Automatic honey taking machine

Abstract

The invention discloses an automatic honey taking machine which comprises a beehive conveying device, a honey comb conveying device, a honey cutting device, a solid-liquid separation device, a honey extracting device and a discharging and boxing device. The beehive conveying device is used for separating beehives from honey combs and outputting the honey combs; the honey comb conveying device is used for receiving honey combs and conveying the honey combs into the honey extracting device; the honey cutting device is arranged on a honey comb conveying line of the honey comb conveying device and used for cutting honey covers on the two faces of a honey comb. The solid-liquid separation device is arranged below the honey cutting device and is used for receiving a honey cover and realizing separation and collection of beeswax and honey; the honey extractor is used for centrifugally separating the cut honey combs to extract honey; and the unloading and boxing device is used for boxing and recycling the empty honeycombs after honey extraction. The full links of beehive feeding, honey comb separation, honey cover cutting, honey extraction and empty comb recovery can be automated, manual intervention is reduced, the labor intensity is lowered, and the honey extraction efficiency and the honey quality are improved.

Description

Technical Field

[0001] The present invention relates to the technical field of agricultural machinery, in particular to an automatic honey extractor. Background Art

[0002] Honey extraction in my country is still primarily a manual process, involving opening the hives, removing the honeycombs, sweeping and driving out the bees, cutting the honey caps, shaking the honey, and filtering. This method has significant drawbacks: The labor-intensive process of removing the honeycombs, cutting the honey caps, and shaking the honey is labor-intensive, with low efficiency. Manual honey harvesting is not only time-consuming but also results in waste of both beeswax and honey. Furthermore, effective separation and recovery of honey and wax from the honey caps is difficult, and honey shaking equipment has a limited capacity and low efficiency, making it unsuitable for large-scale production. While there has been some research into automated equipment in China, such as the automatic wax-cutting and honey-shaking machine developed by Rizhao Jiuxianshan Bee Industry and the honey extraction and pressing device developed by Guizhou Guanmiyuan, these devices lack practicality and are unsuitable for large-scale production. In summary, the current honey harvesting process in the beekeeping industry faces development bottlenecks: a predominantly manual process, a lack of automated equipment, and a struggle to balance efficiency and quality. There is an urgent need to develop honey harvesting equipment that meets domestic beehive standards, automates the entire process, and is highly efficient and energy-efficient. Summary of the Invention

[0003] The present invention aims to provide an automatic honey extraction machine that automates the entire process from hive loading, honeycomb separation, honey cap cutting, honey extraction to empty comb recovery, thereby reducing manual intervention, lowering labor intensity, and improving honey extraction efficiency and honey quality.

[0004] The technical solution of the present invention is as follows: an automatic honey extractor, comprising a beehive conveying device, a honey comb conveying device, a honey cutting device, a solid-liquid separation device, a honey shaking device and a unloading and packing device; the output end of the beehive conveying device is connected to the input end of the honey comb conveying device, and the beehive conveying device is used to separate the beehive and the honey comb and output the honey comb; the honey comb conveying device is used to receive the honey comb output by the beehive conveying device and transmit the honey comb to the honey shaking device; the honey cutting device is arranged on the honey comb conveying line of the honey comb conveying device, and is used to cut off the honey caps on both sides of the honey comb; the solid-liquid separation device is arranged below the honey cutting device, and is used to receive the honey caps and realize the separation and collection of beeswax and honey; the output end of the honey comb conveying device is connected to the input end of the honey shaking device, and the honey shaking device is used to centrifuge the cut honey combs to extract honey; the input end of the unloading and packing device is connected to the output end of the honey shaking device, and the unloading and packing device is used to pack and recycle the empty combs after honey shaking.

[0005] The above-mentioned automatic honey extractor, the beehive conveying device includes a first frame, first chain transmission mechanisms are provided on both sides of the upper end of the first frame, and a plurality of transmission rollers located between the first chain transmission mechanisms are provided on the upper end of the first frame; a lifting platform is provided on the lower side of the middle part of the first frame, and a first lifting cylinder is provided on the lifting platform, and the telescopic end of the first lifting cylinder is fixed with a lifting box located between the first chain transmission mechanisms, and second lifting cylinders are provided on both sides of the bottom of the lifting box, and the telescopic end of the second lifting cylinder is fixed with a lifting plate located in the lifting box; a supporting frame is provided on the upper side of the middle part of the first frame, and flip plates are respectively provided on both sides of the upper end of the supporting frame, and the lower side of the flip plate is limited by the supporting frame.

[0006] The aforementioned automatic honey extractor, the honey comb conveying device includes a second frame, and a collecting shell is provided on the second frame; a cylinder fixing plate is provided on the upper end of the collecting shell close to the beehive conveying device, and a push-pull cylinder is provided on the cylinder fixing plate, and a feeding plate is fixed on the telescopic end of the push-pull cylinder, and the lower edge of the feeding plate is slightly higher than the upper surface of the flip plate; stabilizing bars slidably connected to the cylinder fixing plate are also provided on both sides of the feeding plate; a second chain transmission mechanism connected to the flip plate and horizontally arranged is provided on the collecting shell, and the output end of the second chain transmission mechanism is connected to a third chain transmission mechanism in a right angle, and a fourth chain transmission mechanism in a horizontal position is connected below the right-angled end of the third chain transmission mechanism; upwardly inclined The scissor lift has a plurality of equidistantly distributed honey-cutting and pressing rods, which are used to drive the shifting blocks to rotate during operation to open the transmission channel of the second chain transmission mechanism; a feeding cylinder is provided at the tail end of the second frame, and the telescopic end of the feeding cylinder is hingedly connected to a right-angled push plate frame; optical axes are respectively provided on both sides of the second frame, and a moving rod is slidably provided between the optical axes; the moving rod is passed through the right-angled side of one side of the push plate frame and cooperates with the push plate frame for rotation, and the right-angled side of the other side of the push plate frame is used to separate and push the honey comb at the output end of the third chain transmission mechanism.

[0007] The aforementioned automatic honey extractor, the honey cutting device includes a cutting motor installed on the outside of the collecting shell, the output end of the cutting motor is connected to a crank-connecting rod mechanism, and the two sides of the crank-connecting rod mechanism are respectively connected to honey cutting knives, and the other end of the honey cutting knife slides through the collecting shell and is provided with a reset spring; the vertical conveying end of the third chain transmission mechanism is located between the honey cutting knives on both sides; a pair of guide plates located above the honey cutting knives and elastically connected by springs are also provided on both sides of the collecting shell; the collecting shell is also provided with a baffle located on one side of the vertical conveying end of the third chain transmission mechanism.

[0008] The aforementioned automatic honey extractor is provided with a collecting port below the collecting shell, and the collecting port is communicated with the feed port of the solid-liquid separation device; the solid-liquid separation device includes a first collecting box arranged at the bottom of the second frame, and a collecting motor is provided on the outer wall of the first collecting box; a spiral separation cover is provided in the collecting box, and a spiral auger shaft is provided in the spiral separation cover, and the spiral auger shaft is connected to the output end of the collecting motor; a tray is provided in the collecting box at the outlet of the spiral separation cover, and the tray slides in cooperation with the collecting box.

[0009] The aforementioned automatic honey extractor, the honey shaking device includes a third frame, a second collecting box is provided on the third frame, and a collecting box cover is hingedly provided above the second collecting box; a honey shaking motor is provided on the outer side of the third frame, and the output end of the honey shaking motor is connected to a rotating shaft located in the second collecting box; a honey shaking frame with four stations is rotatably provided in the second collecting box, and the honey shaking frame is connected to the rotating shaft; a group of right-angle plate groups for setting up honey combs are respectively provided on the four stations of the honey shaking frame; the four stations of the honey shaking frame are also provided with a plurality of limit rods located between the same right-angle plate group; a rotating baffle located on one side of the right-angle plate group is rotatably provided on the honey shaking frame, and the two ends of the rotating baffle respectively pass through the honey shaking frame and are connected to a rotating baffle, one end of the rotating baffle extends above the feed port of the corresponding right-angle plate group to form a limit, and the other end of the rotating baffle is connected to a tension spring, and the other end of the tension spring is fixedly connected to the side of the honey shaking frame.

[0010] The aforementioned automatic honey extractor, the unloading and boxing device includes a fourth frame, on which a plurality of unloading slides are provided, and a unloading channel is formed between adjacent unloading slides, and the input end of the unloading channel faces the honey shaking device; the rear end of the unloading slide is rotatably connected to a flap, and the flap is connected to the output end of the unloading channel; a first dual-output shaft motor is provided on the rear end of the fourth frame, and the output end of the first dual-output shaft motor is connected to a main bevel gear transmission assembly; a driven bevel gear is provided at the rotating shaft end of the flap, and the driven bevel gear is transmission-connected to the main bevel gear transmission assembly; a table is provided in the middle of the fourth frame, and guide plates are symmetrically provided on the table, and a plurality of roller guide rods are provided between the guide plates, and beehive rollers are respectively provided at both ends of the roller guide rods; a beehive limit plate is also provided on the table.

[0011] In the aforementioned automatic honey extractor, the output end of the honey comb conveying device is provided with a first channel overlapping mechanism for connecting with the input end of the honey shaking device, and the input end of the unloading and boxing device is provided with a second channel overlapping device for connecting with the output end of the honey shaking device.

[0012] In the aforementioned automatic honey extractor, the first channel overlapping mechanism and the second channel overlapping device have the same structure, both including a second dual-output shaft motor, the output end of the second dual-output shaft motor is connected to a flip shaft, the end of the flip shaft is provided with a overlapping plate, and the upper end of the overlapping plate is provided with a right-angled triangle block for pressing down the rotating baffle.

[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention does not require manual participation in the entire process from hive loading, honeycomb separation, honey cap cutting, honey extraction to empty comb recovery, which completely changes the traditional high-intensity operation mode of manual box opening, honey cutting and honey shaking, and significantly reduces labor intensity.

[0014] 2. The beehive conveyor system of the present invention automatically separates the beehive from the honeycomb through a dual-cylinder lifting and flip plate limiting structure, eliminating the need for manual opening and removal of honeycombs, significantly reducing the time required to separate a single hive. The honeycomb conveyor system of the present invention utilizes a multi-chain transmission and shift block limiting structure, combined with the crank-connecting rod reciprocating cutting mechanism of the honey harvester, to achieve continuous feeding of honeycombs and simultaneous removal of double-sided honey caps, significantly improving honey harvesting efficiency.

[0015] 3. The honey shaking device's four-station honey shaking frame (each station holds 10 honeycombs) combined with centrifugal separation technology can process 40 honeycombs in a single shake, significantly reducing honey extraction time. The unloading and boxing device of the present invention automatically boxes empty honeycombs using a bevel gear-driven flap and hive roller positioning mechanism. The channel-joining mechanism of the present invention seamlessly connects the honey shaking device with the honeycomb conveying device and the unloading and boxing device, eliminating the need for manual intervention and enabling automatic loading and unloading of the honey shaking device.

[0016] 4. The honey harvesting device of the present invention uses a spring guide plate and baffle limiter structure to ensure uniform honey cap removal thickness, avoid honeycomb damage during manual harvesting, reduce accidental injury to bee pupae and larvae, and minimize the risk of honey contamination. The solid-liquid separation device of the present invention utilizes a spiral auger shaft and spiral separation cover structure, achieving efficient recovery of honey from the honey cap through the dual action of centrifugal force and spiral extrusion. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is an overall schematic diagram of the present invention; Figure 2 It is a structural diagram of a beehive conveying device; Figure 3 This is a schematic diagram of the structure of the honeycomb conveying device and the solid-liquid separation device; Figure 4 This is a schematic diagram of the partial internal structure of the honeycomb conveying device; Figure 5 This is a schematic diagram of the push plate frame structure of the honeycomb conveying device; Figure 6It is a schematic diagram of the structure of the honey harvesting device; Figure 7 Schematic diagram of the honey shaking device Figure 8 It is a structural diagram of the honey shaking frame; Figure 9 It is a structural diagram of the unloading and boxing device; Figure 10 This is a schematic diagram of the flap transmission structure of the unloading and boxing device; Figure 11 It is a structural diagram of the channel overlap mechanism.

[0018] Reference numerals: 1. Beehive conveying device; 101. First frame; 102. First chain conveying mechanism; 103. Conveyor roller; 104. Lifting platform; 105. First lifting cylinder; 106. Lifting box; 107. Second lifting cylinder; 108. Lifting plate; 109. Support frame; 110. Turning plate; 2. Honeycomb conveying device; 201. Second frame; 202. Collection shell; 203. Cylinder fixing plate; 204. Push-pull cylinder; 205. Feeding plate; 206. Stabilizing bar; 207 208, second chain transmission mechanism; 209, fourth chain transmission mechanism; 210, swing arm; 211, swing rod; 212, shift block; 213, honey cutting and pressing rod; 214, feeding cylinder; 215, push plate frame; 216, optical axis; 217, moving rod; 218, collecting port; 3, honey cutting device; 301, cutting motor; 304, crank-connecting rod mechanism; 305, honey cutting knife; 306, return spring; 307, baffle; 308, guide plate ; 4. Solid-liquid separation device; 401. First collecting box; 402. Collecting motor; 403. Spiral separation cover; 404. Spiral auger shaft; 405. Tray; 5. Honey shaking device; 501. Third frame; 502. Second collecting box; 503. Collecting box cover; 504. Honey shaking motor; 505. Honey shaking frame; 506. Right-angle plate group; 507. Limit rod; 508. Rotating stop rod; 509. Rotating stop plate; 510. Tension spring; 6. Unloading and packing device; 601. First Four frames; 602, unloading slide; 603, unloading channel; 604, first dual-output shaft motor; 605, main bevel gear transmission assembly; 606, driven bevel gear; 607, table; 608, guide plate; 609, roller guide rod; 610, beehive roller; 611, beehive limit plate; 612, 7, first channel overlapping mechanism; 8, second channel overlapping mechanism; 9, second dual-output shaft motor; 10, flip shaft; 11, overlapping plate; 12, right-angle triangle block; 13, beehive. DETAILED DESCRIPTION

[0019] The present invention will be further described below with reference to the accompanying drawings and examples, but they are not intended to limit the present invention.

[0020] Example: An automatic honey extractor, see Figure 1 , including a beehive conveying device 1, a honey comb conveying device 2, a honey cutting device 3, a solid-liquid separation device 4, a honey shaking device 5 and a unloading and packing device 6; the output end of the beehive conveying device 1 is connected to the input end of the honey comb conveying device 2, and the beehive conveying device 1 is used to separate the beehive 13 from the honey comb and output the honey comb; the honey comb conveying device 2 is used to receive the honey comb output by the beehive conveying device 1 and transmit the honey comb to the honey shaking device 5; the honey cutting device 3 is arranged on the honey comb conveying line of the honey comb conveying device 2, and is used to cut off the honey caps on both sides of the honey comb; the solid-liquid separation device 4 is arranged below the honey cutting device 3, and is used to receive the honey caps and realize the separation and collection of beeswax and honey; the output end of the honey comb conveying device 2 is connected to the input end of the honey shaking device 5, and the honey shaking device 5 is used to centrifuge the cut honey comb to extract honey; the input end of the unloading and packing device 6 is connected to the output end of the honey shaking device 5, and the unloading and packing device 6 is used to pack and recycle the empty combs after honey shaking. In this embodiment, a standardized beehive 13 has a hollowed-out bottom and 10 honeycombs arranged in parallel on the top. The beehive 13 is first transported by a beehive conveying device 1. When it reaches a preset station, the beehive 13 is separated from the honeycombs and the honeycombs are output. The output honeycombs enter the honeycomb conveying device 2 for transportation. During the transportation process, the honey caps on both sides of the honeycomb are cut by a honey cutting device 3. The cut honey caps fall into a solid-liquid separation device 4, which separates and collects the beeswax and honey in the honey caps. At the same time, the honeycombs with the honey caps removed continue to be transported by the honeycomb conveying device 2 to a honey shaking device 5. The honey shaking device 5 has four stations, each of which can hold 10 honeycombs. After a total of 40 honeycombs are placed, the honey shaking process is carried out. The cut honeycombs are extracted and collected by rotating centrifugation. The empty honeycombs after honey shaking finally enter the unloading and boxing device 6 for boxing and recycling.

[0021] Specifically, such as Figure 2As shown, the beehive conveying device 1 includes a first frame 101, and first chain transmission mechanisms 102 are provided on both sides of the upper end of the first frame 101; the first chain transmission mechanism 102 is driven by a motor and is used to transport the beehive 13; the upper end of the first frame 101 is provided with a plurality of transmission rollers 103 located between the first chain transmission mechanisms 102, and the transmission rollers 103 provide support for the beehive 13 during the transmission process; a lifting platform 104 is provided on the lower side of the middle part of the first frame 101, and a lifting platform 104 is provided on the lifting platform 104 A first lifting cylinder 105 is provided, and the telescopic end of the first lifting cylinder 105 is fixed with a lifting box 106 located between the first chain transmission mechanism 102, and a second lifting cylinder 107 is provided on both sides of the bottom of the lifting box 106, and the telescopic end of the second lifting cylinder 107 is fixed with a lifting plate 108 located in the lifting box 106; a supporting frame 109 is provided on the upper side of the middle part of the first frame 101, and a flip plate 110 is respectively provided on both sides of the upper end of the supporting frame 109, and the lower side surface of the flip plate 110 is limited by the supporting frame 109. In this embodiment, both sides of the beehive 13 are placed on the chain of the first chain transmission mechanism 102, and the middle part of the beehive 13 is supported by the transmission roller 103. The first chain transmission mechanism 102 is used to transmit the beehive 13 to the top of the lifting box 106; after the first lifting cylinder 105 is started to drive the beehive 13 on the lifting box 106 to rise to a certain height, the second lifting cylinder 107 pneumatically drives the lifting plate 108 to rise from the lifting box 106. At this time, the bottom of the beehive 13 is hollowed out, and the lifting plate 108 is lifted from the lifting box 106. The bottom of the lifting box 106 lifts the honey comb, and because the lifting box 106 rises to a certain height, the honey comb will be limited by the lifting box 106 itself during the rising process to prevent deviation; in the later stage of the honey comb rising, its top lifts up the flip plate 110 until the flip plate 110 rotates 90°, and then the flip plate 110 rotates downward to the lower side and is reset by the support bracket 109. Then the honey comb is lowered so that both sides of the honey comb are mounted on the flip plate 110, and finally the lifting box 106 is lowered to separate the beehive 13 from the honey comb.

[0022] like Figure 3 As shown, the honeycomb conveying device 2 includes a second frame 201, and a collecting shell 202 is provided on the second frame 201; Figure 4As shown, a cylinder fixing plate 203 is provided at the upper end of the collecting shell 202 close to the beehive conveying device 1, and a push-pull cylinder 204 is provided on the cylinder fixing plate 203. A feeding plate 205 is fixed on the telescopic end of the push-pull cylinder 204, and the lower edge of the feeding plate 205 is slightly higher than the upper surface of the flip plate 110; stabilizing bars 206 slidably connected to the cylinder fixing plate 203 are also provided on both sides of the feeding plate 205; a second chain transmission mechanism 207 connected to the flip plate 110 and arranged horizontally is provided on the collecting shell 202, and the output end of the second chain transmission mechanism 207 is connected to a third chain transmission mechanism 208 in a right angle, and a fourth chain transmission mechanism 209 arranged horizontally is connected below the right-angled end of the third chain transmission mechanism 208; the second chain transmission mechanism 20 7. The third chain transmission mechanism 208 and the fourth chain transmission mechanism 209 are driven by corresponding motors, and corresponding erection blocks can be set on the conveying chains of the second chain transmission mechanism 207, the third chain transmission mechanism 208 and the fourth chain transmission mechanism 209, and the erection blocks are used to erect honey combs; upwardly inclined swing arms 210 are set on both sides of the shell, and a swing rod 211 is set between the swing arms 210. Diamond-shaped shifting blocks 212 are symmetrically set on the swing rod 211, and the shifting blocks 212 are located at the output end of the second chain transmission mechanism 207; a plurality of equidistantly distributed honey cutting and pressing rods 213 are set on the third chain transmission mechanism 208, and the honey cutting and pressing rods 213 are used to drive the shifting blocks 212 to rotate during operation to open the transmission channel of the second chain transmission mechanism 207; Figure 5As shown, a feeding cylinder 214 is provided at the tail end of the second frame 201, and the telescopic end of the feeding cylinder 214 is hinged with a right-angled push plate frame 215; optical axes 216 are respectively provided on both sides of the second frame 201, and a moving rod 217 is slidingly provided between the optical axes 216. The moving rod 217 is H-shaped, and both sides are sleeved on the optical axis 216 through sliding bearings; the moving rod 217 is passed through the right-angled side of one side of the push plate frame 215 and rotates with the push plate frame 215. The right-angled side of the other side of the push plate frame 215 is used to separate and push the honey comb at the output end of the third chain transmission mechanism 208. In this embodiment, after 10 honey combs are mounted on the flip plate 110, the push-pull cylinder 204 is activated to pull the outer feed plate 205 inward. During the pulling back process, the feed plate 205 transports the honey combs on the flip plate 110 to the second chain transmission mechanism 207, so that the honey combs are mounted on the second chain transmission mechanism 207 and transmitted therethrough. At the transmission end of the second chain transmission mechanism 207, the honey combs are restrained in place by the shifting block 212 on the swing rod 211, and the honey combs cannot pass further. When the honey cutting and pressing rod 213 on the third chain transmission mechanism 208 moves to the shifting block 212, it pushes the shifting block 212 up. At this time, the honey combs are no longer blocked. The shifting block 212 can now pass through one honey comb during its lifting process. As the honey cutting and pressing rod 213 continues to move, the shifting block 212 falls again to restrain the subsequent honey combs. The unrestricted honey comb is then pressed down by the honey cutting and pressing rods 213 and falls into the vertical transmission channel of the third chain conveyor mechanism 208. During the vertical transmission process, the honey cutting device 3 cuts the honey caps on both sides of the honey comb. During the cutting process, the honey cutting and pressing rods 213 simultaneously press down on the honey comb to provide additional pressure to offset the resistance generated by the honey cutting device 3 when cutting the honey caps, allowing the honey comb to be cut smoothly. The cut honey caps are collected by the collection shell 202 and fall into the solid-liquid separation device 4. The cut honey combs then fall into the fourth chain conveyor mechanism 209 and continue to be transported to their delivery terminal. A corresponding push plate 215 is provided at the conveying end of the fourth chain transmission mechanism 209. When more than 10 honey combs have accumulated at the conveying end, the feed cylinder 214 advances forward. Due to the high friction coefficient between the sliding bearings on both sides of the moving rod 217 and the optical axis 216, the push plate 215 is first pushed downward and rotated. When it reaches 90 degrees, the push plate 215 is limited by the moving rod 217 and cannot continue to rotate. The right-angled edge of the lower end of the push plate 215 is inserted between adjacent honey combs, separating 10 honey combs. The feed cylinder 214 then continues to advance forward. The moving rod 217 overcomes the friction between the sliding bearings and the optical axis 216, driving the push plate 215 forward. The push plate 215 then drives the 10 honey combs at its front end into the honey shaking device 5. The feed cylinder 214 then retracts. Again due to friction, the push plate 215 is first pulled back and then rotated until the right-angled edge at its lower end is lifted.Therefore, the present invention can complete the screening of 10 honey combs during the pushing process of the push plate frame 215 without interfering with the honey combs fed subsequently.

[0023] like Figure 6 As shown, the honey cutting device 3 includes a cutting motor 301 installed on the outside of the collecting shell 202, and the output end of the cutting motor 301 is connected to a crank-connecting rod mechanism 304, and the two sides of the crank-connecting rod mechanism 304 are respectively connected to honey cutting knives 305, and the other end of the honey cutting knife 305 slides through the collecting shell 202 and is sleeved with a reset spring 306; the vertical conveying end of the third chain transmission mechanism 208 is located between the honey cutting knives 305 on both sides; a pair of guide plates 308 elastically connected by springs are also provided on both sides of the collecting shell 202 and located above the honey cutting knives 305; the collecting shell 202 is also provided with a baffle 307 located on one side of the vertical conveying end of the third chain transmission mechanism 208, and the baffle 307 plays a limiting role, so that the honey comb can smoothly enter the honey cutting device 3. In this embodiment, when the honey comb enters the vertical conveying channel of the third chain transmission mechanism 208, the cutting motor 301 is activated. The output end of the cutting motor 301 drives the honey cutting knife 305 to reciprocate left and right via the crank-connecting rod mechanism 304. Two honey cutting knives 305 simultaneously cut the falling honey comb from both sides. During the cutting process, the honey cutting pressure rod 213 presses down on the honey comb to provide additional pressure to ensure smooth cutting of the honey comb. After the honey comb is cut, the protruding honey caps on both sides and some of the flowing honey will fall off as the knives cut back and forth, falling into the spiral solid-liquid separator 4 below. In this embodiment, four spring-supported guide plates 308 are used to limit the swing of the honey comb. The spacing between each set of guide plates 308 is slightly smaller than the thickness of the honey comb. As the honey comb descends, the interference fit between the guide plates 308 will spread the guide plates 308, ensuring the stability of the honey comb and enhancing the relative movement between the honey cutting knife 305 and the honey comb, resulting in a better cutting effect.

[0024] like Figure 3As shown, a collecting port 218 is provided below the collecting shell 202, and the collecting port 218 is communicated with the feed port of the solid-liquid separation device 4; the solid-liquid separation device 4 includes a first collecting box 401 provided at the bottom of the second frame 201, and a collecting motor 402 is provided on the outer wall of the first collecting box 401; a spiral separation cover 403 is provided in the collecting box, and a spiral auger shaft 404 is provided in the spiral separation cover 403, and the spiral auger shaft 404 is connected to the output end of the collecting motor 402; a tray located at the outlet of the spiral separation cover 403 is provided in the collecting box, and the tray 405 slides with the collecting box. After the honey comb is cut, the honey comb contains a large amount of beeswax and honey during transmission and in the honey cap that falls off after cutting, so the bottom of the collecting shell 202 is set to be inclined to guide the fallen honey cap and honey to the collecting port 218, and then enter the spiral separation cover 403 of the solid-liquid separation device 4 from the collecting port 218. At this time, a part of the honey will fall into the first collecting box 401 along the opening of the spiral separation cover 403, and the part of the honey cap mixed with honey will be driven forward by the spiral auger shaft 404; after being pushed to the front end, due to the small gap at the opening of the spiral separation cover 403, the beeswax will be spirally squeezed into the tray due to pressure, and the remaining honey will continue to fall along the opening of the spiral separation cover 403, thus completing the separation and collection of beeswax and honey.

[0025] like Figure 7 As shown, the honey shaking device 5 includes a third frame 501, on which a second collecting box 502 is provided, a collecting box cover 503 is hinged on the top of the second collecting box 502, and a switch valve is provided at the bottom of the second collecting box 502; when it needs to be opened, the collecting box cover 503 is gently lifted upwards at the handle, and the collecting box cover 503 will be lifted upwards to the top with the assistance of the hydraulic rod; a lateral extended handle is designed on the side of the collecting box cover 503 for pulling down when closing the cover. A honey shaking motor 504 is provided on the outside of the third frame 501, and the output end of the honey shaking motor 504 is connected to a rotating shaft located in the second collecting box 502; a honey shaking frame 505 with four stations is rotatably provided in the second collecting box 502, and the honey shaking frame 505 is connected to the rotating shaft; as shown Figure 8As shown, a group of right-angle plate groups 506 for setting up honey combs are respectively provided on the four workstations of the honey shaking frame 505; a plurality of limit rods 507 located between the same right-angle plate group 506 are also provided on the four workstations of the honey shaking frame 505; a rotating baffle 508 located on one side of the right-angle plate group 506 is rotatably provided on the honey shaking frame 505, and both ends of the rotating baffle 508 respectively pass through the honey shaking frame 505 and are connected to a rotating baffle 509, one end of the rotating baffle 509 extends to above the feed port of the corresponding right-angle plate group 506 to form a limit, and the other end of the rotating baffle 509 is connected to a tension spring 510, and the other end of the tension spring 510 is fixedly connected to the side of the honey shaking frame 505. In this embodiment, the honey shaking frame 505 is first aligned with the output end of the honey comb conveying device. The rotating baffle 509 is then pressed downward to open the passage of the right-angle plate assembly 506. The 10 honey combs pushed by the push plate frame 215 are then received and placed on the right-angle plate assembly 506. The rotating baffle 509 is then reset under the action of the tension spring 510, so that one end of the rotating baffle 509 is located in the passage of the corresponding right-angle plate assembly 506, forming a limit for the passage of the right-angle plate assembly 506. The baffle 509 also cooperates with the limit rod 507 to limit the position of the honey comb. When the four workstations are filled with honey combs, the honey shaking motor 504 is activated to drive the honey shaking frame 505 to rotate, causing the honey combs to separate honey under the action of centrifugation. The separated honey falls into the second collection box 502 under the action of gravity for collection.

[0026] like Figure 9 As shown, the unloading and boxing device 6 includes a fourth frame 601, on which a plurality of unloading slides 602 are provided, and a unloading channel 603 is formed between adjacent unloading slides 602, and the input end of the unloading channel 603 faces the honey shaking device 5; the rear end of the unloading slide 602 is rotatably connected to a flap 612, and the flap 612 is connected to the output end of the unloading channel 603; Figure 10As shown, a first dual-output shaft motor 604 is provided on the rear end of the fourth frame 601, and the output end of the first dual-output shaft motor 604 is connected to the main bevel gear transmission assembly 605; a driven bevel gear 606 is provided on the rotating shaft end of the flap 612, and the driven bevel gear 606 is in transmission connection with the main bevel gear transmission assembly 605; a table 607 is provided in the middle of the fourth frame 601, and guide plates 608 are symmetrically provided on the table 607, and a plurality of roller guide rods 609 are provided between the guide plates 608, and beehive rollers 610 are respectively provided at both ends of the roller guide rods 609; a beehive 13 limiting plate 611 is also provided on the table 607. In this embodiment, after the honey shaking is completed, the corresponding beehive 13 is placed on the beehive roller 610 and positioned by the beehive 13 limit plate 611, and then the workstation of the honey shaking frame 505 is aligned with the unloading channel 603 of the unloading and boxing device 6, and then the rotating baffle 509 is pressed down to open the channel of the right-angle plate group 506, and then the 10 honey combs pushed by the push plate rack 215 re-enter the right-angle plate group 506 of the honey shaking device 5, and the honey combs on the original right-angle plate group 506 after the honey shaking is completed are pushed into the unloading channel 603 in the unloading and boxing device 6 by the thrust, and are mounted on the unloading slide plate 602; after the workstation of this honey shaking frame 505 completes the honey comb transportation, the honey shaking frame 505 rotates to the next workstation to transport the honey comb. At this time, the honey combs originally in the unloading channel 603 are acted upon by the thrust of the newly entered honey combs, and the 10 honey combs enter the flap. Then, the first dual-output shaft motor 604 is pneumatically driven, and the main bevel gear transmission assembly 605 and the driven bevel gear 606 are driven, so that the flaps on both sides flip downward. After the flaps flip, the honey combs above them fall into the beehive 13 on the beehive roller 610, thereby realizing the recovery of the honey combs.

[0027] Furthermore, in order to better connect the honey shaking device 5 with the honey comb conveying device 2 and the unloading and boxing device 6, Figure 11As shown, the output end of the honeycomb conveying device 2 is provided with a first channel bridging mechanism 7 for connecting with the input end of the honey shaking device 5, and the input end of the unloading and boxing device 6 is provided with a second channel bridging mechanism 8 for connecting with the output end of the honey shaking device 5. The first channel bridging mechanism 7 and the second channel bridging mechanism 8 have the same structure, both including a second dual-output shaft motor 9, which is respectively mounted on the second frame 201 and the fourth frame 601; the output end of the second dual-output shaft motor 9 is connected to a tilting shaft 10, the end of which is provided with a bridging plate 11, the upper end of which is provided with a right-angled triangle block 12 for pressing down the rotating baffle 509. In this embodiment, when it is necessary to discharge and load the honey combs of the honey shaking device 5, the first channel overlapping mechanism 7 and the second channel overlapping device 8 are started, and the second dual-output shaft motor 9 drives the overlapping plate 11 from a vertical state to a horizontal state through the rotation of the output shaft. At this time, the hypotenuse of the right-angled triangle block 12 at the upper end of the overlapping plate 11 will press down the rotating baffle 509. After the rotating baffle 509 is subjected to pressure, the channel of the right-angled plate group 506 is opened, and the channel of the right-angled plate group 506 is docked with the overlapping plate 11 in the horizontal state. The 10 honey comb edges pushed by the push plate frame 215 can enter the honey shaking device 5 through the overlapping plate 11 in the first channel overlapping mechanism 7, and the original 10 honey combs in the honey shaking device 5 can enter the unloading and boxing device 6 through the overlapping plate 11 of the second channel overlapping device 8. After completing the unloading and loading of the honey shaking device 5, the second dual-output shaft motor 9 drives the overlap plate 11 to reset. At this time, the rotating baffle 509 is reset under the action of the tension spring 510, and the end of the rotating baffle 509 re-limits the channel of the right-angle plate group 506.

[0028] In summary, the present invention can automate the entire process from loading the beehive 13, separating the honeycombs, cutting the honey caps, extracting honey to recycling the empty combs, thereby reducing manual intervention, lowering labor intensity, and improving honey extraction efficiency and honey quality.

Claims

1. An automatic honey extractor, characterized in that: The invention comprises a beehive conveying device (1), a honey comb conveying device (2), a honey cutting device (3), a solid-liquid separation device (4), a honey shaking device (5) and a unloading and boxing device (6); the output end of the beehive conveying device (1) is connected to the input end of the honey comb conveying device (2), and the beehive conveying device (1) is used to separate the beehive from the honey comb and output the honey comb; the honey comb conveying device (2) is used to receive the honey comb output by the beehive conveying device and transmit the honey comb to the honey shaking device (5); the honey cutting device (3) is arranged on the honey comb conveying device (2) The honey comb conveying line is used to cut off the honey caps on both sides of the honey comb; the solid-liquid separation device (4) is arranged below the honey cutting device (3) and is used to receive the honey caps and realize the separation and collection of beeswax and honey; the output end of the honey comb conveying device (2) is connected to the input end of the honey shaking device (5), and the honey shaking device (5) is used to centrifuge the cut honey comb to extract honey; the input end of the unloading and boxing device (6) is connected to the output end of the honey shaking device (5), and the unloading and boxing device (6) is used to box and recycle the empty combs after honey shaking.

2. The automatic honey extractor according to claim 1, characterized in that: The beehive conveying device (1) comprises a first frame (101), first chain transmission mechanisms (102) are provided on both sides of the upper end of the first frame (101), and a plurality of transmission rollers (103) located between the first chain transmission mechanisms (102) are provided on the upper end of the first frame (101); a lifting platform (104) is provided on the lower side of the middle part of the first frame (101), a first lifting cylinder (105) is provided on the lifting platform (104), and a telescopic end of the first lifting cylinder (105) is fixed with a A lifting box (106) is provided between the first chain transmission mechanism (102), and second lifting cylinders (107) are provided on both sides of the bottom of the lifting box (106), and a lifting plate (108) located in the lifting box (106) is fixed to the telescopic end of the second lifting cylinder (107); a supporting frame (109) is provided on the upper side of the middle part of the first frame (101), and flip plates (110) are provided on both sides of the upper end of the supporting frame (109), and the lower side surface of the flip plate (110) is limited by the supporting frame (109).

3. The automatic honey extractor according to claim 2, characterized in that: The honeycomb conveying device (2) comprises a second frame (201), on which a collecting shell (202) is provided; a cylinder fixing plate (203) is provided at the upper end of the collecting shell (202) close to the beehive conveying device (1); a push-pull cylinder (204) is provided on the cylinder fixing plate (203); a feeding plate (205) is fixed on the telescopic end of the push-pull cylinder (204); the lower edge of the feeding plate (205) is slightly higher than the upper surface of the flip plate (110); and two sides of the feeding plate (205) are also provided with A stabilizing rod (206) is slidably connected to the cylinder fixing plate (203); a second chain transmission mechanism (207) connected to the flip plate (110) and arranged horizontally is provided on the collection shell (202); an output end of the second chain transmission mechanism (207) is connected to a third chain transmission mechanism (208) arranged at a right angle; a fourth chain transmission mechanism (209) arranged horizontally is connected below the right angle end of the third chain transmission mechanism (208); upwardly inclined swing arms (210) are provided on both sides of the shell (202) A swing rod (211) is provided between the swing arms (210), and a diamond-shaped shifting block (212) is symmetrically provided on the swing rod (211), and the shifting block (212) is located at the output end of the second chain transmission mechanism (207); a plurality of honey cutting and pressing rods (213) distributed at equal intervals are provided on the third chain transmission mechanism (208), and the honey cutting and pressing rods (213) are used to drive the shifting block (212) to rotate during operation to open the transmission channel of the second chain transmission mechanism (207); the tail end of the second frame (201) is provided A feeding cylinder (214) is provided, and a telescopic end of the feeding cylinder (214) is hingedly connected to a right-angled push plate frame (215); optical axes (216) are respectively provided on both sides of the second frame (201), and a moving rod (217) is slidably provided between the optical axes (216); the moving rod (217) is passed through a right-angled side of the push plate frame (215) and is rotatably matched with the push plate frame (215); the other right-angled side of the push plate frame (215) is used to separate and push the honey comb at the output end of the third chain transmission mechanism (209).

4. The automatic honey extractor according to claim 3, characterized in that: The honey cutting device (3) comprises a cutting motor (301) installed outside the collection shell (202); the output end of the cutting motor (301) is connected to a crank connecting rod mechanism (304); honey cutting knives (305) are respectively connected to both sides of the crank connecting rod mechanism (304); the other end of the honey cutting knife (305) slides through the collection shell (202) and is sleeved with a return spring (306); the vertical conveying end of the third chain transmission mechanism (208) is located between the honey cutting knives (305) on both sides; a pair of guide plates (308) elastically connected via springs and located above the honey cutting knives (305) are further provided on both sides of the collection shell (202); and a baffle (307) is further provided on the collection shell (202) and located on one side of the vertical conveying end of the third chain transmission mechanism (208).

5. The automatic honey extractor according to claim 3, characterized in that: A collecting port (218) is provided below the collecting shell (202), and the collecting port (218) is communicated with the feed port of the solid-liquid separation device (4); the solid-liquid separation device (4) comprises a first collecting box (401) provided at the bottom of the second frame (201), and a collecting motor (402) is provided on the outer wall of the first collecting box (401); a spiral separation cover (403) is provided in the collecting box (401), and a spiral auger shaft (405) is provided in the spiral separation cover (403), and the spiral auger shaft (405) is connected to the output end of the collecting motor (402); a tray (405) is provided in the collecting box (401) at the outlet of the spiral separation cover (403), and the tray (405) is in sliding engagement with the collecting box (401).

6. The automatic honey extractor according to claim 1, characterized in that: The honey shaking device (5) comprises a third frame (501), a second collecting box (502) is provided on the third frame (501), and a collecting box cover (503) is hingedly connected to the upper side of the second collecting box (502); a honey shaking motor (504) is provided on the outer side of the third frame (501), and the output end of the honey shaking motor (504) is connected to a rotating shaft located in the second collecting box (502); a honey shaking frame (505) with four working stations is rotatably provided in the second collecting box (502), and the honey shaking frame (505) is connected to the rotating shaft; a group of right-angle plate groups (505) for setting up honey combs are respectively provided on the four working stations of the honey shaking frame (505); 6); The four stations of the honey shaking frame (505) are also provided with a plurality of limit rods (507) located between the same right-angle plate group (506); The honey shaking frame (505) is rotatably provided with a rotating baffle (508) located on one side of the right-angle plate group (506), and the two ends of the rotating baffle (508) respectively pass through the honey shaking frame (505) and are connected to a rotating baffle (509), one end of the rotating baffle (509) extends to above the feed port of the corresponding right-angle plate group (506) to form a limit, and the other end of the rotating baffle (509) is connected to a tension spring (510), and the other end of the tension spring (510) is fixedly connected to the side of the honey shaking frame (505).

7. The automatic honey extractor according to claim 1, characterized in that: The unloading and boxing device (6) comprises a fourth frame (601), a plurality of unloading slides (602) are provided on the fourth frame (601), a unloading channel (603) is formed between adjacent unloading slides (602), and the input end of the unloading channel (603) faces the honey shaking device (3); the rear end of the unloading slide (602) is rotatably connected to a flap (612), and the flap (612) is connected to the output end of the unloading channel (603); the rear end of the fourth frame (601) is provided with a first dual-output shaft motor (604), and the output of the first dual-output shaft motor (604) The fourth frame (601) is connected to the main bevel gear transmission assembly (605) at its end; a driven bevel gear (606) is provided at the rotating shaft end of the flap (612), and the driven bevel gear (606) is transmission-connected to the main bevel gear transmission assembly (605); a table (607) is provided in the middle of the fourth frame (601), guide plates (608) are symmetrically provided on the table (607), a plurality of roller guide rods (609) are provided between the guide plates (608), and beehive rollers (610) are respectively provided at both ends of the roller guide rods (609); a beehive limiting plate (611) is also provided on the table (607).

8. The automatic honey extractor according to claim 6, characterized in that: The output end of the honeycomb conveying device (2) is provided with a first channel overlapping mechanism (7) for connecting with the input end of the honey shaking device (5), and the input end of the unloading and boxing device (6) is provided with a second channel overlapping mechanism (8) for connecting with the output end of the honey shaking device (5).

9. The automatic honey extractor according to claim 8, characterized in that: The first channel overlap mechanism (7) and the second channel overlap device (8) have the same structure, both comprising a second dual-output shaft motor (9), the output end of the second dual-output shaft motor (9) being connected to a flip shaft (10), the end of the flip shaft (10) being provided with an overlap plate (11), and the upper end of the overlap plate (11) being provided with a right-angled triangle block (12) for pressing down the rotating baffle (509).

Images