Performance testing device for circuit breaker production
By designing a detection console and fixture that integrates multiple testing functions, a comprehensive performance test of the vacuum circuit breaker is achieved, solving the problem of single functions of the existing device, improving testing efficiency and accuracy, and reducing costs and safety hazards.
Patent Information
- Application Number
- CN202510685986.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-26
- Publication Date
- 2025-08-12
AI Technical Summary
The existing performance testing devices for circuit breakers have single functions and are difficult to meet the needs of comprehensively testing the performance of circuit breakers, resulting in high production costs, large equipment footprint, low detection efficiency and safety hazards.
A detection console with various testing functions such as opening and closing force, insulation performance and heat dissipation performance was designed. Combined with fixed fixtures and connection components, it realizes automatic wiring and positioning of the vacuum circuit breaker. Through the cooperation of multiple sensors and cylinders, a comprehensive performance test of the circuit breaker is achieved.
It improves the efficiency and accuracy of vacuum circuit breaker testing, ensures the reliability of test results, reduces production costs, reduces equipment footprint, and improves the safety and stability of the test process.
Smart Images

Figure CN120468639A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of circuit breaker testing, and in particular to a performance testing device for circuit breaker production. Background Art
[0002] Transmission and distribution networks are equipped with numerous circuit breakers, fuses, and other switchgear. These devices are designed to promptly disconnect circuits in the event of a fault, short circuit, or overload, protecting the components and equipment within them and the power grid from further escalation. Therefore, offline testing of circuit breakers during production is crucial to ensure personnel safety and reduce the risk of equipment failure. During production, circuit breakers undergo various performance tests, including those for on / off, closing / opening forces, and thermal system performance, to ensure they meet reliability requirements.
[0003] The existing performance test devices for circuit breaker production have relatively simple functions and cannot meet the needs of comprehensive testing of circuit breaker performance. If the circuit breaker performance is to be fully tested, multiple different test devices must be used, which not only increases production costs and equipment footprint, but also frequently replaces test equipment and adjusts the test environment when conducting multiple performance tests, which easily introduces human errors and affects the reliability of the test results. Moreover, the turnover between multiple test devices not only has low detection efficiency, but also the vacuum circuit breaker product is heavy, and frequent turnover poses certain safety hazards, which brings certain adverse effects to people's use process. In order to address the shortcomings of the existing technology, we propose a performance test device for circuit breaker production. Summary of the Invention
[0004] The main purpose of the present invention is to provide a performance testing device for circuit breaker production, which can effectively solve the problems in the background technology.
[0005] To achieve the above object, the technical solution adopted by the present invention is:
[0006] A performance testing device for circuit breaker production includes a detection console, a fixing fixture is slidably mounted on the top of the detection console, and a vacuum circuit breaker is placed inside the fixing fixture;
[0007] The detection console includes a workbench, a track groove is opened on the top of the workbench, a moving motor is fixedly installed at one end of the workbench, a rotating screw is fixedly installed at the output end of the moving motor, and the rotating screw is rotatably installed inside the track groove, a protective cover is fixedly installed on the top of the protective cover, an insulation resistance tester is fixedly installed on the top of the protective cover, a connecting assembly is fixedly installed on the top of the inner wall of the protective cover, and limited tracks are fixedly installed on both sides of the top of the workbench;
[0008] The connecting assembly includes a fixed frame, and lifting wiring cylinders are fixedly installed on both sides of both ends of the fixed frame, and the output ends of the lifting wiring cylinders at both ends are fixedly installed with fixed plates, and three limit frames are fixedly installed on the bottoms of the fixed plates at both ends. Power terminals are slidably installed inside the three limit frames, and a return spring is fixedly installed on the top of the power terminal. The top of the return spring is connected to the top wall of the limit frame, and the top of the power terminal is electrically connected to a connecting wire, and the other end of the connecting wire is electrically connected to the inside of the workbench.
[0009] Preferably, an operating screen is fixedly installed on the side of the protective cover, a plurality of signal lights are fixedly installed on one side of the top of the protective cover, one end of the power terminal is electrically connected to a detection line, one end of the detection line is electrically connected to an insulation resistance tester, and a temperature sensor is provided inside the protective cover.
[0010] Preferably, the vacuum circuit breaker includes an operating box, three arc extinguishing chambers are fixedly installed on the top of the operating box, current transformers are fixedly installed on the sides of the three arc extinguishing chambers, upper wiring terminals are fixedly installed on the tops of the three arc extinguishing chambers, three isolating switches are provided on one side of the operating box, lower wiring terminals are fixedly connected to one side of the three isolating switches, isolating handles are fixedly installed on the sides of the isolating switches, sleeve holes are provided on both sides of the isolating handles, and the three upper wiring terminals and the three lower wiring terminals are respectively connected to the power terminals at both ends of the fixed frame.
[0011] Preferably, the fixing fixture includes a fixed platform, both ends of the bottom of the fixed platform are fixedly installed with a limiting sleeve, the bottom of the fixed platform is fixedly installed with a walking block, a placement slot is opened on one side of the top of the fixed platform, and a limiting slot is opened at the bottom of the placement slot, a clamping motor is fixedly installed on one side of the interior of the fixed platform, the output end of the clamping motor is fixedly installed with a bidirectional screw, the bidirectional screw is rotatably installed inside the limiting slot, the outer surfaces of the two ends of the bidirectional screw are threadedly installed with limiting side plates, and a plurality of limiting rollers are rotatably installed on the opposite sides of the limiting side plates at both ends, the limiting side plates are slidably installed inside the placement slot, the limiting sleeve is movably sleeved on the outer surface of the limiting track, the walking block is threadedly installed on the outer surface of the rotating screw, and the walking block is slidably installed inside the track slot.
[0012] Preferably, a side frame is fixedly installed on the side of the fixed platform, a bottom frame is fixedly installed on one side of the bottom of the side frame, a counting button is fixedly installed on the top of the bottom frame, a fixed motor is fixedly installed on one side of the side frame, a clamping screw is fixedly installed on the output end of the fixed motor, the clamping screw is rotatably installed between the fixed platform and the side frame, a counter is fixedly installed on the side of the fixed platform, the counter is electrically connected to the counting button, and a movable side panel is slidably installed between the fixed platform and the side frame.
[0013] Preferably, the movable side plate includes a support plate, and positioning rods are fixedly installed at both ends of the bottom of the support plate, and the positioning rods at both ends are movably sleeved on both sides of one end of the fixed platform. A moving block is fixedly installed at the bottom of the support plate, and the moving block is threadedly installed on the outer surface of the clamping screw, and the moving block is slidably installed between the fixed platform and the side frame.
[0014] Preferably, a clamping block is fixedly installed on the left end of the left side of the support plate, and the clamping block is located on the side of the placement groove. A rotating shaft is fixedly installed on the right end of the left side of the support plate, and a swing rod is rotatably installed on the outer surface of the rotating shaft. Sliding grooves are provided at both ends of the swing rod, and sleeve rods are fixedly installed at both ends of the swing rod.
[0015] Preferably, two lifting slots are provided at the right end of the support plate, a swing motor is fixedly installed at the bottom of the right end of the support plate, a rotating rod is fixedly installed at the output end of the swing motor, a push rod is rotatably installed at the other end of the rotating rod, and lifting iron blocks are slidably installed inside the two lifting slots, and limiting columns are fixedly installed on the sides of the lifting iron blocks.
[0016] Preferably, limit rods are fixedly installed on both sides of the right end of the support plate, and the outer surfaces of the limit rods on both sides are movably sleeved with sliding sleeves, and electromagnets are embedded in the interior of the sliding sleeves. Controllers are fixedly installed on both ends of the right side of the support plate, and the controllers at both ends are electrically connected to two electromagnets respectively.
[0017] Preferably, the top of the push rod is rotatably connected to the sliding sleeve on the left, a lifting cylinder is fixedly installed on the top of the right side of the support plate, a fixed sleeve is fixedly installed on the output end of the lifting cylinder, a second pressure sensor is fixedly installed on the upper end of the fixed sleeve, a first pressure sensor is fixedly installed on the lower end of the fixed sleeve, the fixed sleeve is sleeved on the outer surface of the sliding sleeve at the right end, the sliding sleeve is respectively located between the first pressure sensor and the second pressure sensor, and the rotating rod is located on the top of the counting button.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. In the present invention, by setting up a detection console and a fixing fixture, multiple test functions such as opening and closing force, insulation performance, heat dissipation performance, and service life are integrated, which can perform comprehensive performance testing on circuit breakers and improve the efficiency and accuracy of vacuum circuit breaker testing.
[0020] 2. In the present invention, by providing a protective cover and a connecting assembly, the lifting and wiring cylinder controls the lowering of the fixed plate, and utilizes the reaction force of the reset spring to connect the power terminals to the upper terminal and the lower terminal respectively, thereby realizing automatic wiring of the vacuum circuit breaker. The reset spring is utilized to improve the stability of the connection between the power terminals and the upper terminal and the lower terminal, thereby improving the stability and firmness of the vacuum circuit breaker during automatic wiring.
[0021] 3. In the present invention, the limiting side plates at both ends of the placement slot move toward each other, and the limiting rollers are squeezed on both sides of the vacuum circuit breaker to limit the vacuum circuit breaker. At the same time, the fixed motor controls the movable side plate to move toward the placement slot, so that the clamping block squeezes the vacuum circuit breaker inside the placement slot, thereby clamping the vacuum circuit breaker, positioning the vacuum circuit breaker, maintaining the firmness and stability of the vacuum circuit breaker, and facilitating the testing of the vacuum circuit breaker.
[0022] 4. In the present invention, the first pressure sensor detects the pressure pressing the bottom of the sliding sleeve to detect the closing force of the isolation handle, and the second pressure sensor detects the pressure pressing the top of the sliding sleeve to detect the opening force of the isolation handle.
[0023] 5. In the present invention, the rotating rod rotates and pushes the sliding sleeve at the top of the push rod to move up and down on the outer surface of the limit rod, and the left end lifting iron block is lifted and lowered in the lifting groove through the movement of the sliding sleeve. When the rotating rod rotates one circle, the sliding sleeve completes a lifting and lowering, and at the same time, the vacuum circuit breaker completes an opening and closing. When the rotating rod rotates, it presses the top of the counting button and counts through the counter to realize the test of the life of the vacuum circuit breaker.
[0024] 6. In the present invention, a fixed fixture is provided to realize the detection and clamping of the vacuum circuit breaker, the opening and closing force test and the life test, which has a compact and simple structure, low use cost and small occupied area. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0026] Figure 2 It is a structural schematic diagram of the detection console of the present invention;
[0027] Figure 3 It is a schematic diagram of the connection assembly structure of the present invention;
[0028] Figure 4It is a schematic structural diagram of a vacuum circuit breaker of the present invention;
[0029] Figure 5 It is a schematic diagram of the internal structure of the fixing fixture of the present invention;
[0030] Figure 6 It is a schematic diagram of the overall structure of the fixing fixture of the present invention;
[0031] Figure 7 It is a schematic diagram of the front structure of the movable side panel of the present invention;
[0032] Figure 8 It is a schematic diagram of the back structure of the movable side panel of the present invention;
[0033] Figure 9 It is a schematic diagram of the internal structure of the movable side panel of the present invention.
[0034] In the figure: 1. Detection control console; 2. Fixing fixture; 3. Vacuum circuit breaker; 4. Connecting assembly; 11. Workbench; 12. Limiting track; 13. Track groove; 14. Moving motor; 15. Rotating screw; 16. Protective cover; 17. Insulation resistance tester; 18. Operation screen; 19. Signal light; 21. Fixed table; 22. Limiting sleeve; 23. Travel block; 24. Limiting groove; 25. Clamping motor; 26. Bidirectional screw; 27. Limiting side plate; 28. Limiting roller; 29. Placement slot; 210. Side frame; 211. Fixed motor; 212. Clamping screw; 213. Moving side plate; 214. Bottom frame; 215. Counting button; 2131. Support plate; 2132. Positioning rod; 2133. Moving block; 2134. Clamping block; 2135. Rotating shaft; 2136. Swing Rod; 2137, sliding groove; 2138, sleeve rod; 2139, swing motor; 2140, lifting groove; 2141, limit rod; 2142, rotating rod; 2143, push rod; 2144, sliding sleeve; 2145, electromagnet; 2146, lifting iron block; 2147, limit column; 2148, controller; 2149, lifting cylinder; 2150, fixed sleeve; 2151, first pressure sensor; 2152, second pressure sensor; 31, operation box; 32, arc extinguishing chamber; 33, upper terminal; 34, current transformer; 35, disconnector; 36, isolation handle; 37, lower terminal; 41, fixed frame; 42, lifting connection cylinder; 43, fixed plate; 44, limit frame; 45, power terminal; 46, reset spring; 47, connecting wire; 48, detection wire. DETAILED DESCRIPTION
[0035] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0036] Example 1, as Figure 1 - Figure 4 As shown, a performance test device for circuit breaker production includes a detection console 1, a fixing fixture 2, a vacuum circuit breaker 3 and a connecting assembly 4. The fixing fixture 2 is slidably mounted on the top of the detection console 1, and the vacuum circuit breaker 3 is placed inside the fixing fixture 2;
[0037] like Figure 2 As shown, the detection console 1 includes a workbench 11, a protective cover 16 and an insulation resistance tester 17. A track groove 13 is provided on the top of the workbench 11. A moving motor 14 is fixedly installed at one end of the workbench 11. A rotating screw 15 is fixedly installed at the output end of the moving motor 14. The rotating screw 15 is rotatably installed inside the track groove 13. The top of the workbench 11 is fixedly installed with the protective cover 16. The top of the protective cover 16 is fixedly installed with the insulation resistance tester 17. The connecting component 4 is fixedly installed on the top of the inner wall of the protective cover 16. Limiting tracks 12 are fixedly installed on both sides of the top of the workbench 11. The protective cover 16 is used to protect the vacuum circuit breaker 3 during wiring, and automatic wiring of the vacuum circuit breaker 3 is realized while improving the safety of wiring of the vacuum circuit breaker 3. When testing the vacuum circuit breaker 3, the heat generated by the vacuum circuit breaker 3 during operation is collected by the temperature sensor, which facilitates understanding of the heat generated during operation and testing of the vacuum circuit breaker 3 and improves understanding of the working performance of the vacuum circuit breaker 3.
[0038] like Figure 3 As shown, the connecting assembly 4 includes a fixed frame 41, a fixed plate 43 and an electrical terminal 45. The two sides of the fixed frame 41 are fixedly installed with a lifting wiring cylinder 42. The output ends of the lifting wiring cylinders 42 at both ends are fixedly installed with the fixed plates 43. The bottoms of the fixed plates 43 at both ends are fixedly installed with three limit frames 44. The electrical terminals 45 are respectively slidably installed inside the three limit frames 44. A return spring 46 is fixedly installed on the top of the electrical terminal 45. The top of the return spring 46 is connected to the top wall of the limit frame 44. The top of the electrical terminal 45 is electrically connected to a connecting wire 47. The other end of the connecting wire 47 is electrically connected to the inside of the workbench 11. By providing a reset spring 46, the lifting and wiring cylinder 42 controls the fixing plate 43 to descend, so that when the limit frame 44 is sleeved on the upper wiring terminal 33 and the lower wiring terminal 37, the reset spring 46 is compressed, and the reaction force of the reset spring 46 is used to connect the power terminal 45 to the upper wiring terminal 33 and the lower wiring terminal 37 respectively, thereby realizing automatic wiring of the vacuum circuit breaker 3. The control system inside the detection console 1 is used to control the vacuum circuit breaker 3 to be powered on and off, and the reset spring 46 is used to improve the stability of the connection between the power terminal 45 and the upper wiring terminal 33 and the lower wiring terminal 37, thereby improving the stability and firmness of the vacuum circuit breaker 3 during automatic wiring.
[0039] The insulation resistance tester 17 is provided and the detection line 48 is used to detect the operation of the vacuum circuit breaker 3 and the insulation performance is judged by measuring the insulation resistance between the conductive part of the circuit breaker and the ground and between the conductive parts of each phase under different current and voltage conditions. The higher the insulation resistance value, the better the insulation performance.
[0040] Among them, an operating screen 18 is fixedly installed on the side of the protective cover 16, and multiple signal lights 19 are fixedly installed on one side of the top of the protective cover 16. One end of the power terminal 45 is electrically connected to the detection line 48, and one end of the detection line 48 is electrically connected to the insulation resistance tester 17. A temperature sensor is provided inside the protective cover 16. By setting multiple signal lights 19, and the multiple signal lights 19 are warning lights of different colors, when different performances of the vacuum circuit breaker 3 are unqualified, the corresponding signal lights 19 flash, which makes it easier for the operator to quickly understand whether the performance of the vacuum circuit breaker 3 is qualified.
[0041] like Figure 4 As shown, the vacuum circuit breaker 3 includes an operating box 31, three arc extinguishing chambers 32 are fixedly installed on the top of the operating box 31, current transformers 34 are fixedly installed on the sides of the three arc extinguishing chambers 32, and upper wiring terminals 33 are fixedly installed on the tops of the three arc extinguishing chambers 32. Three disconnectors 35 are provided on one side of the operating box 31, and lower wiring terminals 37 are fixedly connected to one side of the three disconnectors 35. An isolation handle 36 is fixedly installed on the side of the disconnector 35, and sleeve holes are provided on both sides of the isolation handle 36. The three upper wiring terminals 33 and the three lower wiring terminals 37 are respectively connected to the power terminals 45 at both ends of the fixed frame 41. The model of the vacuum circuit breaker 3 is ZW32-12630A.
[0042] Example 2, as Figure 1 - Figure 6As shown, a performance test device for circuit breaker production is shown, wherein the fixing fixture 2 includes a fixing platform 21, and both ends of the bottom of the fixing platform 21 are fixedly installed with a limit sleeve 22, and the bottom of the fixing platform 21 is fixedly installed with a walking block 23. A placement slot 29 is provided on one side of the top of the fixing platform 21, and a limit slot 24 is provided at the bottom of the placement slot 29. A clamping motor 25 is fixedly installed on one side of the interior of the fixing platform 21, and a bidirectional screw 26 is fixedly installed on the output end of the clamping motor 25. The bidirectional screw 26 is rotatably installed in the interior of the limit slot 24, and the outer surfaces of both ends of the bidirectional screw 26 are threadedly installed with limit side plates 27. A plurality of limit rollers 28 are rotatably installed on the opposite sides of the limit side plates 27 at both ends, and the limit side plates 27 are slidably installed in the interior of the placement slot 29. The limiting sleeve 22 is movably sleeved on the outer surface of the limiting track 12, and the walking block 23 is threadedly installed on the outer surface of the rotating screw 15. The walking block 23 is slidably installed inside the track groove 13. The clamping motor 25 is used to control the rotation of the bidirectional screw 26 to make the limiting side plates 27 at both ends of the placement groove 29 move toward each other, and the limiting rollers 28 are squeezed on both sides of the vacuum circuit breaker 3 to limit the vacuum circuit breaker 3. At the same time, the fixed motor 211 controls the movable side plate 213 to move toward the side of the placement groove 29, so that the clamping block 2134 squeezes the vacuum circuit breaker 3 inside the placement groove 29, thereby clamping the vacuum circuit breaker 3, positioning the vacuum circuit breaker 3, maintaining the firmness and stability of the vacuum circuit breaker 3, and facilitating the testing of the vacuum circuit breaker 3.
[0043] Example 3, as Figure 1 - Figure 9 As shown, a performance testing device for circuit breaker production is shown, wherein a side frame 210 is fixedly installed on the side of a fixed platform 21, a bottom frame 214 is fixedly installed on one side of the bottom of the side frame 210, a counting button 215 is fixedly installed on the top of the bottom frame 214, a fixed motor 211 is fixedly installed on one side of the side frame 210, a clamping screw 212 is fixedly installed on the output end of the fixed motor 211, and the clamping screw 212 is rotatably installed between the fixed platform 21 and the side frame 210, a counter is fixedly installed on the side of the fixed platform 21, and the counter is electrically connected to the counting button 215, and a movable side plate 213 is slidably installed between the fixed platform 21 and the side frame 210.
[0044] like Figure 7 - Figure 9 As shown, the movable side plate 213 includes a support plate 2131, and positioning rods 2132 are fixedly installed at both ends of the bottom of the support plate 2131. The positioning rods 2132 at both ends are movably sleeved on both sides of one end of the fixed platform 21, and a moving block 2133 is fixedly installed at the bottom of the support plate 2131. The moving block 2133 is threadedly installed on the outer surface of the clamping screw 212, and the moving block 2133 is slidably installed between the fixed platform 21 and the side frame 210.
[0045] Among them, a clamping block 2134 is fixedly installed on the left end of the left side of the support plate 2131, and the clamping block 2134 is located on the side of the placement groove 29. A rotating shaft 2135 is fixedly installed on the right end of the left side of the support plate 2131. A swing rod 2136 is rotatably installed on the outer surface of the rotating shaft 2135. Sliding grooves 2137 are provided at both ends of the swing rod 2136, and sleeve rods 2138 are fixedly installed at both ends of the swing rod 2136. When the support plate 2131 moves to the side of the fixed platform 21, the clamping block 2134 clamps the vacuum circuit breaker 3 inside the placement groove 29. At this time, the sleeve rods 2138 at both ends of the swing rod 2136 are inserted into the sleeve holes at both ends of the isolation handle 36 to realize the operation of the isolation handle 36.
[0046] Among them, two lifting slots 2140 are opened at the right end of the support plate 2131, and a swing motor 2139 is fixedly installed at the bottom of the right end of the support plate 2131. A rotating rod 2142 is fixedly installed at the output end of the swing motor 2139, and a push rod 2143 is rotatably installed at the other end of the rotating rod 2142. Lifting iron blocks 2146 are slidably installed inside the two lifting slots 2140, and limiting columns 2147 are fixedly installed on the sides of the lifting iron blocks 2146.
[0047] Among them, limiting rods 2141 are fixedly installed on both sides of the right end of the support plate 2131, and the outer surfaces of the limiting rods 2141 on both sides are movably sleeved with sliding sleeves 2144, and the interior of the sliding sleeves 2144 is embedded with electromagnets 2145. Controllers 2148 are fixedly installed on both ends of the right side of the support plate 2131, and the controllers 2148 at both ends are electrically connected to the two electromagnets 2145 respectively.
[0048] Two controllers 2148 and electromagnets 2145 are provided. According to the test results of the vacuum circuit breaker 3, the corresponding controller 2148 controls the electromagnet 2145 to generate magnetism, and through the magnetic attraction of the electromagnet 2145 on the lifting iron block 2146, when the electromagnet 2145 moves up and down, the lifting iron block 2146 moves up and down inside the lifting slot 2140, thereby controlling the swing arm 2136 to rotate around the rotating shaft 2135. When the swing arm 2136 rotates, under the action of the sleeve rods 2138 at both ends of the swing arm 2136, the isolation handle 36 rotates to realize the opening and closing of the isolation switch 35.
[0049] Among them, the top of the pushing rod 2143 is rotatably connected to the sliding sleeve 2144 on the left, and a lifting cylinder 2149 is fixedly installed on the top of the right side of the support plate 2131. The output end of the lifting cylinder 2149 is fixedly installed with a fixed sleeve 2150, and the upper end of the interior of the fixed sleeve 2150 is fixedly installed with a second pressure sensor 2152, and the lower end of the interior of the fixed sleeve 2150 is fixedly installed with a first pressure sensor 2151. The fixed sleeve 2150 is sleeved and installed on the outer surface of the sliding sleeve 2144 at the right end. The sliding sleeve 2144 is respectively located between the first pressure sensor 2151 and the second pressure sensor 2152, and the rotating rod 2142 is located at the top of the counting button 215.
[0050] Through the second pressure sensor 2152 at the upper end of the fixed sleeve 2150, when the lifting cylinder 2149 is extended, the fixed sleeve 2150 moves downward, causing the second pressure sensor 2152 at the upper end of the fixed sleeve 2150 to press against the top of the sliding sleeve 2144. The second pressure sensor 2152 is used to detect the pressure pressing on the top of the sliding sleeve 2144, and then the opening force of the isolation handle 36 is detected. In addition, when the lifting cylinder 2149 contracts, the fixed sleeve 2150 moves upward, and the first pressure sensor 2151 at the lower end of the fixed sleeve 2150 is pressed against the bottom of the sliding sleeve 2144. The pressure pressing on the bottom of the sliding sleeve 2144 is detected by the first pressure sensor 2151, thereby realizing the detection of the closing force of the isolation handle 36.
[0051] It should be noted that the present invention is a performance testing device for circuit breaker production. When in use, the operating box 31 of the vacuum circuit breaker 3 is placed inside the fixed platform 21. At this time, the clamping motor 25 is activated, causing the bidirectional screw 26 to rotate, and the limit side plates 27 to move toward each other. The limit side plates 27 at both ends position the operating box 31. Subsequently, the fixed motor 211 controls the clamping screw 212 to rotate, and the movable side plate 213 moves toward the vacuum circuit breaker 3 inside the fixed platform 21, so that the clamping block 2134 is pressed against the side of the vacuum circuit breaker 3 to clamp the vacuum circuit breaker 3. At this time, the sleeve rods 2138 at both ends of the swing rod 2136 are inserted into the sleeve holes at both ends of the isolation handle 36.
[0052] The moving motor 14 controls the rotation of the rotating screw 15, causing the fixing fixture 2 to drive the vacuum circuit breaker 3 on the top to move into the protective cover 16. The vacuum circuit breaker 3 moves to the bottom of the connecting assembly 4. Subsequently, the lifting and wiring cylinders 42 at both ends of the fixed frame 41 extend, causing the fixing plates 43 on both sides to descend. The limit frames 44 at both ends are respectively sleeved on the outer surfaces of the upper wiring terminal 33 and the lower wiring terminal 37, so that the power terminals 45 at both ends of the fixed frame 41 are respectively in contact with the upper wiring terminal 33 and the lower wiring terminal 37;
[0053] The workbench 11 controls the vacuum circuit breaker 3 to switch on and off, and detects the insulation condition of the vacuum circuit breaker 3 through the insulation resistance tester 17. When testing the opening and closing force of the vacuum circuit breaker 3, the controller 2148 at the end of the lifting cylinder 2149 controls the electromagnet 2145 to generate magnetism, so that the electromagnet 2145 at the right end of the support plate 2131 is magnetically connected to the lifting iron block 2146 at the right end. At this time, when the lifting cylinder 2149 contracts, the fixed sleeve 2150 moves upward, and the sliding sleeve 2144 at the right end moves upward, so that the electromagnet 2145 drives the lifting iron block 2146 at the right end to move upward, the swing rod 2136 rotates counterclockwise, and the sleeve rod 2138 rotates counterclockwise. , closing the isolation handle 36, the first pressure sensor 2151 at the lower end of the fixed sleeve 2150 presses against the bottom of the sliding sleeve 2144, and the first pressure sensor 2151 detects the pressure pressing against the bottom of the sliding sleeve 2144, thereby detecting the closing force of the isolation handle 36. Similarly, when the lifting cylinder 2149 extends, the fixed sleeve 2150 moves downward, causing the second pressure sensor 2152 at the upper end of the fixed sleeve 2150 to press against the top of the sliding sleeve 2144, and the sleeve rod 2138 rotates clockwise, thereby opening the isolation handle 36, and the second pressure sensor 2152 detects the pressure pressing against the top of the sliding sleeve 2144, thereby detecting the opening force of the isolation handle 36;
[0054] When the life of the vacuum circuit breaker 3 needs to be tested, the controller 2148 at the left end of the support plate 2131 works, and the controller 2148 at the right end of the support plate 2131 stops working. The electromagnet 2145 at the left end of the support plate 2131 generates magnetic attraction for the lifting iron block 2146. At this time, the swing motor 2139 controls the rotating rod 2142 to rotate. The rotating rod 2142 rotates and pushes the sliding sleeve 2144 at the top of the push rod 2143 to move up and down on the outer surface of the limit rod 2141. The movement of the sliding sleeve 2144 causes the left end lifting iron block 2146 to move up and down in the lifting groove 2140. When the rotating rod 2142 rotates one circle, the sliding sleeve 2144 completes one lifting and lowering. At the same time, the vacuum circuit breaker 3 completes one opening and closing. When the rotating rod 2142 rotates, it presses the top of the counting button 215 and is counted by the counter. When the number reaches the required value, it is a qualified product, otherwise it is an unqualified product.
[0055] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A performance test device for circuit breaker production, comprising a test console (1), characterized in that: A fixing fixture (2) is slidably mounted on the top of the detection console (1), and a vacuum circuit breaker (3) is placed inside the fixing fixture (2); The detection console (1) comprises a workbench (11), a track groove (13) is provided on the top of the workbench (11), a moving motor (14) is fixedly installed on one end of the workbench (11), a rotating screw (15) is fixedly installed on the output end of the moving motor (14), and the rotating screw (15) is rotatably installed inside the track groove (13), a protective cover (16) is fixedly installed on the top of the workbench (11), an insulation resistance tester (17) is fixedly installed on the top of the protective cover (16), a connecting component (4) is fixedly installed on the top of the inner wall of the protective cover (16), and limited tracks (12) are fixedly installed on both sides of the top of the workbench (11); The connecting assembly (4) comprises a fixed frame (41), both sides of both ends of the fixed frame (41) are fixedly installed with lifting wiring cylinders (42), the output ends of the lifting wiring cylinders (42) at both ends are fixedly installed with fixed plates (43), the bottoms of the fixed plates (43) at both ends are fixedly installed with three limit frames (44), the interiors of the three limit frames (44) are slidably installed with power terminals (45), the tops of the power terminals (45) are fixedly installed with reset springs (46), the tops of the reset springs (46) are connected to the top walls of the limit frames (44), the tops of the power terminals (45) are electrically connected to connecting wires (47), and the other ends of the connecting wires (47) are electrically connected to the inside of the workbench (11).
2. A performance testing device for circuit breaker production according to claim 1, characterized in that: An operating screen (18) is fixedly installed on the side of the protective cover (16), a plurality of signal lights (19) are fixedly installed on one side of the top of the protective cover (16), one end of the power terminal (45) is electrically connected to a detection line (48), one end of the detection line (48) is electrically connected to an insulation resistance tester (17), and a temperature sensor is provided inside the protective cover (16).
3. A performance testing device for circuit breaker production according to claim 1, characterized in that: The vacuum circuit breaker (3) comprises an operating box (31), three arc extinguishing chambers (32) are fixedly mounted on the top of the operating box (31), current transformers (34) are fixedly mounted on the sides of the three arc extinguishing chambers (32), upper wiring terminals (33) are fixedly mounted on the tops of the three arc extinguishing chambers (32), three isolating switches (35) are provided on one side of the operating box (31), lower wiring terminals (37) are fixedly connected to one side of the three isolating switches (35), isolating handles (36) are fixedly mounted on the sides of the isolating switches (35), sleeve holes are provided on both sides of the isolating handles (36), and the three upper wiring terminals (33) and the three lower wiring terminals (37) are respectively connected to power terminals (45) at both ends of a fixed frame (41).
4. A performance testing device for circuit breaker production according to claim 1, characterized in that: The fixing fixture (2) comprises a fixing platform (21), both ends of the bottom of the fixing platform (21) are fixedly installed with a limiting sleeve (22), the bottom of the fixing platform (21) is fixedly installed with a walking block (23), one side of the top of the fixing platform (21) is provided with a placement groove (29), the bottom of the placement groove (29) is provided with a limiting groove (24), one side of the interior of the fixing platform (21) is fixedly installed with a clamping motor (25), the output end of the clamping motor (25) is fixedly installed with a bidirectional screw (26), and the bidirectional screw (26) is fixedly installed with a bidirectional screw ) is rotatably mounted inside the limiting groove (24), the outer surfaces of both ends of the bidirectional screw (26) are threadedly mounted with limiting side plates (27), and the limiting side plates (27) at both ends are rotatably mounted on the opposite sides thereof with a plurality of limiting rollers (28), the limiting side plates (27) are slidably mounted inside the placement groove (29), the limiting sleeve (22) is movably sleeved on the outer surface of the limiting track (12), the walking block (23) is threadedly mounted on the outer surface of the rotating screw (15), and the walking block (23) is slidably mounted inside the track groove (13).
5. A performance testing device for circuit breaker production according to claim 4, characterized in that: A side frame (210) is fixedly mounted on the side of the fixed platform (21), a bottom frame (214) is fixedly mounted on one side of the bottom of the side frame (210), a counting button (215) is fixedly mounted on the top of the bottom frame (214), a fixed motor (211) is fixedly mounted on one side of the side frame (210), a clamping screw (212) is fixedly mounted on the output end of the fixed motor (211), the clamping screw (212) is rotatably mounted between the fixed platform (21) and the side frame (210), a counter is fixedly mounted on the side of the fixed platform (21), the counter is electrically connected to the counting button (215), and a movable side plate (213) is slidably mounted between the fixed platform (21) and the side frame (210).
6. A performance testing device for circuit breaker production according to claim 5, characterized in that: The movable side plate (213) comprises a support plate (2131), positioning rods (2132) are fixedly mounted at both ends of the bottom of the support plate (2131), the positioning rods (2132) at both ends are movably sleeved on both sides of one end of the fixed platform (21), a moving block (2133) is fixedly mounted at the bottom of the support plate (2131), the moving block (2133) is threadedly mounted on the outer surface of the clamping screw (212), and the moving block (2133) is slidably mounted between the fixed platform (21) and the side frame (210).
7. A performance testing device for circuit breaker production according to claim 6, characterized in that: A clamping block (2134) is fixedly mounted on the left end of the left side of the support plate (2131), and the clamping block (2134) is located on the side of the placement groove (29). A rotating shaft (2135) is fixedly mounted on the right end of the left side of the support plate (2131), and a swing rod (2136) is rotatably mounted on the outer surface of the rotating shaft (2135). Both ends of the swing rod (2136) are provided with sliding grooves (2137), and both ends of the swing rod (2136) are fixedly mounted with sleeve rods (2138).
8. A performance testing device for circuit breaker production according to claim 7, characterized in that: The right end of the support plate (2131) is provided with two lifting slots (2140), a swing motor (2139) is fixedly installed at the bottom of the right end of the support plate (2131), a rotating rod (2142) is fixedly installed at the output end of the swing motor (2139), and a push rod (2143) is rotatably installed at the other end of the rotating rod (2142), and lifting iron blocks (2146) are slidably installed inside the two lifting slots (2140), and limiting columns (2147) are fixedly installed on the sides of the lifting iron blocks (2146).
9. A performance testing device for circuit breaker production according to claim 8, characterized in that: Limit rods (2141) are fixedly installed on both sides of the right end of the support plate (2131), and the outer surfaces of the limit rods (2141) on both sides are movably sleeved with sliding sleeves (2144), and the interior of the sliding sleeves (2144) is embedded with electromagnets (2145). Controllers (2148) are fixedly installed on both ends of the right side of the support plate (2131), and the controllers (2148) at both ends are electrically connected to the two electromagnets (2145) respectively.
10. A performance testing device for circuit breaker production according to claim 9, characterized in that: The top of the push rod (2143) is rotatably connected to the sliding sleeve (2144) on the left side. A lifting cylinder (2149) is fixedly installed on the top of the right side of the support plate (2131). A fixed sleeve (2150) is fixedly installed on the output end of the lifting cylinder (2149). A second pressure sensor (2152) is fixedly installed on the upper end of the interior of the fixed sleeve (2150). A first pressure sensor (2151) is fixedly installed on the lower end of the interior of the fixed sleeve (2150). The fixed sleeve (2150) is sleeved and installed on the outer surface of the right end sliding sleeve (2144). The sliding sleeve (2144) is respectively located between the first pressure sensor (2151) and the second pressure sensor (2152). The rotating rod (2142) is located on the top of the counting button (215).