High-performance marine coating based on basalt fiber scales and preparation method of high-performance marine coating
Through the modification of basalt fiber scales and horn powder, hydrogen bonding and dense barrier structure are formed, which solves the problem of insufficient wear resistance and adhesion of marine coatings and realizes the preparation of high-performance coatings.
Patent Information
- Application Number
- CN202510641384.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2045-05-19
AI Technical Summary
When existing marine coatings improve wear resistance, fine particles lead to rough surface layer of the coating, high friction, and unsatisfactory improvement of wear resistance.
A mixed filler of basalt fiber scales and horn powder is used to modify the beef horn powder to form a polyvinyl ester branched chain and epoxy resin to form hydrogen bonding, and combine it with the sheet-like structure of basalt fiber scales to form a dense barrier to establish a rigid and flexible complementary structure.
It improves the wear resistance and adhesion of marine coatings, forms a three-dimensional network structure, reduces surface roughness, and enhances the toughness and corrosion resistance of the coating.
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Figure CN120464288A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ship coatings, and in particular to a high-performance ship coating based on basalt fiber flakes and a preparation method thereof. Background Art
[0002] Marine coatings are coatings used on various parts of ships, which have protective and decorative functions on the surface of ships.
[0003] To improve wear resistance, existing marine coatings typically incorporate high-hardness particles. However, large amounts of fine particles can make the coating surface rough, generating significant friction when subjected to external forces, resulting in less-than-ideal wear resistance. To address this issue, the present invention provides a high-performance marine coating based on basalt fiber flakes and a method for preparing the same. Summary of the Invention
[0004] The purpose of the present invention is to provide a high-performance ship coating based on basalt fiber flakes and a preparation method thereof. The ship coating prepared by the present invention not only has good wear resistance, but also has excellent adhesion performance, effectively improving the performance of the ship coating.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] In a first aspect, the present invention provides a high-performance marine coating based on basalt fiber flakes, comprising the following raw materials in parts by weight: 60 to 80 parts of waterborne epoxy resin, 50 to 60 parts of water, 20 to 30 parts of filler, 3 to 5 parts of curing agent, 2 to 4 parts of color powder, 0.8 to 1.2 parts of leveling agent, and 0.8 to 1.2 parts of defoaming agent;
[0007] The filler is prepared by mixing basalt fiber flakes and ox horn powder, wherein the mass ratio of the basalt fiber flakes to the ox horn powder is 1:(0.2-0.3), and the ox horn powder is modified before the base material is prepared.
[0008] Furthermore, the method for modifying the horn powder is as follows: the horn powder is cleaned and dried, and then finely ground to a particle size of 10 to 20 μm. The ground horn powder is added to a reactor, and the first mixed liquid is added to the reactor. After the substances in the reactor are mixed, the mixture is allowed to stand for 4 to 6 hours. The reactor is then sealed and heated to 90 to 110° C., the stirring speed is set to 80 to 120 r / min, and the mixture is stirred at a constant temperature for 2 to 4 hours. The obtained product is washed with anhydrous ethanol and then added to a centrifuge, and the centrifuge is set to 3000 to 400 0r / min centrifugal treatment for 8 to 12 minutes, obtain a precipitate from the product obtained by centrifugation, send the precipitate into an oven, set the oven at 50 to 60°C for drying for 10 to 20 hours to obtain a coarse material, add the coarse material and the second mixed liquid into a mixer, set the mixer at 200 to 300r / min for stirring for 20 to 30 minutes, seal the product in aluminum foil, press at a pressure of 10MPa for 20 to 30 minutes, send the product into an oven, set the oven at 70 to 90°C for drying for 4 to 6 hours, and complete the modification of the horn powder.
[0009] Furthermore, the mass of the first mixed liquid is 20-30% of the mass of the horn powder, and the mass of the second mixed liquid is 30-40% of the mass of the coarse material.
[0010] Furthermore, the first mixed liquid is prepared by the following method: vinyl acetate, N,N-dimethylformamide, potassium carbonate, cysteine, and silicone oil are added to a mixer, and the mixer is set to 80-120 r / min and stirred for 20-30 minutes to obtain a first mixed liquid, wherein the mass ratio of each raw material is 1:(2-4):(1.2-1.4):(0.1-0.3):(0.4-0.6).
[0011] Furthermore, the second mixed liquid is prepared by the following method: deionized water, azobisisobutyronitrile, methyl methacrylate, and anhydrous ethanol are added to a mixer, and the mixer is set to 120-160 r / min and stirred for 10-20 minutes to prepare the second mixed liquid, wherein the mass ratio of each raw material is 1: (0.02-0.04): (0.2-0.4): (0.3-0.5).
[0012] Furthermore, the method for preparing the filler is as follows: basalt fiber flakes and a blend are added to a ball mill, and the ball milling process is set at 300-400 r / min for 40-60 minutes. The resulting product is added to a mixer, and the mixer is set at 400-500 r / min for stirring for 20-30 minutes. Then, modified ox horn powder, butanone and deionized water are added to the mixer, and the mixer is set at 600-800 r / min for stirring for 40-60 minutes. The mass of butanone is 10-20% of the mass of the basalt fiber, the mass of the deionized water is 60-80% of the mass of the butanone, and the mass of the blend is 10-20% of the mass of the basalt fiber.
[0013] Furthermore, the blend is prepared by the following method: water-based acrylic resin and nano-silica are added to an ultrasonic disperser, set at 200-300W for processing for 10-20 minutes, the resulting product is added to a mixer, BYK-110 dispersant, calcium stearate, and nano-cellulose are added to the mixer, and the mixer is set at 400-600r / min and stirred for 20-30 minutes to prepare the blend.
[0014] Furthermore, the mass ratio of the water-based acrylic resin to the nano-silica is 1:(0.1-0.3), the mass of the BYK-110 dispersant is 0.6-0.8% of the mass of the water-based acrylic resin, the mass of the calcium stearate is 2-4% of the mass of the water-based acrylic resin, and the mass of the nano-cellulose is 3-5% of the mass of the water-based acrylic resin.
[0015] Furthermore, the leveling agent is acrylate, the defoaming agent is mineral oil defoaming agent, and the curing agent is fatty amine curing agent.
[0016] In a second aspect, the present invention also provides a method for preparing a high-performance ship coating based on basalt fiber flakes, comprising the following steps: weighing water-based epoxy resin, water, filler, curing agent, color powder, leveling agent, and defoaming agent as needed and adding them into a mixer, setting the mixer to 600-800 r / min and stirring for 30-50 minutes to obtain the ship coating.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. In the present invention, in the preparation of ship coatings, by adding fillers therein, after the ox horn powder is treated, the amino groups of the ox horn powder collagen undergo a free radical grafting reaction to form polyvinyl ester side chains, which increases the surface polar groups, thereby being able to form hydrogen bonds with the hydroxyl groups of the epoxy resin, and being able to cooperate with methyl methacrylate to form a coating layer, forming a three-dimensional network structure, effectively improving the toughness of the coating, and thereby improving the wear resistance of the ship coating.
[0019] 2. In the present invention, by mixing basalt fiber flakes and ox horn powder in the filler system, the basalt fiber flakes can be arranged in the coating to form a dense barrier by utilizing their flaky structure, thereby increasing the hardness while blocking the penetration of corrosive media. After the ship coating is completed, the basalt flakes bear the main friction stress, and the ox horn powder utilizes its plastic deformation ability to absorb impact energy, thereby establishing a rigid and flexible complementary structure, thereby achieving a synergistic improvement in the wear resistance and adhesion of the ship coating.
[0020] 3. In the present invention, during the preparation process of the filler, the internal pores of the horn powder can be eliminated by pressing, its surface roughness can be reduced, and the surface stress concentration points after coating are reduced, thereby improving the wear resistance of the coating. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 The present invention proposes a flow chart of a high-performance marine coating based on basalt fiber flakes and a preparation method thereof. DETAILED DESCRIPTION
[0022] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] It should be noted that the raw materials used in the following examples are all commercially available raw materials.
[0024] Example 1:
[0025] The invention comprises the following raw materials in parts by weight: 60 parts of water-based epoxy resin, 50 parts of water, 20 parts of filler, 3 parts of curing agent, 2 parts of color powder, 0.8 parts of leveling agent, and 0.8 parts of defoaming agent;
[0026] The filler is prepared by mixing basalt fiber flakes and ox horn powder, the mass ratio of basalt fiber flakes to ox horn powder is 1:0.2, and the ox horn powder is modified before the base material is prepared.
[0027] The method for modifying ox horn powder is as follows: the ox horn powder is cleaned and dried, and then finely ground to a particle size of 10 μm. The ground ox horn powder is added to a reactor, and a first mixed liquid is added to the reactor. After the substances in the reactor are mixed, they are allowed to stand for 4 hours. Then the reactor is sealed and heated to 90°C, the stirring speed is set to 80 r / min, and the constant temperature stirring is performed for 2 hours. The obtained product is washed with anhydrous ethanol and then added to a centrifuge. The centrifuge is set to 3000 r / min and centrifuged for 8 minutes. A precipitate is obtained from the product obtained by centrifugation, and the precipitate is sent to an oven. The oven is set to 50°C and dried for 10 hours to obtain a coarse material. The coarse material and the second mixed liquid are added to a mixer. The mixer is set to 200 r / min and stirred for 20 minutes. The obtained product is sealed in aluminum foil and pressed at a pressure of 10 MPa for 20 minutes. The obtained product is sent to an oven and the oven is set to 70°C and dried for 4 hours to complete the modification of the ox horn powder.
[0028] The mass of the first mixed liquid is 20% of the mass of the horn powder, and the mass of the second mixed liquid is 30% of the mass of the coarse material.
[0029] The first mixed liquid is prepared by the following method: vinyl acetate, N,N-dimethylformamide, potassium carbonate, cysteine, and silicone oil are added to a mixer, and the mixer is set to 80 r / min and stirred for 20 minutes to prepare the first mixed liquid, wherein the mass ratio of each raw material is 1:2:1.2:0.1:0.4.
[0030] The second mixed liquid was prepared by the following method: deionized water, azobisisobutyronitrile, methyl methacrylate, and anhydrous ethanol were added to a mixer, and the mixer was set at 120 r / min and stirred for 10 minutes to prepare the second mixed liquid, wherein the mass ratio of each raw material was 1:0.02:0.2:0.3.
[0031] The method for preparing the filler is as follows: basalt fiber flakes and a blend are added to a ball mill, set to 300 r / min for ball milling for 40 minutes, the resulting product is added to a mixer, the mixer is set to 400 r / min for stirring for 20 minutes, and then the modified ox horn powder, butanone and deionized water are added to the mixer, and the mixer is set to 600 r / min for stirring for 4 minutes, wherein the mass of butanone is 10% of the mass of the basalt fiber, the mass of the deionized water is 60% of the mass of the butanone, and the mass of the blend is 10% of the mass of the basalt fiber flakes.
[0032] The blend was prepared by the following method: water-based acrylic resin and nano-silica were added to an ultrasonic disperser, set at 200W for 10 minutes, the resulting product was added to a mixer, BYK-110 dispersant, calcium stearate, and nano-cellulose were added to the mixer, and the mixer was set at 400r / min for stirring for 20 minutes to prepare the blend.
[0033] The mass ratio of water-based acrylic resin to nano-silica is 1:0.1, the mass of BYK-110 dispersant is 0.6% of the mass of water-based acrylic resin, the mass of calcium stearate is 2% of the mass of water-based acrylic resin, and the mass of nano-cellulose is 3% of the mass of water-based acrylic resin.
[0034] The leveling agent is acrylate, the defoaming agent is mineral oil defoaming agent, and the curing agent is fatty amine curing agent.
[0035] The preparation method of high-performance marine coating based on basalt fiber flakes comprises the following steps: weighing water-based epoxy resin, water, filler, curing agent, color powder, leveling agent, and defoaming agent as needed and adding them into a mixer; setting the mixer at 600 r / min and stirring for 30 minutes to prepare the marine coating.
[0036] Example 2:
[0037] The invention comprises the following raw materials in parts by weight: 70 parts of water-based epoxy resin, 55 parts of water, 25 parts of filler, 4 parts of curing agent, 3 parts of color powder, 1 part of leveling agent, and 1 part of defoaming agent;
[0038] The filler is prepared by mixing basalt fiber flakes and ox horn powder, the mass ratio of basalt fiber flakes to ox horn powder is 1:0.25, and the ox horn powder is modified before preparing the base material.
[0039] The method for modifying ox horn powder is as follows: the ox horn powder is cleaned and dried, and then finely ground to a particle size of 15 μm. The ground ox horn powder is added to a reactor, and a first mixed liquid is added to the reactor. After the substances in the reactor are mixed, they are allowed to stand for 5 hours. Then the reactor is sealed and heated to 100°C, the stirring speed is set to 100 r / min, and the constant temperature stirring is performed for 3 hours. The obtained product is washed with anhydrous ethanol and then added to a centrifuge. The centrifuge is set to 3500 r / min and centrifuged for 10 minutes. A precipitate is obtained from the product obtained by centrifugation, and the precipitate is sent to an oven. The oven is set to 55°C and dried for 15 hours to obtain a coarse material. The coarse material and the second mixed liquid are added to a mixer. The mixer is set to 250 r / min and stirred for 25 minutes. The obtained product is sealed in aluminum foil and pressed at a pressure of 10 MPa for 25 minutes. The obtained product is sent to an oven and the oven is set to 80°C and dried for 5 hours to complete the modification of the ox horn powder.
[0040] The mass of the first mixed liquid is 25% of the mass of the horn powder, and the mass of the second mixed liquid is 35% of the mass of the coarse material.
[0041] The first mixed liquid is prepared by the following method: vinyl acetate, N,N-dimethylformamide, potassium carbonate, cysteine, and silicone oil are added to a mixer, and the mixer is set to 100 r / min and stirred for 25 minutes to obtain the first mixed liquid, wherein the mass ratio of each raw material is 1:3:1.3:0.2:0.5.
[0042] The second mixed liquid was prepared by the following method: deionized water, azobisisobutyronitrile, methyl methacrylate, and anhydrous ethanol were added to a mixer, and the mixer was set at 140 r / min and stirred for 15 minutes to prepare the second mixed liquid, wherein the mass ratio of each raw material was 1:0.03:0.3:0.4.
[0043] The method for preparing the filler is as follows: basalt fiber flakes and a blend are added to a ball mill, and the ball milling process is set at 350 r / min for 50 minutes. The resulting product is added to a mixer, and the mixer is set at 450 r / min for stirring for 25 minutes. Then, modified ox horn powder, butanone and deionized water are added to the mixer, and the mixer is set at 700 r / min for stirring for 50 minutes. The mass of butanone is 15% of the mass of the basalt fiber, the mass of deionized water is 70% of the mass of butanone, and the mass of the blend is 15% of the mass of the basalt fiber flakes.
[0044] The blend was prepared by the following method: water-based acrylic resin and nano-silica were added to an ultrasonic disperser, set at 250W and processed for 15 minutes, the resulting product was added to a mixer, BYK-110 dispersant, calcium stearate, and nano-cellulose were added to the mixer, and the mixer was set at 500 r / min and stirred for 25 minutes to prepare the blend.
[0045] The mass ratio of water-based acrylic resin to nano-silica is 1:0.2, the mass of BYK-110 dispersant is 0.7% of the mass of the water-based acrylic resin, the mass of calcium stearate is 3% of the mass of the water-based acrylic resin, and the mass of nano-cellulose is 4% of the mass of the water-based acrylic resin.
[0046] The leveling agent is acrylate, the defoaming agent is mineral oil defoaming agent, and the curing agent is fatty amine curing agent.
[0047] The preparation method of high-performance marine coating based on basalt fiber flakes comprises the following steps: weighing water-based epoxy resin, water, filler, curing agent, color powder, leveling agent, and defoaming agent as needed and adding them into a mixer; setting the mixer at 700 r / min and stirring for 40 minutes to prepare the marine coating.
[0048] Example 3:
[0049] The invention comprises the following raw materials in parts by weight: 80 parts of water-based epoxy resin, 60 parts of water, 30 parts of filler, 5 parts of curing agent, 4 parts of color powder, 1.2 parts of leveling agent, and 1.2 parts of defoaming agent;
[0050] The filler is prepared by mixing basalt fiber flakes and ox horn powder, the mass ratio of basalt fiber flakes to ox horn powder is 1:0.3, and the ox horn powder is modified before the base material is prepared.
[0051] The method for modifying ox horn powder is as follows: the ox horn powder is cleaned and dried, and then finely ground to a particle size of 20 μm. The ground ox horn powder is added to a reactor, and a first mixed liquid is added to the reactor. After the substances in the reactor are mixed, they are allowed to stand for 6 hours. Then the reactor is sealed and heated to 110°C, the stirring speed is set to 120 r / min, and the constant temperature stirring is performed for 4 hours. The obtained product is washed with anhydrous ethanol and then added to a centrifuge. The centrifuge is set to 4000 r / min and centrifuged for 12 minutes. A precipitate is obtained from the product obtained by centrifugation, and the precipitate is sent to an oven. The oven is set to 60°C and dried for 20 hours to obtain a coarse material. The coarse material and the second mixed liquid are added to a mixer. The mixer is set to 300 r / min and stirred for 30 minutes. The obtained product is sealed in aluminum foil and pressed at a pressure of 10 MPa for 30 minutes. The obtained product is sent to an oven and the oven is set to 90°C and dried for 6 hours to complete the modification of the ox horn powder.
[0052] The mass of the first mixed liquid is 30% of the mass of the horn powder, and the mass of the second mixed liquid is 40% of the mass of the coarse material.
[0053] The first mixed liquid is prepared by the following method: vinyl acetate, N,N-dimethylformamide, potassium carbonate, cysteine, and silicone oil are added to a mixer, and the mixer is set at 120 r / min and stirred for 30 minutes to obtain the first mixed liquid, wherein the mass ratio of each raw material is 1:4:1.4:0.3:0.6.
[0054] The second mixed liquid was prepared by the following method: deionized water, azobisisobutyronitrile, methyl methacrylate, and anhydrous ethanol were added to a mixer, and the mixer was set at 160 r / min and stirred for 20 minutes to prepare the second mixed liquid, wherein the mass ratio of each raw material was 1:0.04:0.4:0.5.
[0055] The method for preparing the filler is as follows: basalt fiber flakes and a blend are added to a ball mill, and the ball milling process is set at 400 r / min for 60 minutes. The resulting product is added to a mixer, and the mixer is set at 500 r / min for stirring for 30 minutes. Then, modified ox horn powder, butanone and deionized water are added to the mixer, and the mixer is set at 800 r / min for stirring for 60 minutes. The mass of butanone is 20% of the mass of the basalt fiber, the mass of deionized water is 80% of the mass of butanone, and the mass of the blend is 20% of the mass of the basalt fiber.
[0056] The blend was prepared by the following method: water-based acrylic resin and nano-silica were added to an ultrasonic disperser, set at 300W for 20 minutes, the resulting product was added to a mixer, BYK-110 dispersant, calcium stearate, and nano-cellulose were added to the mixer, and the mixer was set at 600r / min for 30 minutes to prepare the blend.
[0057] The mass ratio of water-based acrylic resin to nano-silica is 1:0.3, the mass of BYK-110 dispersant is 0.8% of the mass of water-based acrylic resin, the mass of calcium stearate is 4% of the mass of water-based acrylic resin, and the mass of nano-cellulose is 5% of the mass of water-based acrylic resin.
[0058] The leveling agent is acrylate, the defoaming agent is mineral oil defoaming agent, and the curing agent is fatty amine curing agent.
[0059] The preparation method of high-performance marine coating based on basalt fiber flakes comprises the following steps: weighing water-based epoxy resin, water, filler, curing agent, color powder, leveling agent, and defoaming agent as needed and adding them into a mixer; setting the mixer at 800 r / min and stirring for 50 minutes to prepare the marine coating.
[0060] Comparative Example 1: The difference between this comparative example and Example 1 is that the horn powder is not modified in this comparative example.
[0061] Comparative Example 2: This comparative example differs from Example 1 in that: this comparative example does not contain the first mixed liquid.
[0062] Comparative Example 3: The difference between this comparative example and Example 1 is that in this comparative example, an equal amount of nano-silicon dioxide is used to replace the filler.
[0063] Comparative Example 4: This comparative example is different from Example 1 in that: this comparative example does not contain filler.
[0064] Performance test: The marine coatings prepared in Example 1, Example 2, Example 3, Comparative Example 1, Comparative Example 2, Comparative Example 3 and Comparative Example 4 were subjected to performance tests, and the test data obtained are recorded in the following table:
[0065] Test items Wear mass loss (mg) Adhesion grade Example 1 5.1 1 Example 2 4.9 0 Example 3 5.4 1 Comparative Example 1 8.9 2 Comparative Example 2 9.7 2 Comparative Example 3 11.4 3 Comparative Example 4 12.6 3
[0066] In the performance test, the test method in GB / T1768-2006 was used to test the wear mass loss of the marine coatings prepared in Example 1, Example 2, Example 3, Comparative Example 1, Comparative Example 2, Comparative Example 3 and Comparative Example 4;
[0067] The test method in GB / T9286-2021 was used to test the adhesion grade of the marine coatings prepared in Example 1, Example 2, Example 3, Comparative Example 1, Comparative Example 2, Comparative Example 3 and Comparative Example 4.
[0068] It can be seen that the wear resistance and adhesion performance of the ship coatings prepared in Comparative Examples 1, 2, 3, and 4 are lower than those in Examples 1, 2, and 3; this shows that: in the preparation of the ship coating, by adding the filler therein, after the ox horn powder is treated, the amino groups of the ox horn powder collagen undergo a free radical grafting reaction to form polyvinyl ester side chains, which plays a role in increasing the surface polar groups, thereby being able to form hydrogen bonds with the hydroxyl groups of the epoxy resin, and being able to cooperate with methyl methacrylate to form a coating layer to form a three-dimensional network structure, effectively improving the toughness of the coating, and thus improving the wear resistance of the ship coating;
[0069] By combining basalt fiber flakes with ox horn powder in the filler system, the basalt fiber flakes, with their flaky structure, can be arranged in the coating to form a dense barrier, increasing hardness while also blocking the penetration of corrosive media. After the ship coating is applied, the basalt flakes bear the main friction stress, while the ox horn powder absorbs impact energy through its plastic deformation ability. This creates a complementary rigidity and flexibility structure, achieving a synergistic improvement in the wear resistance and adhesion of the ship coating.
[0070] During the preparation process of the filler, the internal pores of the horn powder can be eliminated through pressing, its surface roughness can be reduced, and the surface stress concentration points after coating can be reduced, thereby improving the wear resistance of the coating.
[0071] Comparing and analyzing the relevant data in the table shows that the marine coating prepared by the present invention not only has good wear resistance but also excellent adhesion. This shows that the high-performance marine coating based on basalt fiber flakes provided by the present invention has a broader market prospect and is more suitable for promotion.
[0072] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0073] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A high-performance marine coating based on basalt fiber flakes, characterized by: The invention comprises the following raw materials in parts by weight: 60 to 80 parts of water-based epoxy resin, 50 to 60 parts of water, 20 to 30 parts of filler, 3 to 5 parts of curing agent, 2 to 4 parts of color powder, 0.8 to 1.2 parts of leveling agent, and 0.8 to 1.2 parts of defoaming agent; The filler is prepared by mixing basalt fiber flakes and ox horn powder, wherein the mass ratio of the basalt fiber flakes to the ox horn powder is 1:(0.2-0.3), and the ox horn powder is modified before the base material is prepared.
2. The high-performance marine coating based on basalt fiber flakes according to claim 1, characterized in that: The ox horn powder modification method comprises the following steps: washing and drying the ox horn powder, then finely grinding the powder to a particle size of 10 to 20 μm, adding the ground ox horn powder into a reactor, adding a first mixed solution into the reactor, mixing the substances in the reactor, and then standing for 4 to 6 hours, then sealing the reactor and heating it to 90 to 110° C., setting the stirring speed to 80 to 120 r / min, and stirring at a constant temperature for 2 to 4 hours, washing the obtained product with anhydrous ethanol, and then adding the product into a centrifuge, and setting the centrifuge to 3000 to 4000 r / min. / min centrifugation for 8 to 12 minutes, obtaining a precipitate from the product obtained by centrifugation, sending the precipitate into an oven, setting the oven at 50 to 60°C for drying for 10 to 20 hours to obtain a coarse material, adding the coarse material and the second mixed liquid into a mixer, setting the mixer at 200 to 300r / min for stirring for 20 to 30 minutes, sealing the obtained product in aluminum foil, pressing at a pressure of 10MPa for 20 to 30 minutes, sending the obtained product into an oven, setting the oven at 70 to 90°C for drying for 4 to 6 hours, and completing the modification of the ox horn powder.
3. The high-performance marine coating based on basalt fiber flakes according to claim 2, characterized in that: The mass of the first mixed liquid is 20-30% of the mass of the horn powder, and the mass of the second mixed liquid is 30-40% of the mass of the coarse material.
4. The high-performance marine coating based on basalt fiber flakes according to claim 2, characterized in that: The first mixed liquid is prepared by the following method: vinyl acetate, N,N-dimethylformamide, potassium carbonate, cysteine, and silicone oil are added to a mixer, and the mixer is set to 80-120 r / min and stirred for 20-30 minutes to prepare the first mixed liquid, wherein the mass ratio of each raw material is 1: (2-4): (1.2-1.4): (0.1-0.3): (0.4-0.6).
5. The high-performance marine coating based on basalt fiber flakes according to claim 2, characterized in that: The second mixed liquid is prepared by the following method: deionized water, azobisisobutyronitrile, methyl methacrylate, and anhydrous ethanol are added to a mixer, and the mixer is set at 120-160 r / min and stirred for 10-20 minutes to prepare the second mixed liquid, wherein the mass ratio of each raw material is 1: (0.02-0.04): (0.2-0.4): (0.3-0.5).
6. The high-performance marine coating based on basalt fiber flakes according to claim 1, characterized in that: The filler preparation method comprises the following steps: adding basalt fiber flakes and a blend into a ball mill, setting the ball milling speed at 300-400 r / min for 40-60 min, adding the resulting product into a mixer, setting the mixer at 400-500 r / min for stirring for 20-30 min, then adding modified ox horn powder, butanone and deionized water into the mixer, setting the mixer at 600-800 r / min for stirring for 40-60 min, wherein the mass of the butanone is 10-20% of the mass of the basalt fiber, the mass of the deionized water is 60-80% of the mass of the butanone, and the mass of the blend is 10-20% of the mass of the basalt fiber.
7. The high-performance marine coating based on basalt fiber flakes according to claim 6, characterized in that: The blend is prepared by the following method: water-based acrylic resin and nano-silica are added to an ultrasonic disperser, set at 200-300W for processing for 10-20 minutes, the resulting product is added to a mixer, BYK-110 dispersant, calcium stearate, and nano-cellulose are added to the mixer, and the mixer is set at 400-600r / min for stirring for 20-30 minutes to prepare the blend.
8. The high-performance marine coating based on basalt fiber flakes according to claim 7, characterized in that: The mass ratio of the water-based acrylic resin to the nano-silicon dioxide is 1:(0.1-0.3), the mass of the BYK-110 dispersant is 0.6-0.8% of the mass of the water-based acrylic resin, the mass of the calcium stearate is 2-4% of the mass of the water-based acrylic resin, and the mass of the nano-cellulose is 3-5% of the mass of the water-based acrylic resin.
9. The high-performance marine coating based on basalt fiber flakes according to claim 1, characterized in that: The leveling agent is acrylate, the defoaming agent is mineral oil defoaming agent, and the curing agent is fatty amine curing agent.
10. A method for preparing a high-performance marine coating based on basalt fiber flakes according to any one of claims 1 to 9, characterized in that: The method comprises the following steps: weighing water-based epoxy resin, water, filler, curing agent, color powder, leveling agent and defoaming agent as needed, adding them into a mixer, setting the mixer at 600-800 r / min and stirring for 30-50 minutes to prepare the ship coating.
Citation Information
Patent Citations
Natural oxhorn compound and preparation method thereof
CN102775096A
Method for modifying surface of inorganic particles and method for producing dispersion
JP2022057531A
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