Copper bar product insulating layer coating equipment

Abstract

The invention discloses copper bar product insulating layer coating equipment, which relates to the technical field of copper bar product insulating layer coating, and comprises a processing seat and a coating mechanism, the coating mechanism comprises a first clamping assembly, a second clamping assembly, a supporting seat, a coating assembly, a driving gear, a driven structure and a fixing structure; the coating assembly comprises a coating seat, a coating cylinder, a coating piece and an auxiliary structure; a lifting motor, a third lead screw transmission device, a first clamping block and a second clamping block are matched with a clamping piece to clamp a copper bar product, and a second forward and reverse motor and a second lead screw transmission device enable a second clamping base and a first clamping base to be matched to clamp and fix the two ends of the copper bar product. The wrapping barrel, the wrapping piece, the auxiliary structure, the first driving structure, the driving gear and the driven structure are matched to wind the insulating layer on the copper bar product, the insulating layer wrapping is carried out on the multiple copper bar products at the same time, and the wrapping efficiency of the copper bar products is improved.

Description

Technical Field

[0001] The invention belongs to the technical field of insulation layer coating of copper busbar products, in particular to an insulation layer coating device for copper busbar products. Background Art

[0002] Copper busbars, also known as copper busbars or busbars, are rectangular copper conductors primarily used in high-current, low-voltage power transmission and distribution systems. Made from high-conductivity copper, copper busbars are flat, long strips of conductive components manufactured through precision machining and surface treatment. They are widely used in power transmission, equipment connection, and energy distribution. Insulation coating is the process of covering the surface of a conductor with insulating material to prevent current leakage or short circuits. Its core goal is to improve electrical safety, environmental resistance, and service life. Therefore, a copper busbar insulation coating device is required.

[0003] The existing copper busbar product insulation layer covering equipment has certain disadvantages when used. When the existing copper busbar product is subjected to insulation layer covering, the insulation layer is usually covered on the copper busbar product manually by the staff, or the copper busbar product to be processed is fixed with the insulation layer covering equipment and then the insulation layer covering is carried out. However, when the insulation layer covering equipment is used for insulation layer covering, the insulation layer can usually only be covered on one copper busbar product at a time. If the insulation layer is covered on a large number of copper busbar products, it takes a long time, which reduces the covering efficiency and use effect of the insulation layer covering equipment of the copper busbar product, and cannot meet people's needs. Summary of the Invention

[0004] The present invention aims to solve the technical problems existing in the prior art; to this end, the present invention proposes an insulation layer coating device for copper busbar products.

[0005] A copper busbar product insulation layer coating device comprises: a processing seat and a coating mechanism arranged on the processing seat to coat the copper busbar product with an insulation layer; the coating mechanism comprises a first clamping assembly fixedly mounted on one side of the upper end of the processing seat, a second clamping assembly movably arranged on the other side of the upper end of the processing seat, a support seat movably arranged between the first clamping assembly and the second clamping assembly, and a coating assembly arranged on the support seat; the first clamping assembly and the second clamping assembly can clamp and fix the copper busbar product; the coating assembly comprises a coating seat movably arranged on the support seat, a plurality of groups of circular arrays and rotating The invention relates to a coating cylinder rotatably mounted on the coating seat, a coating piece arranged on the coating cylinder and coating the copper busbar product with an insulating layer, and an auxiliary structure arranged on one side of the coating piece and attaching the insulating layer to be coated to the copper busbar product or cutting the insulating layer. The coating cylinder is provided with a coating hole for placing the copper busbar product, and the coating piece is rolled up with an insulating layer for coating the copper busbar product. The coating mechanism also includes a driving gear rotatably mounted inside the coating seat, several groups of driven structures in a circular array and rotating with the driving gear, and a fixing structure that detachably fixes the driven structure to the coating cylinder.

[0006] As a further solution of the present invention: the driven structure includes a driven gear ring meshing with the driving gear and a driven ring for installing the driven gear ring, the driven ring is provided with a mounting groove for installing the covering tube, the driven ring is provided with a first through hole coaxial with the covering tube, the diameter of the first through hole is the same as the diameter of the covering hole, the outer wall of the covering seat is provided with a first driving structure for controlling the rotation of the driving gear, the first driving structure controls several groups of covering tubes to rotate synchronously through the driving gear and the driven structure, so that the covering part and the auxiliary structure cover the copper busbar product with an insulating layer.

[0007] As a further solution of the present invention: the fixing structure includes several groups of fixing rods movably mounted on the driven ring and threadedly connected to the covering tube, and a fixing ring rotatably mounted on the driven ring on a side away from the covering tube, one end of the fixing rod is provided with a first thread fixedly connected to the covering tube, the other end of the fixing rod is coaxially provided with a threaded block, the outer wall of the fixing ring is provided with a second thread threadedly connected to the threaded block, the driven ring is provided with a connecting hole connected to the fixing rod, and the covering tube is provided with fixing holes connected to the fixing rod in a circular array.

[0008] As a further solution of the present invention: the covering assembly also includes a rotating gear ring coaxially connected to the fixed ring, several groups of rotating gears rotatably arranged on the driven ring and meshing with the rotating gear ring, and several groups of second drive structures detachably mounted on the driven ring and controlling the rotation of the rotating gears. The second drive structure can control the rotation of the fixed ring through the rotating gear ring and the rotating gear, so that the threaded block controls the fixing rod to fix or remove the covering cylinder. The covering seat is provided with a first single-chip microcomputer for controlling the synchronous opening and closing of several groups of second drive structures.

[0009] As a further solution of the present invention: the auxiliary structure includes an auxiliary seat movably arranged on the outside of the covering tube and a third driving structure detachably installed on the outside of the covering tube and controlling the movement of the auxiliary seat. The third driving structure controls the movement of the auxiliary seat so that the auxiliary seat drives the insulating layer to move.

[0010] As a further solution of the present invention: the auxiliary seat is provided with an adsorption chamber for adsorbing and limiting the insulating layer, and an electric exhaust device is arranged on one side of the auxiliary seat and used in conjunction with the adsorption chamber. The adsorption chamber and the electric exhaust device can cooperate to adsorb or relax the insulating layer, and one end of the electric exhaust device is detachably connected to the output shaft of the third drive structure.

[0011] As a further solution of the present invention: a cutting tool for cutting the insulating layer is movably provided on the auxiliary seat, a tool groove for moving the cutting tool is provided on the auxiliary seat, and several groups of guide rods for guiding the movement of the cutting tool are vertically installed in the tool groove, and a tool seat is provided at the rear end of the cutting tool, and several groups of guide holes for moving the guide rods are symmetrically provided on the tool seat, and a buffer spring is provided on the guide rod to connect the tool seat and the tool groove.

[0012] As a further solution of the present invention: the first clamping assembly includes a first clamping seat fixedly and vertically set at the upper end of the processing seat; the second clamping assembly includes a second clamping seat movably set at the upper end of the processing seat, and the first clamping assembly and the second clamping assembly both include a rotating seat rotatably set on the first clamping seat and the second clamping seat respectively and several groups of clamping structures vertically installed on the outer surface of the rotating seat, and the clamping structure can clamp and fix the two ends of the copper busbar product.

[0013] As a further solution of the present invention: the clamping structure includes a clamping member detachably arranged on a rotating seat, a first clamping block fixedly arranged on the outside of the clamping member and aligned with the clamping member, and a second clamping block movably arranged on the outside of the clamping member and used in conjunction with the first clamping block, the outer surfaces of the first clamping block and the second clamping block are both flush with the outer surfaces of the clamping member, the first clamping assembly and the second clamping assembly both include a third screw transmission device detachably installed inside the clamping member and detachably fixed to the second clamping block, and a lifting motor detachably installed on the outside of the clamping member and controlling the third screw transmission device to work.

[0014] As a further solution of the present invention: a limit block for inserting the end of the copper busbar product is vertically arranged on the first clamping block, and the limit block can improve the stability of the connection between the clamping structure and the copper busbar product; the first clamping assembly and the second clamping assembly both include a pressure sensor detachably installed inside the second clamping block and an anti-sliding block connected to the pressure sensor.

[0015] As a further solution of the present invention: the covering mechanism also includes a first forward and reverse motor symmetrically arranged on one side of the processing seat and controlling the horizontal movement of the support seat, and a first screw transmission device connected to the output shaft of the first forward and reverse motor, and the first screw transmission device is vertically provided with a first reinforcement block connected to the bottom end of the support seat.

[0016] As a further solution of the present invention: the covering mechanism also includes several groups of second forward and reverse motors symmetrically arranged on the other side of the processing seat and controlling the second clamping seat to move horizontally, and several groups of second screw transmission devices connected to the second clamping seat. The bottom end of the second clamping seat is vertically provided with a second reinforcement block connected to the second screw transmission device, and the output shaft of the second forward and reverse motor is coaxially connected to the second screw transmission device.

[0017] As a further solution of the present invention: the covering mechanism also includes a first adjustment component arranged on the support seat and adjusting the position of the covering seat, and a second adjustment component respectively arranged on the first clamping seat and the second clamping seat and adjusting the position of the rotating seat.

[0018] As a further solution of the present invention: the first adjustment component includes a first connecting ring that can be detachably mounted on the outer wall of the covering seat, a first adjustment gear ring arranged on the outside of the first connecting ring, and several groups of first adjustment gears symmetrically arranged on the outside of the covering seat and meshed with the first adjustment gear ring, several groups of the first adjustment gears are symmetrically arranged inside the support seat, and the outer wall of the support seat is symmetrically mounted with a first adjustment motor for controlling the rotation of the first adjustment gear.

[0019] As a further solution of the present invention: a first adjustment groove for the first connecting ring and the first adjustment gear ring to rotate is opened on the support seat, and the outer wall of the covering seat is in contact with the inner wall of the support seat.

[0020] As a further solution of the present invention: the second adjustment component includes a second connecting ring vertically installed on a side of the rotating seat away from the clamping structure, a second adjustment tooth ring coaxially connected to the second connecting ring, and a second adjustment gear arranged on the outside of the second adjustment tooth ring and meshing with the second adjustment tooth ring. The outer sides of the first clamping seat and the second clamping seat can be removably installed with a second adjustment motor that controls the rotation of the second adjustment gear.

[0021] As a further solution of the present invention: a second through hole is provided on the second clamping seat for inserting the first driving structure, the diameter size of the second connecting ring and the inner diameter size of the second adjusting gear ring are both larger than the diameter size of the second through hole, the second connecting ring, the second adjusting gear ring and the second adjusting gear are respectively movably installed in the first clamping seat and the second clamping seat, and the position of the clamping structure is adjusted by the second adjusting motor.

[0022] As a further solution of the present invention: the processing seat is provided with a second single-chip microcomputer for controlling two groups of second adjustment motors to start and close synchronously. When the second adjustment motor controls the clamping structure on the rotating seat to rotate and adjust the position through the second adjustment gear and the second adjustment gear ring, the first adjustment motor controls the covering seat to adjust on the support seat through the first adjustment gear and the first adjustment gear ring, so that several groups of covering cylinders and several groups of clamping structures on the covering seat rotate synchronously, which can enable the covering assembly to rotate when the copper busbar product is covered with an insulation layer, thereby improving the uniformity and efficiency of the insulation layer covering the copper busbar product.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] (1) The present invention clamps the copper busbar product through the provided covering mechanism, the lifting motor, the third screw transmission device, the first clamping block and the second clamping block in cooperation with the clamping member. The second forward and reverse motor and the second screw transmission device enable the second clamping seat and the first clamping seat to cooperate to clamp and fix the two ends of the copper busbar product. The covering cylinder, the covering member, the auxiliary structure, the first driving structure, the driving gear and the driven structure cooperate to wrap the insulating layer around the copper busbar product. The first forward and reverse motor and the first screw transmission device drive the covering seat to move horizontally, thereby simultaneously covering multiple copper busbar products with the insulating layer, thereby improving the covering efficiency of the copper busbar product. The fixed rod is driven to rotate on the driven ring by the provided second driving structure, the rotating gear, the rotating gear ring, the fixing ring and the threaded block, and the covering cylinder is quickly disassembled, thereby quickly replacing different covering cylinders, and facilitating the disassembly and maintenance of the covering cylinder.

[0025] (2) The present invention controls the rotating seat to rotate on the first clamping seat and the second clamping seat by setting the first adjusting component and the second adjusting component, the second adjusting motor, the second adjusting gear, the second adjusting gear ring and the second connecting ring, so that several clamping structures rotate synchronously, and drive several copper busbar products to rotate through the clamping structure. The first adjusting motor, the first adjusting gear, the first adjusting gear ring and the first connecting ring make the covering seat rotate on the supporting seat, so that several groups of covering cylinders and several groups of clamping structures rotate synchronously. The centrifugal force generated by the rotation can make the insulating layer adhere to the surface of the copper busbar more evenly, significantly improving the uniformity and efficiency of the insulating layer covering the copper busbar products. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is the overall structural diagram of the present invention.

[0027] Figure 2 It is a partial structural diagram of the coating mechanism in the present invention.

[0028] Figure 3 It is a partial structural diagram of the covering component in the present invention.

[0029] Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle.

[0030] Figure 5 It is a partial structural diagram of the covering cylinder and the driven structure in the present invention.

[0031] Figure 6 It is a partial structural diagram of the driven structure and the fixed structure in the present invention.

[0032] Figure 7 It is a partial structural diagram of the rotating gear ring in the present invention.

[0033] Figure 8 It is a partial structural diagram of the cutting tool in the present invention.

[0034] Figure 9 It is a partial structural diagram of the clamping structure in the present invention.

[0035] Figure 10 It is a partial structural diagram of the support seat and the first screw transmission device in the present invention.

[0036] Figure 11 It is a partial structural diagram of the second clamping seat and the second screw transmission device in the present invention.

[0037] Figure 12 This is a partial structural diagram of the first adjustment component in the present invention.

[0038] Figure 13 This is a partial structural diagram of the second adjustment component in the present invention.

[0039] In the figure: 1. Processing seat; 2. Support seat; 3. Covering seat; 4. Covering cylinder; 5. Covering member; 6. Auxiliary structure; 7. Driving gear; 8. Driven structure; 9. Fixed structure; 10. Driven gear ring; 11. Driven ring; 12. Mounting groove; 13. First driving structure; 14. Threaded block; 15. Rotating gear ring; 16. Rotating gear; 17. Second driving structure; 18. Auxiliary seat; 19. Adsorption chamber; 20. Electric exhaust device; 21. Cutting tool; 22. Guide rod; 23. Tool seat; 24. Buffer spring; 25. First clamping seat; 26. Second clamping seat; 27. Rotating seat; 28. Clamping structure; 29. Clamp Holding member; 30. First clamping block; 31. Second clamping block; 32. Third screw transmission device; 33. Lifting motor; 34. Limiting block; 35. Pressure sensor; 36. Anti-sliding block; 37. First forward and reverse motor; 38. First screw transmission device; 39. Second forward and reverse motor; 40. Second screw transmission device; 41. First connecting ring; 42. First adjusting gear ring; 43. First adjusting gear; 44. First adjusting motor; 45. Second connecting ring; 46. Second adjusting gear ring; 47. Second adjusting gear; 48. Second adjusting motor; 49. Fixing rod; 50. Fixing ring; 51. Third driving structure; 52. Support block. DETAILED DESCRIPTION

[0040] The technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0041] Example 1

[0042] See also Figure 1 - Figure 11The present application provides an insulation layer coating device for copper busbar products, comprising: a processing seat 1 and a coating mechanism arranged on the processing seat 1 to coat the copper busbar products with an insulation layer; the coating mechanism comprises a first clamping component fixedly mounted on one side of the upper end of the processing seat 1, a second clamping component movably arranged on the other side of the upper end of the processing seat 1, a support seat 2 movably arranged between the first clamping component and the second clamping component, and a coating component arranged on the support seat 2; the first clamping component and the second clamping component can clamp and fix the copper busbar products; the coating component comprises a coating seat 3 movably arranged on the support seat 2, a plurality of coating cylinders 4 arranged in a circular array and rotatably on the coating seat 3, A covering member 5 is provided on the covering cylinder 4 and covers the copper busbar product with an insulating layer, and an auxiliary structure 6 is provided on one side of the covering member 5 and adheres the insulating layer to be covered to the copper busbar product or cuts the insulating layer. The covering cylinder 4 is provided with a covering hole for placing the copper busbar product, and the covering member 5 is rolled up with an insulating layer for covering the copper busbar product. In the initial state, the covering cylinder 4, the first clamping assembly and the second clamping assembly are all symmetrically arranged; the covering mechanism also includes a driving gear 7 rotatably mounted inside the covering seat 3, several groups of driven structures 8 in a circular array and rotating with the driving gear 7, and a fixing structure 9 that detachably fixes the driven structure 8 to the covering cylinder 4.

[0043] In the present invention, the driven structure 8 includes a driven gear ring 10 meshing with the driving gear 7 and a driven ring 11 for installing the driven gear ring 10. The driven ring 11 is provided with a mounting groove 12 for installing the coating tube 4. The driven ring 11 is provided with a first through hole coaxial with the coating tube 4. The diameter of the first through hole is the same as the diameter of the coating hole. The outer wall of the coating seat 3 is provided with a first driving structure 13 for controlling the rotation of the driving gear 7. The first driving structure 13 controls several groups of coating tubes 4 to rotate synchronously through the driving gear 7 and the driven structure 8, so that the coating member 5 and the auxiliary structure 6 coat the copper busbar product with an insulating layer.

[0044] The fixing structure 9 in the present invention includes several groups of fixing rods 49 movably mounted on the driven ring 11 and threadedly connected to the covering tube 4, and a fixing ring 50 rotatably mounted on the side of the driven ring 11 away from the covering tube 4. One end of the fixing rod 49 is provided with a first thread fixedly connected to the covering tube 4, and the other end of the fixing rod 49 is coaxially provided with a thread block 14. The outer wall of the fixing ring 50 is provided with a second thread threadedly connected to the thread block 14. The driven ring 11 is provided with a connecting hole connected to the fixing rod 49, and the covering tube 4 is provided with fixing holes connected to the fixing rod 49 in a circular array.

[0045] The covering assembly in the present invention also includes a rotating gear ring 15 coaxially connected to the fixed ring 50, several groups of rotating gears 16 rotatably arranged on the driven ring 11 and meshing with the rotating gear ring 15, and several groups of second drive structures 17 that are detachably mounted on the driven ring 11 and control the rotation of the rotating gear 16. The second drive structure 17 can control the rotation of the fixed ring 50 through the rotating gear ring 15 and the rotating gear 16, so that the threaded block 14 controls the fixing rod 49 to fix or remove the covering cylinder 4. A first single-chip microcomputer is provided on the covering seat 3 for controlling the synchronous opening and closing of several groups of second drive structures 17.

[0046] In the present invention, the auxiliary structure 6 includes an auxiliary seat 18 movably arranged on the outside of the coating tube 4 and a third driving structure 51 detachably installed on the outside of the coating tube 4 and controlling the movement of the auxiliary seat 18. The third driving structure 51 controls the movement of the auxiliary seat 18 so that the auxiliary seat 18 drives the insulating layer to move.

[0047] In the present invention, an adsorption chamber 19 for adsorbing and limiting the insulating layer and an electric exhaust device 20 are provided on one side of the auxiliary seat 18 and used in conjunction with the adsorption chamber 19. A support block 52 for installing the third drive structure 51 is vertically provided on the outside of the covering tube 4. The adsorption chamber 19 and the electric exhaust device 20 cooperate to adsorb or relax the insulating layer. One end of the electric exhaust device 20 is detachably connected to the output shaft of the third drive structure 51. The electric exhaust device 20 is started to exhaust the adsorption chamber 19, and the insulating layer is adsorbed and fixed through the adsorption chamber 19. The electric exhaust device 20 is turned off to restore the pressure inside the adsorption chamber 19, so that the adsorption chamber 19 does not adsorb and fix the insulating layer.

[0048] In the present invention, a cutting tool 21 for cutting the insulating layer is movably provided on the auxiliary seat 18, and a tool groove for moving the cutting tool 21 is provided on the auxiliary seat 18. Several groups of guide rods 22 for guiding the movement of the cutting tool 21 are vertically installed in the tool groove. A tool seat 23 is provided at the rear end of the cutting tool 21, and several groups of guide holes for moving the guide rods 22 are symmetrically provided on the tool seat 23. A buffer spring 24 connecting the tool seat 23 and the tool groove is provided on the guide rod 22. The auxiliary seat 18 is moved to the insulating layer so that the cutting tool 21 cuts the insulating layer.

[0049] In the present invention, the first clamping assembly includes a first clamping seat 25 fixedly and vertically arranged on the upper end of the processing seat 1; the second clamping assembly includes a second clamping seat 26 movably arranged on the upper end of the processing seat 1, and the first clamping assembly and the second clamping assembly both include a rotating seat 27 rotatably arranged on the first clamping seat 25 and the second clamping seat 26 respectively and several groups of clamping structures 28 vertically installed on the outer surface of the rotating seat 27. The clamping structure 28 can clamp and fix the two ends of the copper busbar product.

[0050] The clamping structure 28 in the present invention includes a clamping member 29 that is detachably arranged on a rotating seat 27, a first clamping block 30 that is fixedly arranged on the outside of the clamping member 29 and aligned with the clamping member 29, and a second clamping block 31 that is movably arranged on the outside of the clamping member 29 and used in conjunction with the first clamping block 30. The outer surfaces of the first clamping block 30 and the second clamping block 31 are both flush with the outer surfaces of the clamping member 29. The first clamping assembly and the second clamping assembly both include a third screw transmission device 32 that is detachably installed inside the clamping member 29 and detachably fixed to the second clamping block 31, and a lifting motor 33 that is detachably installed on the outside of the clamping member 29 and controls the third screw transmission device 32 to work.

[0051] In the present invention, a limit block 34 for inserting into the end hole of the copper busbar product is vertically arranged on the first clamping block 30. The limit block 34 can improve the stability of the connection between the clamping structure 28 and the copper busbar product; the first clamping assembly and the second clamping assembly both include a pressure sensor 35 detachably installed inside the second clamping block 31 and an anti-sliding block 36 connected to the pressure sensor 35. The anti-sliding block 36 can improve the stability of the clamping between the clamping structure 28 and the copper busbar product. The pressure sensor 35 can prevent the clamping force between the clamping structure 28 and the copper busbar product from being too large or too small, thereby preventing the copper busbar product from falling during clamping.

[0052] The covering mechanism in the present invention also includes a first forward and reverse motor 37 symmetrically arranged on one side of the processing seat 1 and controlling the horizontal movement of the support seat 2, and a first screw transmission device 38 connected to the output shaft of the first forward and reverse motor 37. The first screw transmission device 38 is vertically provided with a first reinforcement block connected to the bottom end of the support seat 2.

[0053] The covering mechanism in the present invention also includes several groups of second forward and reverse motors 39 symmetrically arranged on the other side of the processing seat 1 and controlling the horizontal movement of the second clamping seat 26, and several groups of second screw transmission devices 40 connected to the second clamping seat 26. The bottom end of the second clamping seat 26 is vertically provided with a second reinforcement block connected to the second screw transmission device 40, and the output shaft of the second forward and reverse motor 39 is coaxially connected to the second screw transmission device 40.

[0054] In summary, the copper busbar product to be processed is placed on the first clamping assembly, so that the limit block 34 is inserted into the end hole of the copper busbar product, the lifting motor 33 is started, and the third screw transmission device 32 is driven to work, so that the third screw transmission device 32 drives the second clamping block 31 to move downward, so that the first clamping block 30 and the second clamping block 31 cooperate to clamp and fix one end of the copper busbar product, and the first forward and reverse motor 37 is started to drive the first screw transmission device 38 to work, so that the first screw transmission device 38 drives the support block 30 through the first reinforcement block. The support base 2 moves toward the first clamping base 25, allowing one end of the copper busbar product to pass through the coating tube 4. The second forward and reverse motor 39 is started, causing the second screw transmission device 40 to control the second clamping base 26 to move toward the first clamping base 25 through the second reinforcement block. The lifting motor 33 is started, causing the third screw transmission device 32 to control the second clamping block 31 to move on the clamping member 29, so that the first clamping block 30 and the second clamping block 31 cooperate to move the other end of the copper busbar product, thereby clamping and fixing the copper busbar product.

[0055] The third driving structure 51 is started to drive the auxiliary seat 18 to move toward the insulating layer. The electric exhaust device 20 is started to connect the insulating layer to the auxiliary seat 18 through the adsorption chamber 19. The third driving structure 51 adheres the insulating layer to the copper busbar product. Then, the auxiliary seat 18 is controlled to move away. The first driving structure 13 is started to drive the driving gear 7 to rotate. The driving gear 7 drives the driven ring 11 to rotate through several groups of driven gear rings 10. The driven ring 11 drives the coating cylinder 4 to rotate on the coating seat 3. The coating cylinder 4 drives the insulating layer to be wound around the copper busbar product through the coating member 5. The coating seat 3 is driven to move horizontally by the first forward and reverse motor 37 and the first screw transmission device 38, thereby simultaneously coating multiple copper busbar products with the insulating layer and reducing the space occupied by the coating mechanism.

[0056] Start the second driving structure 17, drive the rotating gear 16 to rotate, the rotating gear 16 drives the rotating gear ring 15 to rotate, the rotating gear ring 15 drives the fixing ring 50 to rotate, so that the fixing ring 50 drives the threaded block 14 to rotate, the threaded block 14 drives the fixing rod 49 to fix, the fixing rod 49 is disassembled and separated from the coating tube 4, and the coating tube 4 is quickly disassembled to replace a different coating tube 4.

[0057] Example 2

[0058] Reference Figure 1 - Figure 2 and Figure 12 - Figure 13, which is the second embodiment of the present invention, wherein the covering mechanism of the present invention further includes a first adjusting component arranged on the supporting seat 2 and adjusting the position of the covering seat 3, and a second adjusting component respectively arranged on the first clamping seat 25 and the second clamping seat 26 and adjusting the position of the rotating seat 27.

[0059] The first adjustment component in the present invention includes a first connecting ring 41 that can be detachably mounted on the outer wall of the covering seat 3, a first adjustment tooth ring 42 arranged on the outside of the first connecting ring 41, and several groups of first adjustment gears 43 symmetrically arranged on the outside of the covering seat 3 and meshing with the first adjustment tooth ring 42. Several groups of first adjustment gears 43 are symmetrically arranged inside the support seat 2, and the outer wall of the support seat 2 is symmetrically mounted with a first adjustment motor 44 for controlling the rotation of the first adjustment gear 43.

[0060] In the present invention, a first adjustment groove for the first connecting ring 41 and the first adjustment gear ring 42 to rotate is opened on the support seat 2 , and the outer wall of the covering seat 3 is in contact with the inner wall of the support seat 2 .

[0061] The second adjustment component in the present invention includes a second connecting ring 45 vertically installed on the side of the rotating seat 27 away from the clamping structure 28, a second adjustment tooth ring 46 coaxially connected to the second connecting ring 45, and a second adjustment gear 47 arranged on the outside of the second adjustment tooth ring 46 and meshing with the second adjustment tooth ring 46. The outer sides of the first clamping seat 25 and the second clamping seat 26 can be detachably installed with a second adjustment motor 48 that controls the rotation of the second adjustment gear 47.

[0062] In the present invention, a second through hole is provided on the second clamping seat 26 for inserting the first driving structure 13. The diameter size of the second connecting ring 45 and the inner diameter size of the second adjusting gear ring 46 are both larger than the diameter size of the second through hole. The second connecting ring 45, the second adjusting gear ring 46 and the second adjusting gear 47 are all movably installed in the first clamping seat 25 and the second clamping seat 26 respectively, and the position of the clamping structure 28 is adjusted by the second adjusting motor 48.

[0063] In the present invention, a second single-chip microcomputer is provided on the processing seat 1 for controlling two groups of second adjustment motors 48 to start and close synchronously. When the second adjustment motor 48 controls the clamping structure 28 on the rotating seat 27 to rotate and adjust the position through the second adjustment gear 47 and the second adjustment gear ring 46, the first adjustment motor 44 controls the covering seat 3 to adjust on the support seat 2 through the first adjustment gear 43 and the first adjustment gear ring 42, so that several groups of covering cylinders 4 and several groups of clamping structures 28 on the covering seat 3 rotate synchronously, which can enable the covering component to rotate when the copper busbar product is covered with an insulation layer, thereby avoiding the problems of bubbles, wrinkles or uneven thickness caused by traditional static covering, thereby improving the uniformity and efficiency of the insulation layer covering the copper busbar product. During the dynamic rotation process, the contact pressure distribution between the insulating material and the copper busbar surface is more even, which can improve the mechanical bite strength between the insulating layer and the copper busbar and reduce the risk of stratification during long-term use.

[0064] In summary, the second adjusting motor 48 is started to drive the second adjusting gear 47 to rotate, the second adjusting gear 47 drives the second adjusting gear ring 46 to rotate, the second adjusting gear ring 46 drives the second connecting ring 45 to rotate, and the second connecting ring 45 drives the rotating seat 27 to rotate, so that the first clamping seat 25 and the several groups of clamping structures 28 on the second clamping seat 26 rotate synchronously, and the clamping structure 28 drives several groups of copper busbar products to rotate, and the first adjusting motor 44 is started, so that the first adjusting motor 44 drives the first adjusting gear 43 to rotate, the first adjusting gear 43 drives the first adjusting gear ring 42 to rotate, so that the first adjusting gear ring 42 drives the first connecting ring 41 to move, so that the first connecting ring 41 drives the covering seat 3 to rotate on the support seat 2, thereby making the several groups of covering cylinders 4 and the several groups of clamping structures 28 on the covering seat 3 rotate synchronously, and the centrifugal force generated by the rotation can make the insulating layer more evenly adhere to the surface of the copper busbar, significantly improving the uniformity and efficiency of the insulating layer coated on the copper busbar product.

[0065] Example 3

[0066] Reference Figure 1 - Figure 13 , combining Example 1 and Example 2 to obtain this embodiment.

[0067] The lifting motor 33, the third screw transmission device 32, the first clamping block 30 and the second clamping block 31 cooperate with the clamping part 29 to clamp the copper busbar product. The second forward and reverse motor 39 and the second screw transmission device 40 enable the second clamping seat 26 and the first clamping seat 25 to cooperate to clamp and fix the two ends of the copper busbar product. The coating cylinder 4, the coating part 5, the auxiliary structure 6, the first driving structure 13, the driving gear 7 and the driven structure 8 cooperate to wrap the insulating layer around the copper busbar product. The first forward and reverse motor 37 and the first screw transmission device 38 drive the coating seat 3 to move horizontally, thereby simultaneously coating multiple copper busbar products with insulation layers, thereby improving the coating efficiency of the copper busbar products. The second driving structure 17, the rotating gear 16, the rotating gear ring 15, the fixing ring 50 and the threaded block 14 drive the fixing rod 49 to rotate on the driven ring 11, and the coating cylinder 4 is quickly disassembled, thereby quickly replacing different coating cylinders 4, which is convenient for disassembly and maintenance of the coating cylinder 4;

[0068] The second adjusting motor 48, the second adjusting gear 47, the second adjusting gear ring 46 and the second connecting ring 45 control the rotating seat 27 to rotate on the first clamping seat 25 and the second clamping seat 26, so that the several clamping structures 28 rotate synchronously, and the clamping structure 28 drives several copper bus products to rotate. The first adjusting motor 44, the first adjusting gear 43, the first adjusting gear ring 42 and the first connecting ring 41 make the covering seat 3 rotate on the supporting seat 2, so that several groups of covering cylinders 4 and several groups of clamping structures 28 rotate synchronously. The centrifugal force generated by the rotation can make the insulating layer more evenly adhere to the surface of the copper busbar, significantly improving the uniformity and efficiency of the insulating layer coated on the copper busbar product.

[0069] The above embodiments are only used to illustrate the technical method of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the present invention.

Claims

1. A copper busbar insulation coating device, characterized in that: include: A processing seat (1) and a coating mechanism arranged on the processing seat (1) to coat the copper busbar product with an insulating layer; The coating mechanism comprises a first clamping assembly and a second clamping assembly arranged at the upper end of a processing seat (1) and fixing the copper busbar product to be coated, a support seat (2) movably arranged between the first clamping assembly and the second clamping assembly, and a coating assembly arranged on the support seat (2); The covering assembly comprises a covering seat (3) movably arranged on a support seat (2), a plurality of covering cylinders (4) rotatably arranged on the covering seat (3), a covering member (5) arranged on the covering cylinder (4) and covering the copper busbar product with an insulating layer, and an auxiliary structure (6) arranged on one side of the covering member (5) and attaching the insulating layer to be covered to the copper busbar product or cutting the insulating layer; The covering mechanism further comprises a driving gear (7) rotatably mounted inside the covering seat (3) and controlling the rotation of the covering cylinder (4), a plurality of driven structures (8) that rotate in conjunction with the driving gear (7), and a fixing structure (9) that detachably fixes the driven structures (8) to the covering cylinder (4).

2. The copper busbar insulation coating equipment according to claim 1, characterized in that: The driven structure (8) comprises a driven gear ring (10) meshing with the driving gear (7) and a driven ring (11) for mounting the driven gear ring (10); The outer wall of the covering seat (3) is provided with a first driving structure (13) for controlling the rotation of the driving gear (7); The first driving structure (13) controls several groups of coating cylinders (4) to rotate synchronously through the driving gear (7) and the driven structure (8), so that the coating member (5) and the auxiliary structure (6) coat the copper busbar product with an insulating layer.

3. The copper busbar insulation coating equipment according to claim 2, characterized in that: The fixing structure (9) comprises a plurality of fixing rods (49) arranged on the driven ring (11) and connected to the covering tube (4), and a fixing ring (50) rotatably arranged on one side of the driven ring (11) and controlling the fixing rods (49) to move axially. The other end of the fixing rod (49) is coaxially provided with a threaded block (14) which is threadedly driven with the fixing ring (50).

4. The copper busbar insulation coating device according to claim 3, characterized in that: The covering assembly further comprises a rotating gear ring (15) coaxially connected to the fixed ring (50), a plurality of groups of rotating gears (16) meshing with the rotating gear ring (15), and a plurality of groups of second driving structures (17) for controlling the rotating gears (16) to rotate; The second driving structure (17) can control the fixing ring (50) to rotate by rotating the gear ring (15) and the rotating gear (16), thereby enabling the threaded block (14) to control the fixing rod (49) to fix or remove the covering cylinder (4).

5. The copper busbar insulation coating equipment according to claim 1, characterized in that: The auxiliary structure (6) comprises an auxiliary seat (18) movably arranged outside the coating cylinder (4) and a third driving structure (51) arranged outside the coating cylinder (4) and controlling the movement of the auxiliary seat (18); The auxiliary seat (18) is provided with an adsorption cavity (19) for adsorbing and limiting the insulating layer, and an electric exhaust device (20) is provided on a side of the auxiliary seat (18) and used in conjunction with the adsorption cavity (19); The auxiliary seat (18) is provided with a cutting tool (21) for cutting the insulating layer and a buffer spring (24) for buffering the movement of the cutting tool (21).

6. The copper busbar insulation coating equipment according to claim 1, characterized in that: The first clamping assembly comprises a first clamping seat (25) fixedly and vertically arranged on the upper end of the processing seat (1); The second clamping assembly comprises a second clamping seat (26) movably arranged on the upper end of the processing seat (1); The first clamping assembly and the second clamping assembly both include a rotating seat (27) and a plurality of clamping structures (28) vertically mounted on the outer surface of the rotating seat (27); The two groups of rotating seats (27) are rotatably arranged on the first clamping seat (25) and the second clamping seat (26) respectively.

7. The copper busbar insulation coating equipment according to claim 6, characterized in that: The clamping structure (28) comprises a clamping member (29) detachably arranged on a rotating seat (27), a first clamping block (30) fixedly arranged outside the clamping member (29), and a second clamping block (31) movably arranged outside the clamping member (29) and used in conjunction with the first clamping block (30); The first clamping assembly and the second clamping assembly both comprise a third screw transmission device (32) detachably mounted inside the clamping member (29) and detachably fixed to the second clamping block (31), and a lifting motor (33) detachably mounted outside the clamping member (29) and controlling the operation of the third screw transmission device (32).

8. The copper busbar insulation coating equipment according to claim 6, characterized in that: The covering mechanism further comprises a first adjusting component arranged on the supporting seat (2) and adjusting the position of the covering seat (3), and a second adjusting component respectively arranged on the first clamping seat (25) and the second clamping seat (26) and adjusting the position of the rotating seat (27).

9. The copper busbar insulation coating equipment according to claim 8, characterized in that: The first adjustment component comprises a first connecting ring (41) detachably mounted on the outer wall of the covering seat (3), a first adjusting toothed ring (42) arranged outside the first connecting ring (41), and a plurality of first adjusting gears (43) symmetrically arranged outside the covering seat (3) and meshing with the first adjusting toothed ring (42); Several groups of the first adjusting gears (43) are symmetrically arranged inside the support base (2), and a first adjusting motor (44) for controlling the rotation of the first adjusting gears (43) is symmetrically mounted on the outer wall of the support base (2).

10. The copper busbar insulation coating equipment according to claim 8, characterized in that: The second adjustment assembly comprises a second connecting ring (45) vertically mounted on a side of the rotating base (27) away from the clamping structure (28), a second adjusting toothed ring (46) coaxially connected to the second connecting ring (45), and a second adjusting gear (47) disposed outside the second adjusting toothed ring (46) and meshing with the second adjusting toothed ring (46); A second regulating motor (48) for controlling the rotation of a second regulating gear (47) is detachably mounted on the outer side surfaces of the first clamping seat (25) and the second clamping seat (26).

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