowing mechanism is provided at the bottom end of the first movable rod (405); The second connecting shaft (406) is fixedly plugged into the end of the first movable rod (405), and the inner wall of the second slot (403) is symmetrically provided with connecting slots (407), and the two ends of the second connecting shaft (406) are respectively slidably arranged on the inner walls of the two connecting slots (407).

6. The scraper state detection device of a scraper conveyor according to claim 5, characterized in that: The dust blowing mechanism comprises: A first piston plate (409), wherein a movable cavity (408) is provided inside the base (304), an outer wall of the first piston plate (409) is slidably connected to an inner wall of the movable cavity (408), and a bottom end of the first movable rod (405) is fixedly connected to a top end of the first piston plate (409); An air pump (410), the air pump (410) being mounted on the outer wall of the base (304), and an output end of the air pump (410) being inserted into the outer wall of the base (304); A connection frame (502), the connection frame (502) is fixedly arranged on the outside of the connection box (301), an exhaust cavity (504) is opened inside the connection frame (502), and an air extraction cavity (508) is opened inside the connection frame (502); An exhaust pipe (503), one end of the exhaust pipe (503) is fixedly connected to the top of the base (304), a first one-way valve (501) is inserted into the top of the base (304), the other end of the exhaust pipe (503) is fixedly inserted into the bottom of the connection frame (502), the interior of the exhaust pipe (503) is connected to the interior of the exhaust cavity (504), and exhaust holes (505) are spaced apart on the inner wall of the exhaust cavity (504); An exhaust pipe (507), one end of which is fixedly connected to the top of the base (304), a second one-way valve (506) is inserted into the top of the base (304), and the other end of the exhaust pipe (507) is fixedly inserted into the bottom end of the connecting frame (502), the interior of the exhaust pipe (507) is connected to the interior of the exhaust cavity (508), and the inner wall of the exhaust cavity (508) is spaced apart with exhaust holes (509).

7. The scraper state detection device of a scraper conveyor according to claim 2, characterized in that: The cleaning mechanism comprises: A top seat (601), wherein the top seat (601) is fixedly connected to the inner wall of the fixed box (201), and the blowing mechanism is arranged inside the top seat (601); A connecting bar (603), the bottom end of the top seat (601) is rotatably connected to a second rotating shaft (602), the bottom end of the second rotating shaft (602) is fixedly connected to the top end of the connecting bar (603), and the bottom end of the connecting bar (603) is provided with bristles (604); A second servo motor (606) is provided with a mounting cavity (605) inside the top seat (601), the second servo motor (606) is mounted on the inner wall of the mounting cavity (605), and the output end of the second servo motor (606) is transmission-connected to the top end of the second rotating shaft (602).

8. The scraper state detection device of a scraper conveyor according to claim 7, characterized in that: The blowing mechanism comprises: An air storage chamber (701), the air storage chamber (701) is symmetrically arranged inside the top seat (601), and an air charging mechanism is provided between the second rotating shaft (602) and the air storage chamber (701); An air outlet (702), the air outlet (702) is provided at the bottom end of the inner wall of the air storage cavity (701), and a blocking mechanism is provided inside the air outlet (702); A third one-way valve (703) is inserted into the inner wall of the air storage chamber (701).

9. The scraper state detection device of a scraper conveyor according to claim 8, characterized in that: The inflation mechanism comprises: A second piston plate (705), wherein the inner wall of the air storage cavity (701) is provided with a sliding cavity (704), the outer wall of the second piston plate (705) is slidably connected to the inner wall of the sliding cavity (704), and a connecting block (709) is fixedly connected to one side of the second piston plate (705); A rotating disk (707), a second rotating cavity (706) is provided inside the top seat (601), the rotating disk (707) is fixedly sleeved on the outer wall of the second rotating shaft (602), a cam groove (708) is provided on the top of the rotating disk (707), and the blocking mechanism is provided between the rotating disk (707) and the air outlet (702); A connecting plate (710), the connecting plate (710) is fixedly connected to one side of the connecting block (709), the bottom end of the connecting plate (710) is rotatably connected to a clamping shaft (711), and the clamping shaft (711) is slidably arranged on the inner wall of the cam groove (708); The third piston plate (712) is slidably connected to the inner wall of the air storage chamber (701), and a first spring (713) is provided between the top end of the third piston plate (712) and the top end of the inner wall of the air storage chamber (701).

10. The scraper state detection device of a scraper conveyor according to claim 9, characterized in that: The blocking mechanism comprises: A blocking plate (802), wherein the inner wall of the air outlet (702) is provided with a first movable groove (801), and the outer wall of the blocking plate (802) is slidably connected to the inner wall of the first movable groove (801); A movable bar (804), wherein the inner wall of the first movable groove (801) is provided with a slide groove (803), the movable bar (804) is slidably connected to the inner wall of the slide groove (803), and the inner part of the slide groove (803) is connected to the inner part of the second rotating cavity (706); A second movable rod (806), the outer wall of the rotating disk (707) is provided with a second movable groove (805) in a circular array, the second movable groove (805) is movably inserted into the inner wall of the second movable groove (805), one end of the second movable rod (806) is provided with a rotating groove (807), and the inner wall of the rotating groove (807) is rotatably connected to a roller (808); A second spring (811), the inner wall of the second movable groove (805) is fixedly connected to a limiting ring (809), the second movable rod (806) is inserted into the inner wall of the limiting ring (809), the end of the second movable rod (806) is fixedly sleeved with a fixing ring (810), the second spring (811) is arranged between the limiting ring (809) and the fixing ring (810), and the second spring (811) is sleeved on the outer wall of the second movable rod (806); A limit block (813) is fixedly connected to the bottom end of the blocking plate (802); a limit groove (812) is provided at the bottom end of the inner wall of the first movable groove (801); the outer wall of the limit block (813) is slidably connected to the inner wall of the limit groove (812); a third spring (814) is provided between one side of the limit block (813) and the inner wall of the limit groove (812); a limit rod (815) is fixedly connected to the inner wall of the limit groove (812); a limit hole (816) is provided on one side of the limit block (813); the limit rod (815) is inserted into the inner wall of the limit hole (816); and the third spring (814) is sleeved on the outer wall of the limit rod (815).