Vertical fermentation device for tea fermentation
Through the rotating component and the tea fermentation device connected with magnetically, the tea leaves are slowly poured and evenly spread, which solves the problems of uneven oxidation during the tea turns, and improves the quality and flavor of the tea leaves.
Patent Information
- Application Number
- CN202510858663.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-25
- Publication Date
- 2025-08-12
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing tea fermentation device can easily cause tea to break down during the turning process, reduce the quality of the leaves, and uneven oxidation.
By using the rotating component and magnetic connection, each tea leaf is slowly poured into full contact with the air, avoiding mechanical friction, and combining the servo motor and extension component to achieve uniform spread and flip of the tea leaf.
Reduce the tea breakage rate, improve oxidation uniformity, and improve tea quality.
Smart Images

Figure CN120458163A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fermentation devices, in particular to a vertical fermentation device for tea fermentation. Background Art
[0002] Tea fermentation is a key link in the tea making process. Its purpose is to change the composition and properties of tea through microorganisms, enzymes and oxidation, thereby forming different flavors, colors and quality characteristics. The vertical fermentation device for tea fermentation is a device used in the tea fermentation process. Through the vertical structure design, it provides a suitable environment for tea fermentation, which can effectively improve the fermentation efficiency and tea quality.
[0003] In the existing vertical fermentation device for tea fermentation, during the fermentation process of oolong tea, the essence of oolong tea fermentation is the oxidative polymerization process of tea polyphenols under the action of polyphenol oxidase, which requires sufficient oxygen participation. If the tea leaves are not turned over, the oxygen concentration O2≈18% on the surface of the tea pile is significantly different from O2<5% in the center, which can easily lead to excessive oxidation of the surface tea leaves, forming "burned edges" and a "sour and rancid taste" in the tea soup. After the tea leaves are properly turned over during the fermentation process, the oxygen permeability will be increased to the entire layer of the tea leaves, and the deviation of the polyphenol oxidation rate will be reduced from >20% to <5%, thereby improving the quality of the tea leaves. However, in order to facilitate the turning of the tea leaves during the fermentation of oolong tea, the fermentation device often uses mechanical turning to turn the tea leaves. During the mechanical stirring process, when the propeller and the flap turn the tea leaves, the blades are cut by the edge of the stirring paddle, and the breakage rate will reach 10% to 15%, thereby reducing the quality of the leaves.
[0004] Therefore, we propose a vertical fermentation device for tea fermentation in order to solve the problems raised above. Summary of the Invention
[0005] The object of the present invention is to provide a vertical fermentation device for tea fermentation, so as to solve the problem that most fermentation devices proposed in the above background technology use mechanical stirring to turn the tea leaves, which easily breaks the tea leaves and reduces the quality of the leaves.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: A vertical fermentation device for tea fermentation, comprising a fermentation box body, a controller provided on the top of the fermentation box body, an extension assembly provided near the bottom of the fermentation box body, a rotating assembly for pouring tea leaves provided inside the fermentation box body, the rotating assembly comprising two fermentation baskets and two first electromagnets, stepper motors provided on the outer surfaces of the two fermentation baskets, output ends of the two stepper motors fixedly connected to rotating rods, the outer surfaces of the two rotating rods movably sleeved with I-shaped connecting sleeves, the inner walls of the two rotating rods provided with multiple connecting shafts, the outer surfaces of the multiple connecting shafts movably sleeved with rotating tubes, the outer surfaces of the multiple rotating tubes provided with iron blocks, when the first electromagnet located at the top is energized, the multiple iron blocks corresponding to it are all attracted by the first electromagnet, causing the multiple rotating tubes to rotate toward the outside of the I-shaped connecting sleeve, so that the rotating rod is connected to the first electromagnet, and the stepper motor is started to drive the first electromagnet to rotate, thereby driving the corresponding fermentation basket to rotate and pouring the tea leaves downward.
[0007] Preferably, the rotating assembly also includes a driving motor, the output end of the driving motor is fixedly connected to a transmission shaft, the outer surface of the transmission shaft is fixedly sleeved with anti-compression rods near both ends, the outer surfaces of the two anti-compression rods are fixedly installed with parallel rods, and the interiors of the two parallel rods are slidably connected with sliders.
[0008] Preferably, movable connecting parts are movably embedded in the interior of the two sliders, counterweight blocks are coupled to the bottoms of the two fermentation baskets, coil springs are coupled to both ends of the multiple connecting shafts, first springs are provided on the outer surfaces of the multiple rotating tubes, and second electromagnets are provided inside the two rotating rods.
[0009] Preferably, the two pressure-resistant rods are arranged inside the fermentation box body, the outer surface of the drive motor is fixedly connected to the outer surface of the fermentation box body by screws, the two ends of the transmission shaft are movable through the opposite outsides of the fermentation box body, and the outer surfaces of the two movable connecting parts are rotatably connected to the inner walls of the two fermentation baskets.
[0010] Preferably, the outer surfaces of the two stepper motors are fixedly connected to the outer surfaces of the other two sliders by screws, the outer surfaces of the two I-shaped connecting sleeves are rotatably connected to the inner walls of the other two sliders, the outer surfaces of the two I-shaped connecting sleeves are rotatably connected to the inner walls of the two fermentation baskets, and one end of the two rotating rods are movable through the outside of the two I-shaped connecting sleeves.
[0011] Preferably, the plurality of coil springs are divided into two groups, the outer surface of each group of coil springs is coupled with the inner walls of the two rotating rods respectively, one end of the plurality of first springs is fixedly connected with the outer surfaces of the plurality of rotating tubes respectively, the other end of the plurality of first springs is fixedly connected with the outer surfaces of the plurality of iron blocks respectively, the outer surfaces of the two first electromagnets are coupled with the inner walls of the two fermentation baskets respectively, and the two fermentation baskets are arranged between the outer surfaces of the two pressure-resistant rods.
[0012] Preferably, a connecting assembly is provided on the outer surfaces of the two fermentation baskets, and the two connecting assemblies include mounting blocks. The outer surfaces of the two mounting blocks are fixedly connected to the outer surfaces of the two fermentation baskets respectively, and T-shaped columns are movably embedded in the interiors of the two mounting blocks, and a third electromagnet is fixedly installed at one end of the two T-shaped columns.
[0013] Preferably, multi-stage electric telescopic rods are provided on the relative inner walls of the two mounting blocks, and a moving block is fixedly installed on one end of the four multi-stage electric telescopic rods. The four moving blocks are grouped into two adjacent groups, and the outer surfaces of each group of moving blocks are slidingly connected to the inner walls of the two mounting blocks respectively. Hydraulic rods are provided on the outer surfaces of the four moving blocks, and a pressure-resistant plate is fixedly installed on one end of the four hydraulic rods, and a limiting rod is fixed on one end of the four pressure-resistant plates.
[0014] Preferably, the extension component includes a servo motor, the outer surface of the servo motor is fixedly connected to the inner wall of the fermentation box body by screws, the output end of the servo motor is fixedly connected to a threaded rod, the outer surface of the threaded rod is threadedly connected to a threaded sleeve, the outer surface of the threaded sleeve is provided with two sliding grooves, a drive sleeve is slidably connected between the inner walls of the two sliding grooves, the inner wall of the drive sleeve slides with the outer surface of the threaded sleeve, and a connecting hole is provided at one end of the threaded sleeve.
[0015] Preferably, a T-shaped friction block is rotatably connected to the inside of the connecting hole, one end of the T-shaped friction block is movable through the outside of the threaded sleeve, one end of the T-shaped friction block is fixed with a screw rod, the outer surface of the screw rod is threadedly connected to the inner wall of the driving sleeve, one end of the screw rod is fixedly installed with a telescopic column, a second spring is provided on the outer surface of the telescopic column, one end of the telescopic column is fixed with a connecting block, one end of the second spring is fixedly connected to one end of the screw rod, and the other end of the second spring is fixedly connected to the outer surface of the connecting block.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. In order to achieve comprehensive breathing of the tea leaves in the fermentation box body, thereby making the oxidation reaction of the tea leaves more uniform, the leaves in the fermentation basket located above are slowly poured downward into the fermentation basket located below. During the pouring process, each piece of tea can fully contact with the air, and thus each piece of tea has sufficient oxygen to participate in the oxidation process. Moreover, since the tea leaves are poured downward slowly, the tea leaves will not be subjected to mechanical friction during the turning process, thereby reducing the breakage rate of the tea leaves during the turning process, solving the problem that most fermentation devices in the prior art use mechanical stirring to turn the tea leaves, which easily breaks the tea leaves and reduces the quality of the leaves.
[0018] 2. When the leaves fall into the fermentation basket below, in order to make the leaves evenly spread in the fermentation basket below, before the leaves fall, the fermentation basket below is slowly moved forward along the parallel rods, thereby pushing the fermentation basket below to move along the two parallel rods toward the protective door position of the fermentation box body. As the fermentation basket below moves slowly, the leaves that fall from the upper fermentation basket are evenly spread inside the fermentation basket below, preventing the accumulation of leaves from affecting fermentation.
[0019] 3. When the leaves in the upper fermentation basket are spread downwards, the two compression rods are rotated 180° until the fermentation basket carrying the leaves rotates to the upper position. Since the two fermentation baskets are rotatably connected to the corresponding movable connecting parts and the I-shaped connecting sleeves, and are affected by the gravity of the counterweight blocks themselves, the two fermentation baskets maintain a stable state with the front facing upward during the rotation. Since the two I-shaped connecting sleeves are limited by the rotating rods, the fermentation baskets will not slide along the parallel rods during the rotation. By rotating the fermentation basket carrying the leaves upward, it is convenient to pour and turn the tea leaves again, which prepares for further promoting the uniform oxidation reaction of the leaves. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a front perspective view of a vertical fermentation device for tea fermentation according to the present invention;
[0021] Figure 2 This is a partial perspective view of a rotating assembly of a vertical fermentation device for tea fermentation according to the present invention;
[0022] Figure 3 This is a three-dimensional diagram of the anti-pressure rod portion of a vertical fermentation device for tea fermentation according to the present invention;
[0023] Figure 4 This is a partially cutaway perspective view of a fermentation basket of a vertical fermentation device for tea fermentation according to the present invention;
[0024] Figure 5 This is a three-dimensional diagram of the rotating pipe portion of a vertical fermentation device for tea fermentation according to the present invention;
[0025] Figure 6 This is a perspective view of the structure of a rotating component of a vertical fermentation device for tea fermentation according to the present invention;
[0026] Figure 7 For the present invention Figure 6 Enlarged view of point A in the middle;
[0027] Figure 8 This is a perspective view of the structure of the connecting components of a vertical fermentation device for tea fermentation according to the present invention;
[0028] Figure 9 This is a three-dimensional diagram of the connecting block portion of a vertical fermentation device for tea fermentation according to the present invention;
[0029] Figure 10 This is a partially cutaway perspective view of a mounting block of a vertical fermentation device for tea fermentation according to the present invention;
[0030] Figure 11 This is a perspective view of a mounting block portion of a vertical fermentation device for tea fermentation according to the present invention, viewed from another angle;
[0031] Figure 12 This is a three-dimensional diagram of the structure of the screw rod portion of a vertical fermentation device for tea fermentation according to the present invention.
[0032] In the picture:
[0033] 1. Fermentation box body; 2. Controller; 3. Rotating assembly; 301. Anti-compression rod; 302. Driving motor; 303. Transmission shaft; 304. Parallel rod; 305. Active connector; 306. Fermentation basket; 307. Counterweight; 308. Stepping motor; 309. I-shaped connecting sleeve; 310. Rotating rod; 311. Connecting shaft; 312. Coil spring; 313. Rotating tube; 314. First spring; 315. Iron block; 316. First electromagnet; 317. Second electromagnet; 318. Slider; 4 , connecting assembly; 401, mounting block; 402, third electromagnet; 403, T-shaped column; 404, multi-stage electric telescopic rod; 405, moving block; 406, hydraulic rod; 407, pressure plate; 408, limit rod; 5, extension assembly; 501, servo motor; 502, threaded rod; 503, threaded sleeve; 504, slide groove; 505, drive sleeve; 506, connecting hole; 507, T-shaped friction block; 508, screw rod; 509, telescopic column; 510, second spring; 511, connecting block. DETAILED DESCRIPTION
[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0035] See also Figure 1-Figure 7The present invention provides a technical solution: a vertical fermentation device for tea fermentation, comprising a fermentation box body 1, a controller 2 is arranged on the top of the fermentation box body 1, an extension component 5 is arranged near the bottom of the fermentation box body 1, a rotating component 3 for pouring tea leaves is arranged inside the fermentation box body 1, and the rotating component 3 includes two fermentation baskets 306 and two first electromagnets 316. The outer surfaces of the two fermentation baskets 306 are respectively provided with stepping motors 308, and the output ends of the two stepping motors 308 are respectively fixedly connected with rotating rods 310, and the outer surfaces of the two rotating rods 310 are respectively provided with movably sleeved I-shaped connecting sleeves 309, and the inner walls of the two rotating rods 310 are respectively provided with multiple connecting shafts 311, and the outer surfaces of the multiple connecting shafts 311 are respectively provided with rotating tubes 313, and multiple The outer surface of the rotating tube 313 is provided with an iron block 315. When the first electromagnet 316 located at the upper part is energized, the corresponding multiple iron blocks 315 are all attracted by the first electromagnet 316, so that the multiple rotating tubes 313 are rotated toward the outside of the I-shaped connecting sleeve 309, so that the rotating rod 310 is connected to the first electromagnet 316. The stepping motor 308 is started to drive the first electromagnet 316 to rotate, thereby driving the corresponding fermentation basket 306 to rotate and pouring the tea leaves downward. The rotating component 3 also includes a driving motor 302. The output end of the driving motor 302 is fixedly connected to the transmission shaft 303. The outer surface of the transmission shaft 303 is fixedly sleeved with anti-compression rods 301 near both ends. The outer surfaces of the two anti-compression rods 301 are fixedly installed with parallel rods 304. The interiors of the two parallel rods 304 are slidably connected with sliders 318, wherein the interiors of the two sliders 318 are movably embedded with movable connecting pieces 305, the bottoms of the two fermentation baskets 306 are coupled and connected with counterweights 307, and both ends of the multiple connecting shafts 311 are coupled and connected with coil springs 312, the outer surfaces of the multiple rotating tubes 313 are provided with first springs 314, the interiors of the two rotating rods 310 are provided with second electromagnets 317, the two anti-pressure rods 301 are both provided inside the fermentation box body 1, the outer surface of the driving motor 302 is fixedly connected to the outer surface of the fermentation box body 1 by screws, the two ends of the transmission shaft 303 are movably passed through to the opposite outsides of the fermentation box body 1, and the outer surfaces of the two movable connecting pieces 305 are respectively connected to the outer surfaces of the two fermentation baskets 306 The inner wall is rotatably connected, the outer surfaces of the two stepping motors 308 are fixedly connected to the outer surfaces of the other two sliders 318 by screws, the outer surfaces of the two I-shaped connecting sleeves 309 are rotatably connected to the inner walls of the other two sliders 318, the outer surfaces of the two I-shaped connecting sleeves 309 are rotatably connected to the inner walls of the two fermentation baskets 306, one end of the two rotating rods 310 is movable through the outside of the two I-shaped connecting sleeves 309, a plurality of coil springs 312 are divided into two groups, the outer surface of each group of coil springs 312 is coupled with the inner walls of the two rotating rods 310, one end of the plurality of first springs 314 is fixedly connected to the outer surfaces of the plurality of rotating tubes 313, and the other ends of the plurality of first springs 314 are fixedly connected to the outer surfaces of the plurality of iron blocks 315.The outer surfaces of the two first electromagnets 316 are coupled to the inner walls of the two fermentation baskets 306 respectively, and the two fermentation baskets 306 are arranged between the outer surfaces of the two pressure-resistant rods 301.
[0036] In this embodiment, when oolong tea needs to be fermented, the pre-treated tea leaves are first placed inside the fermentation basket 306 located at the top, and then the fermentation box body 1 can be closed. Then, the temperature and air humidity inside the fermentation box body 1 are controlled by the controller 2 to provide a stable oxygen supply. During the aerobic respiration of the tea leaves, in order to achieve comprehensive respiration of the tea leaves and thus make the oxidation reaction of the tea leaves more uniform, the controller 2 can first electrically connect the first electromagnet 316 located at the top to the external power supply to generate a magnetic field, and at the same time, turn off the power supply of the corresponding second electromagnet 317 so that it no longer generates a magnetic field on the multiple rotating tubes 313. The plurality of rotating tubes 313 are made of iron alloy materials, and the plurality of rotating tubes 313 rotate respectively in the direction of the first electromagnet 316 under the elasticity of the corresponding coil spring 312. After the first electromagnet 316 is energized, an adsorption force is generated on the plurality of iron blocks 315, so that the plurality of iron blocks 315 move toward the outer surface of the first electromagnet 316 respectively until the plurality of iron blocks 315 are tightly adsorbed on the outer surface of the first electromagnet 316, thereby causing the plurality of first springs 314 corresponding thereto to be pulled and stretched, thereby indirectly realizing the connection between the plurality of rotating tubes 313 and the fermentation basket 306. The state after connection is shown in the figure. Figure 4 As shown, the stepper motor 308 can be started at this time to drive the rotating rod 310 to rotate, and then drive the multiple rotating tubes 313 to rotate, thereby driving the corresponding first electromagnet 316 to rotate, and then driving the corresponding fermentation basket 306 to rotate downward, and slowly pouring the tea leaves into the interior of the fermentation basket 306 located below. During the pouring process, each piece of tea can fully contact with the air, and thus each piece of tea has sufficient oxygen to participate in the oxidation process. Moreover, since the tea leaves are slowly poured downward, the tea leaves will not be subjected to mechanical friction during the turning process, thereby reducing the breakage rate of the tea leaves during the turning process, and solving the problem that most fermentation devices in the prior art use mechanical stirring to turn the tea leaves, which easily breaks the tea leaves and reduces the quality of the leaves.
[0037] like Figures 1-12As shown, the outer surfaces of the two fermentation baskets 306 are provided with a connecting assembly 4, and the two connecting assemblies 4 include mounting blocks 401. The outer surfaces of the two mounting blocks 401 are fixedly connected to the outer surfaces of the two fermentation baskets 306 respectively. The interiors of the two mounting blocks 401 are movably embedded with T-shaped columns 403, and one end of the two T-shaped columns 403 is fixedly installed with a third electromagnet 402. The opposite inner walls of the two mounting blocks 401 are provided with multi-stage electric telescopic rods 404, and one end of the four multi-stage electric telescopic rods 404 is fixed. A moving block 405 is installed, and each adjacent two moving blocks 405 form a group. The outer surface of each group of moving blocks 405 is slidably connected to the inner wall of the two mounting blocks 401. The outer surface of the four moving blocks 405 is provided with a hydraulic rod 406. One end of each of the four hydraulic rods 406 is fixedly installed with a pressure plate 407. One end of each of the four pressure plates 407 is fixed with a limit rod 408. The extension component 5 includes a servo motor 501. The outer surface of the servo motor 501 is fixed to the inner wall of the fermentation box body 1 by screws. The output end of the servo motor 501 is fixedly connected to a threaded rod 502, and the outer surface of the threaded rod 502 is threadedly connected to a threaded sleeve 503. The outer surface of the threaded sleeve 503 is provided with two slide grooves 504. A driving sleeve 505 is slidably connected between the inner walls of the two slide grooves 504. The inner wall of the driving sleeve 505 slides with the outer surface of the threaded sleeve 503. One end of the threaded sleeve 503 is provided with a connecting hole 506. The interior of the connecting hole 506 is rotatably connected to a T-shaped friction block 507. One end of the T-shaped friction block 507 is provided with a connecting hole 506. The end is movable through the outside of the threaded sleeve 503, and a screw rod 508 is fixed to one end of the T-shaped friction block 507. The outer surface of the screw rod 508 is threadedly connected to the inner wall of the driving sleeve 505. A telescopic column 509 is fixedly installed on one end of the screw rod 508. A second spring 510 is provided on the outer surface of the telescopic column 509. A connecting block 511 is fixed to one end of the telescopic column 509. One end of the second spring 510 is fixedly connected to one end of the screw rod 508, and the other end of the second spring 510 is fixedly connected to the outer surface of the connecting block 511.
[0038] In this embodiment, after the blades fall into the fermentation basket 306 located below, in order to make the blades evenly spread in the fermentation basket 306 below, before the blades fall, the third electromagnet 402 corresponding to the fermentation basket 306 below is first electrically connected to the external power supply to generate a magnetic field, which generates an adsorption force on the connecting block 511, so that the connecting block 511 is inserted into the interior of the corresponding mounting block 401 and is tightly connected to the outer surface of the third electromagnet 402, so that the second spring 510 is pulled and extended, and then the two hydraulic rods 406 are activated to extend. The two multi-stage electric telescopic rods 404 are activated to extend, and the two moving blocks 405 are respectively moved toward the center position of the mounting block 401, thereby driving the two limiting rods 408 to move toward the inside of the driving sleeve 505, until the outer surfaces of the two limiting rods 408 are inserted into the inside of the driving sleeve 505. At this time, the positional relationship between the driving sleeve 505 and the limiting rods 408 is as follows: Figure 11 As shown, at this time, the two hydraulic rods 406 can be started again to shorten them, driving the two limiting rods 408 to move toward the mounting block 401, thereby causing the drive sleeve 505 to move along the direction of the two limiting rods 408, thereby causing the screw rod 508 to rotate, wherein, as shown in FIG. Figure 12 As shown, the screw rod 508 is connected to the inside of the connecting hole 506 through the T-shaped friction block 507, and the outer surface of the T-shaped friction block 507 and the inner wall of the connecting hole 506 are slightly bulged, and the bulge on the surface of the T-shaped friction block 507 is made of rubber material. Its purpose is to prevent the T-shaped friction block 507 from rotating freely without external force. The rotation of the screw rod 508 causes the T-shaped friction block 507 to rotate along the inside of the connecting hole 506. At this time, the rubber bulge on the surface of the T-shaped friction block 507 is squeezed by the bulge in the connecting hole 506 and deformed inwardly until the bulge is separated from the bulge in the connecting hole 506, thus realizing the rotation of the T-shaped friction block 507, and then realizing the rotation of the screw rod 508. The screw rod 508 drives the connecting block 511 to rotate, and then drives the third electromagnet 402 to rotate 90°, thereby rotating the T-shaped column 403, wherein, as shown in FIG. Figure 10As shown, the surface of the T-shaped column 403 also has multiple protrusions, the purpose of which is to increase the friction between the T-shaped column 403 and the inner wall of the mounting block 401 to prevent the T-shaped column 403 from rotating at will. When the connecting block 511 completes its rotation, the blades at the upper portion just tilt downward, and the servo motor 501 can be started to drive the threaded rod 502 to rotate. At this time, since the threaded sleeve 503 is limited by the driving sleeve 505, the threaded sleeve 503 is driven by the threaded rod 502 to move in the direction of the threaded sleeve 503, thereby pushing the connecting block 511 to move forward, and then pushing the mounting block 401 connected thereto to move forward, thereby pushing the fermentation basket 306 located below to move along the two parallel rods 304 toward the protective door position of the fermentation box body 1. As the fermentation basket 306 below moves slowly, the blades that fall from the upper fermentation basket 306 are evenly spread inside the fermentation basket 306 below, preventing the accumulation of blades from affecting fermentation.
[0039] like Figures 1-11As shown, a vertical fermentation device for tea fermentation includes a fermentation box body 1, a controller 2 is set on the top of the fermentation box body 1, an extension component 5 is set near the bottom of the fermentation box body 1, and a rotating component 3 for pouring tea leaves is set inside the fermentation box body 1. The rotating component 3 includes two fermentation baskets 306 and two first electromagnets 316. Stepper motors 308 are set on the outer surfaces of the two fermentation baskets 306. The output ends of the two stepper motors 308 are fixedly connected to rotating rods 310. The outer surfaces of the two rotating rods 310 are movably covered with I-shaped connecting sleeves 309. The inner walls of the two rotating rods 310 are provided with multiple connecting shafts 311. The outer surfaces of the multiple connecting shafts 311 are movably covered with rotating tubes 313. The outer surface is provided with iron blocks 315. When the first electromagnet 316 located at the top is energized, the corresponding multiple iron blocks 315 are all adsorbed by the first electromagnet 316, so that the multiple rotating tubes 313 are all rotated toward the outside of the I-shaped connecting sleeve 309, so that the rotating rod 310 is connected to the first electromagnet 316. The stepping motor 308 is started to drive the first electromagnet 316 to rotate, thereby driving the corresponding fermentation basket 306 to rotate and pouring the tea leaves downward. The rotating component 3 also includes a driving motor 302. The output end of the driving motor 302 is fixedly connected to the transmission shaft 303. The outer surface of the transmission shaft 303 is fixedly sleeved with anti-pressure rods 301 near both ends. The outer surfaces of the two anti-pressure rods 301 are fixedly installed with parallel rods 304. The interior of the rod 304 is slidably connected to a slider 318, wherein the interior of the two sliders 318 is movably embedded with a movable connecting piece 305, the bottom of the two fermentation baskets 306 are coupled and connected to a counterweight block 307, and both ends of the multiple connecting shafts 311 are coupled and connected to a coil spring 312, the outer surfaces of the multiple rotating tubes 313 are provided with a first spring 314, the interior of the two rotating rods 310 are provided with a second electromagnet 317, the two anti-pressure rods 301 are both provided inside the fermentation box body 1, the outer surface of the drive motor 302 is fixedly connected to the outer surface of the fermentation box body 1 by screws, the two ends of the transmission shaft 303 are respectively movably penetrated to the opposite outside of the fermentation box body 1, and the outer surfaces of the two movable connecting pieces 305 are respectively connected to the inner walls of the two fermentation baskets 306 Rotational connection, the outer surfaces of the two stepping motors 308 are fixedly connected to the outer surfaces of the other two sliders 318 by screws, the outer surfaces of the two I-shaped connecting sleeves 309 are rotationally connected to the inner walls of the other two sliders 318, and the outer surfaces of the two I-shaped connecting sleeves 309 are rotationally connected to the inner walls of the two fermentation baskets 306. One end of the two rotating rods 310 is movable through the outside of the two I-shaped connecting sleeves 309. The multiple coil springs 312 are divided into two groups. The outer surface of each group of coil springs 312 is coupled with the inner wall of the two rotating rods 310. One end of the multiple first springs 314 is fixedly connected to the outer surface of the multiple rotating tubes 313, and the other end of the multiple first springs 314 is fixedly connected to the outer surface of the multiple iron blocks 315.The outer surfaces of the two first electromagnets 316 are coupled to the inner walls of the two fermentation baskets 306, respectively. The two fermentation baskets 306 are arranged between the outer surfaces of the two pressure-resistant rods 301. The outer surfaces of the two fermentation baskets 306 are provided with a connecting assembly 4. The two connecting assemblies 4 include mounting blocks 401. The outer surfaces of the two mounting blocks 401 are fixedly connected to the outer surfaces of the two fermentation baskets 306, respectively. The interiors of the two mounting blocks 401 are movably embedded with T-shaped columns 403, and one end of the two T-shaped columns 403 is fixedly installed with a third electromagnet. 402. Multi-stage electric telescopic rods 404 are installed on the opposing inner walls of the two mounting blocks 401. A movable block 405 is fixedly mounted on one end of each of the four multi-stage electric telescopic rods 404. Each adjacent pair of movable blocks 405 forms a group. The outer surface of each group of movable blocks 405 is slidably connected to the inner walls of the two mounting blocks 401. Hydraulic rods 406 are installed on the outer surfaces of the four movable blocks 405. A pressure plate 407 is fixedly mounted on one end of each of the four hydraulic rods 406. A limit rod 408 is fixed on one end of each of the four pressure plates 407.
[0040] After the first electromagnet 316 is in the state of being rotated, the first electromagnet 316 is in the state of being rotated. After the two fermentation baskets 306 are separated, the driving motor 302 can be started to drive the transmission shaft 303 to rotate, thereby driving the two anti-compression rods 301 to rotate 180 degrees, thereby driving the two fermentation baskets 306 to rotate until the fermentation baskets 306 carrying the leaves rotate to the upper position. At this time, since the two fermentation baskets 306 are rotatably connected to the corresponding movable connecting parts 305 and the I-shaped connecting sleeves 309, and are affected by the gravity of the counterweight block 307 itself, the two fermentation baskets 306 maintain a stable state with the front facing upward during the rotation. Since the two I-shaped connecting sleeves 309 are both limited by the rotating rod 310, the fermentation basket 306 will not slide along the parallel rods 304 during the rotation. By rotating the fermentation basket 306 carrying the leaves to the upper side, it is convenient to pour and flip the tea leaves again, so as to prepare for further promoting the uniform oxidation reaction of the leaves.
[0041] The method of use and working principle of this device: when oolong tea needs to be fermented, first place the pre-treated tea leaves inside the fermentation basket 306 located at the top, and then the fermentation box body 1 can be closed, wherein the fermentation box body 1 maintains a constant temperature through a heating tube and a temperature control system, and is also equipped with a gradient temperature control function to simulate the temperature changes of natural fermentation and optimize the ratio of theaflavins to thearubigins. The temperature in the fermentation box body 1 is made uniform through a fan circulation system to avoid uneven fermentation of local tea leaves due to uneven temperature. The fermentation box body 1 increases the humidity in the box through a steam generator to prevent the evaporation of tea water too quickly, causing the leaves to dry out and harden, affecting the contact between enzymes and substrates, and accelerating oxidation reactions to avoid anaerobic fermentation. The fan forces air circulation, and then the controller 2 controls the temperature and air humidity inside the fermentation box body 1 and provides a stable oxygen supply. The tea leaves are aerobic in the process of aerobic respiration. During the process, the controller 2 is first used to electrically connect the first electromagnet 316 located above to the external power supply to generate a magnetic field, and at the same time, the power supply of the corresponding second electromagnet 317 is turned off so that it no longer generates an adsorption force on the multiple rotating tubes 313, wherein the multiple rotating tubes 313 are all made of iron alloy materials, and the multiple rotating tubes 313 rotate in the direction of the first electromagnet 316 under the elasticity of the corresponding coil springs 312. After the first electromagnet 316 is energized, it generates an adsorption force on the multiple iron blocks 315, so that the multiple iron blocks 315 move toward the outer surface of the first electromagnet 316 respectively until the multiple iron blocks 315 are tightly adsorbed on the outer surface of the first electromagnet 316, thereby causing the corresponding multiple first springs 314 to be pulled and stretched, indirectly completing the connection between the multiple rotating tubes 313 and the fermentation basket 306. The state after connection is shown in the figure. Figure 4As shown, the stepper motor 308 can be started at this time to drive the rotating rod 310 to rotate, and then drive the multiple rotating tubes 313 to rotate, thereby driving the corresponding first electromagnet 316 to rotate, thereby driving the corresponding fermentation basket 306 to rotate downward, and slowly pouring the tea leaves into the interior of the fermentation basket 306 located below. During the pouring process, each piece of tea can fully contact with the air, thereby ensuring that each piece of tea has sufficient oxygen to participate in the oxidation process, and because the tea leaves are slowly poured downward, the tea leaves will not be subjected to mechanical friction during the turning process. After the leaves fall into the interior of the fermentation basket 306 located below, in order to make the leaves evenly spread in the fermentation basket 306 below, before the leaves are poured, the third electromagnet 402 corresponding to the fermentation basket 306 below is first electrically connected to the external power supply to generate a magnetic field to the connecting block 5 11 generates an adsorption force, so that the connecting block 511 is inserted into the interior of the corresponding mounting block 401 and is tightly connected to the outer surface of the third electromagnet 402, so that the second spring 510 is pulled and stretched, and then the two hydraulic rods 406 are started to stretch, driving the two pressure-resistant plates 407 to move toward the outer surfaces of the corresponding driving sleeves 505 respectively, until the bar positions of the two limiting rods 408 move to the positions corresponding to the driving sleeves 505, and then the two multi-stage electric telescopic rods 404 are started to stretch respectively, driving the two moving blocks 405 to move toward the center position of the mounting block 401 respectively, and then driving the two limiting rods 408 to move toward the interior of the driving sleeve 505 respectively, until the outer surfaces of the two limiting rods 408 are inserted into the interior of the driving sleeve 505. At this time, the positional relationship between the driving sleeve 505 and the limiting rod 408 is as follows Figure 11 As shown, at this time, the two hydraulic rods 406 can be started again to shorten them, driving the two limiting rods 408 to move toward the mounting block 401, thereby causing the drive sleeve 505 to move along the direction of the two limiting rods 408, thereby causing the screw rod 508 to rotate, wherein, as shown in FIG. Figure 12 As shown, the screw rod 508 is connected to the inside of the connecting hole 506 through the T-shaped friction block 507, and the outer surface of the T-shaped friction block 507 and the inner wall of the connecting hole 506 are slightly bulged, and the bulge on the surface of the T-shaped friction block 507 is made of rubber material. The rotation of the screw rod 508 causes the T-shaped friction block 507 to rotate along the inside of the connecting hole 506. At this time, the rubber bulge on the surface of the T-shaped friction block 507 is squeezed by the bulge in the connecting hole 506 and deformed inward until the bulge is separated from the bulge in the connecting hole 506, thus realizing the rotation of the T-shaped friction block 507, and then realizing the rotation of the screw rod 508. The screw rod 508 drives the connecting block 511 to rotate, and then drives the third electromagnet 402 to rotate 90°, thereby rotating the T-shaped column 403, wherein, as shown in FIG. Figure 10As shown, the surface of the T-shaped column 403 also has multiple protrusions. When the connecting block 511 completes its rotation, the blades at the upper portion just tilt downward, and the servo motor 501 can be started to drive the threaded rod 502 to rotate. At this time, since the threaded sleeve 503 is limited by the driving sleeve 505, the threaded sleeve 503 moves in the direction of the principle threaded sleeve 503 under the driving action of the threaded rod 502, thereby pushing the connecting block 511 to move forward, and then pushing the mounting block 401 connected thereto to move forward, thereby pushing the fermentation basket 306 located below to move along the two parallel rods 304. The protective door of the fermentation box body 1 moves, and as the fermentation basket 306 below moves slowly, the leaves that fall from the upper fermentation basket 306 are evenly spread inside the fermentation basket 306 below. When the leaves in the upper fermentation basket 306 are spread downward, the servo motor 501 can be started in the reverse direction to drive the threaded rod 502 to rotate in the reverse direction, thereby driving the threaded sleeve 503 to move in the reverse direction until the fermentation basket 306 below is reset. Then, the two multi-stage electric telescopic rods 404 can be started in the reverse direction to shorten them, driving the two limit rods 408 to move out from the interior of the drive sleeve 505. Then the two hydraulic rods 406 are started again, driving the two limit rods 408 to reset, and the third electromagnet 402 is powered off, so that the connecting block 511 is reset, and then the first electromagnet 316 located above is disconnected from the external power supply so that it no longer generates a magnetic field. At this time, the multiple iron blocks 315 will be reset under the elastic action of the multiple first springs 314 and rotate upward under the elastic action of the multiple coil springs 312, so that the iron blocks 315 are separated from the first electromagnet 316. Then the drive motor 302 can be started to drive the transmission shaft 303 to rotate, thereby driving the two anti-compression rods 301 Rotate 180°, thereby driving the two fermentation baskets 306 to rotate until the fermentation basket 306 carrying the blades rotates to the upper position. At this time, since the two fermentation baskets 306 are rotatably connected to the corresponding movable connecting parts 305 and the I-shaped connecting sleeves 309, and are affected by the gravity of the counterweight block 307 itself, the two fermentation baskets 306 maintain a stable state with the front facing upward during the rotation process. Since the two I-shaped connecting sleeves 309 are both limited by the rotating rod 310, the fermentation basket 306 will not slide along the parallel rod 304 during the rotation process.
[0042] The wiring diagram of the fermentation box body 1, controller 2, drive motor 302, stepper motor 308, first electromagnet 316, second electromagnet 317, third electromagnet 402, multi-stage electric telescopic rod 404, hydraulic rod 406 and servo motor 501 in the present invention is common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use. Therefore, the control method and wiring layout of the fermentation box body 1, controller 2, drive motor 302, stepper motor 308, first electromagnet 316, second electromagnet 317, third electromagnet 402, multi-stage electric telescopic rod 404, hydraulic rod 406 and servo motor 501 will not be explained in detail.
[0043] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A vertical fermentation device for tea fermentation, comprising a fermentation box body (1), a controller (2) disposed on the top of the fermentation box body (1), and an extension component (5) disposed near the bottom of the fermentation box body (1), characterized in that: A rotating assembly (3) for pouring tea leaves is provided inside the fermentation box body (1), and the rotating assembly (3) includes two fermentation baskets (306) and two first electromagnets (316). Stepper motors (308) are provided on the outer surfaces of the two fermentation baskets (306), and the output ends of the two stepper motors (308) are fixedly connected to rotating rods (310). The outer surfaces of the two rotating rods (310) are movably sleeved with I-shaped connecting sleeves (309), and the inner walls of the two rotating rods (310) are provided with multiple connecting shafts (311). The multiple connecting shafts (311) are fixedly sleeved with the rotating rods (310). The outer surfaces are all movably sleeved with rotating tubes (313), and the outer surfaces of the plurality of rotating tubes (313) are all provided with iron blocks (315). When the first electromagnet (316) located at the upper part is energized, the plurality of iron blocks (315) corresponding thereto are all adsorbed by the first electromagnet (316), so that the plurality of rotating tubes (313) are all rotated toward the outside of the I-shaped connecting sleeve (309), so that the rotating rod (310) is connected to the first electromagnet (316), and the stepping motor (308) is started to drive the first electromagnet (316) to rotate, thereby driving the corresponding fermentation basket (306) to rotate and pouring the tea leaves downward.
2. The vertical fermentation device for tea fermentation according to claim 1, characterized in that: The rotating assembly (3) further comprises a driving motor (302), the output end of the driving motor (302) being fixedly connected to a transmission shaft (303), the outer surface of the transmission shaft (303) being fixedly sleeved with anti-compression rods (301) near both ends, the outer surfaces of the two anti-compression rods (301) being fixedly mounted with parallel rods (304), and the interiors of the two parallel rods (304) being slidably connected to sliders (318).
3. The vertical fermentation device for tea fermentation according to claim 2, characterized in that: The interiors of the two sliders (318) are movably embedded with movable connecting parts (305), the bottoms of the two fermentation baskets (306) are coupled with counterweight blocks (307), both ends of the multiple connecting shafts (311) are coupled with coil springs (312), the outer surfaces of the multiple rotating tubes (313) are provided with first springs (314), and the interiors of the two rotating rods (310) are provided with second electromagnets (317).
4. The vertical fermentation device for tea leaves according to claim 3, characterized in that: The two anti-pressure rods (301) are both arranged inside the fermentation box body (1), the outer surface of the drive motor (302) is fixedly connected to the outer surface of the fermentation box body (1) by screws, the two ends of the transmission shaft (303) are movable and penetrate to the opposite outsides of the fermentation box body (1), and the outer surfaces of the two movable connecting parts (305) are respectively rotatably connected to the inner walls of the two fermentation baskets (306).
5. The vertical fermentation device for tea leaves according to claim 4, characterized in that: The outer surfaces of the two stepper motors (308) are fixedly connected to the outer surfaces of the other two sliders (318) through screws, the outer surfaces of the two I-shaped connecting sleeves (309) are rotatably connected to the inner walls of the other two sliders (318), the outer surfaces of the two I-shaped connecting sleeves (309) are rotatably connected to the inner walls of the two fermentation baskets (306), and one end of the two rotating rods (310) is movably passed through the outside of the two I-shaped connecting sleeves (309).
6. The vertical fermentation device for tea leaves according to claim 5, characterized in that: The plurality of coil springs (312) are divided into two groups, the outer surface of each group of coil springs (312) is coupled to the inner wall of the two rotating rods (310), one end of the plurality of first springs (314) is fixedly connected to the outer surface of the plurality of rotating tubes (313), the other end of the plurality of first springs (314) is fixedly connected to the outer surface of the plurality of iron blocks (315), the outer surfaces of the two first electromagnets (316) are coupled to the inner walls of the two fermentation baskets (306), and the two fermentation baskets (306) are arranged between the outer surfaces of the two pressure-resistant rods (301).
7. The vertical fermentation device for tea leaves according to claim 6, characterized in that: The outer surfaces of the two fermentation baskets (306) are both provided with a connecting assembly (4), and the two connecting assemblies (4) both include a mounting block (401), the outer surfaces of the two mounting blocks (401) are respectively fixedly connected to the outer surfaces of the two fermentation baskets (306), and the interiors of the two mounting blocks (401) are both movably embedded with a T-shaped column (403), and one end of the two T-shaped columns (403) is fixedly installed with a third electromagnet (402).
8. The vertical fermentation device for tea leaves according to claim 7, characterized in that: Multi-stage electric telescopic rods (404) are provided on the opposite inner walls of the two mounting blocks (401), and one end of each of the four multi-stage electric telescopic rods (404) is fixedly installed with a moving block (405), and each adjacent two of the four moving blocks (405) form a group, and the outer surface of each group of the moving blocks (405) is slidably connected to the inner walls of the two mounting blocks (401), and the outer surfaces of the four moving blocks (405) are provided with hydraulic rods (406), and one end of each of the four hydraulic rods (406) is fixedly installed with a pressure plate (407), and one end of each of the four pressure plates (407) is fixed with a limiting rod (408).
9. The vertical fermentation device for tea leaves according to claim 8, characterized in that: The extension assembly (5) includes a servo motor (501), the outer surface of the servo motor (501) is fixedly connected to the inner wall of the fermentation box body (1) by screws, the output end of the servo motor (501) is fixedly connected to a threaded rod (502), the outer surface of the threaded rod (502) is threadedly connected to a threaded sleeve (503), the outer surface of the threaded sleeve (503) is provided with two sliding grooves (504), a driving sleeve (505) is slidably connected between the inner walls of the two sliding grooves (504), the inner wall of the driving sleeve (505) slides with the outer surface of the threaded sleeve (503), and one end of the threaded sleeve (503) is provided with a connecting hole (506).
10. The vertical fermentation device for tea leaves according to claim 9, characterized in that: The interior of the connecting hole (506) is rotatably connected to a T-shaped friction block (507), one end of the T-shaped friction block (507) is movable and extends through the outside of the threaded sleeve (503), one end of the T-shaped friction block (507) is fixed with a screw rod (508), the outer surface of the screw rod (508) is threadedly connected to the inner wall of the driving sleeve (505), one end of the screw rod (508) is fixedly installed with a telescopic column (509), the outer surface of the telescopic column (509) is provided with a second spring (510), one end of the telescopic column (509) is fixed with a connecting block (511), one end of the second spring (510) is fixedly connected to one end of the screw rod (508), and the other end of the second spring (510) is fixedly connected to the outer surface of the connecting block (511).