Full-automatic detection system for jumping of knife handle

Abstract

A runout detection device comprises a base station, the lower portion of the base station is rotationally connected with a main shaft rotating around a vertical shaft, the top end of the main shaft upwards penetrates through the base station and is coaxially provided with a conical arc groove matched with the side wall of a cutter handle, and the base station is rotationally connected with the main shaft through a bearing; a mechanical arm E is further fixedly arranged on one side of the base table, a detection tool used for detecting jumping is fixed to the end of the mechanical arm E, the processor is electrically connected with the mechanical arm A, the mechanical arm B, the mechanical arm E, the driving motor, the driving piston, the storage and the operation panel, and the processor controls detection data of the detection tool to be stored in the storage. According to the structure, the full-automatic detection system for the jumping of the knife handle analyzes the detection data of the detection tool to judge whether the detection data meet the jumping requirement or not, and stores the detection data in the memory at the same time.

Description

Technical Field

[0001] The present invention relates to the technical field of automatic detection of tool handle runout, and in particular to a fully automatic detection system for tool handle runout. Background Art

[0002] CNC machining places even stricter demands on tool rigidity, precision, durability, and dynamic balance. Tool selection requires careful analysis of the workpiece's structure and processability, taking into account factors such as the CNC machine's machining capabilities, the workpiece material, and the process itself.

[0003] The cutting tool of a CNC machine tool is fixedly connected to the machine's spindle via a toolholder. To ensure machining accuracy, high requirements are placed not only on the cutting tool and the CNC machine's spindle, but also on the toolholder itself, which transmits power to the tool. This requires not only very high static accuracy but also very high dynamic accuracy. The static accuracy of the toolholder refers to its machining accuracy, with the circular runout accuracy of the toolholder itself having the greatest impact on tool machining. The dynamic accuracy of the toolholder refers to its dynamic balancing accuracy. During the toolholder production process, various parts of the toolholder undergo various tests, including runout and dynamic balancing tests.

[0004] Because the toolholder is designed with a tapered surface for connection to the spindle of a machining center, conventional runout detection equipment cannot conveniently secure the toolholder to the rotating shaft for runout detection during rotation. Therefore, the applicant has previously filed multiple patents to address this issue, including developing runout detection equipment suitable for toolholders of varying specifications and models. However, in actual production, it was discovered that this type of runout detection equipment requires manual installation and removal of the toolholder, as well as manual contact of the probe of the inspection fixture with the corresponding position of the toolholder to be tested, followed by manual observation and inspection.

[0005] This results in a high degree of manual involvement in the inspection process. As the tool holder is an important component of the CNC machining center, its precision requirements are particularly high. Therefore, every tool holder produced and shipped must be inspected to ensure that it meets the requirements, and random inspections cannot be used. Since the efficiency of manual inspection is also related to the inspection proficiency of the inspectors, and the efficiency of manual inspection is relatively limited, the runout inspection will seriously restrict the production efficiency of the enterprise. Since it is necessary to manually contact the inspection tool probe with the corresponding position of the tool holder to be inspected, and the inspection is manually observed, the accuracy of the runout inspection is also closely related to the accuracy of manually placing the inspection tool probe at the position of the tool holder to be inspected and the accuracy of manually identifying the inspection tool display device. Therefore, the accuracy of the runout inspection is greatly affected by manual inspection.

[0006] Therefore, in order to improve the efficiency and accuracy of vibration detection, it is now urgent to provide a special vibration detection automation equipment. Summary of the Invention

[0007] The purpose of the present invention is to overcome the shortcomings of the existing technology and provide a fully automatic tool handle runout detection system. Through the runout detection device, the tool handle can be identified and confirmed so that a robot arm fixed with a checking fixture can contact the probe of the checking fixture to the corresponding position of the tool handle to be tested. The processor analyzes the detection data of the checking fixture to determine whether it meets the runout requirements and stores the detection data in a memory.

[0008] The technical solution adopted by the present invention is: The fully automatic detection system for tool holder runout includes a runout detection device. The tool holder at the runout detection loading station is loaded to the runout detection device by a robot A. The tool holder after the runout detection device is unloaded by a robot B. The robot B unloads the tool holder that meets the runout requirements to the runout detection unloading station. The runout detection device includes a base. The lower part of the base is rotatably connected to a main shaft that rotates around a vertical axis. The top end of the main shaft passes through the base upward and is coaxially provided with a conical arc groove that matches the side wall of the tool holder. The base is connected to the base through an axis. The bearing is rotatably connected to the main shaft, and a manipulator E is fixed on one side of the base. A gauge for detecting runout is fixed on the end of the manipulator E. The main shaft is driven by a driving motor fixed to the runout detection device. A clamping sleeve for clamping the tool holder is provided at the bottom of the conical arc groove. An axial pull rod that moves back and forth axially is also coaxially provided in the main shaft. The axial movement of the axial pull rod controls the tightening and loosening of the clamping sleeve. The bottom end of the axial pull rod extends downward from the main shaft and is connected to the driving piston fixed to the runout detection device. The telescopic rod is fixedly connected; the runout detection device also includes a processor, a memory and an operation panel, and the processor is electrically connected to the manipulator A, manipulator B, manipulator E, a drive motor, a drive piston, a memory and an operation panel respectively. The processor controls the processor to execute the corresponding program through the virtual keys or physical keys of the operation panel, and displays the feedback after the operation panel is operated or the processor executes the corresponding program through the operation panel; the memory stores the tool holder drawing information, the manipulator action program information and the detection data of the inspection fixture, the processor controls the manipulator A to clamp and move the tool holder of the runout detection loading station to the corresponding conical arc groove placed on the spindle, the processor controls the drive piston to drive the axial pulling rod to move axially, the processor controls the manipulator E to move the probe end of the inspection fixture to the outer wall of the tool holder or the inner wall for connecting the tool rod, the processor controls the drive motor to drive the spindle to rotate at least one circle, and at the same time controls the detection data of the inspection fixture to be stored in the memory, and the processor controls the manipulator B to clamp and move the tool holder that meets the runout requirements from the runout detection device to the runout detection unloading station.

[0009] A further improvement of the present invention is that a driving wheel is fixed coaxially to the driving shaft of the driving motor, a transmission wheel is fixed coaxially to the main shaft, and the driving wheel and the transmission wheel are in driving connection.

[0010] A further improvement of the present invention is that a transmission shaft is coaxially provided at the bottom end of the main shaft, the transmission wheel is coaxially fixed to the transmission shaft, the bottom of the transmission shaft is rotatably connected to the connecting frame A, the driving motor is fixed to the connecting frame A below the base, the circumferential pull rod extends from the bottom end of the transmission shaft and passes downward through the connecting frame A, the driving piston is fixed to the connecting frame B below the connecting frame A, and the connecting frame A and the connecting frame B are respectively fixedly connected to the support legs provided at the bottom of the base.

[0011] A further improvement of the present invention is that the jitter detection device further includes a communication device electrically connected to the processor, and the communication device is communicatively connected to the data storage device and the data reading device respectively.

[0012] A further improvement of the present invention is that the vibration detection device further includes a manipulator motion program input device electrically connected to the processor, and the program information input by the manipulator motion program input device is stored in the memory through the processor.

[0013] A further improvement of the present invention is that the vibration detection device also includes a drawing input device electrically connected to the processor, and the tool handle drawing information input by the drawing input device is stored in the memory through the processor.

[0014] A further improvement of the present invention is that the testing tool is provided with a display device for displaying the test value.

[0015] A further improvement of the present invention is that the base is also fixed with a camera, the camera is located directly above the main shaft, the camera is downward-looking, the camera is fixedly connected to the base through a fixed frame, the manipulator A, manipulator B and manipulator E all move below the camera, the camera is electrically connected to the processor, the memory stores the shooting information of the camera, the processor controls the manipulator E to move the probe end of the inspection tool to the outer wall of the tool handle or the inner wall for connecting the tool rod, and makes the display device of the inspection tool display upward, the processor controls the drive motor to drive the main shaft to rotate at least one circle, and at the same time controls the inspection data of the inspection tool and the camera to shoot the runout detection process of the inspection tool and store the shooting content in the memory.

[0016] A further improvement of the present invention is that the processor controls the camera to shoot the process of the robot A loading and fixing the tool handle into the conical arc groove, and matches it with the tool handle drawing information stored in the memory.

[0017] A further improvement of the present invention is that the processor controls the robot B to clamp the tool holder that does not meet the runout requirement from the runout detection device and move it to the runout detection defective material station.

[0018] The beneficial effects of the present invention are: First, the fully automatic tool handle runout detection system of the present invention can identify and confirm the tool handle through the runout detection device, so that a robot arm fixed with a checking fixture can contact the probe of the checking fixture to the corresponding position of the tool handle to be tested. The processor analyzes the detection data of the checking fixture to determine whether it meets the runout requirements and stores the detection data in the memory.

[0019] Second, the fully automatic tool handle runout detection system of the present invention uses the display device of the inspection fixture to facilitate direct observation by staff during the inspection process to determine whether there is any deviation in the runout detection. In addition, the runout value of the display device of the inspection fixture is recorded by a camera during the runout detection process and stored in the memory. In case of problems later, the detection image can be used as evidence to confirm whether the tool handle runout meets the requirements.

[0020] Third, the tool handle vibration fully automatic detection system of the present invention is connected to the processor through the memory, data reading device and data storage device via the communication device, so that the detection data and corresponding detection conditions of each monitored tool handle can be viewed and analyzed to ensure that all tool handles can be traced back, thereby ensuring the quality of the tool handle.

[0021] Fourth, the fully automatic tool handle runout detection system of the present invention uses the processor to call the corresponding program to enable the robot E to connect the probe of the inspection tool with the corresponding position of the tool handle to be inspected, thereby ensuring the accuracy of the contact of the probe of the inspection tool with the to-be-inspected position of tool handles of different models and the consistency of the contact with the to-be-inspected position of tool handles of the same model. In addition, it can also effectively improve the efficiency of placing the probe of the inspection tool at the to-be-inspected position of the tool handle.

[0022] Fifth, the tool handle runout automatic detection system of the present invention uses a processor to determine whether the image of the inspection fixture display device captured by the camera during the runout detection process meets the runout requirements, thereby ensuring the accuracy of the runout detection.

[0023] Sixth, in the tool handle vibration automatic detection system of the present invention, the vibration detection image is stored in the memory so that it can be used as evidence when it is needed to be retrieved for inspection later.

[0024] Seventh, the tool handle runout automatic detection system of the present invention can verify whether the tool handle is the corresponding tool handle model after the tool handle is fixed to the main shaft of the runout detection device through the function of the camera. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a top view of the tool holder inspection, marking and cleaning production line equipped with a fully automatic tool holder runout detection system.

[0026] Figure 2 This is a schematic diagram of the main view of the fully automatic detection system for tool holder runout.

[0027] Figure 3 This is a top view of the fully automatic detection system for tool holder runout.

[0028] Figure 4 Schematic diagram of the top view of the fully automatic detection system for tool handle runout with the camera hidden.

[0029] Figure 5 This is a schematic diagram of the control structure connection of the tool holder runout automatic detection system. DETAILED DESCRIPTION

[0030] Combine Figures 1 to 5It can be seen that the fully automatic detection system for tool holder runout includes a runout detection device 1. The tool holder of the runout detection loading station 9 is loaded to the runout detection device 1 by the robot A10. The tool holder after detection by the runout detection device 1 is unloaded by the robot B12. The robot B12 unloads the tool holder that meets the runout requirements to the runout detection unloading station 11. The runout detection device 1 includes a base 100. The lower part of the base 100 is rotatably connected to a spindle 101 that rotates around a vertical axis. The top end of the spindle 101 passes through the base 100 upward and is coaxially provided with a conical arc groove 123 that matches the side wall of the tool holder. The base 100 rotates with the spindle 101 through a bearing 102. A manipulator E104 is fixedly provided on one side of the base 100, and a gauge 103 for detecting runout is fixed on the end of the manipulator E104. The spindle 101 is driven by a drive motor 108 fixed to the runout detection device 1. A clamping sleeve for clamping the tool holder is provided at the bottom of the conical arc groove 123. An axial pull rod 109 that moves back and forth axially is coaxially provided in the spindle 101. The axial movement of the axial pull rod 109 controls the tightening and loosening of the clamping sleeve. The bottom end of the axial pull rod 109 extends downward from the spindle 101 and is fixedly connected to the telescopic rod of the drive piston 110 fixed to the runout detection device 1. The detection device 1 also includes a processor 118, a memory 121 and an operation panel 124, wherein the processor 118 is electrically connected to the manipulator A10, the manipulator B12, the manipulator E104, the drive motor 108, the drive piston 110, the memory 121 and the operation panel 124 respectively, and the virtual key or physical key of the operation panel 124 is used to control the processor 118 to execute the corresponding program, and the operation panel 124 is used to display the feedback after the operation of the operation panel 124 or the execution of the corresponding program by the processor 118; the memory 121 stores the tool handle drawing information, the manipulator action program information and the detection data of the inspection tool 103, and the processor 118 controls the operation of the manipulator 110. Robot A10 clamps and moves the tool holder of the runout detection loading station 9 to the corresponding conical arc groove 123 placed on the spindle 101. The processor 118 controls the drive piston 110 to drive the axial pulling rod 109 to move axially. The processor 118 controls the robot E104 to move the probe end of the inspection fixture 103 to the outer wall of the tool holder or the inner wall for connecting the tool rod. The processor 118 controls the drive motor 108 to drive the spindle 101 to rotate at least one circle and at the same time controls the detection data of the inspection fixture 103 to be stored in the memory 121. The processor 118 controls the robot B12 to clamp and move the tool holder that meets the runout requirements from the runout detection device 1 to the runout detection unloading station 11.

[0031] A driving wheel 112 is coaxially fixed to the driving shaft of the driving motor 108 , and a transmission wheel 113 is coaxially fixed to the main shaft 101 . The driving wheel 112 and the transmission wheel 113 are in driving connection.

[0032] The driving wheel 112 is connected to the transmission wheel 113 via a synchronous belt 114 .

[0033] A transmission shaft 107 is coaxially provided at the bottom end of the main shaft 101, and the transmission wheel 113 is coaxially fixed to the transmission shaft 107. The bottom of the transmission shaft 107 is rotatably connected to the connecting frame A116. The driving motor 108 is fixed to the connecting frame A116 below the base 100. The circumferential pulling rod 109 extends from the bottom end of the transmission shaft 107 and passes downward through the connecting frame A116. The driving piston 110 is fixed to the connecting frame B117 below the connecting frame A116.

[0034] The connecting frame A116 and the connecting frame B117 are respectively fixedly connected to the supporting legs 114 provided at the bottom of the base 100.

[0035] The camera 106 is fixedly connected to the base 100 via a fixing bracket 115 .

[0036] The jitter detection device 1 further includes a communication device 122 electrically connected to the processor 118 , and the communication device 122 is communicatively connected to a data storage device and a data reading device respectively.

[0037] The vibration detection device 1 further includes a manipulator motion program input device 119 electrically connected to the processor 118 . The program information input by the manipulator motion program input device 119 is stored in the memory 121 via the processor 118 .

[0038] The vibration detection device 1 further includes a drawing input device 120 electrically connected to the processor 118 . The tool handle drawing information input by the drawing input device 120 is stored in the memory 121 via the processor 118 .

[0039] The measuring fixture 103 is provided with a display device 105 for displaying the measured value.

[0040] The base 100 is also fixed with a camera 106. The camera 106 is located directly above the spindle 101 and is configured to shoot downward. The camera 106 is fixedly connected to the base 100 via a fixing bracket 115. The manipulators A10, B12, and E104 all move below the camera 106. The camera 106 is electrically connected to a processor 118. The memory 121 stores photographic information captured by the camera 106. The processor 118 controls the manipulator E104 to move the probe end of the gauge 103 to the outer wall of the tool handle or the inner wall for connecting to the tool rod and to enable the display device 105 of the gauge 103 to display upward. The processor 118 controls the drive motor 108 to drive the spindle 101 to rotate at least one revolution. The processor 118 also controls the inspection data of the gauge 103 and the camera 106 to capture the runout detection process of the gauge 103 and store the captured content in the memory 121.

[0041] The processor 118 controls the camera 106 to shoot the process of the robot A10 loading and fixing the tool handle into the conical arc groove 123, and matches it with the tool handle drawing information stored in the memory 121.

[0042] The processor 118 controls the robot B12 to clamp the tool holder that does not meet the runout requirement from the runout detection device 1 and move it to the runout detection defective material station 13.

[0043] Combine Figures 1 to 5 It can be seen that the tool handle detection, marking, cleaning and packaging production line includes a runout detection device 1, a dynamic balance detection device 2, a marking device 3, a brushing device 4, a spraying device 5, a drying device 6, a cleaning device 7 and a packaging station 8, which are arranged in sequence. The tool handle of the runout detection loading station 9 is loaded to the runout detection device 1 by the robot A10, and the tool handle after the runout detection device 1 is unloaded by the robot B12. The robot B12 unloads the tool handle that meets the runout requirements to the runout detection unloading station 11, and the robot C 16 loads the tool handle from the dynamic balancing detection loading station 14 to the dynamic balancing detection device 2, and unloads the tool handle that has achieved dynamic balance on the dynamic balancing detection device 2 to the dynamic balancing detection unloading station 15. The robot D20 loads the tool handle from the marking loading station 18 to the marking device 3, and unloads the tool handle after marking by the marking device 3 to the marking unloading station 19. The tool handle then passes through the brushing device 4, the spraying device 5, the drying device 6, and the cleaning device 7 in sequence, and then is dried and packaged through the packaging station 8.

[0044] The runout detection device 1 includes a base 100, a main shaft 101 rotating around a vertical axis is rotatably connected to the bottom of the base 100, the top of the main shaft 101 passes through the base 100 upward and is coaxially provided with a conical arc groove 123 matching the side wall of the tool handle, the base 100 is rotatably connected to the main shaft 101 through a bearing 102, and a manipulator E104 is fixed on one side of the base 100, and a gauge 103 for detecting runout is fixed on the end of the manipulator E104, and the main shaft 101 is driven by a drive motor 108 fixed to the runout detection device 1. , a clamping sleeve for clamping the tool handle is provided at the bottom of the conical arc groove 123, and an axial pulling rod 109 for axial reciprocating movement is coaxially provided in the spindle 101. The axial movement of the axial pulling rod 109 controls the tightening and loosening of the clamping sleeve, and the bottom end of the axial pulling rod 109 extends downward from the spindle 101 and is fixedly connected to the telescopic rod of the driving piston 110 fixed to the runout detection device 1; the runout detection device 1 also includes a processor 118, a memory 121 and an operation panel 124, and the processor 118 is respectively connected to the manipulator A10, the manipulator B12, and the manipulator B13. The manipulator E104, the drive motor 108, the drive piston 110, the memory 121 and the operation panel 124 are electrically connected, and the virtual key or physical key of the operation panel 124 is used to control the processor 118 to execute the corresponding program, and the operation panel 124 is used to display the feedback after the operation of the operation panel 124 or the processor 118 executes the corresponding program; the memory 121 stores the tool handle drawing information, the manipulator action program information and the detection data of the inspection fixture 103, and the processor 118 controls the manipulator A10 to move the tool handle of the jump detection loading station 9 to the corresponding placement In the conical arc groove 123 of the spindle 101, the processor 118 controls the driving piston 110 to drive the axial pulling rod 109 to move axially. The processor 118 controls the robot E104 to move the probe end of the inspection fixture 103 to the outer wall of the tool holder or the inner wall for connecting to the tool rod. The processor 118 controls the driving motor 108 to drive the spindle 101 to rotate at least one circle, and at the same time controls the detection data of the inspection fixture 103 to be stored in the memory 121. The processor 118 controls the robot B12 to clamp the tool holder that meets the runout requirements from the runout detection device 1 and move it to the runout detection and unloading station 11.

[0045] A driving wheel 112 is coaxially fixed to the driving shaft of the driving motor 108 , and a transmission wheel 113 is coaxially fixed to the main shaft 101 . The driving wheel 112 and the transmission wheel 113 are in driving connection.

[0046] The driving wheel 112 is connected to the transmission wheel 113 via a synchronous belt 114 .

[0047] A transmission shaft 107 is coaxially provided at the bottom end of the main shaft 101, and the transmission wheel 113 is coaxially fixed to the transmission shaft 107. The bottom of the transmission shaft 107 is rotatably connected to the connecting frame A116. The driving motor 108 is fixed to the connecting frame A116 below the base 100. The circumferential pulling rod 109 extends from the bottom end of the transmission shaft 107 and passes downward through the connecting frame A116. The driving piston 110 is fixed to the connecting frame B117 below the connecting frame A116.

[0048] The connecting frame A116 and the connecting frame B117 are respectively fixedly connected to the supporting legs 114 provided at the bottom of the base 100.

[0049] The camera 106 is fixedly connected to the base 100 via a fixing bracket 115 .

[0050] The jitter detection device 1 further includes a communication device 122 electrically connected to the processor 118 , and the communication device 122 is communicatively connected to a data storage device and a data reading device respectively.

[0051] The vibration detection device 1 further includes a manipulator motion program input device 119 electrically connected to the processor 118 . The program information input by the manipulator motion program input device 119 is stored in the memory 121 via the processor 118 .

[0052] The vibration detection device 1 further includes a drawing input device 120 electrically connected to the processor 118 . The tool handle drawing information input by the drawing input device 120 is stored in the memory 121 via the processor 118 .

[0053] The measuring fixture 103 is provided with a display device 105 for displaying the measured value.

[0054] The base 100 is also fixed with a camera 106, which is located directly above the spindle 101 and is positioned to shoot downward. The manipulators A10, B12, and E104 all move below the camera 106. The camera 106 is electrically connected to the processor 118. The memory 121 stores the shooting information of the camera 106. The processor 118 controls the manipulator E104 to move the probe end of the inspection tool 103 to the outer wall of the tool handle or the inner wall for connecting to the tool rod, and to make the display device 105 of the inspection tool 103 display upward. The processor 118 controls the drive motor 108 to drive the spindle 101 to rotate at least one revolution. At the same time, the processor 118 controls the inspection data of the inspection tool 103 and the camera 106 to shoot the runout detection process of the inspection tool 103 and store the captured content in the memory 121.

[0055] The processor 118 controls the camera 106 to shoot the process of the robot A10 loading and fixing the tool handle into the conical arc groove 123, and matches it with the tool handle drawing information stored in the memory 121.

[0056] The processor 118 controls the robot B12 to clamp the tool holder that does not meet the runout requirement from the runout detection device 1 and move it to the runout detection defective material station 13.

[0057] Through the robot action program input device 119, for each tool holder drawing in the tool holder drawing information stored in the memory 121, the program of the actions involved in the runout detection process of the robot A10, the robot E104 and the robot B12 is input respectively, including the program for moving the clamping device of the robot A10 to the tool holder position corresponding to the runout detection loading station 9, the program for making the robot A10 clamp the corresponding position of the corresponding tool holder, the program for making the robot A10 move the clamped tool holder to the matching contact of the cone arc groove 123, and the program for making the robot A10 release the tool holder placed in the cone arc groove 123 and then return to the starting position, including the program for making the robot E104 move the probe of the inspection fixture 103 to the outer diameter runout detection position of the tool holder outer wall placed in the cone arc groove 123. The present invention also includes a program for causing the robot E104 to move the probe of the inspection fixture 103 and the tool holder placed in the tapered arc groove 123 to the inner diameter runout detection position for connecting to the inner wall of the tool rod, and a program for causing the robot E104 to return to the starting position, and also includes a program for causing the clamping device of the robot B12 to move to the position of the tool holder placed in the tapered arc groove 123, a program for causing the robot B12 to clamp the corresponding position of the corresponding tool holder, a program for causing the robot B12 to move the clamped tool holder to the corresponding position of the runout detection blanking station 11 or the corresponding position of the runout detection defective material station 13 according to the detection result of the inspection fixture 103, and a program for causing the robot B12 to release the tool holder placed in the runout detection blanking station 11 or the runout detection defective material station 13 and then return to the starting position.

[0058] The drawing corresponding to the tool handle to be processed is input and stored in the memory 121 through the drawing input device 120. The drawing input device 120 includes a drawing data transmission interface and / or a drawing scanning device connected to the processor 118.

[0059] After the robot A10 places the tool handle to be tested for runout in the conical arc groove 123 and returns to the starting position, the processor 118 controls the camera 106 to photograph the tool handle placed in the conical arc groove 123, and then the processor 118 compares the tool handle picture taken by the camera 106 with the tool handle drawing information stored in the memory 121 to ensure that the robot E104 can drive the inspection fixture 103 to move to the corresponding position of the tool handle according to the inspection procedure of the corresponding tool handle for separate inspection. At the same time, the processor 118 controls the camera 106 to photograph the inspection process of the inspection fixture 103, and the processor 118 determines whether the runout requirements are met based on the runout data displayed on the display device 105 during the inspection process, and controls the robot B102 to move the tool handle to the runout detection unloading station 11 or the runout detection defective material station 13.

[0060] A tool holder side drilling device 17 is further provided on one side of the dynamic balance detection device 2 , and the manipulator C16 rotates the tool holder that needs drilling after dynamic balance detection between the tool holder side drilling device 17 and the dynamic balance detection device 2 .

[0061] The dynamic balancing device 2 utilizes a German HAIMER Tool Dynamic TD2009 toolholder dynamic balancing machine. This device can laser-mark the toolholder to indicate unbalanced and corrected locations. It also uses radial drilling de-weighting marking software to indicate the drilling location, inner diameter, and depth, allowing drilling of the marked location on the toolholder by the drilling device 17. Furthermore, it uses balancing ring counterweight marking software to indicate the adjusted position of the balancing ring, facilitating balancing via the balancing ring or other moving means.

[0062] After the robot C16 clamps the corresponding tool holder on the dynamic balance detection loading station 14 and moves it to the dynamic balance detection device 2, the robot C16 leaves the dynamic balance detection device 2, and then the dynamic balance detection device 2 performs dynamic balance detection on the tool holder. When the dynamic balance detection device 2 detects that the dynamic balance of the tool holder meets the requirements, the robot C16 clamps the tool holder and moves it to the dynamic balance detection unloading station 15; when the dynamic balance detection device 2 detects that the dynamic balance of the tool holder does not meet the requirements, if the dynamic balance detection device 2 uses the radial drilling deduplication marking software to mark the drilling position, drilling inner diameter and drilling depth, the robot C16 moves the tool holder to the drilling station. Device 17 and drills the marked position of the tool handle through the drilling device 17. After the drilling device 17 completes the drilling according to the marked content, the robot C16 moves the tool handle to the dynamic balancing detection device 2 again. If the dynamic balancing detection device 2 uses the dynamic balancing ring counterweight marking software to mark the adjusted position of the dynamic balancing ring, the robot C16 adjusts the dynamic balancing ring to the corresponding position; then the dynamic balancing detection device 2 performs dynamic balancing detection on the tool handle again, and repeats the previous steps until the dynamic balancing detection device 2 detects that the dynamic balance of the tool handle meets the requirements. The robot C16 clamps the tool handle and moves it to the dynamic balancing detection unloading station 15.

[0063] The brushing device 4 is provided with a brushing loading station 21 on the side facing away from the spraying device 5, the spraying device 5 is provided with a chain conveyor 22, and the drying device 6 is provided with a mesh chain conveyor 23. The conveying starting end of the chain conveyor 22 extends out of the spraying device 5 and extends to the position of the brushing device 4, the conveying end of the chain conveyor 22 extends out of the spraying device 5 and extends to be connected with the conveying starting end of the mesh chain conveyor 23 extending out of the drying device 6, and the conveying end of the mesh chain conveyor 23 extends out of the drying device 6 and extends to the position of the cleaning device 7.

[0064] The scrubbing device 4 is filled with scrubbing liquid.

[0065] The scrubbing liquid is an emulsion.

[0066] The scrubbing device 4 is connected to a circulation pump A through a connecting pipe A. The scrubbing liquid enters the circulation pump A after passing through the filter device A connected to the connecting pipe A, and enters the scrubbing device 4 again through the circulation pump A, thereby realizing the filtration, impurity removal and circulation of the scrubbing liquid, so that the scrubbing liquid in the scrubbing device 4 does not contain impurities, ensuring that the circulating scrubbing liquid in the scrubbing device 4 flushes and cleans the tool handle, and because the impurities in the scrubbing liquid are removed, the surface of the tool handle will not be scratched, thereby ensuring the scrubbing effect of the tool handle.

[0067] The spray liquid sprayed in the spray device 5 is a demulsifier solution.

[0068] The wind direction blown out from the drying device 6 is opposite to the conveying direction of the mesh chain conveyor belt 23 and is tilted downward.

[0069] The cleaning device 7 contains cleaning liquid.

[0070] The cleaning liquid is clean water.

[0071] The cleaning device 7 is connected to a circulation pump B through a connecting pipe B. The cleaning liquid enters the circulation pump B after passing through the waste liquid treatment device connected to the connecting pipe B, and enters the cleaning device 7 again through the circulation pump B, thereby realizing waste liquid treatment and circulation, so that the cleaning liquid in the cleaning device 7 can always be kept as clear water, thereby ensuring the cleaning effect of the knife handle.

[0072] The cleaning device 7 is an ultrasonic cleaning device.

[0073] One side of the cleaning device 7 is provided with a knife handle draining turnover device 24. After the knife handles on the draining turnover device 24 are drained, they are moved to one side of the packaging station 8. The other side of the packaging station 8 is provided with a box 25 for placing the packaged knife handles.

[0074] like Figures 1 to 5It can be seen that when the present application is used, the model of the tool holder placed at the runout detection loading station 9 is input through the operation panel 124, and the system is started, the robot A10 places the tool holder to be runout detected on the runout detection loading station 9 on the conical arc groove 123 and returns it to the starting position, and then drives the piston 110 to fix the tool holder placed in the conical arc groove 123 by driving the axial pulling rod 109 to move axially; then the camera 106 takes a top-down photo of the tool holder fixed in the conical arc groove 123, and stores it in the memory 121 through the processor 118, and compares it with the top view of the tool holder drawing information of the corresponding model stored in the memory 121; when the top view photo is found to be inconsistent with the top view of the tool holder of the corresponding model, the processor 118 temporarily Stop the actions of other devices and prompt an alarm on the operation panel 124. Re-enter the model corresponding to the tool holder placed in the conical arc groove 123 through the operation panel 124, or control the processor 118 to control the driving piston 110 to loosen the tool holder placed in the conical arc groove 123, remove it and replace it with a tool holder that matches the originally input tool holder model through the operation panel 124. Then, control the processor 118 to control the driving piston 110 to fix the tool holder placed in the conical arc groove 123 through the operation panel 124. When it is found that the top view photo matches the top view of the tool holder of the corresponding model, the processor 118 controls the manipulator E104 to execute the jump detection program according to the tool holder of the corresponding model. The processor 118 controls the manipulator E104 to drive the inspection fixture 103 to move The probe of the inspection tool 103 contacts the corresponding position of the runout detection on the outer wall of the tool handle, and the angle of the inspection tool 103 is adjusted so that the display device 105 of the inspection tool 103 faces the camera 106. Then the processor 118 controls the camera 106 to start video shooting, and controls the drive motor 108 to drive the spindle 101 to rotate for at least one circle and then stop. At this time, the camera 106 also pauses shooting and transmits the shooting picture to the memory 121. The processor 118 controls the manipulator E104 to drive the inspection tool 103 to move to the corresponding position of the runout detection of the inspection tool 103 and the inner wall of the tool handle for connecting the tool, and adjusts the angle of the inspection tool 103 so that the display device 105 of the inspection tool 103 faces the camera 106. Then the processor 118 The camera 106 is controlled to start video shooting, and the drive motor 108 is controlled to drive the spindle 101 to rotate for at least one circle and then stop. At this time, the camera 106 also pauses shooting and transmits the shooting image to the memory 121. Then the processor 118 controls the drive piston 110 to loosen the tool handle placed in the conical arc groove 123. In addition, the jitter conditions displayed on the display device 105 during the two rotations of the tool handle driven by the spindle 101 captured by the camera 106 are analyzed. If at least one jitter condition does not meet the requirements, the processor 118 controls the robot B12 to rotate the tool handle placed in the conical arc groove 123 to the jitter detection defective material station 13 and return it to the starting position so that the tool handle can be reprocessed or scrapped later.If both runout conditions meet the requirements, processor 118 controls robot B12 to rotate the tool holder placed in conical arc groove 123 to the runout detection unloading station 11 and return it to the starting position. When the number of tool holders that do not meet the runout detection requirements at the runout detection defective material station 13 reaches the corresponding turnover quantity, the staff will rotate the tool holders at the runout detection defective material station 13 to the processing workshop for reprocessing or to the scrap area for disposal as waste.

[0075] When the tool holder on the runout detection unloading station 11 reaches the corresponding turnover number, the tool holder on the runout detection unloading station 11 is rotated to the dynamic balancing detection loading station 14; then the manipulator C16 rotates the corresponding tool holder of the dynamic balancing detection loading station 14 to be fixed coaxially with the detection spindle of the dynamic balancing detection device 2 and returns to the starting position, and then the dynamic balancing detection device 2 performs dynamic balancing detection on the tool holder. When the dynamic balancing detection device 2 detects that the dynamic balance of the tool holder meets the requirements, the manipulator C16 clamps the tool holder and moves it to the dynamic balancing detection unloading station 15 and returns to the starting position; when the dynamic balancing detection device 2 detects that the dynamic balance of the tool holder does not meet the requirements, if the dynamic balancing detection device 2 uses radial drilling deduplication marking software to mark the drilling position and the inner diameter of the drilling and the drilling Hole depth, robot C16 moves the tool handle to the drilling device 17 and drills the marked position of the tool handle through the drilling device 17 and then returns to the starting position. After the drilling device 17 completes drilling according to the marked content, robot C16 moves the tool handle to the dynamic balancing detection device 2 again and returns to the starting position. If the dynamic balancing detection device 2 uses the dynamic balancing ring counterweight marking software to mark the adjusted position of the dynamic balancing ring, robot C16 adjusts the dynamic balancing ring to the corresponding position and returns to the starting position; then the dynamic balancing detection device 2 performs dynamic balancing detection on the tool handle again, repeats the previous steps, until the dynamic balancing detection device 2 detects that the dynamic balance of the tool handle meets the requirements, robot C16 clamps the tool handle and moves it to the dynamic balancing detection unloading station 15 and returns to the starting position.

[0076] When the tool holder on the dynamic balancing detection and unloading station 15 reaches the corresponding turnover number, the tool holder on the dynamic balancing detection and unloading station 15 is rotated to the marking and loading station 18; the robot D20 rotates the tool holder on the marking and loading station 18 to the marking device 3 for fixation and then returns to the starting position. After the marking device 3 completes marking the tool holder, the robot D20 rotates the tool holder on the marking device 3 to the marking unloading station 19 and returns to the starting position.

[0077] When the tool holder on the marking and unloading station 19 reaches the corresponding turnover number, the tool holder on the marking and unloading station 19 is circulated to the brushing and loading station 21; the staff or the brushing and clamping robot circulates the tool holder to be brushed on the brushing and loading station 21 to the brushing device 4, so that the tool holder is brushed in the brushing device 4. The brushing device 4 is filled with brushing liquid, and the brushing device 4 brushes away impurities such as processing debris and grease attached to the outer wall surface and inner wall surface of the tool holder. After the tool holder is brushed in the brushing device 4, the staff or the brushing and clamping robot circulates the tool holder in the brushing device 4 to the conveying starting end of the chain conveyor 22, and then the staff or the brushing and clamping robot returns to the brushing and loading station 21 to clamp another tool holder to be brushed on the brushing and loading station 21 and circulate it to the brushing device 4, and then repeats the above actions.

[0078] After the knife handle placed at the conveying starting end of the chain conveyor 22 enters the spray device 5 under the conveying action of the chain conveyor 22, the demulsifier solution sprayed in the spray device 5 contacts the knife handle passing through the spray device 5, so that the emulsion oil and water on the surface of the knife handle are separated, and the oil-water mixture remaining on the surface of the knife handle is separated from the knife handle under the spraying of the demulsifier. Under the continued conveyance of the chain conveyor 22, the knife handle with the emulsion removed from the surface leaves the spray device 5 and is conveyed to the conveying end of the chain conveyor 22, and is conveyed to the conveying starting end of the mesh chain conveyor 23 under the conveyance of the chain conveyor 22.

[0079] After the knife handle is conveyed to the starting end of the mesh chain conveyor 23 and enters the drying device 6 under the conveying action of the mesh chain conveyor 23, the air flow in the drying device 6 will pass through the knife handle in the drying device 6 to dry it, so as to prevent the demulsifier solution from remaining on the surface of the knife handle. Under the continued conveyance of the mesh chain conveyor 23, the knife handle with the demulsifier removed from the surface leaves the drying device 6 and is conveyed to the conveying end of the mesh chain conveyor 23.

[0080] When the knife handle is conveyed to the conveying end of the mesh chain conveyor 23 through the mesh chain conveyor 23, the staff or the cleaning clamping robot circulates the knife handle to be cleaned at the conveying end of the mesh chain conveyor 23 to the cleaning device 7, so that the knife handle is cleaned in the cleaning device 7. The cleaning device 7 contains cleaning liquid, and the cleaning device 7 cleans the residual demulsifier residue attached to the outer wall surface and the inner wall surface of the knife handle. After the knife handle is cleaned in the cleaning device 7, the staff or the cleaning clamping robot circulates the knife handle in the cleaning device 7 to the filter turnover device 24.

[0081] When the draining turnover device 24 is full of knife handles, the draining turnover device 24 loaded with knife handles is rotated to a cool and ventilated place to allow the cleaning liquid on the surface of the knife handles to air-dry as soon as possible; after the knife handles on the draining turnover device 24 are air-dried, the draining turnover device 24 drives the dried knife handles to be rotated to one side of the packaging station 8, and the staff or the packaging clamping robot removes the knife handles on the draining turnover device 24 on the side of the packaging station 8 and rotates them to the packaging station 8 for packaging. The packaged knife handles are put into plastic bags, packaged and sealed, and then placed in packaging boxes. Finally, the packaging boxes containing the knife handles are placed in the boxes 25 for packing in turn. After the knife handle packing operation is completed, the boxes 25 are rotated to the warehouse.

[0082] In order to further improve the detection efficiency of the tool handle, the production line can be provided with multiple runout detection devices 1 and their supporting equipment and multiple dynamic balance detection devices 2 and their supporting equipment side by side to further improve the detection efficiency of the tool handle.

[0083] The data reading device and the data storage device are connected to the processor 118 via the communication device 122, so that the detection data and corresponding detection conditions of each monitored tool handle can be viewed and analyzed to ensure that all tool handles can be traced back, thereby ensuring the quality of the tool handle.

Claims

1. Fully automatic detection system for tool holder runout, characterized by: The present invention comprises a runout detection device (1), wherein the tool holder of the runout detection loading station (9) is loaded to the runout detection device (1) by a manipulator A (10), and the tool holder detected by the runout detection device (1) is unloaded by a manipulator B (12), and the manipulator B (12) unloads the tool holder that meets the runout requirements to the runout detection unloading station (11), and the runout detection device (1) comprises a base (100), and a main shaft (101) rotating around a vertical axis is rotatably connected to the lower side of the base (100), and the main shaft (101) is rotated around a vertical axis. 01) passes through the base (100) upward and is coaxially provided with a conical arc groove (123) matching the side wall of the tool handle. The base (100) is rotatably connected to the main shaft (101) through a bearing (102). A manipulator E (104) is fixed on one side of the base (100). A check fixture (103) for detecting runout is fixed on the end of the manipulator E (104). The main shaft (101) is driven by a driving motor (108) fixed to the runout detection device (1). The conical arc groove (123) is provided on the main shaft (101). 3) is provided with a clamping sleeve for clamping the tool handle at the bottom, and an axial pull rod (109) is coaxially provided in the spindle (101) and moves back and forth in the axial direction. The axial movement of the axial pull rod (109) controls the tightening and loosening of the clamping sleeve. The bottom end of the axial pull rod (109) extends downward from the spindle (101) and is fixedly connected to the telescopic rod of the driving piston (110) fixed to the runout detection device (1); the runout detection device (1) also includes a processor (118), a memory (121) and an operation interface The board (124), the processor (118) is electrically connected to the manipulator A (10), the manipulator B (12), the manipulator E (104), the drive motor (108), the drive piston (110), the memory (121) and the operation panel (124), respectively, and controls the processor (118) to execute the corresponding program through the virtual key or the physical key of the operation panel (124), and displays the feedback status after the operation of the operation panel (124) or the execution of the corresponding program by the processor (118) through the operation panel (124);The memory (121) stores tool holder drawing information, robot motion program information and inspection data of the inspection fixture (103), the processor (118) controls the robot A (10) to clamp and move the tool holder of the runout inspection loading station (9) to the corresponding conical arc groove (123) placed on the main shaft (101), the processor (118) controls the driving piston (110) to drive the axial pulling rod (109) to move axially, and the processor (118) controls the robot E ( 104) moves the probe end of the inspection tool (103) to the outer wall of the tool handle or the inner wall for connecting the tool rod, the processor (118) controls the drive motor (108) to drive the main shaft (101) to rotate at least one circle, and at the same time controls the detection data of the inspection tool (103) to be stored in the memory (121), and the processor (118) controls the manipulator B (12) to clamp the tool handle that meets the runout requirements from the runout detection device (1) and move it to the runout detection unloading station (11).

2. The fully automatic tool handle runout detection system according to claim 1, characterized in that: A driving wheel (112) is coaxially fixed to the driving shaft of the driving motor (108), and a transmission wheel (113) is coaxially fixed to the main shaft (101), and the driving wheel (112) and the transmission wheel (113) are in transmission connection.

3. The fully automatic tool handle runout detection system according to claim 2, characterized in that: A transmission shaft (107) is coaxially provided at the bottom end of the main shaft (101), the transmission wheel (113) is coaxially fixed to the transmission shaft (107), the bottom of the transmission shaft (107) is rotatably connected to the connecting frame A (116), the driving motor (108) is fixed to the connecting frame A (116) below the base (100), the circumferential pulling rod (109) extends from the bottom end of the transmission shaft (107) and passes downward through the connecting frame A (116), the driving piston (110) is fixed to the connecting frame B (117) below the connecting frame A (116), and the connecting frame A (116) and the connecting frame B (117) are respectively fixedly connected to the support legs (114) provided at the bottom of the base (100).

4. The fully automatic tool handle runout detection system according to claim 1, characterized in that: The jitter detection device (1) further includes a communication device (122) electrically connected to the processor (118), and the communication device (122) is communicatively connected to the data storage device and the data reading device respectively.

5. The fully automatic tool handle runout detection system according to claim 1, characterized in that: The jitter detection device (1) further includes a manipulator motion program input device (119) electrically connected to the processor (118), and program information input by the manipulator motion program input device (119) is stored in the memory (121) via the processor (118).

6. The fully automatic tool handle runout detection system according to claim 1, characterized in that: The vibration detection device (1) further includes a drawing input device (120) electrically connected to the processor (118), and the tool handle drawing information input by the drawing input device (120) is stored in the memory (121) via the processor (118).

7. The tool handle detection, marking, cleaning and packaging production line according to claim 1, characterized in that: The inspection tool (103) is provided with a display device (105) for displaying the inspection value.

8. The tool handle detection, marking, cleaning and packaging production line according to claim 7, characterized in that: The base (100) is also fixedly provided with a camera (106), the camera (106) is located directly above the main shaft (101), the camera (106) is tilted downward, the camera (106) is fixedly connected to the base (100) via a fixing frame (115), the manipulator A (10), the manipulator B (12) and the manipulator E (104) are all movable below the camera (106), the camera (106) is electrically connected to the processor (118), and the memory (121) stores the camera (106) 06), the processor (118) controls the manipulator E (104) to move the probe end of the inspection tool (103) to the outer wall of the tool handle or the inner wall for connecting the tool rod, and makes the display device (105) of the inspection tool (103) display upward, the processor (118) controls the drive motor (108) to drive the main shaft (101) to rotate at least one circle, and at the same time controls the inspection data of the inspection tool (103) and the camera (106) to shoot the runout detection process of the inspection tool (103) and store the shooting content in the memory (121).

9. The fully automatic tool handle runout detection system according to claim 8, characterized in that: The processor (118) controls the camera (106) to take pictures of the process in which the robot A (10) loads and fixes the tool handle into the conical arc groove (123), and matches the pictures with the tool handle drawing information stored in the memory (121).

10. The fully automatic tool handle runout detection system according to claim 1, characterized in that: The processor (118) controls the manipulator B (12) to clamp and move the tool holder that does not meet the runout requirement from the runout detection device (1) to the runout detection defective material station (13).

Images