Spinning type leakage-proof aluminum bottle and pump head integrated device
By designing automated clamping and replacement components, the error and efficiency problems of spinning process in high-precision processing are solved, and efficient automatic production of spinning leakage-proof aluminum bottle pump head is realized.
Patent Information
- Application Number
- CN202510718050.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-08-12
AI Technical Summary
The existing spinning process has errors in processing high-precision parts, especially for bar parts processing, and the process of replacing the spin wheel reduces production efficiency.
A rotary type leakage-proof aluminum bottle pump head integrated device is designed, using automated clamping components and replacement components, driving the installation frame longitudinally through the third guide rail, the second electric telescopic rod pushes the insertion plate to replace, and the cylinder drives mechanical locking to achieve full automatic operation.
It significantly shortens the replacement time, improves production efficiency, avoids the risk of parts falling, and realizes automation and high efficiency of high-precision processing.
Smart Images

Figure CN120460577A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spinning machines, in particular to a spinning-type leak-proof aluminum bottle pump head integrated device. Background Art
[0002] The integrated spinning-type leak-proof aluminum bottle pump head device is an innovative packaging technology that combines the spinning process with the leak-proof pump head design. Its core lies in the precision molding of the aluminum bottle mouth through the metal spinning process.
[0003] While existing spinning processes offer advantages such as automation and high efficiency, they can still suffer from errors in machining accuracy, particularly for work requiring high precision. Furthermore, they are primarily suitable for circular, semi-circular, and annular parts, limiting their ability to process strip-shaped parts. This necessitates the replacement of spinning wheels with different specifications for different shapes. Furthermore, existing spinning equipment typically requires operators to swap out different spinning wheels for different spinning requirements before continuing with the spinning operation. This replacement process can reduce overall production efficiency. Summary of the Invention
[0004] In response to the shortcomings of the existing technology, the present invention provides a spinning-type leak-proof aluminum bottle pump head integrated device, which solves the problem that although the existing spinning process has the advantages of automation and high efficiency, it has errors in processing accuracy, which may be affected, especially for work requiring high precision. It is mainly suitable for circular, semi-circular and annular parts, and has limited processing of bar-shaped parts. Therefore, it is necessary to replace the spinning wheel of different specifications for different shapes and models. In addition, when replacing the existing spinning equipment, the operator usually needs to replace the different spinning wheels according to different large spinning requirements to achieve the processing purpose, and then perform the spinning operation. This replacement action will reduce the overall production efficiency.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a spinning-type leak-proof aluminum bottle pump head integrated device, including a machine platform, a transmission installed on the top surface of the machine platform, a stepping motor installed on the top surface of the transmission, a chuck for clamping the material to be processed installed on one side of the transmission, a controller installed on the top surface of the machine platform, a clamping assembly for clamping the spun parts installed on the top surface of the machine platform, and a replacement assembly for automatically replacing spun parts of different specifications installed on the top surface of the machine platform, wherein: The clamping assembly includes a support plate and a lower fixed block, the support plate is slidably connected to the upper part of the machine, the lower fixed block is rotatably connected to the upper part of the support plate, the inner wall of the lower fixed block is slidably connected to an insert plate, one end of the insert plate is movably and rotatably connected to a spinning wheel for spinning the aluminum bottle, the inner wall of the lower fixed block is plugged with an upper fixed block for clamping the insert plate, and one side of the lower fixed block is installed with a first electric telescopic rod for assisting in pushing the insert plate out of the holding state; The replacement component includes a trapezoidal plate, one side of the trapezoidal plate is slidably connected to a mounting frame, the inner wall of the mounting frame is installed with a partition block for cooperating with the replacement component to replace the insertion plate, and one side of the trapezoidal plate is installed with multiple second electric telescopic rods for assisting in replacing the insertion plate.
[0006] Preferably, one end of the transmission and the stepper motor are both equipped with a transmission disk, the outer surface of the transmission disk is equipped with a transmission belt, the top surface of the machine is equipped with a first guide rail, the top surface of the first guide rail is equipped with a first slider, the top surface of the first slider is equipped with a mounting plate, the top surface of the mounting plate is equipped with a second slider, and the top surface of the second slider is equipped with a second guide rail.
[0007] Preferably, the support plate is installed on the top surface of the base plate, a servo motor is installed in the middle of the support plate, a fixing plate is installed on the top surface of the servo motor, a first sliding groove is provided in the middle of the lower fixed block, an insertion groove is provided on the top surface of the lower fixed block, a fitting groove is provided on the top surface of the insertion plate, an extension block is installed on one side of the insertion plate, a cylinder is installed on the top surface of the fixed plate, an insertion block is installed on the bottom surface of the upper fixed block, a fitting block is installed in the middle of the upper fixed block, a side plate is installed on one side of the lower fixed block, and a push plate is installed on one end of the first electric telescopic rod.
[0008] Preferably, a push-out hole is provided on one side of the trapezoidal plate, a third guide rail is installed on the other side of the trapezoidal plate, a third slider is installed on the outer surface of the third guide rail, a partition opening is provided on one side of the mounting frame, a matching groove is provided on the top surface of the partition block, a partition plate is installed on the top surface of the partition block, a second slide groove is provided on one side of the partition plate, a limit plate is installed on one side of the partition plate, an extension plate is installed on one side of the limit plate, a plurality of moving holes are provided on the top surface of the extension plate, a limiting column is installed on the inner wall of the moving hole, a spring is provided on the outer surface of the limiting column, an arc plate is provided on the upper part of the matching groove, and a push plate is installed at one end of the second electric telescopic rod.
[0009] Preferably, the top surface of the machine and the bottom surface of the transmission are fixedly connected to each other, the input end of the transmission and a transmission disk are fixedly connected to each other, the bottom surface of the stepper motor and the top surface of the transmission are fixedly connected to each other, the output end of the stepper motor and a transmission disk are fixedly connected to each other, the two transmission disks are connected to each other through two transmission belts, the output end of the transmission and the chuck are fixedly connected to each other, and the transmission, stepper motor and controller are electrically connected to each other.
[0010] Preferably, the first guide rail is arranged on one side of the transmission, and the first guide rail is two equidistantly installed on the top surface of the machine, the bottom surface of the first guide rail is fixedly connected to the top surface of the machine, the upper part of each first guide rail is slidably connected to a first slider, the top surfaces of the two first sliders are fixedly connected to the bottom surface of a mounting plate, the top surface of the mounting plate is equidistantly fixedly installed with two second sliders, the inner wall of each second slider is slidably connected to a second guide rail, the top surfaces of the two second guide rails are fixedly connected to the bottom surface of a base plate, and the first guide rail, the second guide rail and the controller are electrically connected to each other.
[0011] The top of described sliding panel also is provided with an end face that is provided with a toothed connection, and the bottom of described sliding panel withstands on the back rotatable plate, and the toothed connection of described toothed connection is provided with a toothed connection.
[0012] Preferably, both sides of the bottom surface of the upper fixed block are fixedly connected to the protruding end of a cylinder, the bottom surfaces of the two cylinders are fixedly connected to the top surface of the fixed plate, the inner wall of the bottom surface of the upper fixed block is symmetrically installed with insertion blocks, and the middle part of the inner wall of the bottom surface of the upper fixed block is fixedly installed with a fitting block, the insertion block and the insertion groove cooperate with each other, the fitting block and the fitting groove cooperate with each other, one side of the side plate and one side of the lower fixed block are fixedly connected to each other, one side of the side plate and one side of the first electric telescopic rod are fixedly connected to each other, the protruding end of the first electric telescopic rod and the inner wall of the side plate are in sliding contact with each other, the protruding end of the first electric telescopic rod is fixedly connected to one side of a pushing plate, the surface of one side of the pushing plate matches the area of one side of the insertion plate, the cylinder and the controller are electrically connected to each other, and the first electric telescopic rod and the controller are electrically connected to each other.
[0013] Preferably, the bottom surface of the trapezoidal plate and the top surface of the machine are fixedly connected to each other, three push-out holes are equidistantly opened on one side of the trapezoidal plate, and three second electric telescopic rods are installed on one side of the trapezoidal plate, the inner wall of each trapezoidal plate is slidably connected to the extended end of a second electric telescopic rod, one side surface of the second electric telescopic rod is fixedly connected to one side surface of the trapezoidal plate, and the extended end of each second electric telescopic rod is fixedly connected to a push plate. Two third guide rails are equidistantly fixedly installed on the other side of the trapezoidal plate, and the outer surface of each of the third guide rails is equidistantly slidably connected to two third guide rails, one side of the four third guide rails is fixedly connected to one side of a mounting frame, and three partition openings are equidistantly opened on one side of the mounting frame, and each partition opening corresponds to the extended end of a second electric telescopic rod and extends out in cooperation, and the third guide rail, the second electric telescopic rod and the controller are electrically connected to each other.
[0014] Preferably, three matching grooves are equidistantly provided on the top surface of the partition block, there are four partition blocks, every two of the partition blocks are symmetrically arranged, and every two symmetrically arranged partition blocks form a group, and both sides of the two groups of partition blocks are fixedly connected to the inner wall of the mounting frame, and six partition plates are fixedly installed on the inner wall of each group of partition blocks at equal distances, and a second sliding groove is provided on one side of each partition plate, and two limit plates are fixedly installed on one side of each partition plate at equal distances, and every two limit plates correspond to each other and are fixedly connected to an extension plate, and the top surface of each extension plate is provided with a plurality of movable holes, and the inner wall of each movable hole is slidably connected to a limit column, and the outer surface of each limit column is provided with a spring, and the inner wall of each matching groove is provided with an arc plate, and the top surface of the limit column is fixedly connected to the arc plate, and the two arc plates correspond to each other and clamp an insertion plate and a rotating wheel of different specifications.
[0015] The present invention has the following beneficial effects: 1. The present invention uses a third guide rail to drive the installation frame to move longitudinally, aligning the matching groove of the target partition block with the ejection hole. The second electric telescopic rod pushes the push plate, accurately pushing the insert plates of different specifications pre-stored between the curved plates through the partition opening into the clamping assembly. The fully automated operation requires no human intervention, significantly shortening changeover time and improving production efficiency.
[0016] 2. This invention uses a pneumatic cylinder to drive the upper fixed block downward, allowing the insert block and the mating block to engage in the insert slot and mating slot, respectively, creating a double mechanical lock. This invention uses the first electric telescopic rod to apply thrust through the push plate, which cooperates with the guided sliding of the extension block within the first slide slot to achieve smooth disengagement of the insert plate, preventing the risk of parts falling.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the external structure of the invention; Figure 2 This is a schematic diagram of the external structure of the present invention from another angle; Figure 3 This is a schematic diagram of the structure of the parts installed on the top part of the machine of the present invention; Figure 4 This is a schematic diagram of the external structure of the clamping assembly of the present invention; Figure 5 An exploded view of the clamping assembly of the present invention; Figure 6 This is an exploded view of the clamping assembly at another angle of the present invention; Figure 7 This is a schematic diagram of the external structure of the replacement component of the present invention; Figure 8 This is a schematic diagram of the structure of the trapezoidal plate connecting parts of the present invention; Figure 9 This is the installation position intention of the partition block and the second electric telescopic rod of the present invention; Figure 10 This is an exploded view of the internal parts of the partition block of the present invention; Figure 11 This is an exploded view of the local parts structure of the partition blocks of the present invention.
[0019] In the figure, 1. machine; 110. transmission; 111. transmission plate; 112. transmission belt; 113. stepping motor; 114. chuck; 12. controller; 130. first guide rail; 131. first slider; 132. mounting plate; 133. second guide rail; 134. second slider; 135. bottom plate; 2. clamping assembly; 210. support plate; 211. servo motor; 212. fixing plate; 220. lower fixing block; 221. first slide groove; 222. insertion groove; 230. insertion plate; 231. rotary wheel; 232. fitting groove; 233. extension block; 240. upper fixing block; 2 41. Cylinder; 242. Insert block; 243. Fitting block; 244. Side panel; 245. First electric telescopic rod; 246. Push plate; 3. Replacement assembly; 310. Trapezoidal plate; 311. Push hole; 312. Third guide rail; 313. Third slider; 320. Mounting frame; 321. Partition opening; 322. Partition block; 323. Matching groove; 330. Partition plate; 331. Second slide groove; 332. Limit plate; 333. Extension plate; 334. Moving hole; 335. Limit column; 336. Spring; 337. Arc plate; 338. Second electric telescopic rod; 339. Push plate. DETAILED DESCRIPTION
[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention. Example 1
[0022] See also Figures 1-11 The embodiment of the present invention provides a technical solution: a spinning-type leak-proof aluminum bottle pump head integrated device, including a machine 1, a transmission 110 is installed on the top surface of the machine 1, a stepping motor 113 is installed on the top surface of the transmission 110, a chuck 114 for clamping the material to be processed is installed on one side of the transmission 110, a controller 12 is installed on the top surface of the machine 1, a clamping assembly 2 for clamping the spinning parts is installed on the top surface of the machine 1, and a replacement assembly 3 for automatically replacing spinning parts of different specifications is also installed on the top surface of the machine 1, wherein: The clamping assembly 2 includes a support plate 210 and a lower fixed block 220. The support plate 210 is slidably connected to the upper part of the machine 1, and the lower fixed block 220 is rotatably connected to the upper part of the support plate 210. The inner wall of the lower fixed block 220 is slidably connected to an insert plate 230. One end of the insert plate 230 is movably and rotatably connected to a rotating wheel 231 for spinning aluminum bottles. The inner wall of the lower fixed block 220 is plugged with an upper fixed block 240 for clamping the insert plate 230. A first electric telescopic rod 245 is installed on one side of the lower fixed block 220 for assisting in pushing the insert plate 230 out of the holding state. The replacement component 3 includes a trapezoidal plate 310, and a mounting frame 320 is slidably connected to one side of the trapezoidal plate 310. The inner wall of the mounting frame 320 is installed with a partition block 322 for cooperating with the replacement component 3 to replace the insertion plate 230. A plurality of second electric telescopic rods 338 for assisting in replacing the insertion plate 230 are installed on one side of the trapezoidal plate 310.
[0023] A transmission disc 111 is mounted on one end of the transmission 110 and the stepper motor 113. A transmission belt 112 is mounted on the outer surface of the transmission disc 111. A first guide rail 130 is mounted on the top surface of the machine 1. A first slider 131 is mounted on the top surface of the first guide rail 130. A mounting plate 132 is mounted on the top surface of the first slider 131. A second slider 134 is mounted on the top surface of the mounting plate 132. A second guide rail 133 is mounted on the top surface of the second slider 134.
[0024] The aluminum bottle raw material to be spun is fixed on the clamping part of the chuck 114, and then the practical controller 12 is controlled according to the specifications of the spinning wheel 231 to be used. After the selection is completed, the controller controls the first guide rail 130 to operate so that the first slider 131 drives the mounting plate 132 installed on the top and all parts installed on the upper part of the mounting plate 132 to move horizontally toward the replacement component 3, and stop when moving to the end point; the first guide rail 130 and the replacement component 3 are aligned in the horizontal direction and fixedly installed on the top surface of the machine 1.
[0025] The support plate 210 is installed on the top surface of the base plate 135, and a servo motor 211 is installed in the middle of the support plate 210. A fixed plate 212 is installed on the top surface of the servo motor 211. A first sliding groove 221 is provided in the middle of the lower fixed block 220, an insertion groove 222 is provided on the top surface of the lower fixed block 220, a fitting groove 232 is provided on the top surface of the insert plate 230, an extension block 233 is installed on one side of the insert plate 230, a cylinder 241 is installed on the top surface of the fixed plate 212, an insertion block 242 is installed on the bottom surface of the upper fixed block 240, a fitting block 243 is installed in the middle of the upper fixed block 240, a side plate 244 is installed on one side of the lower fixed block 220, and a push plate 246 is installed on one end of the first electric telescopic rod 245.
[0026] The controller 12 controls the second guide rail 133 to operate so that the second guide rail 133 slides longitudinally on the second slider 134 and drives the clamping assembly 2 installed on the top surface to move longitudinally. Then the controller 12 controls the servo motor 211 to rotate 90 degrees to drive the fixed plate 212 installed on the output end to rotate. It should be noted that: "At this time, because the rotation of the servo motor 211 drives the remaining parts of the clamping assembly 2 set on the top surface to rotate and the rotating wheel 231 is directed towards the replacement assembly 3. Figure 1 shown".
[0027] A push-out hole 311 is provided on one side of the trapezoidal plate 310, and a third guide rail 312 is installed on the other side of the trapezoidal plate 310. A third slider 313 is installed on the outer surface of the third guide rail 312. A partition opening 321 is provided on one side of the mounting frame 320, and a matching groove 323 is provided on the top surface of the partition block 322. A partition plate 330 is installed on the top surface of the partition block 322. A second sliding groove 331 is provided on one side of the partition plate 330, and a limiting plate 332 is installed on one side of the partition plate 330. An extension plate 333 is installed on one side of the limiting plate 332. A plurality of moving holes 334 are provided on the top surface of the extension plate 333. A limiting column 335 is installed on the inner wall of the moving hole 334. A spring 336 is provided on the outer surface of the limiting column 335. An arc plate 337 is provided on the upper part of the matching groove 323, and a push plate 339 is installed at one end of the second electric telescopic rod 338.
[0028] The top surface of the machine 1 is fixedly connected to the bottom surface of the transmission 110. The input end of the transmission 110 is fixedly connected to a transmission disk 111. The bottom surface of the stepper motor 113 is fixedly connected to the top surface of the transmission 110. The output end of the stepper motor 113 is fixedly connected to a transmission disk 111. The two transmission disks 111 are connected to each other through two transmission belts 112. The output end of the transmission 110 is fixedly connected to the chuck 114. The transmission 110, the stepper motor 113 and the controller 12 are electrically connected to each other.
[0029] The first guide rail 130 is arranged on one side of the transmission 110. The first guide rail 130 is composed of two equidistantly mounted on the top surface of the machine 1. The bottom surface of the first guide rail 130 is fixedly connected to the top surface of the machine 1. A first slider 131 is slidably connected to the upper portion of each first guide rail 130. The top surfaces of the two first sliders 131 are fixedly connected to the bottom surface of a mounting plate 132. Two second sliders 134 are equidistantly fixedly mounted on the top surface of the mounting plate 132. The inner wall of each second slider 134 is slidably connected to a second guide rail 133. The top surfaces of the two second guide rails 133 are fixedly connected to the bottom surface of a base plate 135. The first guide rail 130, the second guide rail 133 and the controller 12 are electrically connected to each other.
[0030] The top surface of the bottom plate 135 is fixedly connected to the bottom surface of the support plate 210. The bottom surface of the servo motor 211 and the top surface of the support plate 210 are fixedly connected to each other. The servo motor 211 is arranged in the middle of the support plate 210. The output end of the servo motor 211 is fixedly connected to the bottom surface of the fixed plate 212. The bottom surface of the fixed plate 212 and the top surface of the support plate 210 are in contact with each other. The top surface of the fixed plate 212 and the bottom surface of the lower fixed block 220 are fixedly connected to each other. The first sliding grooves 221 are symmetrically opened on both sides of the inner wall of the middle part of the lower fixed block 220. An extension plate 333 is symmetrically provided on the top surface of the lower fixed block 220. The two sides of the insertion plate 230 are slidably connected to the middle inner wall of the lower fixed block 220. An extension block 233 is fixedly installed on one side and the other side of the insertion plate 230. A fitting groove 232 is provided on the top surface of the insertion plate 230. One end of the insertion plate 230 is movably and rotatably connected to the inner wall of the rotating wheel 231. The outer surface of the extension block 233 is slidably connected to the inner wall of the first slide groove 221. The servo motor 211 and the controller 12 are electrically connected to each other.
[0031] Both sides of the bottom surface of the upper fixed block 240 are fixedly connected to the protruding end of a cylinder 241. The bottom surfaces of the two cylinders 241 are fixedly connected to the top surface of the fixed plate 212. Insertion blocks 242 are symmetrically installed on the inner wall of the bottom surface of the upper fixed block 240. A fitting block 243 is fixedly installed in the middle of the inner wall of the bottom surface of the upper fixed block 240. The insertion block 242 and the insertion groove 222 cooperate with each other, and the fitting block 243 and the fitting groove 232 cooperate with each other. One side of the side plate 244 and one side of the lower fixed block 220 are mutually engaged. Fixedly connected, one side of the side panel 244 is fixedly connected to one side of the first electric telescopic rod 245, the extended end of the first electric telescopic rod 245 is in sliding contact with the inner wall of the side panel 244, the extended end of the first electric telescopic rod 245 is fixedly connected to one side of a push plate 246, the surface of one side of the push plate 246 matches the area of one side of the insertion plate 230, the cylinder 241 and the controller 12 are electrically connected to each other, and the first electric telescopic rod 245 and the controller 12 are electrically connected to each other.
[0032] The bottom surface of the trapezoidal plate 310 is fixedly connected to the top surface of the machine 1. Three ejection holes 311 are equidistantly provided on one side of the trapezoidal plate 310. Three second electric telescopic rods 338 are installed on one side of the trapezoidal plate 310. The inner wall of each trapezoidal plate 310 is slidably connected to the extended end of a second electric telescopic rod 338. One side surface of the second electric telescopic rod 338 is fixedly connected to the one side surface of the trapezoidal plate 310. The extended end of each second electric telescopic rod 338 is fixedly connected to a push plate 339. The trapezoidal plate Two third guide rails 312 are fixedly installed at equal intervals on the other side of 310. The outer surface of each third guide rail 312 is slidably connected to two third guide rails 312 at equal intervals. One side of the four third guide rails 312 is fixedly connected to one side of a mounting frame 320. Three partition openings 321 are opened at equal intervals on one side of the mounting frame 320. Each partition opening 321 corresponds to the extended end of a second electric telescopic rod 338 and extends in cooperation with each other. The third guide rails 312, the second electric telescopic rod 338 and the controller 12 are electrically connected to each other.
[0033] The top surface of the partition block 322 is equidistantly provided with three matching grooves 323, there are four partition blocks 322, and every two partition blocks 322 are symmetrically arranged. Every two symmetrically arranged partition blocks 322 form a group. Both sides of the two groups of blocks 322 are fixedly connected to the inner wall of the mounting frame 320. Six partition plates 330 are equidistantly fixedly installed on the inner wall of each group of blocks 322. A second sliding groove 331 is opened on one side of each partition plate 330. Two limit plates 332 are equidistantly fixedly installed on one side of each partition plate 330. Every two limit plates 332 are equidistantly fixed. 32 correspond to each other and are fixedly connected to an extension plate 333. A plurality of movable holes 334 are opened on the top surface of each extension plate 333. A limiting column 335 is slidably connected to the inner wall of each movable hole 334. A spring 336 is provided on the outer surface of each limiting column 335. An arc plate 337 is provided on the inner wall of each matching groove 323. The top surface of the limiting column 335 and the arc plate 337 are fixedly connected to each other. The two arc plates 337 correspond to each other and clamp an insertion plate 230 and a rotating wheel 231 of different specifications.
[0034] The second electric telescopic rod 338 pushes the push plate 339, pushing the insertion plate 230 pre-stored between the arc-shaped plates 337 through the partition opening 321 and allowing the insertion plate 230 to enter the middle inner wall of the lower fixed block 220. The cylinder 241 of the clamping assembly 2 drives the upper fixed block 240 downward so that the upper fixed block 240 is inserted into the inner wall of the insertion groove 222 through the insertion block 242. At this time, the upper fixed block 240 is plugged into the lower fixed block 220 through the insertion block 242. At the same time, the upper fixed block 240 is inserted into the fitting groove 232 on the top surface of the insertion plate 230 through the fitting block 243. At this time, the replacement and clamping of the spun part are completed. It should be noted that the clamping area between the upper fixed block 240 and the lower fixed block is aligned with the placement area of the spun part to be replaced and can be in contact with each other or have a certain gap, but the distance between them cannot exceed the length of the extension block.
[0035] The use and function of the integrated spin-on leak-proof aluminum bottle pump head device provided by the present invention are as follows: Fix the aluminum bottle raw material to be spun on the clamping part of the chuck 114, and then control it with the practical controller 12 according to the specifications of the spinning wheel 231 to be used. After the selection is completed, the controller controls the first guide rail 130 to operate so that the first slider 131 drives the top-mounted mounting plate 132 and all parts mounted on the upper part of the mounting plate 132 to move horizontally toward the replacement component 3, and stop when it moves to the end point.
[0036] The initial operation of replacing the rotating wheels 231 of different specifications as needed: the first guide rail 130 can not only be moved to the replacement matching position of the replacement component 3 as a replacement, but also can be changed for lateral movement according to different spinning positions during the spinning work. The controller 12 controls the operation of the second guide rail 133 so that the second guide rail 133 slides longitudinally on the second slider 134 and drives the clamping component 2 installed on its top surface to move longitudinally. Then the controller 12 controls the servo motor 211 to rotate 90° to drive the fixed plate 212 installed at the output end to rotate.
[0037] Automatic matching replacement and adjustment: select the target specification of the spun parts through the controller 12, replace the component and the third guide rail 312 of the replacement component 3 drives the installation frame 320 to move so that the matching groove 323 of the corresponding partition block 322 is aligned with the ejection hole 311.
[0038] The second electric telescopic rod 338 pushes the push plate 339, pushing the insertion plate 230 pre-stored between the arc plates 337 out through the partition opening 321 and allowing the insertion plate 230 to enter the middle inner wall of the lower fixed block 220. The cylinder 241 of the clamping assembly 2 drives the upper fixed block 240 to move downward so that the upper fixed block 240 is inserted into the inner wall of the insertion groove 222 through the insertion block 242. At this time, the upper fixed block 240 is plugged into the lower fixed block 220 through the insertion block 242. At the same time, the upper fixed block 240 is inserted into the fitting groove 232 opened on the top surface of the insertion plate 230 through the fitting block 243. At this time, the replacement and clamping of the spinning parts are completed.
[0039] Spinning operation after replacement: After the replacement is completed, the controller 12 controls the first guide rail 130 and the second guide rail 133 to operate and drive the clamping assembly 2 to clamp the replaced spun parts and move them to the spinning processing position. Then the servo motor 211 rotates back to its original position, and the controller controls the second guide rail 133 to operate. The second guide rail 133 drives the transmission 110 to operate through the cooperation with the transmission belt 112 11. The transmission 110 drives the chuck 114 at the output end to rotate. The rotating chuck 114 drives the clamped spun aluminum bottle raw material to rotate. Then the first guide rail 130 cooperates with the second guide rail 133 to drive the insert plate 230 clamped by the clamping assembly 2 installed on the top surface and the rotating wheel 231 rotatably installed at one end of the insert plate 230 to contact the spun aluminum bottle raw material to realize rotational compression and sealing operation.
[0040] Replacement process analysis: According to Figure 3 and Figure 7 The first guide rail 130, the second guide rail 133 and the third guide rail 312 in the clamping assembly 2 and the replacement assembly 3, wherein the main function of the first guide rail 130 is to drive the second guide rail 133 and the clamping assembly 2 installed on the upper part of the second guide rail 133 to move to the replacement assembly 3, and then the function of the second guide rail 133 is to drive the clamping assembly 2 installed on the upper part to move longitudinally (because the inner wall of the installation frame 320 has a double-layer space and three spun parts are arranged longitudinally, so it moves according to the control selection of the controller 12), and the specific function of the third guide rail 312 is to adjust the double-layer setting. Since the clamping assembly 2 cannot change its height, the third guide rail 312 needs to adjust its height according to the replacement selection of the spun parts so as to cooperate with each other.
[0041] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0042] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A spin-type leak-proof aluminum bottle pump head integrated device, comprising a machine (1), a transmission (110) mounted on the top surface of the machine (1), a stepping motor (113) mounted on the top surface of the transmission (110), a chuck (114) for clamping a material to be processed mounted on one side of the transmission (110), and a controller (12) mounted on the top surface of the machine (1), characterized in that: The top surface of the machine (1) is equipped with a clamping assembly (2) for clamping spun parts. The top surface of the machine (1) is also equipped with a replacement assembly (3) for automatically replacing spun parts of different specifications, wherein: The clamping assembly (2) comprises a support plate (210) and a lower fixed block (220), wherein the support plate (210) is slidably connected to the upper portion of the machine (1), and the lower fixed block (220) is rotatably connected to the upper portion of the support plate (210); an inner wall of the lower fixed block (220) is slidably connected to an insert plate (230); one end of the insert plate (230) is movably rotatably connected to a rotary wheel (231) for spinning the aluminum bottle; an upper fixed block (240) for clamping the insert plate (230) is plugged into the inner wall of the lower fixed block (220); and a first electric telescopic rod (245) for assisting in pushing the insert plate (230) out of the holding state is installed on one side of the lower fixed block (220); The replacement assembly (3) comprises a trapezoidal plate (310), one side of the trapezoidal plate (310) being slidably connected to a mounting frame (320), an inner wall of the mounting frame (320) being mounted with a partition block (322) for cooperating with the replacement assembly (3) to replace the insert plate (230), and a plurality of second electric telescopic rods (338) for assisting in replacing the insert plate (230) being mounted on one side of the trapezoidal plate (310).
2. The spin-on leak-proof aluminum bottle pump head integrated device according to claim 1, characterized in that: A transmission disc (111) is mounted on one end of the transmission (110) and the stepper motor (113); a transmission belt (112) is mounted on the outer surface of the transmission disc (111); a first guide rail (130) is mounted on the top surface of the machine (1); a first slider (131) is mounted on the top surface of the first guide rail (130); a mounting plate (132) is mounted on the top surface of the first slider (131); a second slider (134) is mounted on the top surface of the mounting plate (132); and a second guide rail (133) is mounted on the top surface of the second slider (134).
3. The integrated spin-on leak-proof aluminum bottle pump head device according to claim 1, characterized in that: The support plate (210) is mounted on the top surface of the bottom plate (135), a servo motor (211) is mounted in the middle of the support plate (210), a fixing plate (212) is mounted on the top surface of the servo motor (211), a first sliding groove (221) is provided in the middle of the lower fixing block (220), an insertion groove (222) is provided on the top surface of the lower fixing block (220), and a fitting groove (232) is provided on the top surface of the insertion plate (230). An extension block (233) is installed on one side of the insertion plate (230), a cylinder (241) is installed on the top surface of the fixed plate (212), an insertion block (242) is installed on the bottom surface of the upper fixed block (240), a fitting block (243) is installed in the middle of the upper fixed block (240), a side plate (244) is installed on one side of the lower fixed block (220), and a push plate (246) is installed on one end of the first electric telescopic rod (245).
4. The spin-on leak-proof aluminum bottle pump head integrated device according to claim 1, characterized in that: A push-out hole (311) is provided on one side of the trapezoidal plate (310), a third guide rail (312) is installed on the other side of the trapezoidal plate (310), a third slider (313) is installed on the outer surface of the third guide rail (312), a partition opening (321) is provided on one side of the mounting frame (320), a matching groove (323) is provided on the top surface of the partition block (322), a partition plate (330) is installed on the top surface of the partition block (322), and a second slide groove (331) is provided on one side of the partition plate (330), A limiting plate (332) is installed on one side of the partition plate (330), an extension plate (333) is installed on one side of the limiting plate (332), a top surface of the extension plate (333) is provided with a plurality of movable holes (334), a limiting column (335) is installed on the inner wall of the movable hole (334), a spring (336) is provided on the outer surface of the limiting column (335), an arc plate (337) is provided on the upper part of the matching groove (323), and a push plate (339) is installed on one end of the second electric telescopic rod (338).
5. The spin-on leak-proof aluminum bottle pump head integrated device according to claim 1, characterized in that: The top surface of the machine (1) and the bottom surface of the transmission (110) are fixedly connected to each other, the input end of the transmission (110) and a transmission disk (111) are fixedly connected to each other, the bottom surface of the stepper motor (113) and the top surface of the transmission (110) are fixedly connected to each other, the output end of the stepper motor (113) and a transmission disk (111) are fixedly connected to each other, the two transmission disks (111) are connected to each other through two transmission belts (112), the output end of the transmission (110) and the chuck (114) are fixedly connected to each other, and the transmission (110), the stepper motor (113) and the controller (12) are electrically connected to each other.
6. The spin-on leak-proof aluminum bottle pump head integrated device according to claim 2, characterized in that: The first guide rail (130) is arranged on one side of the transmission (110), and the first guide rail (130) is composed of two equidistantly mounted on the top surface of the machine (1). The bottom surface of the first guide rail (130) is fixedly connected to the top surface of the machine (1). The upper part of each first guide rail (130) is slidably connected to a first slider (131). The top surfaces of the two first sliders (131) are fixedly connected to the bottom surface of a mounting plate (132). Two second sliders (134) are equidistantly fixedly mounted on the top surface of the mounting plate (132). The inner wall of each second slider (134) is slidably connected to a second guide rail (133). The top surfaces of the two second guide rails (133) are fixedly connected to the bottom surface of a bottom plate (135). The first guide rail (130), the second guide rail (133) and the controller (12) are electrically connected to each other.
7. The spin-on leak-proof aluminum bottle pump head integrated device according to claim 3, characterized in that: The top surface of the bottom plate (135) and the bottom surface of the support plate (210) are fixedly connected to each other, the bottom surface of the servo motor (211) and the top surface of the support plate (210) are fixedly connected to each other, the servo motor (211) is arranged in the middle of the support plate (210), the output end of the servo motor (211) and the bottom surface of the fixed plate (212) are fixedly connected to each other, the bottom surface of the fixed plate (212) and the top surface of the support plate (210) are in contact with each other, the top surface of the fixed plate (212) and the bottom surface of the lower fixed block (220) are fixedly connected to each other, and the first sliding grooves (221) are symmetrically provided on both sides of the middle inner wall of the lower fixed block (220). An extension plate (333) is symmetrically provided on the top surface of the lower fixed block (220), and both sides of the insertion plate (230) are slidably connected to the middle inner wall of the lower fixed block (220). An extension block (233) is fixedly installed on one side and the other side of the insertion plate (230), and a fitting groove (232) is provided on the top surface of the insertion plate (230). One end of the insertion plate (230) is movably and rotatably connected to the inner wall of the rotating wheel (231), and the outer surface of the extension block (233) is slidably connected to the inner wall of the first sliding groove (221), and the servo motor (211) and the controller (12) are electrically connected to each other.
8. The spin-on leak-proof aluminum bottle pump head integrated device according to claim 3, characterized in that: Both sides of the bottom surface of the upper fixed block (240) are fixedly connected to the protruding end of a cylinder (241), and the bottom surfaces of the two cylinders (241) are fixedly connected to the top surface of the fixed plate (212). Insertion blocks (242) are symmetrically installed on the inner wall of the bottom surface of the upper fixed block (240). A fitting block (243) is fixedly installed in the middle of the inner wall of the bottom surface of the upper fixed block (240). The insertion block (242) and the insertion groove (222) cooperate with each other, and the fitting block (243) and the fitting groove (232) cooperate with each other. One side of the side plate (244) is in contact with one side of the lower fixed block (220). The sides are fixedly connected to each other, one side of the side plate (244) is fixedly connected to one side of the first electric telescopic rod (245), the extended end of the first electric telescopic rod (245) is in sliding contact with the inner wall of the side plate (244), the extended end of the first electric telescopic rod (245) is fixedly connected to one side of a push plate (246), the surface of one side of the push plate (246) matches the area of one side of the insertion plate (230), the cylinder (241) and the controller (12) are electrically connected to each other, and the first electric telescopic rod (245) and the controller (12) are electrically connected to each other.
9. The spin-on leak-proof aluminum bottle pump head integrated device according to claim 4, characterized in that: The bottom surface of the trapezoidal plate (310) is fixedly connected to the top surface of the machine (1), and three ejection holes (311) are equidistantly provided on one side of the trapezoidal plate (310). Three second electric telescopic rods (338) are installed on one side of the trapezoidal plate (310). The inner wall of each trapezoidal plate (310) is slidably connected to the extended end of a second electric telescopic rod (338). The side surface of the second electric telescopic rod (338) is fixedly connected to the side surface of the trapezoidal plate (310), and the extended end of each second electric telescopic rod (338) is fixedly connected to a push plate (339). Two third guide rails (312) are fixedly installed at equal intervals on the other side of the plate (310), and the outer surface of each of the third guide rails (312) is slidably connected to the two third guide rails (312) at equal intervals. One side of the four third guide rails (312) is fixedly connected to one side of a mounting frame (320), and three partition openings (321) are opened at equal intervals on one side of the mounting frame (320). Each of the partition openings (321) corresponds to and cooperates with the extended end of a second electric telescopic rod (338), and the third guide rails (312), the second electric telescopic rod (338) and the controller (12) are electrically connected to each other.
10. The spin-on leak-proof aluminum bottle pump head integrated device according to claim 3, characterized in that: The top surface of the partition block (322) is provided with three matching grooves (323) at equal intervals. There are four partition blocks (322), and every two partition blocks (322) are symmetrically arranged. Every two symmetrically arranged partition blocks (322) form a group. Both sides of the two groups of partition blocks (322) are fixedly connected to the inner wall of the installation frame (320). Six partition plates (330) are fixedly installed at equal intervals on the inner wall of each group of partition blocks (322). A second sliding groove (331) is provided on one side of each partition plate (330). Two limit plates (332) are fixedly installed on one side of each partition plate (330). Every two limit plates ( 332) correspond to each other and are fixedly connected to an extension plate (333), the top surface of each extension plate (333) is provided with a plurality of movable holes (334), the inner wall of each movable hole (334) is slidably connected to a limiting column (335), the outer surface of each limiting column (335) is provided with a spring (336), the inner wall of each matching groove (323) is provided with an arc plate (337), the top surface of the limiting column (335) and the arc plate (337) are fixedly connected to each other, and the two arc plates (337) correspond to each other and clamp an insertion plate (230) and a rotating wheel (231) of different specifications.