Ultrasonic pickling and permeating device based on flavor corn processing and processing technology

Abstract

The invention relates to the technical field of corn processing, and discloses an ultrasonic pickling permeation device based on flavor corn processing and a processing technology.The ultrasonic pickling permeation device comprises a box body, a driving mechanism, a permeation rolling barrel and a translation mechanism, the permeation rolling barrel is rotationally installed in the box body, and the translation mechanism is composed of a fixed pipe, a partition disc and a translation guide seat; according to the technical scheme, the driving mechanism drives the permeation rolling barrel to rotate, so that the stirring sleeve barrel horizontally reciprocates through the stirring block under the action of the guide groove of the translation guide seat, the stirring sleeve barrel drives the net barrel to synchronously rotate and horizontally reciprocate, and meanwhile, the stirring sleeve barrel continuously extrudes and loosens the air bag; when the air bag is extruded, air is uniformly conveyed into the net barrel through the one-way air outlet valve and the one-way air valve in the fixed pipe, airflow disturbance is formed, and the airflow disturbance is matched with rotation and horizontal reciprocating movement of the net barrel, so that corns in the net barrel are uniformly dispersed in marinade liquid, and the permeation effect of the corns is effectively improved.

Description

Technical Field

[0001] The invention relates to the technical field of corn processing, in particular to an ultrasonic pickling and penetration device and a processing technology based on flavor corn processing. Background Art

[0002] Ultrasonic technology has attracted widespread attention in food processing in recent years. Ultrasonic waves can significantly accelerate the movement of molecules in food, thereby promoting the rapid penetration and mixing of solutions. Ultrasonic waves can effectively increase the permeability of substances such as seasonings, allowing the flavor to be more fully integrated into the food. Especially for fragile foods such as flavored corn, the use of ultrasonic pickling penetration technology can not only accelerate the diffusion process of solutes in corn tissues, but also reduce pickling time, enhance the water retention and taste of corn, maintain its unique texture and flavor, and improve the quality of corn processing.

[0003] An ultrasonic vacuum automatic pickling machine used in food processing with announcement number CN210169018U has solved the technical disadvantages of traditional pickling methods, such as low efficiency, long pickling time, difficulty in cleaning, and easy cross-contamination; an ultrasonic-assisted candied fruit pickling device with announcement number CN205378808U has solved the technical disadvantages of traditional pickling methods, such as low efficiency, long pickling time, difficulty in cleaning, and easy cross-contamination; but in actual use, similar structures still have many defects. For example, during the process of pickling corn, the ultrasonic pickling penetration device is not completely soaked due to the accumulation of corn, making it difficult to obtain a uniform penetration effect during the pickling of corn.

[0004] Therefore, the above technical problems need to be solved. Summary of the Invention

[0005] In order to overcome the shortcomings of the existing technology, the present invention proposes an ultrasonic pickling penetration device and processing technology based on flavor corn processing to solve the problem of corn accumulation, incomplete corn soaking, and difficulty in obtaining a uniform penetration effect during corn pickling.

[0006] In order to solve the above technical problems, the basic technical solutions proposed by the present invention are: An ultrasonic pickling and permeation device for processing flavored corn comprises a housing, a drive mechanism, an osmotic drum, and a translation mechanism. The osmotic drum is rotatably mounted within the housing. The translation mechanism penetrates the interior of the osmotic drum, and one end of the translation mechanism is fixedly mounted on the inner wall of the housing. The translation mechanism comprises a fixed tube, a partition plate, and a translation guide seat. The partition plate and the translation guide seat are fixedly sleeved on the outside of one end of the fixed tube. An equidistant one-way air valve is installed through the outside of the fixed tube. A guide groove is formed on the outside of the translation guide seat. An air bag is fixedly sleeved on the outside of one end of the fixed tube. The osmotic drum includes a fixed sleeve barrel fixedly mounted on the inner wall of the box, one end of the fixed sleeve barrel is rotatably connected to one end of the movable sleeve barrel, the other end of the movable sleeve barrel is fixedly connected to one end of the net barrel, and the other end of the net barrel is fixedly mounted with a toggle sleeve barrel, the inner wall of the toggle sleeve barrel is embedded with a toggle block, and the toggle block extends into the guide groove and is movably connected; The osmotic drum is driven to rotate by a driving mechanism, and the rotating toggle barrel in the osmotic drum rotates and translates along the guide groove by using a toggle block, so that the osmotic drum moves back and forth horizontally while rotating. At the same time, the reciprocating osmotic drum squeezes the air bag, and the squeezed air bag transports gas to the inside of the fixed tube through a one-way air outlet valve. The fixed tube evenly transports the gas to the inside of the osmotic drum through the one-way air valve. The horizontally reciprocating osmotic drum cooperates with the air flow disturbance to disperse the corn evenly in the marinade, so that the corn obtains a uniform penetration effect.

[0007] Preferably, the inner wall of the net barrel is fixedly installed with equidistant material-dispensing spiral plates, the inner wall of the movable sleeve is fixedly installed with a slip ring, the outer wall of the fixed sleeve is provided with a slide groove, the movable sleeve is movably connected to the outer side of the fixed sleeve through the cooperation of the slip ring and the slide groove, and one end of the fixed sleeve is fixedly connected to the inner wall of the box.

[0008] Preferably, a one-way air outlet valve is installed through the inner wall of the airbag, the one-way air outlet valve extends to the interior of the fixed tube and is connected to the fixed tube, and a one-way air inlet valve is installed through the outer wall of the airbag.

[0009] Preferably, the driving mechanism consists of a driving motor, a turntable, a toggle rod and a transmission rod, wherein one side of the turntable is fixedly connected to one end of the two toggle rods, and the two toggle rods extend to the interior of the toggle barrel and are movably connected, the center of one side of the turntable is fixedly connected to one end of the transmission rod, one end of the transmission rod extends to the interior of the fixed tube and passes through one side of the outside of the box, the other side of the turntable is fixedly connected to the output end of the driving motor, and the driving motor is fixedly installed on the other side of the outside of the box through a bracket.

[0010] Preferably, a feed hopper is installed through the top of the fixed sleeve barrel, and the feed hopper extends to the top outside the box body, and a discharge rotating plate is rotatably installed inside the feed hopper. A synchronous pulley is installed at one end of the discharge rotating plate through an axis rod, and the bottom of one side of the synchronous pulley is fixedly connected to one end of the transmission rod.

[0011] Preferably, a control box is fixedly installed on the front of the box body, an ultrasonic generator is placed inside the control box, a discharge valve pipe is installed through one side of the box body, and the discharge valve pipe is through-connected to the fixed sleeve barrel.

[0012] Preferably, the interior of the box is divided into a sealed chamber, an ultrasonic generating chamber, and an air intake chamber on one side by two partitions, wherein the sealed chamber and the air intake chamber are respectively located on both sides of the ultrasonic generating chamber, vibrators are evenly distributed at the bottom of the ultrasonic generating chamber, and a one-way valve pipe is installed through the top of the ultrasonic generating chamber and the air intake chamber, a drain valve pipe is installed through the bottom of one side of the ultrasonic generating chamber, and an inlet valve pipe is installed through the front of the ultrasonic generating chamber.

[0013] Preferably, a tilting mechanism is installed at the bottom of the box through an axle bolt, and the tilting mechanism consists of an axle frame and a lifting mechanism, wherein one side of the top of the axle frame is movably connected to one side of the bottom of the box through the axle bolt, the other side of the top of the axle frame is connected to the axis of the lifting mechanism, and the top of the lifting mechanism is connected to the axis of the other side of the bottom of the box.

[0014] A processing technology of an ultrasonic pickling and permeation device based on flavor corn processing includes the following steps: Step 1: The marinade liquid is transported into the ultrasonic generating chamber through the liquid inlet valve pipe on the front side of the ultrasonic generating chamber, and then the tilt angle of the box body is adjusted to facilitate the transportation of corn. Specifically, the box body is tilted and adjusted with the shaft bolt connected to the shaft frame as the axis, so that the permeation drum forms an inclined feeding angle, which facilitates the corn transported by the feed hopper to be transported to the inside of the net drum through the inclined fixed sleeve barrel; the corn to be marinated is then put into the inside of the feed hopper, and the permeation drum is driven to rotate by the driving mechanism. The rotating permeation drum is moved back and forth horizontally by the coordinated action of the translation mechanism, so that the permeation drum rotates and moves back and forth at the same time. Specifically, the turntable is driven to rotate by the driving motor, and the rotating turntable simultaneously drives the two toggle rods and the transmission rod to rotate; Step 2: The rotating transmission rod drives the unloading rotary plate to rotate through the synchronous pulley. The rotating unloading rotary plate transports the corn in the feed hopper to the fixed sleeve barrel. Under the rotating force of the movable sleeve barrel, the corn is transported to the inside of the net barrel. Step 3: The rotating two toggle rods drive the toggle barrel to rotate, and the rotating toggle barrel rotates and reciprocates along the guide groove through the toggle block, and the rotating and reciprocating toggle barrel drives the net barrel to rotate and reciprocate, and the rotating and reciprocating net barrel uses the toggle spiral plate on the inner wall to toggle the corn inside; at the same time, when the reciprocating toggle barrel approaches the air bag, it generates an extrusion force on the air bag, and the squeezed air bag transmits the internal gas to the inside of the fixed tube through the one-way air outlet valve, and the fixed tube is The gas is evenly transported to the inside of the net barrel to generate airflow, which disturbs the corn in the marinade, causing the corn to spread evenly in the marinade, effectively preventing corn accumulation and allowing the corn to be completely immersed in the marinade, achieving a uniform penetration effect on the corn. When the barrel is moved away from the airbag, the airbag uses a one-way air inlet valve to suck the air inside the air intake chamber to restore the airbag. The air inside the air intake chamber is transported from the air inside the ultrasonic generating chamber through the one-way valve pipeline, realizing internal circulation of the air inside the ultrasonic generating chamber and the air intake chamber. Step 4: The ultrasonic signal generator generates a high-frequency oscillation signal, which is converted into a high-frequency mechanical oscillation of tens of thousands of times per second by the vibrator, forming ultrasonic waves in the marinade. The ultrasonic effect can effectively increase the penetration rate of the marinade, allowing the flavor to be more fully integrated into the corn; Step 5: After the corn is pickled, the marinade liquid inside the ultrasonic generating chamber is discharged through the drain valve pipe for collection for subsequent use. The permeation drum is then quickly rotated by the driving mechanism. The rotating permeation drum centrifugally dehydrates the corn inside through the net barrel to avoid waste of the marinade liquid. The lifting mechanism is then driven to adjust the rise, so that the box body is tilted in the opposite direction with the shaft bolt connected to the shaft frame as the axis center, so that the dehydrated corn inside the net barrel is transported to the fixed barrel under the movement of the material-diverting spiral plate and collected through the discharge valve pipe that passes through the fixed barrel.

[0015] The beneficial effects of the present invention are as follows: the driving mechanism drives the penetration drum to rotate, so that the toggling sleeve therein moves horizontally back and forth through the toggling block under the action of the guide groove of the translation guide seat, and the toggling sleeve drives the net barrel to rotate synchronously and move horizontally back and forth, and at the same time, the toggling sleeve continuously squeezes and relaxes the air bag, and when the air bag is squeezed, the gas is evenly transported to the net barrel through the one-way air outlet valve and the one-way air valve in the fixed tube, forming air flow disturbance, and the air flow disturbance cooperates with the rotation and horizontal reciprocating movement of the net barrel, so that the corn in the net barrel is evenly diffused in the marinade liquid, avoiding the problem of uneven penetration caused by accumulation, and effectively improving the penetration effect of the corn. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Schematic diagram of the overall structure of the present invention; Figure 2 Schematic diagram of the first internal structure of the present invention; Figure 3 Schematic diagram of the second internal structure of the present invention; Figure 4 Schematic diagram of the internal structure of the box in the present invention; Figure 5 Schematic diagram of the tilting mechanism structure in the present invention; Figure 6 Schematic diagram of the internal structure of the osmotic drum in the present invention; Figure 7 Schematic diagram of the internal structure of the airbag in the present invention; Figure 8 Schematic diagram of the internal structure of the translation mechanism in the present invention; Figure 9 This is a schematic diagram of the expanded structure of the driving mechanism, permeation drum, and translation mechanism in the present invention; Figure 10 This is a schematic diagram of the expanded structure of the osmotic drum in the present invention.

[0017] Description of reference numerals: 1. Box; 101. Control box; 102. Discharge valve tube; 103. Vibrator; 104. Partition; 105. Sealing chamber; 106. Ultrasonic generating chamber; 107. Inlet chamber; 2. Driving mechanism; 201. Driving motor; 202. Turntable; 203. Toggle lever; 204. Transmission rod; 3. Tilt mechanism; 301. Shaft frame; 302. Lifting mechanism; 4. Feed hopper; 401. Unloading rotary plate; 402. Synchronous pulley; 5. , penetration roller; 501, net barrel; 5011, material-moving spiral plate; 502, moving sleeve barrel; 5021, moving block; 503, movable sleeve barrel; 5031, slip ring; 504, fixed sleeve barrel; 5041, slide groove; 6, air bag; 601, one-way air outlet valve; 602, one-way air inlet valve; 7, translation mechanism; 701, fixed tube; 7011, one-way air valve; 702, partition plate; 703, translation guide seat; 7031, guide groove. DETAILED DESCRIPTION

[0018] The following will be combined with the Figure 1 To the attached Figure 10 The technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0019] An ultrasonic pickling and osmosis device for processing flavored corn includes a housing 1, a drive mechanism 2, an osmotic drum 5, and a translation mechanism 7. The osmotic drum 5 is rotatably mounted within the housing 1. The translation mechanism 7 extends through the interior of the osmotic drum 5, and one end of the translation mechanism 7 is fixedly mounted to the inner wall of the housing 1. The translation mechanism 7 comprises a fixed tube 701, a partition plate 702, and a translation guide seat 703. The partition plate 702 and the translation guide seat 703 are fixedly sleeved on the outside of one end of the fixed tube 701. An equidistant one-way air valve 7011 is installed on the outside of the fixed tube 701. A guide groove 7031 is defined on the outside of the translation guide seat 703. An air bag 6 is fixedly sleeved on the outside of one end of the fixed tube 701. The osmotic drum 5 includes a fixed sleeve 504 fixedly mounted on the inner wall of the housing 1. One end of the fixed sleeve 504 is rotatably connected to one end of the movable sleeve 503. The other end of the movable sleeve 503 is fixedly connected to one end of the net barrel 501. The other end of the net barrel 501 is fixedly mounted with a toggle sleeve 502. A toggle block 5021 is embedded in the inner wall of the toggle sleeve 502. The toggle block 5021 extends into the guide groove 7031 and is movably connected thereto. The osmotic drum 5 is driven to rotate by the driving mechanism 2, and the rotating toggle barrel 502 in the osmotic drum 5 is rotated and translated along the guide groove 7031 by the toggle block 5021, so that the osmotic drum 5 reciprocates horizontally while rotating. Simultaneously, the reciprocating osmotic drum 5 squeezes the airbag 6. The squeezed airbag 6 delivers gas to the interior of the fixed tube 701 through the one-way air valve 601. The fixed tube 701 evenly delivers the gas to the interior of the osmotic drum 5 through the one-way air valve 7011. The horizontal reciprocating osmotic drum 5 cooperates with the airflow to disturb the marinade liquid, thereby evenly distributing the corn in the marinade. It should be noted that the partition plate 702 effectively isolates the corn inside the net barrel 501, allowing the net barrel 501 to control the pickling area of the corn when it moves back and forth horizontally; the mesh structure of the net barrel 501 facilitates the marinade liquid to enter the net barrel 501 and penetrate the corn inside the net barrel 501; the guide groove 7031 is a closed annular groove. When the toggle barrel 502 rotates, the toggle block 5021 moves in the guide groove 7031, driving the toggle barrel 502 to translate. The translated toggle barrel 502 drives the net barrel 501 and the movable barrel 503 to move, and the movable barrel 503 rotates and telescopically moves outside the fixed barrel 504; The driving mechanism 2 is responsible for providing power to the permeation drum 5 and the unloading rotary plate 401; The penetration drum 5 is used to load corn, and during the rotation process, the internal toggle block 5021 interacts with the guide groove 7031 of the translation mechanism 7 to achieve horizontal reciprocating movement; the fixed tube 701 is used to fix the air bag 6. When the air bag 6 is squeezed, the gas is evenly transported to the interior of the penetration drum 5 through the one-way air outlet valve 601 and the one-way air valve 7011 in the fixed tube 701, further enhancing the gas disturbance during the pickling process. The marinade flow and stirring effect, and then cooperate with the rotation and translation of the net barrel 501 to make the corn evenly distributed in the marinade liquid and obtain a sufficient penetration effect.

[0020] like Figures 6 to 10 As shown, the inner wall of the net barrel 501 is fixedly installed with equidistant material-dispensing spiral plates 5011, the inner wall of the movable sleeve barrel 503 is fixedly installed with a slip ring 5031, and the outer wall of the fixed sleeve barrel 504 is provided with a slide groove 5041. The movable sleeve barrel 503 is movably connected to the outer side of the fixed sleeve barrel 504 through the slip ring 5031 and the slide groove 5041, and one end of the fixed sleeve barrel 504 is fixedly connected to the inner wall of the box body 1; It should be noted that the function of the material-moving spiral plate 5011 is to push the corn along the barrel body through its rotation, so as to realize the transportation of corn to the net barrel 501, and the rotating material-moving spiral plate 5011 can move the accumulated corn to break it up and transport it, so that the corn can be transported evenly; the function of the slip ring 5031 is to provide a sliding guide when the movable barrel 503 moves relative to the fixed barrel 504, ensuring that the movable barrel 503 can move smoothly on the outside of the fixed barrel 504; the function of the slide groove 5041 is to cooperate with the slip ring 5031 to limit the radial displacement of the movable barrel 503 and keep it sliding axially on the outside of the fixed barrel 504; the function of the fixed barrel 504 is to provide support and guidance for the movable barrel 503, and the fixed barrel 504 in an inclined state can transport materials.

[0021] like Figure 9 As shown, a one-way air outlet valve 601 is installed through the inner wall of the airbag 6, and the one-way air outlet valve 601 extends to the interior of the fixed tube 701 and is connected to the fixed tube 701. A one-way air inlet valve 602 is installed through the outer wall of the airbag 6; It should be noted that when the airbag 6 is subjected to squeezing force, the one-way air outlet valve 601 allows the gas in the airbag 6 to be discharged in one direction under specific conditions, and the one-way air outlet valve 601 extends to the interior of the fixed tube 701 and is connected thereto, ensuring that the gas inside the airbag 6 can be transported to the fixed tube 701 to maintain the negative pressure state inside the airbag 6; when the airbag 6 is not acted upon by external force, the negative pressure state airbag 6 controls the gas inside the air inlet chamber 107 to flow into the airbag 6 in one direction through the one-way air inlet valve 602, ensuring that the pressure level inside the airbag 6 always returns to a stable level, so as to facilitate continuous airflow disturbance to marinate.

[0022] like Figure 9As shown, the drive mechanism 2 consists of a drive motor 201, a turntable 202, a toggle rod 203 and a transmission rod 204, wherein one side of the turntable 202 is fixedly connected to one end of the two toggle rods 203, and the two toggle rods 203 extend into the interior of the toggle barrel 502 and are movably connected, the center of one side of the turntable 202 is fixedly connected to one end of the transmission rod 204, one end of the transmission rod 204 extends into the interior of the fixed tube 701 and passes through one side of the exterior of the box 1, the other side of the turntable 202 is fixedly connected to the output end of the drive motor 201, and the drive motor 201 is fixedly mounted on the other side of the exterior of the box 1 through a bracket; It should be noted that the drive motor 201 is responsible for providing rotational power and drives the turntable 202 to rotate through its output end. When the turntable 202 rotates, the two toggle rods 203 drive the toggle barrel 502 to rotate, thereby realizing mechanical transmission, and the rotating toggle barrel 502 interacts with the guide groove 7031 through the toggle block 5021 to realize horizontal reciprocating movement, and the horizontal reciprocating movement moves horizontally outside the two toggle rods 203; the turntable 202 transmits the rotational motion to the synchronous pulley 402 through the transmission rod 204, driving the synchronous pulley 402 to rotate.

[0023] like Figures 6 to 9 As shown, a feed hopper 4 is installed through the top of the fixed barrel 504, and the feed hopper 4 extends to the top of the outside of the box body 1. A discharge rotary plate 401 is rotatably installed inside the feed hopper 4. A synchronous pulley 402 is installed on one end of the discharge rotary plate 401 through a shaft. The bottom of one side of the synchronous pulley 402 is fixedly connected to one end of the transmission rod 204. It should be noted that the rotating synchronous pulley 402 drives the unloading rotary plate 401 to rotate through the shaft, and the rotating unloading rotary plate 401 transports the corn inside the feed hopper 4 to the fixed barrel 504 in equal amounts, thereby realizing automatic unloading. The corn inside the fixed barrel 504 will be rotated and pushed to move along the barrel body by the combined action of the inclination angle of the fixed barrel 504 and the rotating material-discharging spiral plate 5011, thereby realizing the delivery of the corn to the net barrel 501.

[0024] like Figures 1 to 4 As shown, a control box 101 is fixedly installed on the front of the box 1, and an ultrasonic generator is placed inside the control box 101. A discharge valve pipe 102 is installed through one side of the box 1, and the discharge valve pipe 102 is connected to the fixed barrel 504; It should be noted that the ultrasonic generator is electrically connected to the vibrator 103 via a wire. When the ultrasonic generator is powered on, the high-frequency oscillation signal generated is transmitted to the vibrator 103 via the wire. The vibrator 103 converts the signal into a high-frequency mechanical oscillation of tens of thousands of times per second, generating ultrasonic waves in the marinade. The ultrasonic waves accelerate the diffusion of the marinade in the corn tissue, allowing the flavor of the marinade to be more fully integrated into the corn. The discharge valve 102 is opened to facilitate the collection of the marinated corn in the fixed barrel 504. like Figure 4 As shown, the interior of the box body 1 is divided into a sealed chamber 105, an ultrasonic generating chamber 106, and an air inlet chamber 107 on one side by two partitions 104, wherein the sealed chamber 105 and the air inlet chamber 107 are respectively located on both sides of the ultrasonic generating chamber 106, and vibrators 103 are evenly distributed at the bottom of the ultrasonic generating chamber 106. A one-way valve pipe is installed through the top of the ultrasonic generating chamber 106 and the air inlet chamber 107, a drain valve pipe is installed through the bottom of one side of the ultrasonic generating chamber 106, and a liquid inlet valve pipe is installed through the front of the ultrasonic generating chamber 106; It should be noted that the vibrator 103 plays a key role in converting electrical signals into mechanical vibrations, while the ultrasonic signal generator is responsible for providing the required high-frequency electrical signals, thereby ensuring that ultrasonic waves of sufficient energy and intensity can be generated. The airbag 6 is fixedly installed in the air inlet chamber 107, and the ultrasonic generating chamber 106 and the air inlet chamber 107 are connected through a one-way valve pipe at the top, ensuring that gas can only flow from the former to the latter, so that the gas in the air inlet chamber 107 is transported to the fixed pipe 701 through the airbag 6, and the fixed pipe 701 is transported to the ultrasonic generating chamber 106 through the one-way air valve 7011, and the ultrasonic generating chamber 106 is transported to the air inlet chamber 107 through the one-way valve pipe to realize internal circulation of gas; the marinade liquid that has completed the infiltration process is discharged through the drain valve pipe to facilitate subsequent processing; the inlet valve pipe is used to inject the required marinade liquid into the ultrasonic generating chamber 106.

[0025] like Figures 4 and 5 As shown, a tilting mechanism 3 is installed at the bottom of the box body 1 through an axis bolt. The tilting mechanism 3 consists of an axis frame 301 and a lifting mechanism 302. One side of the top of the axis frame 301 is movably connected to one side of the bottom of the box body 1 through an axis bolt, and the other side of the top of the axis frame 301 is connected to the bottom axis of the lifting mechanism 302. The top of the lifting mechanism 302 is connected to the other side of the bottom of the box body 1. It should be noted that the function of the shaft frame 301 is to serve as the supporting part of the tilting mechanism 3, and is movably connected to one side of the bottom of the box body 1 through an axle bolt to allow relative rotation between the box body 1 and the shaft frame 301; the lifting mechanism 302 is responsible for the overall lifting and lowering action of the box body 1, and its bottom is fixedly connected to the top of the shaft frame 301, and the top is connected to the other side of the bottom of the box body 1 through an axle; by adjusting the lifting state of the lifting mechanism 302, the tilt angle between the box body 1 and the horizontal plane can be changed.

[0026] A processing technology of an ultrasonic pickling and permeation device based on flavor corn processing includes the following steps: Step 1: The marinade liquid is transported into the ultrasonic generating chamber 106 through the liquid inlet valve tube on the front side of the ultrasonic generating chamber 106, and then the tilt angle of the box body 1 is adjusted to facilitate the transportation of corn. Specifically, the lifting mechanism 302 is driven to lower and adjust, so that the box body 1 is tilted and adjusted with the shaft bolt connected to the shaft frame 301 as the axis, so that the permeation drum 5 forms an inclined feeding angle, so that the corn transported by the feed hopper 4 is transported to the inside of the net drum 501 through the inclined fixed sleeve 504; the corn to be pickled is then put into the inside of the feed hopper 4, and the permeation drum 5 is driven to rotate by the driving mechanism 2. The rotating permeation drum 5 is moved horizontally back and forth in coordination with the translation mechanism 7, so that the permeation drum 5 rotates and reciprocates while being translated, so as to achieve full contact between the corn and the marinade liquid and ensure the uniformity of the pickling process; specifically, the turntable 202 is driven to rotate by the driving motor 201, and the rotating turntable 202 simultaneously drives the two toggle rods 203 and the transmission rod 204 to rotate; Step 2: The rotating transmission rod 204 drives the unloading rotary plate 401 to rotate through the synchronous pulley 402. The rotating unloading rotary plate 401 evenly transports the corn inside the feed hopper 4 to the inside of the fixed barrel 504. The fixed barrel 504 serves as a temporary storage for the corn. The corn is transported to the movable barrel 503 by using the tilted fixed barrel 504. Under the rotational force of the movable barrel 503, the corn is transported to the inside of the net barrel 501. Step 3: The rotating two toggle rods 203 drive the toggle barrel 502 to rotate, and the rotating toggle barrel 502 rotates and reciprocates along the guide groove 7031 through the toggle block 5021, and the rotating and reciprocating toggle barrel 502 drives the net barrel 501 to rotate and reciprocate, and the rotating and reciprocating net barrel 501 uses the material-dispensing spiral plate 5011 on the inner wall to toggle the corn inside, so that the corn is evenly dispersed; at the same time, when the reciprocating toggle barrel 502 approaches the air bag 6, it generates an extrusion force on the air bag 6, and the squeezed air bag 6 transmits the internal gas to the inside of the fixed tube 701 through the one-way air outlet valve 601, and the fixed tube 701 evenly transmits the gas to the inside of the net barrel 501 through the one-way air valve 7011 to generate airflow, which disturbs the corn in the marinade liquid, stirs the corn in the marinade liquid and makes it evenly diffused, so that the corn is completely immersed in the marinade, achieving a uniform penetration effect of the corn; When the sleeve barrel 502 is moved away from the airbag 6, the airbag 6 uses the one-way air inlet valve 602 to suck the air inside the air inlet chamber 107, so that the airbag 6 is restored. The air inside the air inlet chamber 107 is transported from the air inside the ultrasonic generating chamber 106 through the one-way valve pipeline, realizing internal circulation of the air inside the ultrasonic generating chamber 106 and the air inlet chamber 107. Step 4: The ultrasonic signal generator generates a high-frequency oscillation signal, which is converted into a high-frequency mechanical oscillation of tens of thousands of times per second by the vibrator 103, forming ultrasonic waves in the marinade. The ultrasonic waves penetrate the corn and accelerate the penetration of the marinade liquid. The ultrasonic action can effectively increase the permeability of the marinade, allowing the flavor substances in the marinade to be more fully integrated into the corn, thereby significantly improving the flavor and taste of the food. Step 5: After the corn has been pickled, the pickling liquid inside the ultrasonic generating chamber 106 is discharged through the drain valve pipe for collection so that it can be reused in the subsequent pickling process. Then, the driving mechanism 2 quickly rotates the osmotic drum 5, and the rotating osmotic drum 5 centrifugally dehydrates the corn inside through the net barrel 501 to avoid wasting the pickling liquid. Then, the lifting mechanism 302 is driven to adjust upward, so that the box body 1 is tilted in the opposite direction with the shaft bolt connected to the shaft frame 301 as the axis center, so that the corn after dehydration inside the net barrel 501 can be pushed down into the fixed sleeve barrel 504 by the material-diverting spiral plate 5011, and finally collected through the discharge valve pipe 102.

[0027] Based on the explanations and teachings of the above description, those skilled in the art may also make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and variations of the present invention should also fall within the scope of protection of the claims of the present invention. In addition, although certain specific terms are used in this description, these terms are only for convenience of description and do not constitute any limitation to the present invention.

Claims

1. An ultrasonic pickling and permeation device based on flavor corn processing, comprising a housing (1), a driving mechanism (2), a permeation drum (5) and a translation mechanism (7), characterized in that: The permeation roller (5) is rotatably mounted inside the housing (1); the translation mechanism (7) passes through the interior of the permeation roller (5); and one end of the translation mechanism (7) is fixedly mounted on the inner wall of the housing (1); the translation mechanism (7) is composed of a fixed tube (701), a partition plate (702), and a translation guide seat (703); the partition plate (702) and the translation guide seat (703) are fixedly sleeved on the outside of one end of the fixed tube (701); an equidistant one-way air valve (7011) is installed on the outside of the fixed tube (701); a guide groove (7031) is provided on the outside of the translation guide seat (703); and an air bag (6) is fixedly sleeved on the outside of one end of the fixed tube (701); The permeation drum (5) comprises a fixed sleeve barrel (504) fixedly mounted on the inner wall of the housing (1); one end of the fixed sleeve barrel (504) is rotatably connected to one end of the movable sleeve barrel (503); the other end of the movable sleeve barrel (503) is fixedly connected to one end of the net barrel (501); a toggle sleeve barrel (502) is fixedly mounted on the other end of the net barrel (501); a toggle block (5021) is embedded in the inner wall of the toggle sleeve barrel (502); the toggle block (5021) extends into the guide groove (7031) and is movably connected; The driving mechanism (2) drives the osmotic drum (5) to rotate, and the rotating toggle barrel (502) in the osmotic drum (5) rotates and translates along the guide groove (7031) by means of the toggle block (5021), so that the osmotic drum (5) reciprocates horizontally while rotating. At the same time, the reciprocating osmotic drum (5) squeezes the air bag (6), and the squeezed air bag (6) transmits gas to the inside of the fixed tube (701) through the one-way air valve (601). The fixed tube (701) uniformly transmits the gas to the inside of the osmotic drum (5) through the one-way air valve (7011). The horizontally reciprocating osmotic drum (5) cooperates with the air flow to turbulently stir the marinade liquid, so that the corn is evenly diffused in the marinade, so that the corn obtains a uniform osmotic effect.

2. The ultrasonic pickling and permeation device for flavored corn processing according to claim 1, characterized in that: The inner wall of the net barrel (501) is fixedly mounted with equidistant material-dispensing spiral plates (5011), the inner wall of the movable sleeve barrel (503) is fixedly mounted with a slip ring (5031), the outer wall of the fixed sleeve barrel (504) is provided with a slide groove (5041), the movable sleeve barrel (503) is movably sleeved on the outer side of the fixed sleeve barrel (504) through the slip ring (5031) and the slide groove (5041), and one end of the fixed sleeve barrel (504) is fixedly connected to the inner wall of the box body (1).

3. The ultrasonic pickling and permeation device for flavored corn processing according to claim 1, characterized in that: A one-way air outlet valve (601) is installed through the inner wall of the airbag (6), and the one-way air outlet valve (601) extends into the interior of the fixed tube (701) and is connected to the fixed tube (701). A one-way air inlet valve (602) is installed through the outer wall of the airbag (6).

4. The ultrasonic pickling and permeation device for flavored corn processing according to claim 1, characterized in that: The driving mechanism (2) is composed of a driving motor (201), a rotating disk (202), a toggle rod (203) and a transmission rod (204), wherein one side of the rotating disk (202) is fixedly connected to one end of the two toggle rods (203), and the two toggle rods (203) extend into the interior of the toggle barrel (502) and are movably connected thereto. The center of one side of the rotating disk (202) is fixedly connected to one end of the transmission rod (204), and one end of the transmission rod (204) extends into the interior of the fixed tube (701) and passes through one side of the exterior of the box (1). The other side of the rotating disk (202) is fixedly connected to the output end of the driving motor (201), and the driving motor (201) is fixedly mounted on the other side of the exterior of the box (1) via a bracket.

5. The ultrasonic pickling and permeation device for flavored corn processing according to claim 1, characterized in that: A feed hopper (4) is installed through the top of the fixed sleeve barrel (504), and the feed hopper (4) extends to the top of the outside of the box body (1). A discharge rotary plate (401) is rotatably installed inside the feed hopper (4), and a synchronous pulley (402) is installed at one end of the discharge rotary plate (401) through a shaft, and the bottom of one side of the synchronous pulley (402) is fixedly connected to one end of the transmission rod (204).

6. The ultrasonic pickling and permeation device for flavored corn processing according to claim 1, characterized in that: A control box (101) is fixedly installed on the front of the box body (1), an ultrasonic generator is placed inside the control box (101), a discharge valve pipe (102) is installed through one side of the box body (1), and the discharge valve pipe (102) is connected to the fixed sleeve barrel (504).

7. The ultrasonic pickling and permeation device for flavored corn processing according to claim 1, characterized in that: The interior of the box (1) is divided into a sealed chamber (105), an ultrasonic generating chamber (106), and an air inlet chamber (107) on one side by two partitions (104), wherein the sealed chamber (105) and the air inlet chamber (107) are respectively located on both sides of the ultrasonic generating chamber (106), vibrators (103) are equidistantly distributed at the bottom of the ultrasonic generating chamber (106), and a one-way valve pipe is installed through the top of the ultrasonic generating chamber (106) and the air inlet chamber (107), a liquid discharge valve pipe is installed through the bottom of one side of the ultrasonic generating chamber (106), and a liquid inlet valve pipe is installed through the front of the ultrasonic generating chamber (106).

8. The ultrasonic pickling and permeation device for flavored corn processing according to claim 1, characterized in that: The bottom of the box (1) is provided with a tilting mechanism (3) via an axis bolt. The tilting mechanism (3) is composed of an axis frame (301) and a lifting mechanism (302). One side of the top of the axis frame (301) is movably connected to one side of the bottom of the box (1) via an axis bolt. The other side of the top of the axis frame (301) is connected to the bottom axis of the lifting mechanism (302). The top of the lifting mechanism (302) is connected to the other side of the bottom of the box (1).

9. The processing technology of the ultrasonic pickling and permeation device based on flavor corn processing according to claims 1 to 8, characterized in that: The following steps are involved: Step 1: The marinade liquid is transported into the ultrasonic generating chamber (106) through the liquid inlet valve pipe on the front of the ultrasonic generating chamber (106), and then the tilt angle of the box body (1) is adjusted to facilitate the transportation of corn. Specifically, the box body (1) is tilted and adjusted with the shaft bolt connected to the shaft frame (301) as the axis, so that the permeation drum (5) forms an inclined feeding angle, which facilitates the corn transported by the feed hopper (4) to be transported to the inclined fixed barrel (504). The corn to be pickled is then placed inside the feed hopper (4), and the driving mechanism (2) drives the osmotic drum (5) to rotate. The rotating osmotic drum (5) uses the translation mechanism (7) to perform horizontal reciprocating movement, so that the osmotic drum (5) rotates and simultaneously performs reciprocating translation movement. Specifically, the driving motor (201) drives the turntable (202) to rotate, and the rotating turntable (202) simultaneously drives the two toggle rods (203) and the transmission rod (204) to rotate. Step 2: The rotating transmission rod (204) drives the unloading rotary plate (401) to rotate via the synchronous pulley (402), and the rotating unloading rotary plate (401) transports the corn inside the feed hopper (4) to the inside of the fixed sleeve barrel (504), and the corn is transported to the inside of the net barrel (501) under the rotation force of the movable sleeve barrel (503); Step 3: The two rotating toggle rods (203) drive the toggle barrel (502) to rotate, and the rotating toggle barrel (502) rotates and reciprocates along the guide groove (7031) through the toggle block (5021), and the rotating and reciprocating toggle barrel (502) drives the net barrel (501) to rotate and reciprocate, and the rotating and reciprocating net barrel (501) uses the material-dispensing spiral plate (5011) on the inner wall to toggle the corn inside; at the same time, when the reciprocating toggle barrel (502) approaches the air bag (6), it generates an extrusion force on the air bag (6), and the extruded air bag (6) transmits the internal gas through the one-way outlet valve (601) to the inside of the fixed tube (701), and the fixed tube ( 701) uniformly transports gas to the inside of the net barrel (501) through the one-way air valve (7011) to generate airflow, which disturbs the corn in the marinade liquid, so that the corn is evenly diffused in the marinade, effectively avoiding corn accumulation, so that the corn is completely immersed in the marinade, and the effect of uniform corn penetration is achieved; when the sleeve barrel (502) is moved away from the side of the air bag (6), the air bag (6) uses the one-way air inlet valve (602) to suck the air inside the air inlet chamber (107), so that the air bag (6) is restored, wherein the air inside the air inlet chamber (107) is transported from the air inside the ultrasonic generating chamber (106) through the one-way valve pipeline, realizing the internal circulation of the air inside the ultrasonic generating chamber (106) and the air inlet chamber (107); Step 4: Generate a high-frequency oscillation signal through an ultrasonic signal generator, and convert it into a high-frequency mechanical oscillation of tens of thousands of times per second through an oscillator (103), thereby forming an ultrasonic wave in the marinade. The ultrasonic wave can effectively improve the permeability of the marinade and make the flavor more fully integrated into the corn; Step 5: After the corn is pickled, the pickling liquid inside the ultrasonic generating chamber (106) is discharged through the drain valve pipe for collection to facilitate subsequent use. Then, the driving mechanism (2) quickly rotates the osmotic drum (5), and the rotating osmotic drum (5) centrifugally removes the liquid from the corn inside through the net barrel (501), thereby avoiding waste of the pickling liquid. Then, the lifting mechanism (302) is driven to perform upward adjustment, so that the box body (1) is reversely tilted with the shaft bolt connected to the shaft frame (301) as the axis, so that the corn dehydrated inside the net barrel (501) is transported to the fixed barrel (504) under the action of the material-dispensing spiral plate (5011) and collected through the discharge valve pipe (102) that passes through the fixed barrel (504).

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