A double-sided synchronous deviation correcting conveying device and method for a packaging box
By combining the pushing mechanism, rollers, and correction baffles, the packaging boxes are corrected and pushed in a timely manner. Combined with visual inspection and the box pushing mechanism to remove the accumulation, the problem of packaging box accumulation caused by the correction of packaging boxes in traditional equipment is solved, and efficient packaging box transportation is achieved.
Patent Information
- Application Number
- CN202510835588.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-20
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2045-06-20
AI Technical Summary
Traditional dual-sided synchronous correction conveying equipment for preventing packaging box deviation is prone to accumulation and deformation when correcting low-rigidity, lightweight packaging boxes, which increases raw material loss and affects production continuity.
The system employs a push mechanism, a first roller, and a correction baffle to quickly correct deviations and push packaging boxes through a synchronous drive assembly and a rotating rod assembly. Combined with visual inspection and a box-pushing mechanism, it promptly removes any accumulations and uses a box conveying mechanism to prevent secondary blockages.
It effectively prevents packaging boxes from piling up in the correction area, avoids blockage of the conveyor line, reduces raw material loss, and ensures production continuity and efficiency.
Smart Images

Figure CN120440568B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of intelligent production and conveying equipment for agricultural product packaging boxes, and particularly relates to a packaging box anti-deviation double-side synchronous deviation rectification conveying equipment and a conveying method. BACKGROUND
[0002] The packaging box anti-deviation double-side synchronous deviation rectification conveying equipment is an automatic equipment for solving the deviation problem of packaging boxes in the conveying process, and the core function is to ensure that the packaging boxes maintain the correct position on the conveying line and avoid deviation from affecting the subsequent process. When deviation is detected, the deviation rectification mechanisms (such as baffle, air cylinder, and servo motor driven push plate) on both sides of the equipment act synchronously to correct the packaging boxes back to the center position of the conveying line, avoiding secondary skewing or collision caused by single-side deviation rectification.
[0003] Due to the low structural rigidity and light weight of the empty semi-finished packaging boxes (especially corrugated paper packaging boxes for agricultural product packaging), the moving speed of some misaligned and inclined packaging boxes is slowed down after contacting the two-side deviation rectification plates in the traditional packaging box anti-deviation double-side synchronous deviation rectification conveying equipment, which leads to a smaller and smaller space between the packaging boxes behind and the packaging boxes, and thus the packaging boxes are prone to accumulate at the deviation rectification plate, forcing the whole line to stop and clear the obstacles. The accumulated empty boxes are deformed under extrusion (corrugated paper crushing rate > 5%), increasing the loss of raw materials.
[0004] Therefore, it is necessary to provide a packaging box anti-deviation double-side synchronous deviation rectification conveying equipment and a conveying method to solve the above technical problems. SUMMARY
[0005] The present application solves the technical problem of providing a packaging box anti-deviation double-side synchronous deviation rectification conveying equipment and a conveying method which is convenient to use, can quickly push the misaligned packaging boxes out of the deviation rectification plate after aligning them, and effectively prevents the packaging boxes from accumulating at the deviation rectification plate.
[0006] To solve the above technical problems, the packaging box anti-deviation double-side synchronous deviation correction conveying equipment provided by the present application comprises a base, a first conveying belt, a second conveying belt and two deviation correction baffles, the second conveying belt and the first conveying belt are both installed in the base, the two deviation correction baffles are both fixedly installed on the top of the base, characterized in that a plurality of first rollers are rotatably installed in the base, the plurality of first rollers are all located between the second conveying belt and the first conveying belt, a pushing mechanism is arranged on each of the two deviation correction baffles, the pushing mechanism comprises a synchronous driving assembly and two groups of rotating rod assemblies, the synchronous driving assembly is used for driving the two groups of rotating rod assemblies to rotate synchronously, the two groups of rotating rod assemblies are used for quickly moving the packaging boxes out of the two deviation correction baffles, a first frame is fixedly installed on the top of the base, a second rotating rod is rotatably installed in the first frame, a first motor is fixedly installed on one side of the first frame, the output shaft of the first motor extends into the first frame and is fixedly connected with one end of the second rotating rod, a righting boosting mechanism is arranged on the outer wall of the second rotating rod, and the righting boosting mechanism is used for pushing the packaging boxes to quickly enter the plurality of first rollers.
[0007] Preferably, each group of the rotating rod assemblies comprises three first rotating rods arranged in a straight line, and the outer wall of each of the plurality of first rotating rods is fixedly installed with a second roller.
[0008] Preferably, the synchronous driving assembly comprises a plurality of chain wheels, two chain belts, a first belt and a second motor, each of the plurality of chain wheels is fixedly installed on the outer wall of each of the plurality of first rotating rods, each of the two chain belts is sleeved on the corresponding plurality of chain wheels, a second frame is fixedly installed on the top of the base, the second motor is fixedly installed on the top of the second frame, the output shaft of the second motor extends into the second frame and is fixedly connected with the top end of one of the first rotating rods, and one of the first rotating rods in each group of rotating rod assemblies is coaxially sleeved with a belt pulley, and the outer sides of the two belt pulleys are sleeved with the same first belt.
[0009] Preferably, the righting boosting mechanism comprises a first fixed cylinder, a limiting ring, four arc-shaped pressing plates and a plurality of push rods, the first fixed cylinder is fixedly installed on the outer wall of the second rotating rod, the four arc-shaped pressing plates are all fixedly installed on the outer wall of the first fixed cylinder, each of the four arc-shaped pressing plates is provided with a plurality of limiting holes, each of the plurality of push rods is slidably installed in the corresponding limiting hole, the limiting ring is fixedly installed on the outer wall of the first fixed cylinder, and the limiting ring is located between the first fixed cylinder and the four arc-shaped pressing plates.
[0010] Preferably, the four arc-shaped pressing plates are rotationally symmetrically distributed on the outer wall of the first fixed cylinder at an angle of ninety degrees.
[0011] Preferably, one side of the base is fixedly provided with a sub-channel, both sides of the sub-channel are fixedly provided with a fixing frame, the top of the base and the top of the fixing frame are fixedly provided with a same third frame, a box pushing mechanism is arranged in the third frame, the box pushing mechanism is used for pushing the packaging boxes with stacking tendency into the sub-channel, and after the second conveying belt conveys other packaging boxes, the box pushing mechanism is used for pushing the packaging boxes to the second conveying belt again, and the box pushing mechanism is arranged above the second conveying belt.
[0012] The box pushing mechanism comprises a screw rod, a moving plate, a cylinder, a third motor, a poking plate and a visual detection device, the moving plate is slidingly arranged in the third frame, the screw rod is rotatably arranged at the top of the third frame, the third motor is fixedly arranged at the top of the third frame, one end of the screw rod is fixedly connected with the output shaft of the third motor, the moving plate is threadedly connected with the screw rod, the poking plate is slidingly arranged in the moving plate, the cylinder is fixedly arranged at one side of the moving plate, and the extending end of the cylinder is fixedly connected with the poking plate, and the visual detection device is fixedly arranged at the bottom of the third frame.
[0013] Preferably, two fixing frames are provided with sorting conveying mechanisms, the sorting conveying mechanism comprises a linkage assembly and two groups of sorting assemblies, the linkage assembly is used for driving the two groups of sorting assemblies to operate synchronously, and the sorting assembly is used for temporarily storing the packaging boxes and intermittently conveying the packaging boxes to the second conveying belt.
[0014] Any one of the sorting assemblies comprises two third rotating rods, two second fixed cylinders, a third conveying belt and a plurality of baffles, both the third rotating rods are rotatably arranged in the fixing frame, and the top end and the bottom end of both the third rotating rods extend out of the fixing frame, the second fixed cylinders are fixedly arranged on the outer walls of the third rotating rods, respectively, the baffles are fixedly arranged on the outer wall of the third conveying belt, and the fixing frame is fixedly provided with a fourth motor, and the top end of one of the third rotating rods is in transmission connection with the fourth motor.
[0015] The linkage assembly comprises a second belt, a first gear, a rotating shaft and a second gear, the rotating shaft is rotatably arranged at the bottom of the fixing frame, the first gear is fixedly arranged on the outer wall of the rotating shaft, the second gear is fixedly arranged on the outer wall of the corresponding third rotating rod, and the second gear is in meshing connection with the first gear, a pulley is fixedly arranged on the outer wall of the third rotating rod and the outer wall of the corresponding rotating shaft, and the second belt is sleeved on the two pulleys.
[0016] Preferably, one side of the sub-channel is provided with a delivery port, one side of the sub-channel is rotatably installed with a rotating door, one end of the rotating door is provided with a plurality of gear teeth, one side of the sub-channel is also fixedly installed with a fifth motor, the output shaft of the fifth motor is fixedly installed with a third gear, the third gear is engaged with the gear teeth, and the side of the sub-channel away from the moving plate is fixedly installed with two support plates, two support plates are provided with the same box conveying mechanism, the box conveying mechanism further comprises three box isolation assemblies, and the box isolation assemblies are used to convey a plurality of packaging boxes to a packaging box concentration place and ensure that the packaging boxes are always located in the fourth conveying belt during the conveying process.
[0017] Preferably, the box conveying mechanism comprises two rollers, a sixth motor, a fourth conveying belt and an inclined plate, both of the rollers are rotatably installed on the two support plates, the fourth conveying belt is sleeved on the outer wall of the two rollers, the inclined plate is fixedly installed on the two support plates, the fourth conveying belt is fixedly installed on one side of the support plate, and the output shaft of the fourth conveying belt is fixedly connected with one end of the roller;
[0018] Any one of the box isolation assemblies comprises a limiting plate, two limiting frames, a third roller, a lifting plate, two springs and two guide rods, both of the limiting frames are fixedly installed on the inner wall of the fourth conveying belt, both of the guide rods are fixedly installed in the two limiting frames, the lifting plate is slidably installed on the two guide rods, the limiting plate is fixedly installed on the top of the lifting plate, the top end of the limiting plate extends to the outside of the fourth conveying belt, the third roller is fixedly installed on the lifting plate, both of the springs are sleeved on the outer wall of the two guide rods, and both ends of the spring are fixedly connected with the limiting frame and the lifting plate.
[0019] To solve the above problems, the application also provides a packaging box anti-deviation double-side synchronous deviation correction conveying equipment and a conveying method, which comprises the following steps:
[0020] S1: placing the packaging box in the center of the second conveying belt, starting the second conveying belt and running at a set speed;
[0021] S2: when moving between the two deviation correction baffles, the inclined packaging box contacts the deviation correction baffles and is guided between the two deviation correction baffles;
[0022] S3: starting the righting boost mechanism to push the packaging box to the position of the plurality of first rollers and righting the packaging box;
[0023] S4: when the packaging box moves to the plurality of first rollers, the plurality of second rollers push the packaging box to the first conveying belt during the rotating deviation correction process, and the rotating speed is kept consistent
[0024] Compared with the related art, the packaging box anti-deviation double-side synchronous deviation correction conveying device and conveying method provided by the application has the following beneficial effects:
[0025] The application provides a packaging box anti-deviation double-side synchronous deviation correction conveying device, which is characterized in that the pushing mechanism, the first roller and the deviation correction baffle are matched, when the packaging box moves between the two deviation correction baffles, the plurality of second rollers can quickly push the packaging box that has completed deviation correction away from the deviation correction area, so that the subsequent packaging box enters the deviation correction process in time, the conveying line is prevented from being blocked, and the packaging box that has completed deviation correction is prevented from not being moved out in time and colliding with the subsequent packaging box and being stacked.
[0026] The application provides a packaging box anti-deviation double-side synchronous deviation correction conveying device, which is characterized in that the pushing mechanism, the first roller and the deviation correction baffle are matched, when the packaging box moves between the two deviation correction baffles, the plurality of second rollers can quickly push the packaging box that has completed deviation correction away from the deviation correction area, so that the subsequent packaging box enters the deviation correction process in time, the conveying line is prevented from being blocked, and the packaging box that has completed deviation correction is prevented from not being moved out in time and colliding with the subsequent packaging box and being stacked.
[0027] The application provides a packaging box anti-deviation double-side synchronous deviation correction conveying device, which is characterized in that the pushing mechanism, the first roller and the deviation correction baffle are matched, when the packaging box moves between the two deviation correction baffles, the plurality of second rollers can quickly push the packaging box that has completed deviation correction away from the deviation correction area, so that the subsequent packaging box enters the deviation correction process in time, the conveying line is prevented from being blocked, and the packaging box that has completed deviation correction is prevented from not being moved out in time and colliding with the subsequent packaging box and being stacked.
[0028] The application provides a packaging box anti-deviation double-side synchronous deviation correction conveying method, which can quickly push the packaging box that has completed deviation correction away from the deviation correction area, so that the subsequent packaging box enters the deviation correction process in time, the conveying line is prevented from being blocked, and the packaging box that has completed deviation correction is prevented from not being moved out in time and being stacked. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 The application provides a packaging box anti-deviation double-side synchronous deviation correction conveying device first embodiment structure schematic view;
[0030] Figure 2 The application provides a packaging box anti-deviation double-side synchronous deviation correction conveying device first embodiment structure schematic view; Figure 1 The application provides a packaging box anti-deviation double-side synchronous deviation correction conveying device first embodiment structure schematic view;
[0031] Figure 3 The application provides a packaging box anti-deviation double-side synchronous deviation correction conveying device first embodiment structure schematic view;Figure 2 partial structure view;
[0032] Figure 4 for Figure 1 partial structure view;
[0033] Figure 5 for Figure 2 arc-shaped pressing plate, push rod and first fixing cylinder and the like structure assembly view;
[0034] Figure 6 for Figure 5 structure cross-sectional view;
[0035] Figure 7 the second embodiment of the packaging box anti-deviation double-side synchronous deviation rectifying and conveying equipment provided by the application is shown in the schematic view;
[0036] Figure 8 for Figure 7 partial structure view;
[0037] Figure 9 for Figure 8 moving plate and push plate and the like structure cross-sectional view;
[0038] Figure 10 for Figure 7 partial structure view;
[0039] Figure 11 for Figure 10 partial structure view;
[0040] Figure 12 for Figure 11 third conveying belt, baffle, second fixing cylinder and third rotating rod and the like structure assembly view;
[0041] Figure 13 the third embodiment of the packaging box anti-deviation double-side synchronous deviation rectifying and conveying equipment provided by the application is shown in the schematic view;
[0042] Figure 14 for Figure 13 partial structure cross-sectional view;
[0043] Figure 15 for Figure 14 drum, inclined plate and limiting plate and the like structure cross-sectional view;
[0044] Figure 16 for Figure 15 spring, lifting plate and limiting plate and the like structure assembly view.
[0045] The figure label: 1, base; 2, first conveying belt; 3, deviation blocking plate; 4, arc-shaped pressing plate; 5, second conveying belt; 6, first motor; 7, first roller; 8, guide rod; 9, second roller; 10, first rotating rod; 11, second motor; 12, first belt; 13, chain belt; 14, chain wheel; 15, push rod; 16, first fixed cylinder; 17, limiting ring; 18, second rotating rod; 19, third motor; 20, air cylinder; 21, moving plate; 22, screw rod; 23, grooved wheel; 24, dial; 25, sub channel; 26, blocking plate; 27, third conveying belt; 28, fixed frame; 29, visual inspection equipment; 30, dial plate; 31, fourth motor; 32, third rotating rod; 33, second belt; 34, first gear; 35, rotating shaft; 36, second gear; 37, second fixed cylinder; 38, fifth motor; 39, rotating door; 40, sixth motor; 41, fourth conveying belt; 42, limiting plate; 43, roller; 44, inclined plane plate; 45, third gear; 46, limiting frame; 47, third roller; 48, lifting plate; 49, spring. DETAILED DESCRIPTION
[0046] The application will be further described below in conjunction with the drawings and embodiments.
[0047] First embodiment:
[0048] Please see Figures 1-6In the first embodiment of the present application, the packaging box anti-deviation double-sided synchronous deviation correction conveying device comprises a base 1, a first conveying belt 2, a second conveying belt 5 and two deviation correction baffles 3, the second conveying belt 5 and the first conveying belt 2 are both installed in the base 1, the two deviation correction baffles 3 are both fixedly installed on the top of the base 1, a plurality of first rollers 7 are rotatably installed in the base 1, the plurality of first rollers 7 are all located between the second conveying belt 5 and the first conveying belt 2, and each of the two deviation correction baffles 3 is provided with a pushing mechanism, when the packaging box moves between the two deviation correction baffles 3, a plurality of second rollers 9 can quickly push the packaging box that has completed deviation correction away from the deviation correction area, so that the subsequent packaging box enters the deviation correction process in time, avoids the blockage of the conveying line, and avoids the collision and accumulation of the packaging box that has completed deviation correction with the subsequent packaging box, the pushing mechanism comprises a synchronous driving assembly and two groups of rotating rod assemblies, the synchronous driving assembly is used to drive the two groups of rotating rod assemblies to rotate synchronously, the two groups of rotating rod assemblies are used to quickly move the packaging box out of the two deviation correction baffles 3, a first frame is fixedly installed on the top of the base 1, a second rotating rod 18 is rotatably installed in the first frame, a first motor 6 is fixedly installed on one side of the first frame, an output shaft of the first motor 6 extends into the first frame and is fixedly connected with one end of the second rotating rod 18, and a righting and boosting mechanism is arranged on the outer wall of the second rotating rod 18, the righting and boosting mechanism is used to push the packaging box to quickly enter the plurality of first rollers 7, when the inclined and misaligned packaging box contacts the two deviation correction baffles 3, the packaging box is pushed and righted by a plurality of push rods 15, and the packaging box is corrected synchronously during the conveying process, so that the speed of the packaging box is slowed down when the packaging box contacts the two deviation correction baffles 3.
[0049] Each group of rotating rod assemblies comprises three first rotating rods 10, the three first rotating rods 10 are arranged in a straight line, and the outer wall of each of the plurality of first rotating rods 10 is fixedly installed with a second roller 9, and the two groups of assemblies are distributed side by side along the conveying belt running direction.
[0050] The synchronous driving assembly comprises a plurality of chain wheels 14, two chain belts 13, a first belt 12 and a second motor 11, the plurality of chain wheels 14 are fixedly installed on the outer wall of the plurality of first rotating rods 10 respectively, the two chain belts 13 are sleeved on the corresponding plurality of chain wheels 14 respectively, a second frame is fixedly installed on the top of the base 1, the second motor 11 is fixedly installed on the top of the second frame, and the output shaft of the second motor 11 extends into the second frame and is fixedly connected with the top end of one of the first rotating rods 10, one of the first rotating rods 10 in each group of rotating rod assemblies is coaxially sleeved with a belt pulley, and the outer sides of the two belt pulleys are sleeved with the same first belt 12.
[0051] The righting boosting mechanism comprises a first fixed cylinder 16, a limiting ring 17, four arc-shaped pressing plates 4 and a plurality of push rods 15. The first fixed cylinder 16 is fixedly installed on the outer wall of the second rotating rod 18. The four arc-shaped pressing plates 4 are fixedly installed on the outer wall of the first fixed cylinder 16. The four arc-shaped pressing plates 4 are each provided with a plurality of limiting holes. The plurality of push rods 15 are slidingly installed in the corresponding limiting holes. The limiting ring 17 is fixedly installed on the outer wall of the first fixed cylinder 16 and is located between the first fixed cylinder 16 and the four arc-shaped pressing plates 4.
[0052] The four arc-shaped pressing plates 4 are distributed in a ninety-degree rotational symmetry on the outer wall of the first fixed cylinder 16.
[0053] In the embodiment,
[0054] When the second conveying belt 5 drives the packaging box to move to the position of the deviation-correcting baffle 3, the inclined packaging box is in contact with the inclined surface of the deviation-correcting baffle 3. At the same time, the second conveying belt 5 continuously drives the packaging box to move. The two deviation-correcting baffles 3 guide the packaging box to the middle. At this time, the first motor 6 is started. The output shaft of the first motor 6 drives the second rotating rod 18 to rotate. The second rotating rod 18 drives the first fixed cylinder 16 to rotate. When the packaging box moves directly below the first fixed cylinder 16, the outer wall of the arc-shaped pressing plate 4 is in contact with the top of the packaging box. The plurality of push rods 15 located at the top of the packaging box are pressed back into the arc-shaped pressing plate 4. The push rods 15 located at the back of the packaging box are in contact with the packaging box. At this time, the packaging box is righted and pushed to the position of the plurality of first rollers 7. When the packaging box moves to the position of the plurality of first rollers 7, the second motor 11 is started. The output shaft of the second motor 11 drives one of the first rotating rods 10 to rotate and drives the plurality of second rollers 9 to rotate through the cooperation of the first belt 12, the chain belt 13 and the sprocket 14. The packaging box is in contact with the outer wall of the second roller 9. The second roller 9 quickly sends the packaging box out of the two deviation-correcting baffles 3 and moves to the first conveying belt 2.
[0055] Second embodiment
[0056] Based on the packaging box anti-deviation double-side synchronous deviation-correcting conveying equipment provided in the first embodiment of the application, the second embodiment of the application provides another packaging box anti-deviation double-side synchronous deviation-correcting conveying equipment. The second embodiment is only a preferred mode of the first embodiment. The implementation of the second embodiment does not affect the separate implementation of the first embodiment.
[0057] The second embodiment of the application will be further described below in combination with the drawings and the embodiments.
[0058] Please refer to Figures 7-12The packaging box anti-deviation double-side synchronous deviation correction conveying equipment further comprises a sub-channel 25 fixedly installed on one side of the base 1, and fixed racks 28 are fixedly installed on both sides of the sub-channel 25. A same third frame is fixedly installed on the top of the base 1 and the top of the fixed rack 28, and a box pushing mechanism is arranged in the third frame. The box pushing mechanism is used for pushing the packaging boxes with a stacking trend into the sub-channel 25, and pushing the packaging boxes to the second conveying belt 5 again after the other packaging boxes are conveyed by the second conveying belt 5. The box pushing mechanism is arranged above the second conveying belt 5.
[0059] The box pushing mechanism comprises a screw rod 22, a moving plate 21, a cylinder 20, a third motor 19, a poking plate 30 and a visual detection device 29. The moving plate 21 is slidingly installed in the third frame, the screw rod 22 is rotatably installed on the top of the third frame, the third motor 19 is fixedly installed on the top of the third frame, one end of the screw rod 22 is fixedly connected with the output shaft of the third motor 19, the moving plate 21 is threadedly connected with the screw rod 22, the poking plate 30 is slidingly installed in the moving plate 21, the cylinder 20 is fixedly installed on one side of the moving plate 21, and the extending end of the cylinder 20 is fixedly connected with the poking plate 30. The visual detection device 29 is fixedly installed on the bottom of the third frame. When the visual detection device 29 detects that the packaging boxes are stacked, the third motor 19 is started, and part of the redundant packaging boxes are immediately moved to the sub-channel 25 for temporary storage through the poking plate 30, so as to avoid the whole production line from stopping due to blockage.
[0060] Two fixed racks 28 are arranged with sorting conveying mechanisms. The sorting conveying mechanism comprises a linkage assembly and two groups of sorting assemblies. The linkage assembly is used for driving the two groups of sorting assemblies to operate synchronously. The sorting assembly is used for temporarily storing the packaging boxes and intermittently conveying the packaging boxes to the second conveying belt 5.
[0061] Any one sorting assembly comprises two third rotating rods 32, two second fixed cylinders 37, a third conveying belt 27 and a plurality of baffles 26. The two third rotating rods 32 are rotatably installed in the fixed rack 28, and the top end and the bottom end of the two third rotating rods 32 extend out of the fixed rack 28. The two second fixed cylinders 37 are fixedly installed on the outer walls of the two third rotating rods 32. The plurality of baffles 26 are fixedly installed on the outer wall of the third conveying belt 27. A fourth motor 31 is fixedly installed on one side of the fixed rack 28. The top end of one of the third rotating rods 32 is in transmission connection with the fourth motor 31. A dial 24 is fixedly installed on the top of one of the gear wheels 23. The gear wheel 23 is matched with the dial 24. Through the cooperation of the dial 24 and the gear wheel 23, the temporarily stored packaging boxes can be intermittently conveyed to the second conveying belt 5, so that there is a larger space between the packaging boxes, preventing the packaging boxes from being stacked between the deviation correction baffles 3 when the packaging boxes are corrected again.
[0062] The linkage assembly comprises a second belt 33, a first gear 34, a rotating shaft 35, and a second gear 36. The rotating shaft 35 is rotatably installed at the bottom of the fixed frame 28. The first gear 34 is fixedly installed on the outer wall of the rotating shaft 35. The second gear 36 is fixedly installed on the outer wall of the corresponding third rotating rod 32 and is engaged with the first gear 34. The outer wall of the third rotating rod 32 and the outer wall of the corresponding rotating shaft 35 are both fixedly installed with belt pulleys. The second belt 33 is sleeved on the two belt pulleys.
[0063] In the embodiment,
[0064] When the packaging boxes are deviated, the misaligned packaging boxes will slow down after contacting the deviation blocking plate 3, and the gap between the packaging boxes will become smaller, which causes the packaging boxes to be easily stacked at the limiting plate. When the visual inspection equipment 29 observes that there is a risk of packaging box stacking on the second conveying belt 5, the third motor 19 is started to drive the screw rod 22 to rotate, and the screw rod 22 drives the moving plate 21 to reciprocate. The partial packaging boxes are pushed into the sub-channel 25 through the push plate 30. After the pushing is completed, the air cylinder 20 is started, and the telescopic end of the air cylinder 20 drives the push plate 30 to rise. At this time, the fourth motor 31 is started, and the fourth motor 31 drives the third conveying belt 27 on both sides of the sub-channel 25 to intermittently rotate through the ratchet wheel 23 and the dial 24 and through the cooperation of the second belt 33, the first gear 34, and the second gear 36. The partial packaging boxes are concentrated between the multiple blocking plates 26 and are separated from each other. The fourth motor 31 is turned off. When the packaging boxes on the second conveying belt 5 are conveyed, the fourth motor 31 is started again to reverse the fourth motor 31. The packaging boxes are conveyed to the position close to the second conveying belt 5 through the blocking plate 26. The air cylinder 20 and the third motor 19 are started respectively. The telescopic end of the air cylinder 20 drives the push plate 30 to descend, and the third motor 19 drives the screw rod 22 to rotate, so that the push plate 30 pushes the packaging boxes onto the second conveying belt 5 again. Since the third conveying belt 27 is intermittently rotated, there is a certain space between the packaging boxes when they are conveyed to the second conveying belt 5, which avoids the risk of stacking again.
[0065] Third embodiment
[0066] Based on the packaging box anti-deviation double-side synchronous deviation correction conveying equipment provided by the second embodiment of the present application, the third embodiment of the present application proposes another packaging box anti-deviation double-side synchronous deviation correction conveying equipment. The third embodiment is only a preferred mode of the second embodiment, and the implementation of the third embodiment does not affect the separate implementation of the second embodiment.
[0067] The third embodiment of the present application will be further described below in combination with the drawings and embodiments.
[0068] Please refer to Figures 13-16The packaging box anti-deviation double-side synchronous deviation correction conveying equipment further comprises a delivery outlet, the delivery outlet is arranged on one side of the sub-passage 25, a rotating door 39 is rotatably arranged on one side of the sub-passage 25, a plurality of gear teeth are arranged on one end of the outer wall of the rotating door 39, a fifth motor 38 is fixedly arranged on one side of the sub-passage 25, a third gear 45 is fixedly arranged on the output shaft of the fifth motor 38, the third gear 45 is engaged with the gear teeth, two supporting plates are fixedly arranged on the side of the sub-passage 25 away from the moving plate 21, a same box conveying mechanism is arranged on the two supporting plates, and the box conveying mechanism further comprises three box isolation assemblies.
[0069] The box conveying mechanism comprises two rollers 43, a sixth motor 40, a fourth conveying belt 41 and an inclined plate 44, the two rollers 43 are rotatably arranged on the two supporting plates, the fourth conveying belt 41 is sleeved on the outer walls of the two rollers 43, the inclined plate 44 is fixedly arranged on the two supporting plates, the fourth conveying belt 41 is fixedly arranged on one side of the supporting plate, and the output shaft of the fourth conveying belt 41 is fixedly connected with one end of one of the rollers 43. Since the capacity of the sub-passage 25 is limited, if too many packaging boxes are accumulated, the buffering effect will be lost, and even the packaging boxes will flow back to the conveying line. At this time, the rotating door 39 is opened, the fourth conveying belt 41 cooperates with the third conveying belt 27 to timely empty the temporary storage area, ensures that the packaging boxes are continuously received, avoids secondary blocking of the production line, and ensures that the packaging boxes are continuously received.
[0070] Each box isolation assembly comprises a limiting plate 42, two limiting frames 46, a third roller 47, a lifting plate 48, two springs 49 and two guide rods 8, the two limiting frames 46 are fixedly arranged on the inner wall of the fourth conveying belt 41, the two guide rods 8 are fixedly arranged in the two limiting frames 46, the lifting plate 48 is slidably arranged on the two guide rods 8, the limiting plate 42 is fixedly arranged on the top of the lifting plate 48, the top end of the limiting plate 42 extends out of the fourth conveying belt 41, the third roller 47 is fixedly arranged on the lifting plate 48, and the two springs 49 are sleeved on the outer walls of the two guide rods 8 and fixedly connected with the limiting frames 46 and the lifting plate 48.
[0071] In this embodiment,
[0072] When the packaging boxes on the sub-channel 25 are too many, and the second conveying belt 5 is still continuously conveying other packaging boxes and has the accumulation risk, the fifth motor 38 is started, the output shaft of the fifth motor 38 drives the third gear 45 to rotate, the rotating door 39 is opened, the sixth motor 40 and the fourth motor 31 are started respectively, the two third conveying belts 27 convey the packaging boxes to the fourth conveying belt 41 through the baffle 26, the output shaft of the sixth motor 40 drives the drum 43 to rotate, the fourth conveying belt 41 conveys the packaging boxes to the packaging box concentration place, when the fourth conveying belt 41 is in operation, the third roller 47 is in contact with the inclined plate 44, the limiting plate 42 is driven to extend out of the fourth conveying belt 41, so that the packaging boxes are always located in the fourth conveying belt 41 during the conveying process, and falling is prevented.
[0073] The embodiment provides a packaging box anti-deviation double-side synchronous deviation rectification conveying method, which comprises the following steps:
[0074] S1: the packaging box is placed in the center of the second conveying belt 5, and the second conveying belt 5 is started and runs at a set speed;
[0075] S2: when moving between the two deviation rectification baffles 3, the inclined packaging box is in contact with the deviation rectification baffle 3 and is guided between the two deviation rectification baffles 3;
[0076] S3: the righting boost mechanism is started, the packaging box is pushed to the position of the plurality of first rollers 7, and the packaging box is righted;
[0077] S4: when the packaging box moves to the plurality of first rollers 7, the plurality of second rollers 9 push the packaging box to the first conveying belt 2 quickly in the rotating deviation rectification process, because the rotating speeds are consistent.
[0078] The above only describes the embodiments of the application, and does not limit the patent range of the application, and any equivalent structure or equivalent flow transformation obtained by using the content of the specification and the drawings, or direct or indirect application in other related technical fields, is also included in the patent protection range of the application.
Claims
1. A packaging box anti-deviation dual-sided synchronous correction conveying device, comprising a base (1), a first conveyor belt (2), a second conveyor belt (5), and two correction baffles (3), wherein the second conveyor belt (5) and the first conveyor belt (2) are both installed inside the base (1), and the two correction baffles (3) are both fixedly installed on the top of the base (1), characterized in that, Multiple first rollers (7) are rotatably installed inside the base (1). The multiple first rollers (7) are located between the second conveyor belt (5) and the first conveyor belt (2). Pushing mechanisms are provided on the two correction baffles (3). The pushing mechanism includes a synchronous drive component and two sets of rotating rod components. The synchronous drive component is used to drive the two sets of rotating rod components to rotate synchronously. The two sets of rotating rod components are used to quickly move the packaging box out of the two correction baffles (3). A first frame is fixedly installed on the top of the base (1). A second rotating rod (18) is rotatably installed inside the first frame. A first motor (6) is fixedly installed on one side of the first frame. The output shaft of the first motor (6) extends into the first frame and is fixedly connected to one end of the second rotating rod (18). A straightening assist mechanism is provided on the outer wall of the second rotating rod (18). The straightening assist mechanism is used to push the packaging box quickly into the multiple first rollers (7). Each set of rotating rod assemblies includes three first rotating rods (10), which are arranged in a straight line, and the outer walls of the multiple first rotating rods (10) are fixedly installed with second rollers (9). The two sets of assemblies are distributed side by side along the running direction of the conveyor belt. The synchronous drive assembly includes multiple sprockets (14), two chain belts (13), a first belt (12), and a second motor (11). The multiple sprockets (14) are respectively fixedly installed on the outer walls of multiple first rotating rods (10). The two chain belts (13) are respectively sleeved on the corresponding multiple sprockets (14). A second frame is fixedly installed on the top of the base (1). The second motor (11) is fixedly installed on the top of the second frame, and the output shaft of the second motor (11) extends into the second frame and is fixedly connected to the top of one of the first rotating rods (10). In each rotating rod assembly, one of the first rotating rods (10) is coaxially sleeved with a pulley, and the same first belt (12) is sleeved on the outer side of the two pulleys. The alignment assist mechanism includes a first fixed cylinder (16), a limiting ring (17), four arc-shaped pressure plates (4), and multiple push rods (15). The first fixed cylinder (16) is fixedly installed on the outer wall of the second rotating rod (18). The four arc-shaped pressure plates (4) are all fixedly installed on the outer wall of the first fixed cylinder (16). Each of the four arc-shaped pressure plates (4) is provided with multiple limiting holes. The multiple push rods (15) are slidably installed in the corresponding limiting holes. The limiting ring (17) is fixedly installed on the outer wall of the first fixed cylinder (16). The limiting ring (17) is located between the first fixed cylinder (16) and the four arc-shaped pressure plates (4).
2. The packaging box anti-deviation double-sided synchronous correction conveying device according to claim 1, characterized in that, The four arc-shaped pressure plates (4) are symmetrically distributed on the outer wall of the first fixed cylinder (16) at a 90-degree rotation.
3. The packaging box anti-deviation double-sided synchronous correction conveying device according to claim 1, characterized in that, A secondary channel (25) is fixedly installed on one side of the base (1), and a fixing frame (28) is fixedly installed on both sides of the secondary channel (25). The same third frame is fixedly installed on the top of the base (1) and the top of the fixing frame (28). A box-pushing mechanism is provided in the third frame. The box-pushing mechanism is used to push some of the packaging boxes that tend to accumulate into the secondary channel (25), and push them back onto the second conveyor belt (5) after the second conveyor belt (5) has finished conveying other packaging boxes. The box-pushing mechanism is located above the second conveyor belt (5). The box-pushing mechanism includes a screw (22), a movable plate (21), a cylinder (20), a third motor (19), a toggle plate (30), and a visual inspection device (29). The movable plate (21) is slidably installed inside the third frame. The screw (22) is rotatably installed on the top of the third frame. The third motor (19) is fixedly installed on the top of the third frame. One end of the screw (22) is fixedly connected to the output shaft of the third motor (19). The movable plate (21) is threadedly connected to the screw (22). The toggle plate (30) is slidably installed inside the movable plate (21). The cylinder (20) is fixedly installed on one side of the movable plate (21), and the telescopic end of the cylinder (20) is fixedly connected to the toggle plate (30). The visual inspection device (29) is fixedly installed at the bottom of the third frame.
4. The packaging box anti-deviation double-sided synchronous correction conveying device according to claim 3, characterized in that, Both of the fixed frames (28) are equipped with sorting and conveying mechanisms. The sorting and conveying mechanisms include a linkage component and two sorting components. The linkage component is used to drive the two sorting components to operate synchronously. The sorting components are used to temporarily store the packaging boxes and to intermittently convey multiple packaging boxes to the second conveyor belt (5). Each of the sorting components includes two third rotating rods (32), two second fixed cylinders (37), a third conveyor belt (27), and multiple baffles (26). The two third rotating rods (32) are rotatably installed inside the fixed frame (28), and the top and bottom ends of the two third rotating rods (32) extend outside the fixed frame (28). The two second fixed cylinders (37) are respectively fixedly installed on the outer wall of the two third rotating rods (32). The multiple baffles (26) are fixedly installed on the outer wall of the third conveyor belt (27). A fourth motor (31) is fixedly installed on one side of the fixed frame (28), and the top end of one of the third rotating rods (32) is connected to the fourth motor (31) in a transmission connection. The linkage assembly includes a second belt (33), a first gear (34), a rotating shaft (35), and a second gear (36). The rotating shaft (35) is rotatably mounted on the bottom of the fixed frame (28). The first gear (34) is fixedly mounted on the outer wall of the rotating shaft (35). The second gear (36) is fixedly mounted on the outer wall of the corresponding third rotating rod (32), and the second gear (36) meshes with the first gear (34). Pulleys are fixedly mounted on the outer wall of the third rotating rod (32) and the outer wall of the corresponding rotating shaft (35). The second belt (33) is sleeved on the two pulleys.
5. The packaging box anti-deviation double-sided synchronous correction conveying device according to claim 3, characterized in that, The secondary channel (25) has an outlet on one side, and a rotating door (39) is rotatably installed on one side of the secondary channel (25). Multiple gear teeth are provided on the outer wall of one end of the rotating door (39). A fifth motor (38) is also fixedly installed on one side of the secondary channel (25). A third gear (45) is fixedly installed on the output shaft of the fifth motor (38). The third gear (45) meshes with the gear teeth. Two support plates are fixedly installed on the side of the secondary channel (25) away from the moving plate (21). The same box conveying mechanism is provided on the two support plates. The box conveying mechanism also includes three sets of box isolation components. The box isolation components are used to convey multiple packaging boxes to the packaging box concentration point and ensure that they are always in the fourth conveyor belt (41) during the conveying process.
6. The packaging box anti-deviation double-sided synchronous correction conveying device according to claim 5, characterized in that, The box conveying mechanism includes two rollers (43), a sixth motor (40), a fourth conveyor belt (41), and an inclined plate (44). The two rollers (43) are rotatably mounted on two support plates. The fourth conveyor belt (41) is sleeved on the outer wall of the two rollers (43). The inclined plate (44) is fixedly mounted on the two support plates. The fourth conveyor belt (41) is fixedly mounted on one side of the support plate, and the output shaft of the fourth conveyor belt (41) is fixedly connected to one end of one of the rollers (43). Each of the box isolation components includes a limiting plate (42), two limiting frames (46), a third roller (47), a lifting plate (48), two springs (49), and two guide rods (8). The two limiting frames (46) are fixedly installed on the inner wall of the fourth conveyor belt (41). The two guide rods (8) are respectively fixedly installed inside the two limiting frames (46). The lifting plate (48) is slidably installed on the two guide rods (8). The limiting plate (42) is fixedly installed on the top of the lifting plate (48), and the top end of the limiting plate (42) extends to the outside of the fourth conveyor belt (41). The third roller (47) is fixedly installed on the lifting plate (48). The two springs (49) are respectively sleeved on the outer wall of the two guide rods (8), and the two ends of the springs (49) are respectively fixedly connected to the limiting frame (46) and the lifting plate (48).
7. A method for synchronously correcting deviation on both sides of a packaging box during conveying, characterized in that, The packaging box anti-deviation double-sided synchronous correction conveying equipment as described in any one of claims 1-6 is used for conveying, including the following steps: S1: Place the packaging box in the center of the second conveyor belt (5), start the second conveyor belt (5) and run it at the set speed; S2: When the box is moved between the two correction baffles (3), the tilted box contacts the correction baffles (3) and is guided between the two correction baffles (3); S3: Activate the straightening booster mechanism to push the packaging box to the position of multiple first rollers (7) and straighten the packaging box; S4: When the packaging box moves onto multiple first rollers (7), multiple second rollers (9) push the packaging box onto the first conveyor belt (2) quickly during the rotation correction process because the rotation speed remains consistent.
Citation Information
Patent Citations
Casual pants production line deviation rectifying equipment with anti-clamping effect
CN118992629A
Deviation correcting device for packaging box printing
CN219771245U