Fan wind power cable mounting and positioning device
By introducing elastic mounting brackets and traction components into the fan wind power cable installation and positioning device, combining the buffer structure of U-shaped shrapnel and support spring, the stability problem of the existing device under strong wind and vibration is solved, and the stable positioning and buffering protection of the cable is achieved, and safety and installation efficiency are improved through the reliability monitoring module.
Patent Information
- Application Number
- CN202510571014.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2025-08-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing fan wind power cable installation positioning device has insufficient shock resistance under strong wind and vibration conditions, the stability design is single, and the elastic buffer structure is lacking, resulting in cable shaking, wear and loose joints, posing safety hazards.
The elastic mounting bracket and traction assembly are adopted, combined with the U-shaped shrapnel and the support spring to form an elastic buffer structure, and the U-shaped fastening hoop is used to achieve rapid connection with the fastening nut. It is equipped with a reliability monitoring module to evaluate the cable status in real time, and embedded with a graphene heating film to prevent ice covering.
Improves the stability and shock resistance of cable installation, reduces the risk of cable shaking and wear, enhances safety and reliability, achieves rapid installation and real-time monitoring, and reduces the risks of false touch and downtime.
Smart Images

Figure CN120453965A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of wind power generation equipment, and in particular relates to a wind turbine wind power cable installation and positioning device. Background Art
[0002] In the field of wind power generation equipment technology, the wind turbine cable installation and positioning device is a key component to ensure the stable operation of the cable. The cable installation and positioning device in the prior art usually adopts a rigid connection structure, mainly including a fixed mounting base, a bracket directly connected to the mounting base, and a fixing assembly for clamping the cable. Among them, the mounting base is directly fixed to the wind power tower or bracket by bolts or clamps, and the bracket and the mounting base are mostly rigidly connected by welding or bolts. The cable is fixed to the bracket by a rigid buckle or pressure plate. The existing technology has the following drawbacks: (1) Insufficient seismic performance: The rigid connection structure cannot effectively absorb and buffer vibration energy under dynamic loads such as strong winds and unit vibrations, causing the mounting bracket and cable to vibrate with high amplitude. Long-term use can easily cause cable surface wear, loose joints, or even breakage, leading to power safety accidents. (2) Single stability design: The existing device only supports the cable in one direction through a fixed bracket, and lacks a two-way constraint structure for the bracket. When the cable is subjected to lateral loads caused by wind or vibration, the bracket is prone to deflection or displacement, resulting in cable positioning failure; (3) Lack of buffer protection: Most cable fixing components are rigid clamps without elastic buffer structures, which cannot adapt to the slight deformation of the cable caused by temperature changes or vibrations, further increasing the risk of mechanical damage to the cable. Summary of the Invention
[0003] The present invention provides a wind turbine wind power cable installation and positioning device to solve at least one of the above-mentioned technical problems.
[0004] In order to solve the above technical problems, the present invention discloses a wind turbine wind power cable installation and positioning device, comprising a mounting base, two gripping handles provided on the front of the mounting base, the gripping handles being used for the installer to conveniently grasp, carry and position the mounting base, and a U-shaped fastening hoop connected to the back of the mounting base via a fastening nut, the U-shaped fastening hoop being used to hold the pole tightly; Mounting brackets are provided on both sides of the mounting seat, and several cable elastic mounting components are provided on the mounting brackets. The cable elastic mounting components are used to position, fix and protect the cables. The two mounting brackets are connected to a U-shaped spring clip at one end away from the mounting seat, and the inner wall of each U-shaped spring clip is connected to a supporting spring. A traction component is provided on the mounting bracket, and the traction component is used to pull and fix the mounting bracket to the hanging hook reserved for cable installation.
[0005] Preferably, two U-shaped grooves are provided on the left and right sides of the mounting seat, and the mounting bracket is hinged to the inner wall of the U-shaped groove through a pin shaft. Two sets of mounting holes are provided on the front of the mounting seat, and the mounting holes are used to cooperate with the U-shaped fastening hoop. The front end of the U-shaped fastening hoop is used for threaded connection with the fastening nut.
[0006] Preferably, the outer surface of the U-shaped fastening hoop is covered with an anti-slip sleeve, and the inner wall of the mounting seat is connected with an anti-slip pad, which is made of rubber and is used to increase the internal anti-slip property of the mounting seat to facilitate stable installation of the mounting seat.
[0007] Preferably, a set of climbing ladders are connected to the front of the mounting seat, and a wear-resistant pad is fixedly connected to the outer surface of each climbing ladder; The left and right sides of the mounting base are connected with lifting rings, which are metal rings used to cooperate with the lifting rope to lift the mounting base, making it easier to install the mounting base.
[0008] Preferably, a model nameplate is connected to the upper surface of the mounting seat, the model nameplate is located in the middle of the mounting seat, and a reflective warning sign and an electric warning sign are provided on the front of the mounting bracket.
[0009] Preferably, the traction assembly includes a group of U-shaped seats, which are installed on the mounting bracket. The inner wall of each U-shaped seat is hinged with a connecting plate through a pin, one end of each connecting plate is connected to a tensile traction rope, and one end of each tensile traction rope is connected to a traction ring, which is used to cooperate with the hanging hook reserved for cable installation.
[0010] Preferably, the cable elastic mounting assembly includes a cable seat adjustment assembly, a cable seat and a clamping seat. The cable seat adjustment assembly is installed in the mounting screw hole of the mounting bracket. The cable seat adjustment assembly is used to adjust the height of the cable seat. The left and right sides of the clamping seat are threadedly connected with fastening screws. The clamping seat cooperates with the cable seat through the fastening screws to achieve compression of the cable.
[0011] Preferably, the cable seat adjustment assembly includes a mounting screw, which is threadedly connected to the mounting screw hole, the top of the mounting screw is connected to a support tube, the inner wall of the support tube is connected to a support rod for sliding up and down, the top of each support rod is connected to a cable seat, the inner wall of each cable seat is connected to a protective pad, an elastic spring is provided between the bottom of the inner wall of the support tube and the support rod, the elastic spring is fixedly connected to the bottom of the inner wall of the support tube and the bottom of the support rod, and a fastening bolt is threadedly connected to the support tube, and the fastening bolt is used to engage with the support rod to realize the height adjustment of the cable seat.
[0012] Preferably, the method further includes installing a reliability monitoring module, wherein the reliability monitoring module is used to detect the installation reliability of the cable line, and the reliability monitoring module includes: The first data acquisition unit is used to collect the real-time vibration amplitude of the cable seat during the monitoring period based on a capacitive vibration sensor, and the capacitive vibration sensor is installed on the cable seat; The second data acquisition unit is used to collect the real-time tension of the two tensile ropes of the traction assembly during the monitoring period based on the tension sensor, and the tension sensor is installed on the traction assembly; A data acquisition unit three is used to collect the contact force between the cable seat and the cable line during the monitoring period based on a plurality of pressure sensors, wherein the plurality of pressure sensors are evenly installed on the cable seat; The reliability evaluation coefficient calculation unit is used to calculate the installation reliability evaluation coefficient of the cable line in the current monitoring period based on the real-time vibration amplitude of the cable seat, the real-time tension of the two tensile ropes of the traction assembly, and the contact force data between the cable seat and the cable line: ;in, is the installation reliability assessment coefficient of the cable line in the current monitoring period, is the weight of the cable seat vibration amplitude on the installation reliability of the cable line, is the detection value of the capacitive vibration sensor at the i-th detection moment in the monitoring period, n is the total number of detection moments in the monitoring period, is the maximum allowable value of the cable seat vibration amplitude, is the weight of the difference in tension between the two tensile ropes on the installation reliability of the cable, is the real-time tension of the left tensile rope at the i-th detection moment in the monitoring period, is the real-time tension of the right tensile rope at the i-th detection moment in the monitoring period, is the maximum allowable value of the difference in tension between the two tensile ropes, is the weight of contact unevenness on the installation reliability of the cable, m is the total number of pressure sensors, is the detection value of the jth pressure sensor; The reliability judgment module unit is used to judge the installation reliability of the cable line based on the installation reliability evaluation coefficient of the cable line in the current monitoring period: when Less than or equal to When it is on, it indicates that the cable installation is in a reliable state and no alarm is given; Otherwise, the cable installation is judged to be insufficiently reliable, an alarm is sounded through the sound and light alarm device, and the alarm information is transmitted to the remote monitoring platform through the wireless communication module. The remote monitoring platform divides different risk levels according to the size of the R value, and the risk levels include mild risk, moderate risk and severe risk.
[0013] Preferably, an internally embedded graphene heating film is provided in the mounting bracket. When the ambient temperature is lower than 0°C and the surface ice thickness is detected to be ≥2mm, the graphene heating film is automatically started.
[0014] Compared with the prior art, the present invention has the following beneficial effects: The U-shaped spring piece at the end of the mounting bracket of the present invention forms an elastic buffer structure with the inner wall support spring, which can absorb energy by deformation during strong winds or vibrations, making up for the defect that traditional rigid connections cannot buffer vibrations. At the same time, the traction component fixes the mounting bracket to the reserved hanging hook through the tensile traction rope, forming an outward pulling force, which constitutes a two-way constraint with the inward elastic force of the U-shaped spring piece, solving the problem of deflection or displacement caused by the unidirectional support of the bracket in the prior art, and improving the stability of the device under dynamic load from the two aspects of "elastic buffering + pulling constraint", effectively reducing high-amplitude shaking of the cable line, reducing the risks of surface wear, loose joints, etc. The cable line elastic mounting component realizes stable positioning and buffering protection of the cable through the combination of elastic structure and rigid fixation, which is different from the hard clamping of traditional rigid buckles. The cooperation between the cable seat and the clamping seat can reduce the friction damage caused by rigid contact when fixing the cable. The inner wall protective pad can cooperate with the U-shaped spring clip and the support spring for elastic buffering to adapt to the slight deformation of the cable due to temperature change or vibration, avoid mechanical damage caused by traditional rigid clamping, and improve the long-term operation reliability of the cable. The gripping handle design solves the problem of inconvenient transportation of traditional devices. The cooperation of the U-shaped fastening hoop and the fastening nut realizes a quick and stable connection between the mounting seat and the pole, which is more efficient than the existing bolt or clamp fixing method. The reflective warning sign and the power warning sign address the problem of insufficient safety warnings in existing devices, reduce the risk of accidental touch through visual identification, and the model label facilitates installers to quickly identify device parameters. The overall design not only solves core technical problems but also takes into account practicality and safety in engineering applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 This is a schematic diagram of the structure of the wind turbine wind power cable installation and positioning device of the present invention Figure 1 ; Figure 2 This is a schematic diagram of the structure of the wind turbine wind power cable installation and positioning device of the present invention Figure 2 ; Figure 3 This is a schematic diagram of the structure of the wind turbine wind power cable installation and positioning device of the present invention Figure 3 ; Figure 4 This is a front view of the wind turbine wind power cable installation and positioning device of the present invention; Figure 5For the present invention Figure 2 A local enlarged view of point A; Figure 6 For the present invention Figure 4 A partial enlarged view of point B.
[0016] In the figure: 1. Mounting seat; 2. Model plate; 3. U-shaped groove; 4. Support spring; 5. U-shaped spring; 6. Traction assembly; 7. Mounting bracket; 8. Reflective warning sign; 9. Electricity warning sign; 10. U-shaped fastening hoop; 11. Climbing ladder; 12. Wear-resistant pad; 13. Fastening nut; 14. Gripping handle; 15. Lifting ring; 16. Anti-slip pad; 17. Mounting screw; 18. Support tube; 19. Anti-slip sleeve; 20. Mounting hole; 21. Fastening bolt; 22. Support rod; 23. Cable seat; 24. Protective pad; 25. Clamping seat; 26. Fastening screw; 27. Elastic spring; 28. Mounting screw hole; 61. U-shaped seat; 62. Connecting plate; 63. Tensile traction rope; 64. Traction hanging ring. DETAILED DESCRIPTION
[0017] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0018] In addition, in the present invention, descriptions such as "first" and "second" are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but this must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0019] The present invention provides the following embodiments Example 1 The embodiment of the present invention provides a wind turbine wind power cable installation and positioning device, such as Figure 1-6 As shown, it includes a mounting base 1, and two gripping handles 14 are provided on the front of the mounting base 1. The gripping handles 14 are used for the installer to easily grab, carry and position the mounting base 1. The back of the mounting base 1 is connected to a U-shaped fastening hoop 10 through a fastening nut 13. The U-shaped fastening hoop 10 is used to hold the pole tightly. Mounting brackets 7 are provided on both sides of the mounting base 1, and several cable elastic mounting components are provided on the mounting brackets 7. The cable elastic mounting components are used to position, fix and protect the cables. The two mounting brackets 7 are connected to a U-shaped spring clip 5 at one end away from the mounting base 1. The inner wall of each U-shaped spring clip 5 is connected to a supporting spring 4. A traction component 6 is provided on the mounting bracket 7. The traction component 6 is used to pull and fix the mounting bracket 7 to the hanging hook reserved for cable installation.
[0020] Preferably, a model label 2 is connected to the upper surface of the mounting base 1 , and the model label 2 is located in the middle of the mounting base 1 . A reflective warning sign 8 and an electric power warning sign 9 are provided on the front of the mounting bracket 7 .
[0021] Preferably, the mounting bracket 7 is provided with an internally embedded graphene heating film, and when the ambient temperature is lower than 0°C and the surface ice thickness is detected to be ≥2mm, the graphene heating film is automatically started.
[0022] The working principle and beneficial effects of the above technical solution are as follows: the installer grabs the mounting base 1 through the gripping handle 14 on the front of the mounting base 1 and fits it onto the pole, and uses the U-shaped fastening hoop 10 to pass through the mounting hole 20 on the back of the mounting base 1 to hold the pole tightly, and the U-shaped fastening hoop 10 is rigidly fixed to the mounting base 1 through the threaded connection of the fastening nut 13. The mounting brackets 7 on both sides of the mounting base 1 are equipped with cable elastic mounting components for positioning and fixing the cable. The U-shaped spring piece 5 at the end and the inner wall support spring 4 provide elastic buffering. At the same time, the traction component 6 pulls the mounting bracket 7 to the reserved hanging hook through the traction hanging ring 64 to form a basic stable support. The model label 2 marks the device parameters, and the reflective warning sign 8 and the power warning sign 9 provide safety warnings to ensure that the basic functions of the installation and use process are realized. The U-shaped spring piece 5 at the end of the mounting bracket 7 of the present invention forms an elastic buffer structure with the inner wall support spring 4, which can absorb energy through deformation during strong winds or vibrations, making up for the defect that traditional rigid connections cannot buffer vibrations. At the same time, the traction component 6 pulls and fixes the mounting bracket 7 to the reserved hanging hook through the tensile traction rope 63, forming an outward pulling force, which constitutes a two-way constraint with the inward elastic force of the U-shaped spring piece 5, solving the problem of deflection or displacement caused by the unidirectional support of the bracket in the prior art, and improving the stability of the device under dynamic load from the two aspects of "elastic buffering + pulling constraint", effectively reducing high-amplitude shaking of the cable, reducing the risks of surface wear, loose joints, etc. The cable elastic mounting component realizes stable positioning and buffering protection of the cable through the combination of elastic structure and rigid fixation, which is different from the conventional The rigid clamping of the traditional rigid buckle, the cooperation of the cable seat 23 and the clamping seat 25 can reduce the friction damage caused by rigid contact when fixing the cable. The inner wall protective pad 24 can reduce the friction damage caused by rigid contact, and cooperate with the elastic buffer of the U-shaped spring 5 and the support spring 4 to adapt to the slight deformation of the cable due to temperature change or vibration, avoid the mechanical damage caused by traditional rigid clamping, and improve the long-term operation reliability of the cable. The holding handle 14 design solves the problem of inconvenient transportation of traditional devices. The cooperation of the U-shaped fastening hoop 10 and the fastening nut 13 realizes the fast and stable connection between the mounting seat 1 and the pole, which is more efficient than the existing bolt or clamp fixing method. The reflective warning sign 8 and the power warning sign 9 are aimed at the problem of insufficient safety warnings in existing devices, and reduce the risk of accidental touch through visual identification. The model label 2 is convenient for installers to quickly identify the device parameters.
[0023] Example 2 On the basis of Example 1, two U-shaped grooves 3 are provided on the left and right sides of the mounting base 1. The mounting bracket 7 is hinged to the inner wall of the U-shaped groove 3 via a pin. Two sets of mounting holes 20 are provided on the front of the mounting base 1. The mounting holes 20 are used to cooperate with the U-shaped fastening hoop 10. The front end of the U-shaped fastening hoop 10 is used to be threadedly connected to the fastening nut 13. The outer surface of the U-shaped fastening hoop 10 is covered with an anti-slip sleeve 19, and the inner wall of the mounting base 1 is connected to the anti-slip pad 16. The anti-slip pad 16 is made of rubber and is used to increase the internal anti-slip property of the mounting base 1 to facilitate the stable installation of the mounting base 1.
[0024] The working principle and beneficial effects of the above technical solution are as follows: the U-shaped grooves 3 on the left and right sides of the mounting base 1 are hingedly connected to the mounting bracket 7 through a pin, so that the mounting bracket 7 can swing slightly to adapt to vibration or wind force, thereby realizing a flexible connection. After the U-shaped fastening hoop 10 passes through the mounting hole 20 on the front side of the mounting base 1, the front end is threadedly connected to the fastening nut 13. The anti-slip sleeve 19 on its outer surface increases the friction with the pole. At the same time, the rubber anti-slip pad 16 on the inner wall of the mounting base 1 further enhances the stability of the fit with the pole, ensuring that the mounting base 1 is fixed without sliding. The hinged structure works in conjunction with the U-shaped spring 5 and the support spring 4 to absorb energy through deformation during vibration, thereby reducing rigid impact. The articulated U-shaped groove 3 design gives the mounting bracket 7 dynamic adjustment capabilities. Combined with the U-shaped spring 5 and the support spring 4, it significantly improves the seismic performance of the device and avoids structural damage caused by stress concentration in traditional rigid connections. The dual anti-slip design of the anti-slip sleeve 19 and the anti-slip pad 16 enhances the fixation reliability of the mounting base 1 and the pole, adapting to long-term stable use in complex outdoor environments, and strengthening the stability and durability of the device from both the connection structure and the fixing method.
[0025] Example 3 On the basis of embodiment 1, a group of climbing ladders 11 are connected to the front of the mounting base 1, and a wear-resistant pad 12 is fixedly connected to the outer surface of each climbing ladder 11; Lifting rings 15 are connected to the left and right sides of the mounting base 1. The lifting rings 15 are metal rings used to cooperate with the lifting rope to lift the mounting base 1 to facilitate the installation operation of the mounting base 1.
[0026] The working principle and beneficial effects of the above technical solution are as follows: the outer surface of the climbing ladder 11 on the front of the mounting base 1 is covered with a wear-resistant pad 12, which provides a safe climbing path for the installer and facilitates access to the installation location in a high-altitude environment. The lifting rings 15 on the left and right sides can cooperate with the lifting rope to lift the mounting base 1 and accurately position it through the lifting equipment, reducing the intensity of manual handling and the risk of high-altitude operations. After the installer fine-tunes the position of the mounting base 1 with the help of the grip handle 14, the final fixation is completed through the U-shaped fastening hoop 10 and the fastening nut 13, achieving efficient installation in a high-altitude environment. The design of the lifting ring 15 and the climbing ladder 11 solves the transportation and operation difficulties of traditional devices during high-altitude installation. The lifting ring 15 supports mechanically assisted lifting, improves installation efficiency and reduces manual risks. The climbing ladder 11 and the wear-resistant pad 12 ensure the safety of installers going up and down. This embodiment optimizes the hardware structure to make the device suitable for installation in multiple scenarios such as ground and high altitude, taking into account the convenience and safety in different working environments, and expanding the application range of the device.
[0027] Example 4 Based on Example 1, the traction assembly 6 includes a group of U-shaped seats 61, which are installed on the mounting bracket 7. The inner wall of each U-shaped seat 61 is hinged with a connecting plate 62 through a pin, and one end of each connecting plate 62 is connected to a tensile traction rope 63, and one end of each tensile traction rope 63 is connected to a traction ring 64, which is used to cooperate with the hanging hook reserved for cable installation.
[0028] The working principle and beneficial effects of the above technical solution are as follows: the U-shaped seat 61 of the traction assembly 6 is fixed to the outer surface of the mounting bracket 7, and the connecting plate 62 hinged by the pin can be flexibly adjusted in angle, so that the tensile traction rope 63 can adapt to the pulling force in different directions. After the traction hanging ring 64 at its end is connected with the hanging hook reserved for cable installation, an outward pulling force is formed on the mounting bracket 7. This pulling force works together with the inward elastic force of the U-shaped spring piece 5 at the end of the mounting bracket 7 and the buffering force of the support spring 4. When vibration or wind force acts, the shaking amplitude of the mounting bracket 7 is limited, forming a "pull-elastic buffer" two-way stable structure to ensure the stability of cable installation and positioning; The combination of the articulated connecting plate 62 and the tensile traction rope 63 enables the traction component 6 to have the ability to adjust the angle, adapt to the hanging requirements in different installation scenarios, and improve the flexibility of the device. The cooperation between the traction component 6 and the U-shaped spring 5 and the support spring 4 structurally constructs a two-way stability mechanism, effectively reducing the displacement of the mounting bracket 7 under dynamic load, significantly enhancing the seismic performance of the device, and solving the problem of high-amplitude movement of cables due to vibration in the existing technology, providing a more reliable installation environment for the cables.
[0029] Example 5 On the basis of Example 1, the cable elastic mounting assembly includes a cable seat adjustment assembly, a cable seat 23 and a pressing seat 25. The cable seat adjustment assembly is installed in the mounting screw hole 28 of the mounting bracket 7. The cable seat adjustment assembly is used to adjust the height of the cable seat 23. The left and right sides of the pressing seat 25 are threadedly connected with fastening screws 26. The pressing seat 25 cooperates with the cable seat 23 through the fastening screws 26 to achieve compression of the cable. The cable seat adjustment assembly includes a mounting screw 17, which is threadedly connected to the mounting screw hole 28. The top of the mounting screw 17 is connected to a support tube 18, and the inner wall of the support tube 18 is connected to a support rod 22 for sliding up and down. The top of each support rod 22 is connected to a cable seat 23, and the inner wall of each cable seat 23 is connected to a protective pad 24. An elastic spring 27 is provided between the bottom of the inner wall of the support tube 18 and the support rod 22. The elastic spring 27 is fixedly connected to the bottom of the inner wall of the support tube 18 and the bottom of the support rod 22. A fastening bolt 21 is threadedly connected to the support tube 18, and the fastening bolt 21 is used to engage with the support rod 22 to achieve height adjustment of the cable seat 23.
[0030] The working principle and beneficial effects of the above technical solution are as follows: the cable seat adjustment assembly is threadedly connected to the mounting screw hole 28 of the mounting bracket 7 through the mounting screw 17, and the support rod 22 is connected to the inner bottom wall of the support tube 18 through the elastic spring 27. After loosening the fastening bolt 21 on the back of the support tube 18, the support rod 22 can slide up and down, driving the top cable seat 23 to adjust the height to meet the installation height requirements of different cables. After adjusting to the right position, tighten the fastening bolt 21 to fix it, and the cable is placed in the cable seat 23. The inner wall protective pad 24 reduces friction damage. The top pressing seat 25 is connected to the cable seat 23 by the fastening screw 26, pressing the cable from the upper and lower ends to ensure that it does not move. The height-adjustable cable seat 23 is designed to achieve stepless adjustment through the tightening bolts 21. It can adapt to the installation height of different wind turbine cables without replacing parts, which significantly improves the versatility of the device. The elastic spring 27 provides buffering during the adjustment process, absorbing the vertical load caused by the cable's own weight or vibration, and reducing the pulling damage to the cable. The combination of the protective pad 24 and the clamping seat 25 optimizes the cable installation effect from the two aspects of fixation and protection, avoiding surface damage or poor contact due to friction or shaking, and comprehensively improving the stability and safety of the cable installation, meeting the needs of long-term reliable operation of the cable in wind power generation scenarios.
[0031] Example 6 On the basis of Example 5, the invention further includes installing a reliability monitoring module, which is used to detect the installation reliability of the cable. Installing the reliability monitoring module includes: A data acquisition unit 1 is used to collect the real-time vibration amplitude of the cable seat 23 during the monitoring period based on a capacitive vibration sensor, the capacitive vibration sensor being installed on the cable seat 23; The second data acquisition unit is used to collect the real-time tension of the two tensile traction ropes 63 of the traction assembly 6 during the monitoring period based on the tension sensor, and the tension sensor is installed on the traction assembly 6; The data acquisition unit 3 is used to collect the contact force between the cable seat 23 and the cable line during the monitoring period based on a plurality of pressure sensors, and the plurality of pressure sensors are evenly installed on the cable seat 23; The reliability evaluation coefficient calculation unit is used to calculate the installation reliability evaluation coefficient of the cable line in the current monitoring period based on the real-time vibration amplitude of the cable seat 23, the real-time tension of the two tensile traction ropes 63 of the traction assembly 6, and the contact force data between the cable seat 23 and the cable line: ;in, is the installation reliability assessment coefficient of the cable line in the current monitoring period, is the weight of the vibration amplitude of the cable seat 23 on the installation reliability of the cable line, is the detection value of the capacitive vibration sensor at the i-th detection moment in the monitoring period, n is the total number of detection moments in the monitoring period, is the maximum permissible value of the vibration amplitude of the cable seat 23, is the weight of the difference in tension between the two tensile traction ropes 63 on the installation reliability of the cable, is the real-time tension of the left tensile traction rope 63 at the i-th detection moment within the monitoring period, is the real-time tension of the right tensile traction rope 63 at the i-th detection moment within the monitoring period, is the maximum permissible value of the difference in tension between the two tensile traction ropes 63, is the weight of contact unevenness on the installation reliability of the cable, m is the total number of pressure sensors, is the detection value of the jth pressure sensor; The reliability judgment module unit is used to judge the installation reliability of the cable line based on the installation reliability evaluation coefficient of the cable line in the current monitoring period: when Less than or equal to When it is on, it indicates that the cable installation is in a reliable state and no alarm is given; Otherwise, the cable installation is judged to be insufficiently reliable, an alarm is sounded through the sound and light alarm device, and the alarm information is transmitted to the remote monitoring platform through the wireless communication module. The remote monitoring platform divides different risk levels according to the size of the R value, and the risk levels include mild risk, moderate risk and severe risk.
[0032] The working principle and beneficial effects of the above technical solution are as follows: the present invention realizes three-dimensional monitoring of the cable installation status through multi-sensor fusion, which solves the problems of high missed detection rate and strong lag of traditional manual inspection. The capacitive vibration sensor captures high-frequency vibrations with high precision and captures the risk of vibration degree. The tension sensor monitors the force balance of the traction rope in real time. The pressure sensor matrix quantifies the contact force distribution and identifies the hidden dangers of cable loosening. The present invention sets weights based on the actual project, so that the reliability judgment is more in line with the complex working conditions of wind power. The remote monitoring and risk grading mechanism improves the operation and maintenance efficiency, realizes the transformation from "post-maintenance" to "pre-prevention", and significantly reduces the cable shutdown accident rate caused by insufficient installation reliability, ensuring the long-term stable operation of the wind turbine.
[0033] Obviously, those skilled in the art may make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if such changes and modifications fall within the scope of the claims and their equivalents, the present invention is intended to include such changes and modifications.
Claims
1. A wind turbine wind power cable installation and positioning device, characterized by: The mounting base (1) comprises a mounting base (1), wherein the front of the mounting base (1) is provided with two gripping handles (14), wherein the gripping handles (14) are used for allowing an installer to conveniently grasp, carry and position the mounting base (1), and the back of the mounting base (1) is connected to a U-shaped fastening hoop (10) via a fastening nut (13), wherein the U-shaped fastening hoop (10) is used for holding the electric pole tightly; Mounting brackets (7) are provided on both sides of the mounting seat (1), and a plurality of cable elastic mounting components are provided on the mounting brackets (7). The cable elastic mounting components are used to position, fix and protect the cables. The ends of the two mounting brackets (7) away from the mounting seat (1) are connected to U-shaped springs (5), and the inner wall of each U-shaped spring (5) is connected to a supporting spring (4). The mounting brackets (7) are provided with a traction component (6), and the traction component (6) is used to pull and fix the mounting bracket (7) to a hanging hook reserved for cable installation.
2. A wind turbine wind power cable installation and positioning device according to claim 1, characterized in that: The left and right side surfaces of the mounting seat (1) are each provided with two U-shaped grooves (3), the mounting bracket (7) is hinged to the inner wall of the U-shaped groove (3) via a pin, and the front surface of the mounting seat (1) is provided with two groups of mounting holes (20), the mounting holes (20) are used to cooperate with the U-shaped fastening hoop (10), and the front end of the U-shaped fastening hoop (10) is used to be threadedly connected to the fastening nut (13).
3. A wind turbine wind power cable installation and positioning device according to claim 2, characterized in that: The outer surface of the U-shaped fastening hoop (10) is provided with an anti-slip sleeve (19), and the inner wall of the mounting seat (1) is connected to an anti-slip pad (16). The anti-slip pad (16) is made of rubber and is used to increase the internal anti-slip property of the mounting seat (1) to facilitate stable installation of the mounting seat (1).
4. The wind turbine wind power cable installation and positioning device according to claim 1, characterized in that: The front face of the mounting seat (1) is connected to a group of climbing ladders (11), and the outer surface of each climbing ladder (11) is fixedly connected to a wear-resistant pad (12); The left and right sides of the mounting seat (1) are both connected with a lifting ring (15), which is a metal ring used to cooperate with a lifting rope to lift the mounting seat (1) to facilitate the installation operation of the mounting seat (1).
5. The wind turbine wind power cable installation and positioning device according to claim 1, characterized in that: The upper surface of the mounting seat (1) is connected to a model plate (2), which is located in the middle of the mounting seat (1). The front of the mounting bracket (7) is provided with a reflective warning sign (8) and an electric warning sign (9).
6. The wind turbine wind power cable installation and positioning device according to claim 1, characterized in that: The traction assembly (6) includes a group of U-shaped seats (61), the U-shaped seats (61) are installed on the mounting bracket (7), the inner wall of each U-shaped seat (61) is hinged with a connecting plate (62) through a pin, one end of each connecting plate (62) is connected to a tensile traction rope (63), and one end of each tensile traction rope (63) is connected to a traction hanging ring (64), and the traction hanging ring (64) is used to cooperate with a hanging hook reserved for cable installation.
7. The wind turbine wind power cable installation and positioning device according to claim 1, characterized in that: The cable elastic mounting assembly includes a cable seat adjustment assembly, a cable seat (23) and a pressing seat (25). The cable seat adjustment assembly is mounted in a mounting screw hole (28) of the mounting bracket (7). The cable seat adjustment assembly is used to adjust the height of the cable seat (23). Both left and right side surfaces of the pressing seat (25) are threadedly connected with fastening screws (26). The pressing seat (25) cooperates with the cable seat (23) through the fastening screws (26) to achieve compression of the cable.
8. The wind turbine wind power cable installation and positioning device according to claim 7, characterized in that: The cable seat adjustment assembly includes a mounting screw (17), the mounting screw (17) is threadedly connected in the mounting screw hole (28), the top of the mounting screw (17) is connected to a support tube (18), the inner wall of the support tube (18) is slidably connected to a support rod (22) up and down, the top of each support rod (22) is connected to a cable seat (23), the inner wall of each cable seat (23) is connected to a protective pad (24), an elastic spring (27) is provided between the bottom of the inner wall of the support tube (18) and the support rod (22), the elastic spring (27) is fixedly connected to the bottom of the inner wall of the support tube (18) and the bottom of the support rod (22), a fastening bolt (21) is threadedly connected to the support tube (18), and the fastening bolt (21) is used to engage with the support rod (22) to achieve height adjustment of the cable seat (23).
9. The wind turbine wind power cable installation and positioning device according to claim 7, characterized in that: The installation also includes a reliability monitoring module, which is used to detect the installation reliability of the cable. The reliability monitoring module includes: A data acquisition unit 1, used for acquiring the real-time vibration amplitude of the cable seat (23) during a monitoring period based on a capacitive vibration sensor, wherein the capacitive vibration sensor is mounted on the cable seat (23); A second data acquisition unit is used for acquiring the real-time tension of two anti-tension traction ropes (63) of the traction component (6) during the monitoring period based on a tension sensor, wherein the tension sensor is installed on the traction component (6); A data acquisition unit three is used to acquire the contact force between the cable seat (23) and the cable line during the monitoring period based on a plurality of pressure sensors, wherein the plurality of pressure sensors are evenly mounted on the cable seat (23); The reliability evaluation coefficient calculation unit is used to calculate the installation reliability evaluation coefficient of the cable line in the current monitoring period based on the real-time vibration amplitude of the cable seat (23), the real-time tension of the two tensile traction ropes (63) of the traction component (6), and the contact force data between the cable seat (23) and the cable line during the monitoring period: ;in, is the installation reliability assessment coefficient of the cable line in the current monitoring period, is the weight of the vibration amplitude of the cable seat (23) on the installation reliability of the cable line, is the detection value of the capacitive vibration sensor at the i-th detection moment in the monitoring period, n is the total number of detection moments in the monitoring period, is the maximum permissible value of the vibration amplitude of the cable seat (23), is the weight of the difference in tension between the two tensile traction ropes (63) on the installation reliability of the cable line, is the real-time tension of the left tensile traction rope (63) at the i-th detection moment within the monitoring period, is the real-time tension of the right tensile traction rope (63) at the i-th detection moment within the monitoring period, is the maximum permissible value of the difference in tension between the two tensile traction ropes (63), is the weight of contact unevenness on the installation reliability of the cable, m is the total number of pressure sensors, is the detection value of the jth pressure sensor; The reliability judgment module unit is used to judge the installation reliability of the cable line based on the installation reliability evaluation coefficient of the cable line in the current monitoring period: when Less than or equal to When it is on, it indicates that the cable installation is in a reliable state and no alarm is given; Otherwise, the cable installation is judged to be insufficiently reliable, an alarm is sounded through the sound and light alarm device, and the alarm information is transmitted to the remote monitoring platform through the wireless communication module. The remote monitoring platform divides different risk levels according to the size of the R value, and the risk levels include mild risk, moderate risk and severe risk.
10. The wind turbine wind power cable installation and positioning device according to claim 1, characterized in that: The mounting bracket (7) is provided with an internally embedded graphene heating film, and when the ambient temperature is lower than 0°C and the surface ice thickness is detected to be ≥2mm, the graphene heating film is automatically activated.