Manufacturing method of connector and connector
By injection molding the injection molded parts on the outer periphery of the first terminal group and the second terminal group of the connector, the position of the contact part and the wiring part is fixed, the problem of transition part deformation is solved, and the accurate transmission of electrical signals and compatibility of plug-in methods is achieved.
Patent Information
- Application Number
- CN202510616817.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2025-08-12
AI Technical Summary
When the existing connector is compatible with the two plug-in modes of forward and reverse plug-in, the transition part is prone to deformation, affecting the accuracy of electrical signal transmission.
The first injection molded part and the second injection molded part respectively on the outer periphery of the first terminal group and the second terminal group, wrap the contact part and the wiring part, and fix the transition part by fastening to avoid deformation of the transition part.
Ensure that the connector accurately transmits electrical signals between the two electronic devices, is compatible with the two plug-ins and the reverse plug-ins, and reduces the space occupied by the terminal group.
Smart Images

Figure CN120473795A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of connectors, and in particular to a manufacturing method of a connector and the connector. Background Art
[0002] Connectors are used to connect various electronic devices electrically. To facilitate connection, existing technologies typically use a USB Type-C female connector structure. This female connector is compatible with both forward and reverse insertion, making it more convenient to use.
[0003] From the above, in order to meet the actual use requirements, this type of connector needs to be compatible with both forward and reverse plugging modes while having a small overall size. To this end, in the prior art, the connector includes two rows of terminals, one row of terminals consisting of a plurality of first terminals spaced apart along a first direction, and the other row of terminals consisting of a plurality of second terminals spaced apart along the first direction, the first terminals including a first contact portion, a first transition portion, and a first wiring portion arranged in sequence, the second terminals including a second contact portion, a second transition portion, and a second wiring portion arranged in sequence, the plurality of first contact portions and the plurality of second contact portions facing each other in a second direction, the second direction being perpendicular to the first direction, the connector realizes electrical connection with the male plug through the first contact portions and the second contact portions, the plurality of first contact portions cooperate with the plurality of second contact portions, thereby being compatible with both forward and reverse plugging modes. In addition, the first transition portion is connected between the first contact portion and the first wiring portion, and the second transition portion is connected between the second contact portion and the second wiring portion. Under the adjustment of the first transition portion and the second transition portion, several first wiring portions and several second wiring portions are arranged in sequence along the first direction, that is, in the second direction, the first wiring portion and the second wiring portion are arranged at the same height, thereby reducing the space occupied by the two rows of terminals.
[0004] In addition to the two rows of terminals, the connector also includes an injection molding structure that wraps around the periphery of the two rows of terminals, thereby fixing the relative positions of the terminals in any row of terminals and the relative positions of the two rows of terminals. Specifically, the injection molding structure includes five injection molding parts, and the five injection molding parts are injection-molded in two operations. In the first injection molding operation, one injection molding part is injection-molded around the periphery of each of the first contact portions and the first wiring portions, thereby preliminarily fixing the relative positions of the first terminals. In addition, one injection molding part is injection-molded around the periphery of each of the second contact portions and the second wiring portions, thereby preliminarily fixing the relative positions of the second terminals. After the first injection molding operation is completed, a second injection molding operation is performed. Specifically, in the second injection molding operation, the two rows of terminals with four injection molding parts are first assembled together, and then another injection molding part is injection-molded around the periphery of the four injection molding parts, the first transition portions, and the second transition portions to fix the two rows of terminals together.
[0005] During the first injection molding operation, since a fixed structure is not injection molded around the periphery of the first transition portion and the second transition portion, the first transition portion and / or the second transition portion are easily deformed during the second injection molding operation, thereby affecting the connector's ability to accurately transmit electrical signals between the two electronic devices. Summary of the Invention
[0006] An object of the present invention is to provide a connector and a manufacturing method thereof, wherein the connector can accurately transmit electrical signals between two electronic devices.
[0007] To achieve this object, the present invention adopts the following technical solutions:
[0008] One aspect of the present invention provides a method for manufacturing a connector, the connector comprising a first terminal group and a second terminal group, the first terminal group comprising a plurality of first terminals, the first terminals comprising a first contact portion, a first transition portion, and a first wiring portion arranged in sequence, the second terminal group comprising a plurality of second terminals, the second terminals comprising a second contact portion, a second transition portion, and a second wiring portion arranged in sequence, the method for manufacturing the connector comprising:
[0009] Injection-molding a first injection molded part around the periphery of the first terminal group, wherein the first injection molded part covers all the first contact portions and all the first wiring portions, and all the first contact portions and all the first wiring portions are exposed from the first injection molded part;
[0010] Injection-molding a second injection molded part around the outer periphery of the second terminal group, wherein the second injection molded part covers all the second contact portions and all the second wiring portions, and all the second contact portions and all the second wiring portions are exposed from the second injection molded part;
[0011] The first injection-molded part and the second injection-molded part are buckled together so that the plurality of first terminals and the plurality of second terminals are arranged at intervals along the first direction, and the plurality of first contact portions and the plurality of second contact portions are directly opposite each other along the second direction, the second direction is perpendicular to the first direction, the plurality of first wiring portions and the plurality of second wiring portions are arranged in sequence along the first direction, and the first injection-molded part and the second injection-molded part jointly wrap all the first transition portions and all the second transition portions.
[0012] Preferably, after the first injection-molded part and the second injection-molded part are fastened together, a third injection-molded part is injection-molded on the periphery of the first injection-molded part and the second injection-molded part, and all the first contact parts, all the first wiring parts, all the second contact parts and all the second wiring parts are exposed from the third injection-molded part.
[0013] Preferably, after the third injection molded part is injection molded, a housing is assembled around the periphery of the third injection molded part, and all the first contact portions, all the first wiring portions, all the second contact portions, and all the second wiring portions are exposed from the housing.
[0014] Another aspect of the present invention provides a connector, manufactured using the manufacturing method of the connector as described above, the connector comprising a first terminal group and a second terminal group, the first terminal group comprising a plurality of first terminals, the first terminals comprising a first contact portion, a first transition portion, and a first wiring portion arranged in sequence, the second terminal group comprising a plurality of second terminals, the second terminals comprising a second contact portion, a second transition portion, and a second wiring portion arranged in sequence, the plurality of first terminals and the plurality of second terminals being arranged at intervals along a first direction, wherein the plurality of first contact portions and the plurality of second contact portions are aligned one-to-one with each other along a second direction, the second direction being perpendicular to the first direction, the plurality of first wiring portions and the plurality of second wiring portions being arranged in sequence along the first direction, the connector further comprising:
[0015] a first injection molded part formed on an outer periphery of the first terminal group, wherein all the first contact portions are embedded in the first injection molded part and exposed from the first injection molded part, and all the first wiring portions are embedded in the first injection molded part and exposed from the first injection molded part;
[0016] a second injection molded part, formed on the periphery of the second terminal group, wherein all the second contact portions are embedded in the second injection molded part and exposed from the second injection molded part, and all the second wiring portions are embedded in the second injection molded part and exposed from the second injection molded part;
[0017] The first injection molded part and the second injection molded part are buckled together and jointly wrap all the first transition parts and all the second transition parts.
[0018] Preferably, the first injection molded part includes a first injection molded portion, a second injection molded portion, and a third injection molded portion arranged in sequence, all the first contact portions are embedded in the first injection molded portion, and all the first wiring portions are embedded in the third injection molded portion;
[0019] The second injection molded part includes a fourth injection molded part, a fifth injection molded part, and a sixth injection molded part arranged in sequence, all the second contact parts are embedded in the fourth injection molded part, and all the second wiring parts are embedded in the sixth injection molded part;
[0020] The second injection-molded portion and the fifth injection-molded portion are spliced together and together wrap all of the first transition portions and all of the second transition portions.
[0021] Preferably, the second injection molding part includes at least one first injection molding block, the fifth injection molding part includes at least one second injection molding block, and at least one first injection molding block and at least one second injection molding block are alternately spliced along the first direction;
[0022] The first injection block is embedded with at least one first transition portion, and the first injection block is provided with at least one first embedding groove, and the first embedding groove is used to accommodate the second transition portion;
[0023] The second injection block is embedded with at least one second transition portion, and the second injection block is provided with at least one second embedding groove, and the second embedding groove is used to accommodate the first transition portion.
[0024] Preferably, one of the first injection molded part and the second injection molded part is provided with a plug-in column, and the other of the first injection molded part and the second injection molded part is provided with a socket adapted to the plug-in column, and the plug-in column is inserted into the socket.
[0025] Preferably, the connector further includes a third injection molded part, which is molded on the periphery of the first injection molded part and the second injection molded part, and all the first contact parts, all the first wiring parts, all the second contact parts and all the second wiring parts are exposed from the third injection molded part.
[0026] Preferably, the connector further comprises a shell, which is sleeved on an outer periphery of the third injection molded part, and all the first contact portions, all the first wiring portions, all the second contact portions and all the second wiring portions are exposed from the shell.
[0027] Preferably, the housing is embedded in the third injection molded part.
[0028] Beneficial effects of the present invention:
[0029] The present invention is characterized in that a first injection molded part is injection molded around the periphery of the first terminal group, and a second injection molded part is injection molded around the periphery of the second terminal group. The first injection molded part can wrap around the first contact portions and first wiring portions of all first terminals, thereby fixing the relative positions of all first contact portions and all first wiring portions. The second injection molded part can wrap around the second contact portions and second wiring portions of all second terminals, thereby fixing the relative positions of all second contact portions and all second wiring portions. Moreover, the first injection molded part and the second injection molded part can cooperate to wrap around all first transition portions and all second transition portions, thereby fixing the relative positions of all first transition portions and all second transition portions. Thus, when other injection molded structures are subsequently injection molded around the first injection molded part and the second injection molded part to fix the first terminal group and the second terminal group together, the first transition portion and / or the second transition portion will not be deformed, thereby ensuring that the connector manufactured can accurately transmit electrical signals between two electronic devices. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 is a schematic structural diagram of a first terminal group and a second terminal group in an embodiment of the present invention;
[0031] Figure 2 This is one of the structural schematic diagrams after the first injection molded part is formed on the periphery of the first terminal group in an embodiment of the present invention;
[0032] Figure 3 This is a second structural diagram of the first terminal group after the first injection molded part is formed on the periphery of the first terminal group in an embodiment of the present invention;
[0033] Figure 4 This is one of the structural schematic diagrams after the second injection molded part is formed on the periphery of the second terminal group in an embodiment of the present invention;
[0034] Figure 5 This is a second structural diagram of the second terminal group after the second injection molded part is formed on the periphery of the embodiment of the present invention;
[0035] Figure 6 This is one of the structural schematic diagrams after the first injection molded part and the second injection molded part are fastened together in an embodiment of the present invention;
[0036] Figure 7 This is the second structural diagram of the first injection molded part and the second injection molded part after being fastened together in an embodiment of the present invention;
[0037] Figure 8 This is the third structural diagram of the first injection molded part and the second injection molded part after being fastened together in the embodiment of the present invention;
[0038] Figure 9 This is one of the structural schematic diagrams after the third injection molded part is formed around the first injection molded part and the second injection molded part in an embodiment of the present invention;
[0039] Figure 10 This is the second structural diagram of the embodiment of the present invention after the third injection molded part is formed around the first injection molded part and the second injection molded part;
[0040] Figure 11 This is one of the structural diagrams of the third injection molded part after the outer shell is assembled in the embodiment of the present invention;
[0041] Figure 12 This is the second structural diagram of the third injection molded part after the outer shell is assembled in the embodiment of the present invention.
[0042] In the picture:
[0043] 1. First terminal group; 11. First terminal; 111. First contact portion; 112. First transition portion; 1121. First transition plate; 1122. Second transition plate; 113. First connection portion; 2. Second terminal group; 21. Second terminal; 211. Second contact portion; 212. Second transition portion; 2121. Third transition plate; 2122. Fourth transition plate; 213. Second connection portion; 3. First injection molded part; 31. First injection molded part; 32. Second injection molded part Plastic part; 321, first injection molding block; 3211, first embedding groove; 322, first injection molding plate; 33, third injection molding part; 4, second injection molding part; 41, fourth injection molding part; 42, fifth injection molding part; 421, second injection molding block; 4211, second embedding groove; 422, second injection molding plate; 43, sixth injection molding part; 431, embedding groove; 5, third injection molding part; 51, lock hole; 6, housing; 61, lock buckle; 71, plug column; 72, socket; 8, shielding spacer. DETAILED DESCRIPTION
[0044] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It will be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all structures.
[0045] In the description of the present invention, unless otherwise expressly specified or limited, the terms "connected," "connected," and "fixed" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integration; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention in specific circumstances.
[0046] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Furthermore, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0047] In the description of this embodiment, terms such as "upper," "lower," "right," and "left" are used to refer to positions or locations based on those shown in the accompanying drawings. These terms are intended solely to facilitate description and simplify operation, and are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
[0048] This embodiment provides a method for manufacturing a connector, which is used to package two rows of terminals to obtain a connector, wherein: Figure 1 As shown, this embodiment takes two rows of terminals, namely the first terminal group 1 and the second terminal group 2, as an example. The first terminal group 1 includes a plurality of first terminals 11, and the first terminal 11 includes a first contact portion 111, a first transition portion 112 and a first wiring portion 113 arranged in sequence. The second terminal group 2 includes a plurality of second terminals 21, and the second terminal 21 includes a second contact portion 211, a second transition portion 212 and a second wiring portion 213 arranged in sequence.
[0049] Combine Figures 2 to 12 In this embodiment, the manufacturing method of the connector includes:
[0050] A first injection molded part 3 is injection molded around the periphery of the first terminal group 1 , the first injection molded part 3 covers all the first contact portions 111 and all the first wiring portions 113 , and all the first contact portions 111 and all the first wiring portions 113 are exposed from the first injection molded part 3 ;
[0051] A second injection molded part 4 is injection molded around the outer periphery of the second terminal group 2 , the second injection molded part 4 covers all the second contact portions 211 and all the second wiring portions 213 , and all the second contact portions 211 and all the second wiring portions 213 are exposed from the second injection molded part 4 ;
[0052] The first injection molded part 3 and the second injection molded part 4 are buckled together so that the plurality of first terminals 11 and the plurality of second terminals 21 are arranged at intervals along the first direction, and the plurality of first contact portions 111 and the plurality of second contact portions 211 are opposite each other along the second direction, the second direction is perpendicular to the first direction, the plurality of first wiring portions 113 and the plurality of second wiring portions 213 are arranged in sequence along the first direction, and the first injection molded part 3 and the second injection molded part 4 jointly wrap all the first transition portions 112 and all the second transition portions 212.
[0053] Based on the above, in this embodiment, the first injection molded part 3 is injection molded around the periphery of the first terminal group 1, and the second injection molded part 4 is injection molded around the periphery of the second terminal group 2, so that the first terminals 11 and the second terminals 21 are arranged at intervals along the first direction.
[0054] Moreover, all the first contact portions 111 are embedded in the first injection molded part 3 and are exposed from the first injection molded part 3, and all the first wiring portions 113 are embedded in the first injection molded part 3 and are exposed from the first injection molded part 3. That is, the first injection molded part 3 can wrap all the first contact portions 111 and all the first wiring portions 113 without affecting the electrical connection between the first contact portions 111 and the male plug, and without affecting the connection between the first wiring portions 113 and the electronic device.
[0055] Correspondingly, all second contact portions 211 are embedded in the second injection molded part 4 and are exposed from the second injection molded part 4, and all second wiring portions 213 are embedded in the second injection molded part 4 and are exposed from the second injection molded part 4, that is, the second injection molded part 4 can wrap all second contact portions 211 and all second wiring portions 213 without affecting the electrical connection between the second contact portions 211 and the male plug, and without affecting the connection between the second wiring portions 213 and the electronic device.
[0056] After the injection molding of the first injection molded part 3 and the second injection molded part 4 is completed, the first injection molded part 3 and the second injection molded part 4 are buckled together. After buckling, the plurality of first contact portions 111 and the plurality of second contact portions 211 are aligned one by one along the second direction, and the second direction is perpendicular to the first direction. It can be understood that the connector realizes electrical connection with the male plug through the first contact portion 111 and the second contact portion 211, and the plurality of first contact portions 111 cooperate with the plurality of second contact portions 211, thereby being compatible with both positive and reverse plugging modes.
[0057] Moreover, the first transition portion 112 is connected between the first contact portion 111 and the first wiring portion 113, and the second transition portion 212 is connected between the second contact portion 211 and the second wiring portion 213. The first transition portion 112 and the second transition portion 212 adopt a bending design. Under the adjustment of the first transition portion 112 and the second transition portion 212, several first wiring portions 113 and several second wiring portions 213 are arranged in sequence along the first direction.
[0058] Taking the first direction as the horizontal direction and the second direction as the vertical direction as an example, after the first injection molded part 3 and the second injection molded part 4 are fastened together, the plurality of first contact portions 111 and the plurality of second contact portions 211 are vertically aligned, i.e., the plurality of first contact portions 111 and the plurality of second contact portions 211 correspond one-to-one, and the corresponding first contact portions 111 and second contact portions 211 are arranged vertically aligned, thereby enabling compatibility with both forward and reverse plugging methods. The plurality of first wiring portions 113 and the plurality of second wiring portions 213 are arranged in sequence horizontally, i.e., the first wiring portions 113 and the second wiring portions 213 are arranged at the same height, thereby reducing the space occupied by the first terminal group 1 and the second terminal group 2.
[0059] Moreover, after the first injection molded part 3 and the second injection molded part 4 are fastened together, the first injection molded part 3 and the second injection molded part 4 jointly wrap all the first transition parts 112 and all the second transition parts 212 .
[0060] Based on the above, this embodiment injects a first injection molded part 3 on the periphery of the first terminal group 1 and injects a second injection molded part 4 on the periphery of the second terminal group 2. The first injection molded part 3 can wrap the first contact portions 111 and the first wiring portions 113 of all the first terminals 11, thereby fixing the relative positions of all the first contact portions 111 and all the first wiring portions 113. The second injection molded part 4 can wrap the second contact portions 211 and the second wiring portions 213 of all the second terminals 21, thereby fixing the relative positions of all the second contact portions 211 and all the second wiring portions 213. Moreover, the first injection molded part 3 and the second injection molded part 4 can cooperate to wrap all the first transition portions 112 and all the second transition portions 212, thereby fixing the relative positions of all the first transition portions 112 and all the second transition portions 212. Therefore, when other injection-molded structures are subsequently injection-molded around the first injection-molded part 3 and the second injection-molded part 4 to fix the first terminal group 1 and the second terminal group 2 together, the first transition portion 112 and / or the second transition portion 212 will not be deformed, thereby ensuring that the manufactured connector can accurately transmit electrical signals between the two electronic devices.
[0061] It can be understood that, similar to the prior art, when the first injection molded part 3 and the second injection molded part 4 are fastened together, a shielding spacer 8 needs to be stacked between the first injection molded part 3 and the second injection molded part 4. The shielding spacer 8 is stacked between the plurality of first contact portions 111 and the plurality of second contact portions 211. The shielding spacer 8 serves to isolate the signal, thereby preventing the first terminal group 1 and the second terminal group 2 from interfering with each other in signal transmission, thereby further ensuring that the connector can accurately transmit electrical signals between the two electronic devices.
[0062] Based on the above, the manufacturing method of the connector further includes:
[0063] After the first injection molded part 3 and the second injection molded part 4 are fastened together, a third injection molded part 5 is injection-molded around the first injection molded part 3 and the second injection molded part 4 , and all the first contact portions 111 , all the first wiring portions 113 , all the second contact portions 211 and all the second wiring portions 213 are exposed from the third injection molded part 5 .
[0064] As described above, the third injection molded part 5 is used to fix the first terminal group 1 and the second terminal group 2 together. Moreover, since all the first contact portions 111, all the first wiring portions 113, all the second contact portions 211 and all the second wiring portions 213 are exposed from the third injection molded part 5, the third injection molded part 5 does not affect the electrical connection between the first contact portions 111 and the second contact portions 211 and the male plug, and does not affect the connection between the first wiring portions 113 and the second wiring portions 213 and the electronic device.
[0065] Furthermore, the manufacturing method of the connector further includes:
[0066] After the third molded part 5 is injection molded, the housing 6 is assembled around the periphery of the third molded part 5 , and all first contact portions 111 , all first wiring portions 113 , all second contact portions 211 and all second wiring portions 213 are exposed from the housing 6 .
[0067] As described above, after the third injection molded part 5 is injection molded, the connector is manufactured by assembling the housing 6 on the periphery of the third injection molded part 5. Moreover, the housing 6 does not affect the electrical connection between the first contact portion 111 and the second contact portion 211 and the male plug, nor does it affect the connection between the first wiring portion 113 and the second wiring portion 213 and the electronic device.
[0068] See also Figures 1 to 12 The connector manufactured by the connector manufacturing method described above includes a first terminal group 1 and a second terminal group 2, the first terminal group 1 includes a plurality of first terminals 11, the first terminals 11 include a first contact portion 111, a first transition portion 112 and a first wiring portion 113 arranged in sequence, and the second terminal group 2 includes a plurality of second terminals 21, the second terminals 21 include a second contact portion 211, a second transition portion 212 and a second wiring portion 213 arranged in sequence.
[0069] Moreover, a plurality of first terminals 11 and a plurality of second terminals 21 are arranged at intervals along the first direction, wherein a plurality of first contact portions 111 and a plurality of second contact portions 211 are opposite to each other one by one along the second direction, and the second direction is perpendicular to the first direction. The connector realizes electrical connection with the male plug through the first contact portion 111 and the second contact portion 211, and the plurality of first contact portions 111 cooperate with the plurality of second contact portions 211, thereby being compatible with both positive and reverse plugging methods.
[0070] In addition, the first transition portion 112 is connected between the first contact portion 111 and the first wiring portion 113, and the second transition portion 212 is connected between the second contact portion 211 and the second wiring portion 213. Under the adjustment of the first transition portion 112 and the second transition portion 212, a plurality of first wiring portions 113 and a plurality of second wiring portions 213 are arranged in sequence along the first direction.
[0071] Taking the first direction as the horizontal direction and the second direction as the vertical direction as an example, the plurality of first contact portions 111 and the plurality of second contact portions 211 are arranged one-to-one in the vertical direction, that is, the plurality of first contact portions 111 and the plurality of second contact portions 211 correspond one-to-one, and the corresponding first contact portions 111 and second contact portions 211 are arranged in the vertical direction, thereby being compatible with both forward and reverse plugging methods. The plurality of first wiring portions 113 and the plurality of second wiring portions 213 are arranged in sequence in the horizontal direction, that is, the first wiring portions 113 and the second wiring portions 213 are arranged at the same height, thereby reducing the space occupied by the first terminal group 1 and the second terminal group 2.
[0072] In addition to the first terminal group 1 and the second terminal group 2 , the connector further includes a first injection molded part 3 and a second injection molded part 4 , wherein the first injection molded part 3 is molded around the periphery of the first terminal group 1 , and the second injection molded part 4 is molded around the periphery of the second terminal group 2 .
[0073] Specifically, all first contact portions 111 are embedded in the first injection molded part 3 and are exposed from the first injection molded part 3, and all first wiring portions 113 are embedded in the first injection molded part 3 and are exposed from the first injection molded part 3. That is, the first injection molded part 3 can wrap all first contact portions 111 and all first wiring portions 113 without affecting the electrical connection between the first contact portions 111 and the male plug, and without affecting the connection between the first wiring portions 113 and the electronic device.
[0074] Correspondingly, all second contact portions 211 are embedded in the second injection molded part 4 and are exposed from the second injection molded part 4, and all second wiring portions 213 are embedded in the second injection molded part 4 and are exposed from the second injection molded part 4, that is, the second injection molded part 4 can wrap all second contact portions 211 and all second wiring portions 213 without affecting the electrical connection between the second contact portions 211 and the male plug, and without affecting the connection between the second wiring portions 213 and the electronic device.
[0075] In addition, in this embodiment, the first injection molded part 3 and the second injection molded part 4 are buckled together and together wrap all the first transition parts 112 and all the second transition parts 212 .
[0076] Based on the above, in this embodiment, the first terminal group 1 is injection-molded with a first injection molded part 3 on the periphery, and the first injection molded part 3 can wrap the first contact portions 111 and the first wiring portions 113 of all the first terminals 11, thereby fixing the relative positions of all the first contact portions 111 and all the first wiring portions 113. The second terminal group 2 is injection-molded with a second injection molded part 4 on the periphery, and the second injection molded part 4 can wrap the second contact portions 211 and the second wiring portions 213 of all the second terminals 21, thereby fixing the relative positions of all the second contact portions 211 and all the second wiring portions 213. Moreover, the first injection molded part 3 and the second injection molded part 4 can cooperate to wrap all the first transition portions 112 and all the second transition portions 212, thereby fixing the relative positions of all the first transition portions 112 and all the second transition portions 212. Therefore, during the manufacturing process of the connector, when other injection-molded structures are injection-molded around the first injection-molded part 3 and the second injection-molded part 4 to fix the first terminal group 1 and the second terminal group 2 together, the first transition portion 112 and / or the second transition portion 212 will not be deformed, thereby ensuring that the manufactured connector can accurately transmit electrical signals between two electronic devices.
[0077] Among them, the first injection molded part 3 includes a first injection molded part 31, a second injection molded part 32 and a third injection molded part 33 arranged in sequence. It can be understood that the first injection molded part 31, the second injection molded part 32 and the third injection molded part 33 are integrally formed, all first contact parts 111 are embedded in the first injection molded part 31, and all first wiring parts 113 are embedded in the third injection molded part 33. The second injection molded part 4 includes a fourth injection molded part 41, a fifth injection molded part 42 and a sixth injection molded part 43 arranged in sequence. It can be understood that the fourth injection molded part 41, the fifth injection molded part 42 and the sixth injection molded part 43 are integrally formed, all second contact parts 211 are embedded in the fourth injection molded part 41, and all second wiring parts 213 are embedded in the sixth injection molded part 43.
[0078] Moreover, in this embodiment, the sixth injection molding part 43 is provided with an embedding groove 431, and the third injection molding part 33 is embedded in the embedding groove 431, so that the first injection molding part 3 and the second injection molding part 4 are precisely buckled together. Moreover, the second injection molding part 32 is spliced with the fifth injection molding part 42 and together wraps all the first transition parts 112 and all the second transition parts 212.
[0079] As described above, the first injection molded part 3 and the second injection molded part 4 wrap all the first transition parts 112 and all the second transition parts 212 through the second injection molded part 32 and the fifth injection molded part 42 , thereby fixing the relative positions of all the second contact parts 211 and all the second wiring parts 213 .
[0080] Based on the above, it can be understood that the portion of the first transition portion 112 adjacent to the first contact portion 111 is bent along the first direction and the second direction, thereby adjusting the position of the portion of the first transition portion 112 adjacent to the first wiring portion 113 in the first and second directions, and then adjusting the position of the first wiring portion 113; the portion of the second transition portion 212 adjacent to the second contact portion 211 is bent along the first direction and the second direction, thereby adjusting the position of the portion of the second transition portion 212 adjacent to the second wiring portion 213 in the first and second directions, and then adjusting the position of the second wiring portion 213. As a result, all portions of the first transition portion 112 adjacent to the first wiring portion 113 and all portions of the second transition portion 212 adjacent to the second wiring portion 213 are arranged in sequence along the first direction, thereby causing a plurality of first wiring portions 113 and a plurality of second wiring portions 213 to be arranged in sequence along the first direction.
[0081] Specifically, the first transition portion 112 includes a first transition plate 1121 and a second transition plate 1122, the first transition plate 1121 is connected to the first contact portion 111, the second transition plate 1122 is connected to the end of the first transition plate 1121 away from the first contact portion 111, and the first wiring portion 113 is connected to the side of the second transition plate 1122 away from the first transition plate 1121, wherein the first transition plate 1121 is a horizontal plate and is bent in the horizontal direction, the two ends of the second transition plate 1122 are horizontally arranged, and there is a height difference in the vertical direction, and the middle part of the second transition plate 1122 is inclined. The second transition portion 212 includes a third transition plate 2121 and a fourth transition plate 2122. The third transition plate 2121 is connected to the second contact portion 211, and the fourth transition plate 2122 is connected to the end of the third transition plate 2121 away from the second contact portion 211. The second wiring portion 213 is connected to the side of the fourth transition plate 2122 away from the third transition plate 2121. The third transition plate 2121 is a horizontal plate and is bent in the horizontal direction. The two ends of the fourth transition plate 2122 are horizontally arranged and have a height difference in the vertical direction. The middle part of the fourth transition plate 2122 is inclined. The height difference between the two ends of the second transition plate 1122 and the height difference between the two ends of the fourth transition plate 2122 are set according to actual conditions.
[0082] From the above, the first transition plate 1121 adjusts the horizontal position of the first wiring portion 113, the second transition plate 1122 adjusts the vertical position of the first wiring portion 113, the third transition plate 2121 adjusts the horizontal position of the second wiring portion 213, and the fourth transition plate 2122 adjusts the vertical position of the second wiring portion 213, so that the plurality of first wiring portions 113 and the plurality of second wiring portions 213 are arranged in sequence along the first direction.
[0083] Based on the above, the second injection part 32 includes at least one first injection block 321 , the fifth injection part 42 includes at least one second injection block 421 , and the at least one first injection block 321 and the at least one second injection block 421 are alternately spliced along the first direction.
[0084] Moreover, the first injection block 321 is embedded with at least one first transition portion 112, and the first injection block 321 is provided with at least one first embedding groove 3211, the first embedding groove 3211 is used to accommodate the second transition portion 212, the second injection block 421 is embedded with at least one second transition portion 212, and the second injection block 421 is provided with at least one second embedding groove 4211, the second embedding groove 4211 is used to accommodate the first transition portion 112.
[0085] Illustratively, in this embodiment, the first embedding groove 3211 is only used to accommodate the fourth transition plate 2122 of the second transition portion 212, and the second embedding groove 4211 is only used to accommodate the second transition plate 1122 of the first transition portion 112. As for the first transition plate 1121 and the third transition plate 2121, the second injection molding portion 32 also includes a first injection molding plate 322, and the first injection molding plate 322 wraps all the first transition plates 1121. The fifth injection molding portion 42 also includes a second injection molding plate 422, and the second injection molding plate 422 wraps all the third transition plates 2121.
[0086] Of course, in other optional embodiments, the second injection molding part 32 may also be composed of only the first injection molding block 321, and the fifth injection molding part 42 may also be composed of only the second injection molding block 421. The first injection molding block 321 wraps the entire part of the first transition part 112, and the first embedding groove 3211 accommodates the entire second transition part 212. Similarly, the second injection molding block 421 includes the entire part of the second transition part 212, and the second embedding groove 4211 accommodates the entire first transition part 112. This embodiment does not impose any specific restrictions on this.
[0087] As described above, this embodiment takes the first terminal group 1 including eight first terminals 11 and the second terminal group 2 including eight second terminals 21 as an example. In this embodiment, under the action of the first transition portion 112 and the second transition portion 212, the eight first wiring portions 113 and the eight second wiring portions 213 are arranged at the same height, and the eight second wiring portions 213 are divided into two groups, and the two groups are arranged at intervals along the first direction. Each group includes four second wiring portions 213. In any group, there is a first wiring portion 113 arranged between any two adjacent second wiring portions 213, and two first wiring portions 113 are arranged between the two groups.
[0088] Adaptively, in this embodiment, the second injection portion 32 includes two first injection blocks 321 , each of which is embedded with a first transition portion 112 on both sides along the first direction, and a first embedding groove 3211 is provided in the middle portion of each first injection block 321 .
[0089] In addition, the fifth injection molding section 42 includes three second injection molding blocks 421, with a first injection molding block 321 spliced between any two adjacent second injection molding blocks 421. A second transition portion 212 is embedded on both sides of each second injection molding block 421 along the first direction. The two outermost second injection molding blocks 421 have a second embedding groove 4211 disposed in their middle portions. The second injection molding block 421 in the middle has two second embedding grooves 4211 disposed in their middle portions. Consequently, after the first injection molding part 3 and the second injection molding part 4 are fastened together, the second injection molding section 32 and the fifth injection molding section 42 jointly enclose all first transition portions 112 and all second transition portions 212.
[0090] It can be understood that in other optional embodiments, the number of first injection blocks 321 included in the second injection molding part 32, the number of second injection molding blocks 421 included in the fifth injection molding part 42, the number of first transition parts 112 embedded in a single first injection molding block 321, the number of first embedding grooves 3211 set in a single first injection molding block 321, the number of second transition parts 212 embedded in a single second injection molding block 421, and the number of second embedding grooves 4211 set in a single second injection molding block 421 can be specifically set according to the number of first terminals 11 and second terminals 21 and the arrangement relationship between all first wiring parts 113 and all second wiring parts 213, and this embodiment does not impose specific restrictions on this.
[0091] Furthermore, one of the first injection molded part 3 and the second injection molded part 4 is provided with a pin 71, and the other of the first injection molded part 3 and the second injection molded part 4 is provided with a socket 72 adapted to the pin 71, and the pin 71 is inserted into the socket 72, and the pin 71 and the socket 72 play a positioning role, thereby facilitating the buckling of the first injection molded part 3 and the second injection molded part 4.
[0092] For example, in this embodiment, the first injection molded part 3 and the second injection molded part 4 are both provided with a pin 71, and the first injection molded part 3 and the second injection molded part 4 are both provided with a socket 72. The pin 71 provided on the first injection molded part 3 is adapted to the socket 72 provided on the second injection molded part 4, and the pin 71 provided on the second injection molded part 4 is adapted to the socket 72 provided on the first injection molded part 3.
[0093] Of course, in other optional embodiments, the pin 71 may be provided only on the first injection molded part 3, and accordingly, the socket 72 may be provided only on the second injection molded part 4; or, the pin 71 may be provided only on the second injection molded part 4, and accordingly, the socket 72 may be provided only on the first injection molded part 3. This embodiment does not impose any specific restrictions on this.
[0094] Based on the content described above, in addition to the first injection molded part 3 and the second injection molded part 4, the connector also includes a third injection molded part 5. The third injection molded part 5 is molded on the outer periphery of the first injection molded part 3 and the second injection molded part 4. All first contact portions 111, all first wiring portions 113, all second contact portions 211 and all second wiring portions 213 are exposed from the third injection molded part 5. The third injection molded part 5 is used to fix the first terminal group 1 and the second terminal group 2 together. Moreover, the third injection molded part 5 does not affect the electrical connection between the first contact portion 111 and the second contact portion 211 and the male plug, and does not affect the connection between the first wiring portion 113 and the second wiring portion 213 and the electronic device.
[0095] Furthermore, the connector also includes a housing 6, which is sleeved on the outer periphery of the third injection molded part 5, and all the first contact portions 111, all the first wiring portions 113, all the second contact portions 211 and all the second wiring portions 213 are exposed from the housing 6. The housing 6 plays a protective role. Moreover, the housing 6 does not affect the electrical connection between the first contact portions 111 and the second contact portions 211 and the male plug, and does not affect the connection between the first wiring portions 113 and the second wiring portions 213 and the electronic device.
[0096] It is worth noting that the housing 6 is embedded in the third injection molded part 5 , thereby fixing the housing 6 on the third injection molded part 5 .
[0097] Specifically, in this embodiment, a locking hole 51 is formed on the third injection molded part 5 , and a locking buckle 61 is provided on the housing 6 . The locking buckle 61 can be embedded in the locking hole 51 , thereby fixing the housing 6 on the third injection molded part 5 .
[0098] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the embodiments of the present invention. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. A method for manufacturing a connector, wherein the connector comprises a first terminal group (1) and a second terminal group (2), wherein the first terminal group (1) comprises a plurality of first terminals (11), wherein the first terminals (11) comprise a first contact portion (111), a first transition portion (112), and a first wiring portion (113) arranged in sequence, and the second terminal group (2) comprises a plurality of second terminals (21), wherein the second terminals (21) comprise a second contact portion (211), a second transition portion (212), and a second wiring portion (213) arranged in sequence, wherein: The manufacturing method of the connector includes: A first injection molded part (3) is injection molded on the periphery of the first terminal group (1), wherein the first injection molded part (3) encloses all the first contact portions (111) and all the first wiring portions (113), and all the first contact portions (111) and all the first wiring portions (113) are exposed from the first injection molded part (3); A second injection molded part (4) is injection molded on the periphery of the second terminal group (2), wherein the second injection molded part (4) encloses all the second contact portions (211) and all the second wiring portions (213), and all the second contact portions (211) and all the second wiring portions (213) are exposed from the second injection molded part (4); The first injection molded part (3) and the second injection molded part (4) are fastened together so that a plurality of the first terminals (11) and a plurality of the second terminals (21) are arranged at intervals along a first direction, and a plurality of the first contact portions (111) and a plurality of the second contact portions (211) are opposite one another along a second direction, the second direction is perpendicular to the first direction, a plurality of the first wiring portions (113) and a plurality of the second wiring portions (213) are arranged in sequence along the first direction, and the first injection molded part (3) and the second injection molded part (4) jointly wrap all the first transition portions (112) and all the second transition portions (212).
2. The method for manufacturing a connector according to claim 1, wherein: After the first injection molded part (3) and the second injection molded part (4) are fastened together, a third injection molded part (5) is injection molded on the periphery of the first injection molded part (3) and the second injection molded part (4), and all the first contact parts (111), all the first wiring parts (113), all the second contact parts (211) and all the second wiring parts (213) are exposed from the third injection molded part (5).
3. The method for manufacturing a connector according to claim 2, wherein: After the third injection molded part (5) is injection molded, a housing (6) is assembled on the periphery of the third injection molded part (5), and all the first contact portions (111), all the first wiring portions (113), all the second contact portions (211), and all the second wiring portions (213) are exposed from the housing (6).
4. A connector, manufactured using the manufacturing method of the connector according to any one of claims 1 to 3, wherein the connector comprises a first terminal group (1) and a second terminal group (2), wherein the first terminal group (1) comprises a plurality of first terminals (11), wherein the first terminals (11) comprise a first contact portion (111), a first transition portion (112), and a first wiring portion (113) arranged in sequence, and the second terminal group (2) comprises a plurality of second terminals (21), wherein the second terminals (21) comprise a second contact portion (211), a second transition portion (212), and a second wiring portion (213) arranged in sequence, wherein the plurality of first terminals (11) and the plurality of second terminals (21) are arranged at intervals along a first direction, wherein: A plurality of first contact portions (111) and a plurality of second contact portions (211) are aligned one by one along a second direction, the second direction being perpendicular to the first direction, and a plurality of first wiring portions (113) and a plurality of second wiring portions (213) are sequentially arranged along the first direction, characterized in that the connector further comprises: A first injection molded part (3) is molded on the periphery of the first terminal group (1), all of the first contact portions (111) are embedded in the first injection molded part (3) and are exposed from the first injection molded part (3), and all of the first wiring portions (113) are embedded in the first injection molded part (3) and are exposed from the first injection molded part (3); A second injection molded part (4) is molded on the periphery of the second terminal group (2), all the second contact portions (211) are embedded in the second injection molded part (4) and are exposed from the second injection molded part (4), and all the second wiring portions (213) are embedded in the second injection molded part (4) and are exposed from the second injection molded part (4); The first injection molded part (3) and the second injection molded part (4) are fastened together and together wrap all the first transition parts (112) and all the second transition parts (212).
5. The connector according to claim 4, wherein: The first injection molded part (3) comprises a first injection molded portion (31), a second injection molded portion (32), and a third injection molded portion (33) arranged in sequence, all the first contact portions (111) are embedded in the first injection molded portion (31), and all the first wiring portions (113) are embedded in the third injection molded portion (33); The second injection molded part (4) comprises a fourth injection molded part (41), a fifth injection molded part (42), and a sixth injection molded part (43) arranged in sequence, all the second contact parts (211) are embedded in the fourth injection molded part (41), and all the second connection parts (213) are embedded in the sixth injection molded part (43); The second injection molding part (32) is spliced with the fifth injection molding part (42) and together wraps all the first transition parts (112) and all the second transition parts (212).
6. The connector according to claim 5, wherein: The second injection molding part (32) includes at least one first injection molding block (321), the fifth injection molding part (42) includes at least one second injection molding block (421), and at least one first injection molding block (321) and at least one second injection molding block (421) are alternately spliced along the first direction; The first injection block (321) is embedded with at least one first transition portion (112), and the first injection block (321) is provided with at least one first embedding groove (3211), and the first embedding groove (3211) is used to accommodate the second transition portion (212); The second injection block (421) is embedded with at least one second transition portion (212), and the second injection block (421) is provided with at least one second embedding groove (4211), and the second embedding groove (4211) is used to accommodate the first transition portion (112).
7. The connector according to claim 4, wherein: One of the first injection molded part (3) and the second injection molded part (4) is provided with an insertion column (71), and the other of the first injection molded part (3) and the second injection molded part (4) is provided with a socket (72) adapted to the insertion column (71), and the insertion column (71) is inserted into the socket (72).
8. The connector according to claim 4, wherein: The connector further comprises a third injection molded part (5), wherein the third injection molded part (5) is molded on the periphery of the first injection molded part (3) and the second injection molded part (4), and all the first contact portions (111), all the first wiring portions (113), all the second contact portions (211) and all the second wiring portions (213) are exposed from the third injection molded part (5).
9. The connector according to claim 8, wherein: The connector further comprises a housing (6), wherein the housing (6) is sleeved on the outer periphery of the third injection molded part (5), and all the first contact portions (111), all the first wiring portions (113), all the second contact portions (211), and all the second wiring portions (213) are exposed from the housing (6).
10. The connector according to claim 9, wherein: The housing (6) is embedded in the third injection molded part (5).