Coil winding equipment and automobile motor coil winding method

Through the automated coil winding equipment, the lateral drive components and distance adjustment components are used to solve the problem of inefficient manual adjustment of winding post spacing, and automatic, stable and high-precision winding post spacing adjustment is achieved, improving production efficiency and protecting the equipment.

CN120454414AInactive Publication Date: 2025-08-08ANHUI JINYI INTELLIGENT MASCH CO LTD
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Patent Information

Application Number
CN202510774146.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-11
Publication Date
2025-08-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the operation of adjusting the spacing of the winding posts is done manually, resulting in inefficiency and prone to insufficient accuracy or equipment damage.

Method used

The automatic coil winding equipment is adopted to automatically adjust the distance between the winding posts through the lateral drive assembly and the distance adjustment assembly. The servo motor drives the lateral drive threaded rod and the double-headed screw, and combines the locking control assembly to automatically adjust the spacing between the upper and lower winding posts.

Benefits of technology

Automatic adjustment of winding post spacing is achieved, production efficiency is improved, manual operation is reduced, stability and accuracy of the adjustment process is ensured, and equipment damage is avoided.

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Abstract

The invention discloses coil winding equipment and an automobile motor coil winding method, and relates to the technical field of motor coils, the coil winding equipment comprises a frame, two movable boxes are arranged in the frame, two moving assemblies are symmetrically arranged in the movable boxes, and each moving assembly comprises a lower winding column, a moving strip and an upper winding column. A transverse driving assembly is further arranged on the movable box, a lifting plate is arranged in the frame and can ascend and descend, two distance adjusting assemblies and two locking control assemblies are symmetrically arranged at the bottom of the lifting plate, each distance adjusting assembly comprises two adjusting plates which are symmetrically arranged, and each locking control assembly comprises two racks. And a locking assembly is arranged on the lower wrapping post. The problem that in the prior art, the operation mode of adjusting the distance between the two wrapping posts depends on manual work is solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of motor coils, and in particular to a coil winding device and a method for winding an automobile motor coil. Background Art

[0002] A winding machine is an automated device specifically designed for winding motor stator coils. Its primary function is to wind wire around the motor's stator according to specific process requirements to form a coil. This equipment is crucial in industrial automation production, improving production efficiency, reducing labor costs, and enhancing the precision and quality of coil winding. Linear motor coil winding machines are used in the production of linear motor stator coils.

[0003] Chinese patent CN222381490U discloses a permanent magnet synchronous motor coil uniform winding mechanism, which adjusts the distance between two groups of winding posts A and two groups of winding posts B according to needs, and then winds two wires onto the two groups of winding posts A and two groups of winding posts B respectively. Then, the bevel gear A drives the rotating shaft to rotate through the driving mechanism, and the rotating shaft drives the two groups of winding posts A to rotate around the rotating shaft. At the same time, the two groups of winding posts A drive the two groups of winding posts B to rotate. When the two groups of winding posts A and two groups of winding posts B rotate, the two wires wound on the two groups of winding posts A and two groups of winding posts B are wound onto the two groups of winding posts A and two groups of winding posts B respectively to form a uniform winding mechanism. coils; when winding coils on two sets of winding posts A, rotate the lead screw, and the lead screw adjusts the distance between the two sets of winding posts A through two sets of sliders until the distance between the two sets of winding posts A matches the diameter of the wire to be wound, then wind the wire around the two sets of winding posts A, and then rotate the two sets of winding posts A around the axis of the rotating shaft to complete the winding; when winding coils on two sets of winding posts B, first loosen the bolt A, and then adjust the distance between the two sets of winding posts B by moving the slider until the distance between the two sets of winding posts B matches the diameter of the wire to be wound, then tighten the bolt A to fix the slider, and then wind the coils on the two sets of winding posts B.

[0004] The defects of the existing technology: when adjusting the two sets of winding posts A, it is necessary to manually rotate the screw; when adjusting the two sets of winding posts B, it is necessary to manually move the slide and tighten the bolt A to fix the slide. This operation method relies on manual completion, which is not only inefficient, but also prone to insufficient accuracy or equipment damage due to improper operation.

[0005] Therefore, the present application provides a coil winding device and an automobile motor coil winding method to meet the needs. Summary of the Invention

[0006] The purpose of the present application is to provide a coil winding device and an automobile motor coil winding method, which solves the problem that the operation mode of adjusting the distance between two winding poles in the prior art relies on manual operation.

[0007] To solve the above problems, the present application provides the following technical solutions: a coil winding device and a method for winding coils for automotive motors, comprising a frame, two movable boxes disposed inside the frame, two movable assemblies symmetrically disposed inside the movable boxes, the movable assemblies comprising a lower winding post, a movable bar, and an upper winding post, the movable boxes also being provided with a transverse drive assembly, a lifting plate disposed inside the frame, the lifting plate being capable of lifting, two distance adjustment assemblies and two locking control assemblies symmetrically disposed at the bottom of the lifting plate, the distance adjustment assembly comprising two symmetrically disposed adjustment plates, the locking control assembly comprising two racks, and a locking assembly disposed on the lower winding post;

[0008] During the vertical descent of the lifting plate, the locking control assembly can cooperate with the corresponding locking assembly to unlock the corresponding moving bar. When the lifting plate is vertically descended to the specified position, the transverse drive assembly drives the two moving assemblies to approach and move away from each other. While the transverse drive assembly is running, the rack follows the corresponding moving assembly to move in the same direction at the same time. Then the distance adjustment assembly is operated to allow the two adjustment plates in the same distance adjustment assembly to approach and move away from each other. When the two adjustment plates approach each other, they squeeze the two moving bars in the middle. When the two adjustment plates move away from each other, the two moving bars move away from each other under the action of their respective tension, thereby performing a secondary adjustment on the spacing between the two upper winding columns.

[0009] Preferably, a rotation driver for driving the movable box to rotate is provided inside the frame, two first cylinders are symmetrically fixedly provided on the inner top of the frame, the output end of the first cylinder is fixedly connected to the top of the lifting plate, the rotation driver includes a driving motor fixed to the inner bottom of the frame, the output end of the driving motor is arranged toward and fixedly connected to a driving pulley, the inner bottom of the frame is symmetrically rotationally connected to two movable shafts, the top of the movable shaft is fixedly connected to the bottom of the corresponding movable box, a passive pulley is fixedly sleeved on the movable shaft, and a first belt is connected between the driving pulley and the two passive pulleys.

[0010] Preferably, the movable bar is in an "L" shape, and the movable bar is laterally movably inserted into the lower winding post. A plurality of positioning openings are provided on the movable bar along its length direction. The top of the movable bar is fixedly connected to the upper winding post. The movable bar can drive the upper winding post to move laterally, thereby performing a secondary adjustment on the distance between the two upper winding posts. A tension spring is fixedly connected between the movable bar and the lower winding post, and the locking assembly can fix the movable bar on the lower winding post.

[0011] Preferably, the transverse drive assembly includes a driving threaded rod rotatably connected to the inside of the movable box, and the inside of the movable box is also fixedly connected to a fixed guide rod, the fixed guide rod and the driving threaded rod both pass through the transverse slider, the transverse slider is threadedly connected to the driving threaded rod, the transverse slider is slidably connected to the fixed guide rod, one end of the driving threaded rod passes through the side wall of the movable box and extends to the outside of the movable box, the end of the driving threaded rod outside the movable box is fixedly connected to the lower passive bevel gear, the driving threaded rod is fixedly sleeved with a lower rotating gear, the bottom of the movable box is fixedly connected to an extension plate, the top of the extension plate is rotatably connected to a lower rotating shaft, the lower passive gear is fixedly sleeved on the lower rotating shaft, the top of the lower rotating shaft is fixedly connected to a lower active bevel gear, and the lower active bevel gear is meshed with the lower passive bevel gear.

[0012] The top of described sliding panel also is provided with an interlocking structure, and the interlocking structures are spirally connected the upper and lower surfaces of the sliding panel and the lower surface of the interlocking structures.

[0013] Preferably, a second cylinder is fixedly provided on the top of the lifting plate, the output end of the second cylinder passes through the lifting plate and is fixedly connected to a fixed block, a servo motor is fixedly provided on the front side of the fixed block, an upper driving gear and a lower driving gear are fixedly sleeved on the output end of the servo motor, the distance adjustment component includes an upper passive gear, and the lateral drive component includes a lower passive gear. When the upper driving gear and the lower driving gear are at their respective specified heights, the upper driving gear can engage with the upper passive gear, and the lower driving gear can engage with the lower passive gear.

[0014] The axle up and down groove at two ends embeds respectively in two guide rails up and down of being made up of the groove on the attachment piece, and the tooth on the attachment piece is meshed with tooth on upper sprocket wheel, the lower sprocket.

[0015] Preferably, the locking assembly includes a fixed plate fixedly connected to the outer side of the lower winding column, a longitudinal threaded rod is rotatably connected to the fixed plate, a longitudinal slider is slidably connected to the fixed plate, one end of the longitudinal threaded rod passes through the side wall of the fixed plate and is fixedly connected to a mating gear, and the locking control assembly includes a rack, and during the vertical movement of the lifting plate, the rack can engage with the corresponding mating gear.

[0016] Preferably, a wire-paying assembly is symmetrically arranged inside the frame, and the wire-paying assembly includes a wire-paying body fixedly arranged at the bottom of the inner part of the frame, an upper horizontal plate and a lower horizontal plate are fixedly arranged on the wire-paying body, and an upper screw rod and a lower screw rod are rotatably connected to the wire-paying body, the bottom of the upper screw rod is rotatably connected to the upper horizontal plate, the top of the lower screw rod is rotatably connected to the upper horizontal plate, the bottom of the lower screw rod is rotatably connected to the lower horizontal plate, the outer side of the upper screw rod is threadedly connected to the upper moving block, the outer side of the lower screw rod is threadedly connected to the lower moving block, the top of the upper horizontal plate is fixedly provided with an upper wire-paying drum, the top of the lower horizontal plate is fixedly provided with a lower wire-paying drum, the front sides of the upper and lower blocks are fixedly connected with guide columns, a laterally arranged lead-in hole is opened on the guide column, the top surface of the transverse slider is fixedly connected to the lower positioning column, and the top surface of the lower winding column is fixedly connected to the upper positioning column.

[0017] The motor drive mechanism of the present invention is to use a plurality of drive mechanisms to drive the motor drive shaft to rotate, and the plurality of drive mechanisms are connected to each other through the plurality of drive mechanisms. The plurality of drive mechanisms are connected to each other through the plurality of drive mechanisms. The plurality of drive mechanisms are connected to each other through the plurality of drive mechanisms.

[0018] In summary, the technical effects and advantages of the present invention are:

[0019] The cam is engaged with the gear train of the driver and the control gear of the driver, and the cam is engaged with the gear train of the driver, and the control gear of the driver is engaged with the gear train of the driver, and the control gear of the driver is engaged with the gear train of the driver, and the control gear of the driver is engaged with the gear train of the driver, and the control gear of the driver is engaged with the gear train of the driver, and the control gear of the driver is engaged with the gear train of the driver, and the control gear of the driver is engaged with the gear train of the driver, and the control gear of the driver

[0020] 2. In the present invention, when the lateral drive assembly is in operation, it drives the locking control assembly to operate, so that the rack and the corresponding matching gear are always kept in meshing, ensuring the stability and continuity of the adjustment process. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0023] Figure 2 Schematic diagram of the internal structure of the framework of the present invention;

[0024] Figure 3 Schematic diagram of the internal structure of the framework of the present invention;

[0025] Figure 4 It is a partial structural diagram of the present invention;

[0026] Figure 5 It is a structural schematic diagram of the transverse drive assembly of the present invention;

[0027] Figure 6 It is a structural schematic diagram of the mobile assembly of the present invention;

[0028] Figure 7 It is a structural schematic diagram of the locking assembly of the present invention;

[0029] Figure 8 For the present invention Figure 3 A schematic diagram of the enlarged structure of part A;

[0030] Figure 9 It is a structural schematic diagram of the wire-paying assembly of the present invention.

[0031] In the figure: 1. frame; 2. movable box; 3. rotating driver; 31. driving motor; 32. driving pulley; 33. movable shaft; 34. driven pulley; 35. first belt; 4. transverse driving assembly; 41. driving threaded rod; 42. fixed guide rod; 43. lower rotating gear; 44. lower driven bevel gear; 45. lower rotating shaft; 46. lower driven gear; 47. lower driving bevel gear; 5. moving assembly; 51. transverse slider; 511. lower positioning column; 52. lower winding column; 521. upper positioning column; 53. moving bar; 531. positioning port; 54. upper winding column; 55. tension spring; 6. locking assembly; 61. fixing plate; 62. longitudinal threaded rod; 63. longitudinal slider; 64. matching gear; 7. distance adjustment assembly; 71. first double-headed screw ;72. Adjustment plate;73. Upper passive bevel gear;74. Upper rotating shaft;75. Upper passive gear;76. Upper driving bevel gear;77. Upper guide rod;8. Locking control assembly;81. Second double-headed screw;82. Lower guide rod;83. Displacement block;84. Rack;85. Upper pulley;86. Horizontal rotating shaft;87. Lower pulley;88. Upper rotating gear;89. Second belt;9. Lifting plate;91. Vertical plate;10. Second cylinder;11. Fixed block;12. Servo motor;121. Upper driving gear;122. Lower driving gear;13. First cylinder;14. Pay-off assembly;141. Pay-off body;142. Upper horizontal plate;143. Lower horizontal plate;144. Lower moving block;145. Upper moving block;146. Lower pay-off drum;147. Upper pay-off drum. DETAILED DESCRIPTION

[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] Example: Reference Figures 1-9 The coil winding device shown includes: a frame 1, two movable boxes 2 are arranged inside the frame 1, a rotating driver 3 for driving the movable box 2 to rotate is arranged inside the frame 1, two moving components 5 are symmetrically arranged inside the movable box 2, the moving component 5 includes a lower winding column 52, a moving bar 53, and an upper winding column 54, and a horizontal driving component 4 is also provided on the movable box 2, a lifting plate 9 is arranged inside the frame 1, and the lifting plate 9 can be lifted and lowered, two first cylinders 13 are symmetrically fixedly arranged on the top of the inner top of the frame 1, and the output end of the first cylinder 13 is fixedly connected to the top of the lifting plate 9, and two distance adjustment components 7 and two locking control components 8 are symmetrically arranged on the bottom of the lifting plate 9, the distance adjustment component 7 includes two symmetrically arranged adjustment plates 72, and the locking control component 8 includes two racks 84.

[0034] When the lifting plate 9 is vertically lowered, the locking control assembly 8 can cooperate with the corresponding locking assembly 6 to unlock the corresponding moving bar 53. When the lifting plate 9 is vertically lowered to the specified position, the transverse driving assembly 4 drives the two moving assemblies 5 to move closer to or away from each other, thereby adjusting the distance between the two lower winding posts 52 and the two upper winding posts 54. When the transverse driving assembly 4 is running, the rack 84 follows the corresponding moving assembly 5 to move in the same direction at the same time. Then the distance adjusting assembly 7 is run, so that the two adjusting plates 72 in the same distance adjusting assembly 7 can move closer to or away from each other. When the two adjusting plates 72 approach each other, they squeeze the two moving bars 53 in the middle. When the two adjusting plates 72 move away from each other, the two moving bars 53 move away from each other under the action of their respective tension, thereby performing a secondary adjustment on the distance between the two upper winding posts 54. When the lifting plate 9 rises vertically, the locking control assembly 8 cooperates with the corresponding locking assembly 6 again to lock the corresponding moving bar 53.

[0035] The rotation driver 3 includes a drive motor 31 fixed to the bottom of the inner part of the frame 1. The output end of the drive motor 31 is arranged in a direction and fixedly connected to a driving pulley 32. The inner bottom of the frame 1 is symmetrically rotatably connected to two movable shafts 33. The top of the movable shaft 33 is fixedly connected to the bottom of the corresponding movable box 2. A passive pulley 34 is fixedly sleeved on the movable shaft 33. A first belt 35 is connected between the driving pulley 32 and the two passive pulleys 34.

[0036] The moving bar 53 is "L"-shaped and is laterally movably inserted into the lower winding post 52. A plurality of positioning openings 531 are provided on the moving bar 53 along its length. The top of the moving bar 53 is fixedly connected to the upper winding post 54. The moving bar 53 can drive the upper winding post 54 to move laterally, thereby performing a secondary adjustment on the distance between the two upper winding posts 54. A tension spring 55 is fixedly connected between the moving bar 53 and the lower winding post 52. A locking assembly 6 is provided on the lower winding post 52, and the locking assembly 6 can fix the moving bar 53 on the lower winding post 52.

[0037] The transverse drive assembly 4 includes a driving threaded rod 41 rotatably connected to the inside of the movable box 2, and the inside of the movable box 2 is also fixedly connected to a fixed guide rod 42, the fixed guide rod 42 and the driving threaded rod 41 both pass through the transverse slider 51, the transverse slider 51 is threadedly connected to the driving threaded rod 41, the transverse slider 51 is slidingly connected to the fixed guide rod 42, one end of the driving threaded rod 41 passes through the side wall of the movable box 2 and extends to the outside of the movable box 2, the end of the driving threaded rod 41 outside the movable box 2 is fixedly connected to the lower passive bevel gear 44, the driving threaded rod 41 is fixedly sleeved with a lower rotating gear 43, the bottom of the movable box 2 is fixedly connected to an extension plate, the top of the extension plate is rotatably connected to a lower rotating shaft 45, the lower passive gear 46 is fixedly sleeved on the lower rotating shaft 45, the top of the lower rotating shaft 45 is fixedly connected to a lower active bevel gear 47, and the lower active bevel gear 47 is meshed with the lower passive bevel gear 44. When the lower driven gear 46 rotates, the lower driven gear 46 drives the lower rotating shaft 45 to rotate, the lower rotating shaft 45 drives the lower active bevel gear 47 to rotate, the lower active bevel gear 47 drives the lower driven bevel gear 44 to rotate, and the lower driven bevel gear 44 drives the driving threaded rod 41 to rotate, so that the two horizontal sliders 51 move closer to or away from each other, and thus the distance between the two lower winding posts 52 and the two upper winding posts 54 can be adjusted.

[0038] Two vertical plate groups are symmetrically arranged at the bottom of the lifting plate 9. The vertical plate group includes two vertical plates 91. The distance adjustment component 7 includes a first double-headed screw 71. The outer surfaces of the first double-headed screw 71 are provided with threads of opposite rotation at both ends. The two adjustment plates 72 are symmetrically arranged on the first double-headed screw 71, and the adjustment plates 72 are threadedly connected to the first double-headed screw 71. The two vertical plates 91 of the vertical plate group are rotatably connected to the first double-headed screw 71. An upper guide rod 77 is fixedly connected between the two vertical plates 91 of the vertical plate group. The upper guide rod 77 slides with the adjustment plate 72. The upper guide rod 77 and the first double-headed screw 71 are both connected to the adjustment plate 72. One end of the first double-headed screw 71 passes through one of the vertical plates 91 and is fixedly connected to the upper passive bevel gear 73. The side of one of the vertical plates 91 of the vertical plate group is fixedly connected to a supporting plate. The supporting plate is "L" shaped. The top of the supporting plate is rotatably connected to the upper rotating shaft 74. The top of the upper rotating shaft 74 is fixedly connected to the upper driving bevel gear 76. The upper driving bevel gear 76 is meshed with the upper passive bevel gear 73. The upper rotating shaft 74 is fixedly sleeved with an upper passive gear 75. When the upper passive gear 75 rotates, the upper passive gear 75 drives the upper rotating shaft 74 and the upper driving bevel gear 76 on the upper rotating shaft 74 to rotate. The upper driving bevel gear 76 drives the upper passive bevel gear 73 to rotate. The upper passive bevel gear 73 drives the first double-headed screw 71 to rotate, thereby allowing the two adjustment plates 72 in the same distance adjustment assembly 7 to move closer to or farther away from each other.

[0039] A second cylinder 10 is fixedly provided on the top of the lifting plate 9. The output end of the second cylinder 10 passes through the lifting plate 9 and is fixedly connected to a fixed block 11. A servo motor 12 is fixedly provided on the front side of the fixed block 11. An upper driving gear 121 and a lower driving gear 122 are fixedly sleeved on the output end of the servo motor 12. When the upper driving gear 121 and the lower driving gear 122 are at their respective specified heights, the upper driving gear 121 can engage with the upper passive gear 75, and the lower driving gear 122 can engage with the lower passive gear 46.

[0040] When it is necessary to adjust the distance between the two lower winding posts 52 and the upper winding post 54 in the same movable box 2, the first cylinder 13 is started, and the output end of the first cylinder 13 drives the lifting plate 9 to drop vertically to the specified position. The adjusting plate 72 contacts the corresponding moving bar 53. During the vertical descent of the lifting plate 9, the locking control component 8 can cooperate with the corresponding locking component 6 to unlock the corresponding moving bar 53. Then the second cylinder 10 is started, and the output end of the second cylinder 10 drives the fixed block 11 to drop vertically. The fixed block 11 drives the servo motor 12 and the upper driving gear 121 and the lower driving gear 122 on the servo motor 12. The whole body descends vertically until the lower driving gear 122 meshes with the lower driven gear 46, and the servo motor 12 is started. The output end of the servo motor 12 drives the upper driving gear 121 and the lower driving gear 122 to rotate, and the lower driving gear 122 drives the lower driven gear 46 to rotate. The transverse drive component 4 operates to make the two moving components 5 move closer to or away from each other, thereby adjusting the distance between the two lower winding posts 52 and the two upper winding posts 54. When the transverse drive component 4 operates, it can drive the locking control component 8 to operate, and the rack 84 follows the corresponding moving component 5 to move in the same direction at the same time, and the second cylinder 10 is started. The output end of the second cylinder 10 drives the fixed block 11 to rise vertically, and the fixed block 11 drives the servo motor 12 and the upper driving gear 121 and the lower driving gear 122 on the servo motor 12 to rise vertically as a whole, until the upper driving gear 121 is engaged with the upper passive gear 75, and the servo motor 12 is started. The output end of the servo motor 12 drives the upper driving gear 121 and the lower driving gear 122 to rotate, and the upper driving gear 121 drives the upper passive gear 75 to rotate, so that the distance adjustment component 7 is operated, so that the two adjustment plates 72 in the same distance adjustment component 7 can approach each other or move away from each other. When the two adjustment plates 72 are close to each other, When the two movable bars 53 in the middle are squeezed, the tension spring 55 is stretched. When the two adjustment plates 72 move away from each other, the two upper winding posts 54 move away from each other under the tension of the corresponding tension spring 55 until the designated positioning port 531 is on the internal axis of the lower winding post 52. Then, the distance between the two upper winding posts 54 is adjusted for the second time, so that the distance between the two upper winding posts 54 and the two lower winding posts 52 in the same movable box 2 finally reaches the predetermined distance. Then, the lifting plate 9 is raised vertically, and the locking control component 8 cooperates with the corresponding locking component 6 again to lock the corresponding movable bar 53.

[0041] The locking control assembly 8 also includes a second double-headed screw 81, and the two ends of the outer surface of the second double-headed screw 81 are respectively provided with threads of opposite rotation. The second double-headed screw 81 is rotatably connected between the two vertical plates 91 of the vertical plate group. The second double-headed screw 81 is symmetrically threaded with two displacement blocks 83. A lower guide rod 82 is fixedly connected between the two vertical plates 91 of the vertical plate group. The lower guide rod 82 is slidably connected to the displacement block 83. The lower guide rod 82 and the second double-headed screw 81 both pass through the displacement block 83. The bottom of the displacement block 83 is fixedly connected to the The corresponding rack 84, the inner side of the supporting plate and the side surface of one of the vertical plates 91 of the vertical plate group are rotatably connected with a horizontal rotating shaft 86, and the lower pulley 87 and the upper rotating gear 88 are fixedly sleeved on the horizontal rotating shaft 86. One end of the second double-headed screw 81 passes through one of the vertical plates 91 of the vertical plate group and is fixedly connected with the upper pulley 85. A second belt 89 is connected between the upper pulley 85 and the lower pulley 87. When the lifting plate 9 is vertically lowered to the specified position, the upper rotating gear 88 is meshed and connected with the lower rotating gear 43.

[0042] The locking assembly 6 includes a fixed plate 61 fixedly connected to the outer side of the lower winding column 52, and a longitudinal threaded rod 62 is rotatably connected to the fixed plate 61, and a longitudinal slider 63 is slidably connected to the fixed plate 61, and the end of the longitudinal slider 63 is adapted to the positioning port 531. A T-shaped slide is fixedly connected to the top surface of the fixed plate 61, and a T-shaped slide groove is provided at the bottom of the longitudinal slider 63. The T-shaped slide is slidably connected in the T-shaped slide groove to realize the guiding function of the longitudinal slider 63. One end of the longitudinal threaded rod 62 passes through the side wall of the fixed plate 61 and is fixedly connected to a matching gear 64. During the vertical movement of the lifting plate 9, the rack 84 can be meshed with the corresponding matching gear 64.

[0043] When the lifting plate 9 descends, it drives the rack 84 to descend synchronously, and the rack 84 is meshed with the corresponding matching gear 64, so that the matching gear 64 rotates, and the matching gear 64 drives the longitudinal threaded rod 62 to rotate, so that the longitudinal slider 63 moves longitudinally in the direction close to the matching gear 64 until the longitudinal slider 63 disengages from the inside of the lower winding column 52, releasing the locking state of the moving bar 53, so that the moving bar 53 can move; when the transverse drive assembly 4 is running, the driving threaded rod 41 drives the lower rotating gear 43 to rotate, and the lower rotating gear 43 drives the upper rotating gear 88 to rotate, and the upper rotating gear 88 drives the transverse rotating shaft 86 and the lower pulley 87 on the transverse rotating shaft 86 to rotate, and the lower pulley 87 drives the upper pulley 85 to rotate through the second belt 89, and the upper pulley 85 drives the second double-headed screw 81 to rotate, so This causes the two displacement blocks 83 in the same locking control component 8 to move, and then the displacement blocks 83 and the rack 84 follow the corresponding moving components 5 to move in the same direction at the same time, so that the rack 84 and the corresponding matching gear 64 always remain in meshing relationship; when the lifting plate 9 rises vertically, the lifting plate 9 descends and drives the rack 84 to rise synchronously, causing the matching gear 64 to rotate in the opposite direction, and the matching gear 64 drives the longitudinal threaded rod 62 to rotate in the opposite direction, causing the longitudinal slider 63 to move longitudinally away from the matching gear 64 until the longitudinal slider 63 passes through the designated positioning port 531 and the longitudinal slider 63 passes through the lower winding column 52 to lock the moving bar 53. It should be noted that before the moving bar 53 is locked, the adjustment plate 72 is always in conflict with the moving bar 53 to prevent the moving bar 53 from moving before it is locked.

[0044] The frame 1 is symmetrically provided with a wire-releasing assembly 14, which includes a wire-releasing body 141 fixedly provided at the bottom of the frame 1. An upper horizontal plate 142 and a lower horizontal plate 143 are fixedly provided on the wire-releasing body 141. An upper screw rod and a lower screw rod are rotatably connected to the wire-releasing body 141. The bottom of the upper screw rod is rotatably connected to the upper horizontal plate 142, the top of the lower screw rod is rotatably connected to the upper horizontal plate 142, the bottom of the lower screw rod is rotatably connected to the lower horizontal plate 143, and the outer side of the upper screw rod is threadedly connected to an upward moving block 145. The outer side of the lower screw rod is threadedly connected to the lower block 144, the top of the upper horizontal plate 142 is fixedly provided with an upper wire reel 147, the top of the lower horizontal plate 143 is fixedly provided with a lower wire reel 146, and the lower wire reel 146 is wound with copper wire (not shown in the figure). The front sides of the upper block 145 and the lower block 144 are fixedly connected to guide columns, and the guide columns are provided with horizontal lead holes. The top surface of the horizontal slider 51 is fixedly connected to the lower positioning column 511, and the top surface of the lower winding column 52 is fixedly connected to the upper positioning column 521.

[0045] After the distance between the two upper winding posts 54 and the two lower winding posts 52 in the same movable box 2 reaches a predetermined distance, the winding work begins: the copper wire on the lower winding drum 146 is passed through the lead hole of the guide post of the lower moving block 144, and the copper wire on the lower winding drum 146 is tied to the lower positioning post 511, the copper wire on the upper winding drum 147 is passed through the lead hole of the guide post of the upper moving block 145, and the copper wire on the upper winding drum 147 is tied to the upper positioning post 521, the driving motor 31 is started, and the output end of the driving motor 31 drives the active pulley 32 to rotate, and the active pulley 32 passes through the first A belt 35 drives two passive pulleys 34 to rotate, and the two passive pulleys 34 respectively drive their respective movable shafts 33 to rotate, and the movable shafts 33 drive the corresponding movable box 2 and the two movable components 5 on the movable box 2 to rotate, and the lower moving block 144 and the upper moving block 145 are driven by different motors in conjunction with their respective lower screw rods and upper screw rods to move up and down. When the two lower winding poles 52 and the two upper winding poles 54 rotate, the two copper wires wound on the lower winding poles 52 and the two upper winding poles 54 are respectively wound on the two lower winding poles 52 and the two upper winding poles 54 to form coils.

[0046] A method for winding a coil of an automobile motor includes the following steps: passing the copper wire on a lower payoff drum 146 through the lead hole of a guide post of a lower moving block 144, and tying the copper wire on the lower payoff drum 146 to a lower positioning post 511; passing the copper wire on an upper payoff drum 147 through the lead hole of a guide post of an upper moving block 145, and tying the copper wire on the upper payoff drum 147 to an upper positioning post 521; starting a drive motor 31; the output end of the drive motor 31 drives a driving pulley 32 to rotate; the driving pulley 32 drives two passive belts via a first belt 35 The wheel 34 rotates, and the two passive pulleys 34 drive their respective movable shafts 33 to rotate. The movable shaft 33 drives the corresponding movable box 2 and the two movable components 5 on the movable box 2 to rotate, and the lower block 144 and the upper block 145 are driven by different motors to cooperate with their respective lower screw rods and upper screw rods to move up and down. When the two lower winding posts 52 and the two upper winding posts 54 rotate, the two copper wires wound on the lower winding posts 52 and the upper winding posts 54 are respectively wound on the two lower winding posts 52 and the two upper winding posts 54 to form coils.

[0047] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A coil winding device, comprising a frame, wherein two movable boxes are provided inside the frame, characterized in that: Two moving components are symmetrically arranged inside the movable box. The moving components include a lower winding column, a moving bar, and an upper winding column. The movable box is also provided with a transverse drive component. A lifting plate is provided inside the frame. The lifting plate can be raised and lowered. Two distance adjustment components and two locking control components are symmetrically arranged at the bottom of the lifting plate. The distance adjustment component includes two symmetrically arranged adjustment plates. The locking control component includes two racks. A locking component is provided on the lower winding column. During the vertical descent of the lifting plate, the locking control assembly can cooperate with the corresponding locking assembly to unlock the corresponding moving bar. When the lifting plate is vertically descended to the specified position, the transverse drive assembly drives the two moving assemblies to approach and move away from each other. While the transverse drive assembly is running, the rack follows the corresponding moving assembly to move in the same direction at the same time. Then the distance adjustment assembly is operated to allow the two adjustment plates in the same distance adjustment assembly to approach and move away from each other. When the two adjustment plates approach each other, they squeeze the two moving bars in the middle. When the two adjustment plates move away from each other, the two moving bars move away from each other under the action of their respective tension, thereby performing a secondary adjustment on the spacing between the two upper winding columns.

2. The coil winding device according to claim 1, characterized in that: The interior of the frame is provided with a rotation driver for driving the movable box to rotate. Two first cylinders are symmetrically fixedly provided on the inner top of the frame. The output end of the first cylinder is fixedly connected to the top of the lifting plate. The rotation driver includes a driving motor fixed to the inner bottom of the frame. The output end of the driving motor is arranged toward and fixedly connected to a driving pulley. The inner bottom of the frame is symmetrically rotatably connected to two movable shafts. The top of the movable shaft is fixedly connected to the bottom of the corresponding movable box. A passive pulley is fixedly sleeved on the movable shaft. A first belt is connected between the driving pulley and the two passive pulleys.

3. The coil winding device according to claim 1, characterized in that: The movable bar is "L"-shaped and is laterally movably inserted into the lower winding post. Multiple positioning holes are provided on the movable bar along its length. The top of the movable bar is fixedly connected to the upper winding post. The movable bar can drive the upper winding post to move laterally, thereby performing secondary adjustment of the distance between the two upper winding posts. A tension spring is fixedly connected between the movable bar and the lower winding post, and the locking assembly can fix the movable bar on the lower winding post.

4. The coil winding device according to claim 1, characterized in that: The lateral drive assembly includes a driving threaded rod rotatably connected to the inside of the movable box, and the inside of the movable box is also fixedly connected to a fixed guide rod, the fixed guide rod and the driving threaded rod both pass through the transverse slider, the transverse slider is threadedly connected to the driving threaded rod, the transverse slider is slidably connected to the fixed guide rod, one end of the driving threaded rod passes through the side wall of the movable box and extends to the outside of the movable box, the end of the driving threaded rod outside the movable box is fixedly connected to the lower passive bevel gear, the driving threaded rod is fixedly sleeved with the lower rotating gear, the bottom of the movable box is fixedly connected with an extension plate, the top of the extension plate is rotatably connected to the lower rotating shaft, the lower passive gear is fixedly sleeved on the lower rotating shaft, the top of the lower rotating shaft is fixedly connected to the lower active bevel gear, and the lower active bevel gear is meshed with the lower passive bevel gear.

5. The coil winding device according to claim 1, characterized in that: The top of described sliding panel also is provided with an interlocking structure, and the interlocking structures are spirally connected the upper and lower surfaces of the sliding panel and the lower surface of the interlocking structures.

6. The coil winding device according to claim 1, characterized in that: A second cylinder is fixedly provided on the top of the lifting plate, and the output end of the second cylinder passes through the lifting plate and is fixedly connected to a fixed block. A servo motor is fixedly provided on the front side of the fixed block. An upper driving gear and a lower driving gear are fixedly sleeved on the output end of the servo motor. The distance adjustment assembly includes an upper passive gear, and the lateral drive assembly includes a lower passive gear. When the upper driving gear and the lower driving gear are at their respective specified heights, the upper driving gear can engage with the upper passive gear, and the lower driving gear can engage with the lower passive gear.

7. The coil winding device according to claim 1, characterized in that: The axle up and down groove at two ends embeds respectively in two guide rails up and down of being made up of the groove on the attachment piece, and the tooth on the attachment piece is meshed with tooth on upper sprocket wheel, the lower sprocket.

8. The coil winding device according to claim 1, characterized in that: The locking assembly includes a fixed plate fixedly connected to the outer side of the lower winding column, a longitudinal threaded rod is rotatably connected to the fixed plate, a longitudinal slider is slidably connected to the fixed plate, one end of the longitudinal threaded rod passes through the side wall of the fixed plate and is fixedly connected to a matching gear, and the locking control assembly includes a rack, and during the vertical movement of the lifting plate, the rack can engage with the corresponding matching gear.

9. The coil winding device according to claim 1, characterized in that: The frame is symmetrically provided with a wire-paying assembly, which includes a wire-paying body fixedly provided at the bottom of the frame, an upper horizontal plate and a lower horizontal plate fixedly provided on the wire-paying body, an upper screw rod and a lower screw rod rotatably connected to the wire-paying body, the bottom of the upper screw rod is rotatably connected to the upper horizontal plate, the top of the lower screw rod is rotatably connected to the upper horizontal plate, the bottom of the lower screw rod is rotatably connected to the lower horizontal plate, the outer side of the upper screw rod is threadedly connected to the upper moving block, the outer side of the lower screw rod is threadedly connected to the lower moving block, the top of the upper horizontal plate is fixedly provided with an upper wire-paying drum, the top of the lower horizontal plate is fixedly provided with a lower wire-paying drum, the front sides of the upper and lower blocks are fixedly connected with guide columns, a laterally arranged lead-in hole is opened on the guide column, the top surface of the transverse slider is fixedly connected to the lower positioning column, and the top surface of the lower winding column is fixedly connected to the upper positioning column.

10. A method for winding an automobile motor coil, using a coil winding device according to any one of claims 1 to 9, characterized in that: The following steps are involved: The copper wire on the lower wire drum passes through the lead hole of the guide column of the lower moving block, and the copper wire on the lower wire drum is tied to the lower positioning column, the copper wire on the upper wire drum passes through the lead hole of the guide column of the upper moving block, and the copper wire on the upper wire drum is tied to the upper positioning column, start the driving motor, and the output end of the driving motor drives the active pulley to rotate, and the active pulley drives the two passive pulleys to rotate through the first belt, and the two passive pulleys respectively drive their respective movable shafts to rotate, and the movable shaft drives the corresponding movable box and the two moving components on the movable box to rotate, and the lower moving block and the upper moving block are driven by different motors in conjunction with their respective lower screw rods and upper screw rods to move up and down, and the two lower winding columns and the two upper winding columns rotate at the same time, so that the two copper wires wound on the lower winding column and the upper winding column are respectively wound on the two lower winding columns and the two upper winding columns to form coils.

Citation Information

Patent Citations

  • Uniform winding mechanism for permanent magnet synchronous motor coil

    CN222381490U