Fan hydraulic cylinder capable of automatically cleaning oil sludge and fan
By setting up a cleaning device on the piston rod of the hydraulic cylinder, the problem of sludge accumulation is solved, real-time removal of sludge is achieved, cleaning efficiency and equipment stability are improved, and maintenance workload is reduced.
Patent Information
- Application Number
- CN202510316930.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-08-08
AI Technical Summary
During long-term operation, existing hydraulic cylinders are prone to sludge, causing pistons to get stuck and affecting the fan output. They need to be suspended and disassembled and cleaned or replaced with a new hydraulic cylinder.
A cleaning device is provided on the piston rod of the hydraulic cylinder, including a connecting rod and a wedge-shaped part, and the inner wall of the cylinder body is used to realize real-time removal of sludge through the groove portion and the sealing ring.
It improves cleaning efficiency, reduces maintenance time and cost, extends the service life of the equipment, and maintains the efficient operation of the fan.
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Figure CN120444294A_ABST
Abstract
Description
Technical Field
[0001] The embodiments of the present disclosure belong to the technical field of cylinder pressure equipment, and particularly relate to a fan hydraulic cylinder and a fan that automatically cleans sludge. Background Art
[0002] At present, the structure of mechanical hydraulic cylinder is composed of hydraulic cylinder body, oil pipeline, servo clamp and other structures. The hydraulic oil is used to run the pistons in the cylinders on both sides to make the bearings reciprocate. The ends are connected to the blade stalk and steering mechanism. The dual-axis moving blades are movable to adjust the fan output.
[0003] During long-term operation, dust may enter the gaps of this type of hydraulic cylinder, causing sludge to form inside the hydraulic cylinder. In severe cases, the piston in the hydraulic cylinder becomes stuck, causing the fan output to fail to reach its maximum. The hydraulic cylinder needs to be dismantled and cleaned after shutdown or replaced with a new one.
[0004] Therefore, how to solve the above problems has become a technical problem that needs to be solved urgently by those skilled in the art. Summary of the Invention
[0005] The embodiments of the present disclosure aim to solve at least one of the technical problems existing in the prior art and provide a fan hydraulic cylinder and a fan that automatically clean oil sludge.
[0006] A first aspect of an embodiment of the present disclosure provides a fan hydraulic cylinder for automatically cleaning sludge, comprising: a cylinder body, a piston rod disposed in the cylinder body, and a cleaning device connected to the piston rod and abutting against an inner wall of the cylinder body;
[0007] The side wall of the cylinder body is further provided with a groove portion for collecting the sludge cleaned by the cleaning device, and the hydraulic cylinder further includes a sealing ring sealed to the notch of the groove portion.
[0008] Optionally, one end of the piston rod abuts against the top wall of the cylinder body, and the other end abuts against the bottom wall of the cylinder body;
[0009] The cleaning device includes a connecting rod connected to the piston rod, and a wedge-shaped portion connected to the connecting rod and abutting against the inner wall of the cylinder body; the groove portion is adapted to the shape of the wedge-shaped portion.
[0010] Optionally, along the piston movement direction of the piston rod, the groove portions are provided on two opposite side walls of the cylinder body.
[0011] Optionally, along the direction of piston movement of the piston rod, the connecting rod includes two first connecting rods arranged on one side of the piston rod, and the two first connecting rods are arranged at an angle to the piston rod, wherein one first connecting rod extends toward the top wall of the cylinder body, and the other first connecting rod extends toward the bottom wall of the cylinder body.
[0012] Optionally, along the direction of piston movement of the piston rod, the connecting rod includes two second connecting rods arranged on the other side of the piston rod, and the two second connecting rods are arranged at an angle to the piston rod, wherein one second connecting rod extends toward the top wall of the cylinder body, and the other second connecting rod extends toward the bottom wall of the cylinder body.
[0013] Optionally, the wedge portion includes a first wedge-shaped member connected to the first connecting rod, and a second wedge-shaped member connected to the second connecting rod.
[0014] Optionally, the material of the wedge-shaped portion includes rubber.
[0015] Furthermore, it also includes: a first rubber ring, which is arranged around the inner wall of the cylinder body axially and fixedly connected to the two first connecting rods.
[0016] Furthermore, it also includes: a second rubber ring, which is arranged around the inner wall of the cylinder body axially and fixedly connected to the two second connecting rods.
[0017] According to a second aspect of the embodiments of the present disclosure, a fan is provided, comprising the above-mentioned fan hydraulic cylinder for automatically cleaning sludge.
[0018] The beneficial effects of the embodiments of the present disclosure include:
[0019] In the present invention, by providing a cleaning device connected to the piston rod and abutting the inner wall of the cylinder, sludge adhering to the inner wall of the cylinder can be removed in real time during the operation of the hydraulic cylinder, which greatly improves cleaning efficiency and reduces maintenance time and costs. The automatic sludge cleaning design of the present invention can effectively clean the sludge in the pressure cylinder, extend the service life of the equipment, and maintain its efficient operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic structural diagram of a fan hydraulic cylinder for automatically cleaning sludge according to an embodiment of the present disclosure.
[0021] In the figure, 1, cylinder body; 2, piston rod; 3, cleaning device; 4, groove portion; 5, sealing ring; 6, first rubber ring; 7, second rubber ring; 8, fan shaft; 31, connecting rod;
[0022] 32. Wedge-shaped portion; 311. First connecting rod; 312. Second connecting rod; 321. First wedge-shaped member;
[0023] 322. Second wedge-shaped member. DETAILED DESCRIPTION
[0024] In order to enable those skilled in the art to better understand the technical solutions of the present disclosure, the present disclosure is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0025] The following is a further detailed description of the embodiments of the present application in conjunction with the accompanying drawings and examples. The detailed descriptions and drawings of the following examples are used to illustrate the principles of the present application, but are not used to limit the scope of the present application, that is, the present application is not limited to the described embodiments. In the description of the present application, it should be noted that, unless otherwise specified, the meaning of "multiple" is more than two; the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inside", "outside", etc. is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. "Vertical" is not perpendicular in the strict sense, but is within the allowable error range. "Parallel" is not parallel in the strict sense, but is within the allowable error range.
[0026] It should also be noted that, in the description of this application, unless otherwise specified or limited, the terms "installed," "connected," and "connected" should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to direct connections or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.
[0027] like Figure 1 As shown, a fan hydraulic cylinder for automatically cleaning sludge includes: a cylinder body 1, a piston rod 2 arranged in the cylinder body 1, and a cleaning device 3 connected to the piston rod 2 and abutting against the inner wall of the cylinder body 1.
[0028] The sidewall of the cylinder body 1 is also provided with a groove 4 for collecting the oil sludge removed by the cleaning device 3. The hydraulic cylinder also includes a sealing ring 5 sealed to a notch (not shown) in the groove 4. It is understood that the groove 4 communicates with the exterior of the cylinder through the notch. The oil sludge collected in the groove 4 can be cleaned by removing the sealing ring 5.
[0029] In the present invention, by providing a cleaning device 3 connected to the piston rod 2 and abutting the inner wall of the cylinder body 1, sludge adhering to the inner wall of the cylinder body 1 can be removed in real time during the operation of the hydraulic cylinder, greatly improving cleaning efficiency and reducing maintenance time and costs. The automatic sludge cleaning design of the present invention can effectively clean the sludge in the pressure cylinder, extend the service life of the equipment, and maintain its efficient operation.
[0030] Furthermore, the sealing ring 5 promptly removes sludge from the groove 4, preventing blockages or other mechanical failures caused by the sludge. This helps improve the stability and reliability of the entire system. The design of the groove 4 allows for centralized processing of collected sludge, simplifying subsequent cleanup. Furthermore, frequent disassembly of the hydraulic cylinder for internal cleaning is no longer necessary, significantly reducing the workload for maintenance personnel and improving work efficiency.
[0031] In some embodiments, one end of the piston rod 2 abuts against the top wall of the cylinder body 1 , and the other end abuts against the bottom wall of the cylinder body 1 .
[0032] The cleaning device 3 includes a connecting rod 31 connected to the piston rod 2 and a wedge-shaped portion 32 connected to the connecting rod 31 and abutting against the inner wall of the cylinder body 1 . The groove portion 4 is adapted in shape to the wedge-shaped portion 32 .
[0033] In the present invention, by making one end of the piston rod 2 abut against the top wall of the cylinder body 1 and the other end abut against the bottom wall, it is ensured that the piston rod 2 can provide stable support throughout the entire stroke, thereby improving the stability of the equipment operation. The cleaning device 3 includes a connecting rod 31 connected to the piston rod 2 and a wedge-shaped portion 32 connected to the connecting rod 31 and tightly fitting against the inner wall of the cylinder body 1. This design enables the wedge-shaped portion 32 to effectively scrape away oil sludge attached to the inner wall of the cylinder body 1 in the direction of piston movement of the piston rod 2. The design of the wedge-shaped portion 32 helps to better adapt to the shape of the inner wall of the cylinder body 1, ensuring that the oil sludge is completely removed.
[0034] Furthermore, the position and shape of the groove portion 4 match the wedge portion 32, ensuring that the sludge scraped off by the wedge portion 32 can be accurately pushed into the groove portion 4 through the wedge portion 32. This design not only improves the efficiency of sludge collection.
[0035] In some embodiments, along the piston movement direction of the piston rod 2 , the groove portions 4 are provided on two opposite side walls of the cylinder body 1 .
[0036] In the present invention, groove portions 4 are provided on both opposite side walls of the cylinder body 1, so that the sludge scraped off from both sides of the cylinder body 1 can be collected simultaneously during the reciprocating motion of the piston rod 2, which not only improves the efficiency of sludge collection, but also reduces the problem of sludge accumulation or incomplete removal caused by unilateral collection.
[0037] In some embodiments, along the piston movement direction of the piston rod 2, the connecting rod 31 includes two first connecting rods 311 arranged on one side of the piston rod 2, and the two first connecting rods 311 are arranged at an angle to the piston rod 2, wherein one first connecting rod 311 extends toward the top wall of the cylinder body 1, and the other first connecting rod 311 extends toward the bottom wall of the cylinder body 1.
[0038] In the present invention, by arranging two first connecting rods 311 extending toward the top wall and bottom wall of the cylinder body 1 respectively on one side of a piston rod 2, the inner wall of the cylinder body 1 can be scraped simultaneously from the upper and lower directions when the piston rod 2 reciprocates, and the sludge attached to the inner wall of the cylinder body 1 can be effectively removed to achieve all-round cleaning coverage.
[0039] In some embodiments, along the piston movement direction of the piston rod 2, the connecting rod 31 includes two second connecting rods 312 arranged on the other side of the piston rod 2, and the two second connecting rods 312 are arranged at an angle to the piston rod 2, wherein one second connecting rod 312 extends toward the top wall of the cylinder body 1, and the other second connecting rod 312 extends toward the bottom wall of the cylinder body 1.
[0040] In the present invention, two groups of connecting rods are respectively arranged on both sides of the piston rod 2 (each group includes a connecting rod toward the top wall and a connecting rod toward the bottom wall), which can ensure that the cleaning device 3 can be effectively driven to work during the entire piston stroke, so that the upper and lower ends of the inner wall of the cylinder body 1 can be fully cleaned, avoiding the problem of incomplete unilateral or local cleaning.
[0041] Furthermore, by simultaneously installing two first connecting rods 311 and two second connecting rods 312 on both sides of the piston rod 2, bidirectional synchronous scraping of the inner wall of the cylinder body 1 can be achieved in one reciprocating motion. This method not only improves the cleaning efficiency, but also can remove accumulated sludge more quickly, reducing the degradation of equipment performance caused by sludge.
[0042] In some embodiments, the wedge portion 32 includes a first wedge 321 connected to the first connecting rod 311 and a second wedge 322 connected to the second connecting rod 312 .
[0043] In some embodiments, the wedge-shaped portion 32 is made of rubber.
[0044] In some embodiments, the hydraulic cylinder further includes a first rubber ring 6 , which is axially arranged around the cylinder body 1 on the inner wall of the cylinder body 1 , and the first rubber ring 6 is fixedly connected to the two first connecting rods 311 .
[0045] In the present invention, the rubber material has good elasticity and flexibility, so that the first rubber ring 6 can fit tightly against the inner wall of the cylinder body 1, forming an effective barrier for scraping oil sludge. When the piston rod 2 drives the first connecting rod 311 to perform reciprocating motion, the first rubber ring 6 can effectively scrape off the oil sludge and other impurities attached to the inner wall of the cylinder body 1, ensuring a better cleaning effect.
[0046] In some embodiments, the hydraulic cylinder further includes a second rubber ring 7 , which is axially arranged around the cylinder body 1 on the inner wall of the cylinder body 1 , and the second rubber ring 7 is fixedly connected to the two second connecting rods 312 .
[0047] In the present invention, the rubber material has good elasticity and flexibility, so that the second rubber ring 7 can fit tightly against the inner wall of the cylinder body 1, forming an effective barrier for scraping oil sludge. When the piston rod 2 drives the second connecting rod 312 to perform reciprocating motion, the second rubber ring 7 can effectively scrape off the oil sludge and other impurities attached to the inner wall of the cylinder body 1, ensuring a better cleaning effect.
[0048] A specific example provided by the present disclosure includes:
[0049] A cleaning device 3 is mounted on the piston. Specifically, the cleaning device 3 is mounted on the fixed handle of the piston rod 2. Connecting rods are mounted on both sides of the piston rod 2. The first connecting rod 311 and the second connecting rod 312 near the top wall of the cylinder body 1 are welded into a trumpet shape. The first connecting rod 311 and the second connecting rod 312 near the bottom wall of the cylinder body 1 are welded into a trumpet shape. A first wedge 321 is mounted at the end of the first connecting rod 311, and a second wedge 322 is mounted at the end of the second connecting rod 312. The wedges are made of rubber and fit perfectly with the inner wall of the cylinder body 1.
[0050] During the movement, the piston rod 2 moves back and forth through the hydraulic oil supply and return to drive the fan bearing (also called fan shaft 8) to move. During the movement of the bearing, the cleaning device 3 moves with the piston. As the running time becomes longer, the piston stroke of the piston in the cylinder body 1 is regularly opened to the maximum and closed to the minimum to allow the scraped sludge to be collected in the grooves 4 on both sides of the cylinder body 1.
[0051] Grooves 4 are provided on both sides of the cylinder body 1, and sealing rings 5 are packaged in the grooves. The size of the sealing ring 5 is consistent with the outer diameter of the cylinder body 1 and fits perfectly. The wedge-shaped piece pushes the sludge to the groove part 4 at the end. After the fan stops operating, the hydraulic oil is stopped and the sealing ring 5 at the end of the cylinder body 1 is removed to clean the sludge.
[0052] According to a second aspect of the embodiments of the present disclosure, a fan is provided, comprising the above-mentioned fan hydraulic cylinder for automatically cleaning sludge.
[0053] It is understood that the above embodiments are merely exemplary embodiments for illustrating the principles of the present disclosure, and the present disclosure is not limited thereto. Those skilled in the art may make various modifications and improvements without departing from the spirit and substance of the present disclosure, and such modifications and improvements are also considered to be within the scope of protection of the present disclosure.
Claims
1. A fan hydraulic cylinder that automatically cleans sludge, characterized in that: include: A cylinder body, a piston rod disposed in the cylinder body, and a cleaning device connected to the piston rod and abutting against the inner wall of the cylinder body; The side wall of the cylinder body is further provided with a groove portion for collecting the sludge cleaned by the cleaning device, and the hydraulic cylinder further includes a sealing ring sealed to the notch of the groove portion.
2. The fan hydraulic cylinder for automatically cleaning sludge according to claim 1, characterized in that: One end of the piston rod abuts against the top wall of the cylinder body, and the other end abuts against the bottom wall of the cylinder body; The cleaning device includes a connecting rod connected to the piston rod, and a wedge-shaped portion connected to the connecting rod and abutting against the inner wall of the cylinder body; the groove portion is adapted to the shape of the wedge-shaped portion.
3. The fan hydraulic cylinder for automatically cleaning sludge according to claim 2, characterized in that: Along the piston movement direction of the piston rod, the two opposite side walls of the cylinder body are both provided with the groove parts.
4. The fan hydraulic cylinder for automatically cleaning sludge according to claim 2, characterized in that: Along the piston movement direction of the piston rod, the connecting rod includes two first connecting rods arranged on one side of the piston rod, and the two first connecting rods are arranged at an angle to the piston rod, wherein one first connecting rod extends toward the top wall of the cylinder body, and the other first connecting rod extends toward the bottom wall of the cylinder body.
5. The fan hydraulic cylinder for automatically cleaning sludge according to claim 4, characterized in that: Along the piston movement direction of the piston rod, the connecting rod includes two second connecting rods arranged on the other side of the piston rod, and the two second connecting rods are arranged at an angle to the piston rod, wherein one second connecting rod extends toward the top wall of the cylinder body, and the other second connecting rod extends toward the bottom wall of the cylinder body.
6. The fan hydraulic cylinder for automatically cleaning sludge according to claim 5, characterized in that: The wedge portion includes a first wedge member connected to the first connecting rod, and a second wedge member connected to the second connecting rod.
7. The fan hydraulic cylinder for automatically cleaning sludge according to claim 2, characterized in that: The wedge-shaped portion is made of rubber.
8. The fan hydraulic cylinder for automatically cleaning sludge according to claim 4, characterized in that: Also includes: A first rubber ring is arranged around the inner wall of the cylinder body axially and fixedly connected to the two first connecting rods.
9. The fan hydraulic cylinder for automatically cleaning sludge according to claim 5, characterized in that: Also includes: The second rubber ring is arranged around the inner wall of the cylinder body axially and is fixedly connected to the two second connecting rods.
10. A fan, characterized in that: The fan comprises the fan hydraulic cylinder for automatically cleaning sludge according to any one of claims 1 to 9.