A paint dipping equipment for motor production and processing
Through the paint immersion equipment combining pre-drying box, inclined immersion and vortex agitation, the problems of permeability, bubble and concentration control in the traditional paint immersion process are solved, and the efficient insulation and mechanical performance of the motor stator are improved, and the service life of the motor is extended.
Patent Information
- Application Number
- CN202510978904.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-16
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2045-07-16
AI Technical Summary
In the traditional motor stator immersion process, there are poor penetration effect of paint liquid, bubble adhesion, concentration control problems and uniformity problems, which affect insulation and mechanical properties and lead to a decrease in motor quality and life.
The temperature is controlled by a pre-drying box, and the bubbles are avoided, the vortex agitation is used to accelerate the flow of the paint liquid. The paint is soaked twice to adjust the concentration, and the concentration is adjusted through float induction to ensure uniformity and permeability.
It improves the insulation and mechanical properties of the motor stator, enhances the safety and stability and service life of the motor, and reduces electrical failures and maintenance costs.
Smart Images

Figure CN120474286B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of motor production and varnish dipping, and in particular relates to a varnish dipping device for motor production and processing. Background Art
[0002] In the field of motor manufacturing, the varnishing treatment of motor stators is a crucial step. The motor stator winding requires good insulation and mechanical fixation performance, and the varnishing process plays an irreplaceable role in achieving these properties.
[0003] The traditional motor stator varnishing process faces numerous challenges. During the varnishing process, the varnish's penetration into the windings directly impacts insulation and fixation performance. Without proper preheating, the varnish's molecular activity decreases at low temperatures (below 50°C), significantly reducing its ability to penetrate the windings. This results in poor varnishing and prevents the gaps between windings from being fully filled, impacting the stator's insulation and overall mechanical stability. Furthermore, excessive temperatures (above 70°C) can prematurely cause the varnish to film on the windings, hindering their penetration into the windings. Furthermore, excessively high temperatures can easily age the varnish, reducing its performance and ultimately affecting the quality of the motor stator after varnishing.
[0004] Bubble adhesion is also a common problem during the varnishing process. The traditional vertical immersion method easily causes bubbles to adhere to the stator winding surface. These bubbles occupy space, affecting the adhesion and filling effect of the varnish, thus affecting the varnishing quality and reducing the insulation and mechanical properties of the motor stator.
[0005] The concentration of the varnish solution also significantly impacts the varnishing effect. In traditional processes, precise control of the varnish solution concentration is often difficult. If the concentration of the first varnishing process is too high, the varnish will have difficulty penetrating the tiny gaps within the winding, hindering the filling of the internal winding voids. Furthermore, if the concentration of the second varnishing process is not increased appropriately, the winding's stability will not be effectively strengthened, and the gaps and micropores left by the evaporation of the solvent during the first varnishing process will be difficult to fill. Consequently, an effective protective outer layer cannot be formed on the internal winding surface, affecting the motor's service life and performance.
[0006] Furthermore, the uniformity of the paint during the dipping process is crucial. Uneven paint can lead to inconsistent dipping results in different parts of the motor stator, resulting in localized differences in insulation and mechanical properties, affecting the overall reliability and stability of the motor. Traditional dipping methods lack effective agitation, making it difficult to ensure uniform paint. Summary of the Invention
[0007] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a varnishing equipment for motor production and processing, which improves the varnishing effect, enhances the insulation and mechanical properties of the motor stator, and thus extends the service life of the motor.
[0008] The technical solution adopted by the present invention is as follows: The present invention provides a paint dipping equipment for motor production and processing, including a base plate seat, a paint dipping cylinder, a drying box, an inclined hoisting paint dipping device and a concentration self-sensing adjustment device, the paint dipping cylinder is arranged on the base plate seat, the drying box is arranged on the floor seat, the inclined hoisting paint dipping device is arranged on the base plate seat, and the concentration self-sensing adjustment device is arranged on the base plate seat; the concentration self-sensing adjustment device includes a paint liquid bucket, a float sensor, a lever-type trigger and a receiving and transmitting channel, the paint liquid bucket is arranged on the base plate seat, the lever-type trigger is arranged on the paint liquid bucket, the float sensor is arranged on the lever-type trigger, and the receiving and transmitting channel is arranged between the paint liquid bucket and the paint dipping cylinder.
[0009] Furthermore, the float sensing component includes a float and a telescopic adjustment support rod, the telescopic adjustment support rod is arranged on a lever-type trigger component, the float is arranged on the telescopic adjustment support rod, the telescopic adjustment support rod includes a fixed cylinder rod, a telescopic rod and a locking bolt, the fixed cylinder rod is arranged on the lever-type trigger component, the telescopic rod telescopically slides in the fixed cylinder rod, the locking bolt is arranged on the fixed cylinder rod, and is used to fix the telescopic rod in the fixed cylinder rod, and the float is connected to the telescopic rod.
[0010] Preferably, the lever-type trigger includes a support plate, a rotating fulcrum, a lever plate and a limit member, the support plate is arranged in the paint liquid bucket, the rotating fulcrum is arranged on the support plate, the lever plate rotates on the rotating fulcrum, the limit member is arranged on the support plate, and the limit member can make the lever plate in a horizontal state.
[0011] Furthermore, one end of the lever plate is telescopically arranged.
[0012] Wherein, the limiting component includes a rotating column and a limiting clamping plate, the rotating column is rotatably arranged on the support plate, the limiting clamping plate is arranged on the rotating column, and the clamping thickness of the limiting clamping plate is the same as the thickness of the lever plate.
[0013] Furthermore, the paint liquid barrel includes a barrel body, a sealing telescopic cavity, a sealing plate and a liquid outlet. The barrel body is arranged on a base plate seat, the sealing telescopic cavity is arranged on the side wall of the barrel body, the sealing plate is engaged and slidably arranged in the sealing telescopic cavity, the liquid outlet is arranged on the barrel body, and the sealing plate can seal the liquid outlet. The sealing plate is connected to the telescopic end of the lever plate, and the fixed tube rod is connected to the other end of the lever plate.
[0014] As a further preferred embodiment of the present invention, the inclined lifting and paint dipping device includes a vertical adjustment electric push rod, a fixed connecting block, a horizontal adjustment electric push rod, an inclined lifting chain and a lifting rod, the vertical adjustment electric push rod is arranged on the base plate seat, the fixed connecting block is arranged on the movable end of the vertical adjustment electric push rod, the horizontal adjustment electric push rod is arranged on the fixed connecting block, the inclined lifting chain is arranged at the movable end of the horizontal adjustment electric push rod, the lifting rod is connected to the inclined lifting chain, and the lifting rod is provided with a lifting ring.
[0015] Furthermore, the inclined lifting chain includes a main chain, a long branch chain, a short branch chain and an anti-detachment hook, one end of the main chain is connected to the lateral adjustment electric push rod, one end of the long branch chain and the short branch chain are respectively connected to the other end of the main chain, the anti-detachment hook is respectively connected to the other end of the long branch chain and the short branch chain, and the lifting rod is connected to the anti-detachment hook; the anti-detachment hook includes a connecting ring, a hook, an anti-detachment plate and a spring, the connecting ring is respectively arranged on the long branch chain and the short branch chain, the hook is arranged on the connecting ring, the anti-detachment plate is rotatably arranged on the hook, and the spring is arranged between the anti-detachment plate and the hook.
[0016] Among them, the drying box includes a box body, a drying tube, an anti-scalding partition, a discharge door and a power supply. The box body is arranged on the bottom plate seat, the drying tube is arranged on the inner wall of the box body, the anti-scalding partition is arranged in the box body to prevent contact with the drying tube, the discharge door is opened and closed on the box body, and the power supply is arranged on the outer wall of the box body.
[0017] Furthermore, the paint dipping cylinder includes a paint dipping cylinder, an induction adjustment cylinder and a vortex stirring member. The paint dipping cylinder and the induction adjustment cylinder are connected through each other. The vortex stirring member is arranged in the paint dipping cylinder. The vortex stirring member includes a vortex stirring ring, a fixed plate and a stirring motor. The fixed plate is rotatably arranged in the paint dipping cylinder, the vortex stirring ring is arranged on the fixed plate, the stirring motor is arranged in the base plate seat, and the output end of the stirring motor is connected to the fixed plate.
[0018] The beneficial effects achieved by the present invention using the above structure are as follows:
[0019] 1. By pre-drying the motor stator in a drying oven at 50-70°C before dipping, the problem of reduced penetration of the paint into the winding at low temperatures and premature filming and aging on the winding surface at high temperatures is effectively avoided. This ensures that the paint can fully penetrate into the winding, improves the uniformity and integrity of the dipping, and thus enhances the overall dipping effect of the motor stator;
[0020] 2. The motor stator is slowly immersed in the paint dipping barrel in an inclined position. This method can effectively prevent bubbles from adhering to the stator winding. The reduction of bubbles means that the paint liquid can more fully fill all parts of the winding, making the dipping effect more ideal and helping to improve the insulation performance of the motor stator.
[0021] 3. During the paint dipping process, the stirring motor is started to drive the vortex stirring circle to rotate and stir the paint liquid, which speeds up the flow of the paint liquid and enhances the immersion strength of the paint liquid into the motor stator winding. The rapid flow of the paint liquid can better fill the tiny gaps inside the winding, further improving the paint dipping effect and ensuring the uniformity of the paint liquid in the paint dipping cylinder.
[0022] 4. After a series of measures such as pre-baking, preventing bubble adhesion and enhancing the immersion strength of the paint, the paint can more evenly and fully fill the gaps between the windings, thereby forming a more complete and higher-quality insulation layer around the motor stator winding. This helps prevent leakage during motor operation, improves the insulation performance of the motor, and ensures safe and stable operation of the motor;
[0023] 5. The present invention adopts two dipping methods with different concentrations. The first dipping uses a lower concentration of paint liquid to facilitate penetration into the winding to fill the gaps. The second dipping increases the concentration, which not only strengthens the fixation of the winding, but also fills the gaps and micropores left by the solvent volatilization during the first dipping and drying. This makes the winding more firmly fixed inside the motor stator, improves the mechanical stability of the motor stator, and reduces the possibility of the winding loosening or shifting during the operation of the motor.
[0024] 6. Self-sensing adjustment of paint concentration is achieved through structures such as a float, a lever plate, and a blocking plate. This adjustment method can automatically adjust the opening and closing of the liquid outlet according to the changes in the paint concentration in the paint barrel during the dipping process, ensuring the rationality of the paint concentration during the dipping process. A lower concentration of paint is provided during the first dipping, which is conducive to penetration; the concentration is increased during the second dipping to enhance fixation, thereby optimizing the dipping effect and avoiding the errors that may be caused by manual adjustment of the paint concentration.
[0025] 7. Due to the improved varnishing effect, the insulation performance and mechanical stability of the motor stator have been enhanced. The improved insulation performance reduces the probability of electrical failure, and the enhanced mechanical stability reduces the risk of wear of the internal components of the motor. These factors combined can effectively extend the service life of the motor, reduce the maintenance cost of the motor, and improve the reliability of the motor in industrial production or other application scenarios. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the overall structure of a paint dipping device for motor production and processing proposed by the present invention;
[0027] Figure 2 This is a left side view of a paint dipping device for motor production and processing proposed by the present invention;
[0028] Figure 3 This is a front view of a paint dipping device for motor production and processing proposed by the present invention;
[0029] Figure 4 This is a top view of a paint dipping device for motor production and processing proposed by the present invention;
[0030] Figure 5 This is a bottom view of a paint dipping device for motor production and processing proposed by the present invention;
[0031] Figure 6 It is a structural diagram of the concentration self-sensing regulating device;
[0032] Figure 7 is a cross-sectional view of the concentration self-sensing regulating device;
[0033] Figure 8 It is a schematic diagram of the combination of a lever-type trigger component and a float sensor component;
[0034] Figure 9 Schematic diagram of the structure of the blocking plate;
[0035] Figure 10 This is a structural diagram of an inclined hoisting paint dipping device;
[0036] Figure 11 Schematic diagram of the structure of the lifting rod;
[0037] Figure 12 Schematic diagram of the structure to prevent decoupling;
[0038] Figure 13 It is the structural diagram of the drying box;
[0039] Figure 14 Schematic diagram of the structure of the vortex stirring element.
[0040] Among them, 1. Base plate, 2. Dipping paint generating cylinder, 3. Drying box, 4. Inclined lifting dipping paint device, 5. Concentration self-sensing adjustment device, 6. Paint liquid barrel, 7. Float sensor, 8. Lever-type trigger, 9. Undertaking transmission channel, 10. Float, 11. Telescopic adjustment support rod, 12. Fixed barrel rod, 13. Telescopic rod, 14. Locking bolt, 15. Support plate, 16. Rotating fulcrum, 17. Lever plate, 18. Limiting part, 19. Rotating column, 20. Limiting card plate, 21. Barrel body, 22. Blocking telescopic cavity, 23. Blocking plate, 24. Liquid outlet, 25. Vertical adjustment electric push rod, 26. Fixed connecting block, 27. Horizontal adjustment electric push rod, 28. Inclined lifting chain, 29. Lifting rod, 30. Lifting ring, 31. Main chain, 32. Long branch chain, 33. Short branch chain, 34. Anti-slip hook, 35. Connecting ring, 36. Hook, 37. Anti-slip plate, 38. Spring, 39. Box, 40. Drying tube, 41. Anti-scalding partition, 42. Discharge door, 43. Power supply, 44. Paint dipping cylinder, 45. Induction adjustment cylinder, 46. Vortex stirring element, 47. Vortex stirring ring, 48. Fixed plate, 49. Stirring motor.
[0041] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention. DETAILED DESCRIPTION
[0042] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0043] In the description of the present invention, it should be understood that terms such as "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the present invention.
[0044] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5As shown, the present invention provides a paint dipping equipment for motor production and processing, including a base plate seat 1, a paint dipping cylinder 2, a drying box 3, an inclined hoisting paint dipping device 4 and a concentration self-sensing adjustment device 5, the paint dipping cylinder 2 is arranged on the base plate seat 1, the drying box 3 is arranged on the floor seat, the inclined hoisting paint dipping device 4 is arranged on the base plate seat 1, and the concentration self-sensing adjustment device 5 is arranged on the base plate seat 1.
[0045] like Figure 1 、 Figure 13 As shown, the drying box 3 includes a box body 39, a drying tube 40, an anti-scalding partition 41, a discharge door 42 and a power supply 43. The box body 39 is arranged on the bottom plate seat 1, the drying tube 40 is arranged on the inner wall of the box body 39, the anti-scalding partition 41 is arranged in the box body 39 to prevent contact with the drying tube 40, the discharge door 42 is opened and closed on the box body 39, and the power supply 43 is arranged on the outer wall of the box body 39.
[0046] like Figure 1 、 Figure 10 、 Figure 11 、 Figure 12 As shown, the inclined lifting paint dipping device 4 includes a vertical adjustment electric push rod 25, a fixed connection block 26, a horizontal adjustment electric push rod 27, an inclined lifting chain 28 and a lifting rod 29, wherein the vertical adjustment electric push rod 25 is arranged on the base plate seat 1, the fixed connection block 26 is arranged on the movable end of the vertical adjustment electric push rod 25, the horizontal adjustment electric push rod 27 is arranged on the fixed connection block 26, the inclined lifting chain 28 is arranged at the movable end of the horizontal adjustment electric push rod 27, the lifting rod 29 is connected to the inclined lifting chain 28, and a lifting ring 30 is provided on the lifting rod 29; the inclined lifting chain 28 includes a main chain 31, a long branch chain 32, and a short branch chain 33 and an anti-detachment hook 34, one end of the main chain 31 is connected to the lateral adjustment electric push rod 27, one end of the long branch chain 32 and the short branch chain 33 are respectively connected to the other end of the main chain 31, the anti-detachment hook 34 is respectively connected to the other end of the long branch chain 32 and the short branch chain 33, and the lifting rod 29 is connected to the anti-detachment hook 34; the anti-detachment hook 34 includes a connecting ring 35, a hook 36, an anti-detachment plate 37 and a spring 38, the connecting ring 35 is respectively arranged on the long branch chain 32 and the short branch chain 33, the hook 36 is arranged on the connecting ring 35, the anti-detachment plate 37 is rotatably arranged on the hook 36, and the spring 38 is arranged between the anti-detachment plate 37 and the hook 36.
[0047] like Figure 1 、 Figure 4 、 Figure 5 、 Figure 14As shown, the paint dipping cylinder 2 includes a paint dipping cylinder 44, an induction adjustment cylinder 45 and a vortex stirring member 46. The paint dipping cylinder 44 and the induction adjustment cylinder 45 are connected through each other. The vortex stirring member 46 is arranged in the paint dipping cylinder 44. The vortex stirring member 46 includes a vortex stirring ring 47, a fixed plate 48 and a stirring motor 49. The fixed plate 48 is rotatably arranged in the paint dipping cylinder 44. The vortex stirring ring 47 is arranged on the fixed plate 48. The stirring motor 49 is arranged in the base plate seat 1. The output end of the stirring motor 49 is connected to the fixed plate 48.
[0048] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 As shown, the concentration self-sensing adjustment device 5 includes a paint liquid bucket 6, a float sensor 7, a lever-type trigger 8 and a receiving transmission channel 9. The paint liquid bucket 6 is arranged on the bottom plate seat 1, the lever-type trigger 8 is arranged on the paint liquid bucket 6, the float sensor 7 is arranged on the lever-type trigger 8, and the receiving transmission channel 9 is arranged between the paint liquid bucket 6 and the paint dipping tube 2; the float sensor 7 includes a float 10 and a telescopic adjustment support rod 11, the telescopic adjustment support rod 11 is arranged on the lever-type trigger 8, the float 10 It is arranged on the telescopic adjustment support rod 11, and the telescopic adjustment support rod 11 includes a fixed cylinder rod 12, a telescopic rod 13 and a locking bolt 14. The fixed cylinder rod 12 is arranged on the lever-type trigger member 8, and the telescopic rod 13 is telescopically slidable in the fixed cylinder rod 12. The locking bolt 14 is arranged on the fixed cylinder rod 12 and is used to fix the telescopic rod 13 in the fixed cylinder rod 12. The float 10 is connected to the telescopic rod 13; the lever-type trigger member 8 includes a support plate 15, a rotation fulcrum 16, a lever plate 17 and a limit member 18. The support plate 15 is arranged in the paint liquid bucket 6, the rotation fulcrum 16 is arranged on the support plate 15, the lever plate 17 is rotatably arranged on the rotation fulcrum 16, the limiter 18 is arranged on the support plate 15, and the limiter 18 can make the lever plate 17 in a horizontal state; one end of the lever plate 17 is telescopically arranged; the limiter 18 includes a rotation column 19 and a limit card plate 20, the rotation column 19 is rotatably arranged on the support plate 15, the limit card plate 20 is arranged on the rotation column 19, and the clamping thickness of the limit card plate 20 is The thickness is the same as that of the lever plate 17; the paint liquid bucket 6 includes a barrel body 21, a sealing telescopic cavity 22, a sealing plate 23 and a liquid outlet 24, the barrel body 21 is arranged on the base plate seat 1, the sealing telescopic cavity 22 is arranged on the side wall of the barrel body 21, the sealing plate 23 is engaged and slidably arranged in the sealing telescopic cavity 22, the liquid outlet 24 is arranged on the barrel body 21, the sealing plate 23 can block the liquid outlet 24, the sealing plate 23 is connected to the telescopic end of the lever plate 17, and the fixed barrel rod 12 is connected to the other end of the lever plate 17.
[0049] When in use, the motor stator to be dipped in paint is placed in a drying box 3 for pre-drying, and its temperature is 50℃-70℃. This is because the paint's ability to penetrate the winding with a temperature below 50℃ decreases, and the dipping effect is poor. When the temperature is greater than 70℃, it will cause premature film formation on the surface of the winding, hindering the penetration of the paint. Excessive temperature will also cause aging of the paint. After preheating, the lifting rod 29 is inserted into the motor stator and lifted out of the drying box 3. Then, the position of the lifting chain is adjusted by the vertical adjustment electric push rod 25 and the horizontal adjustment electric push rod 27, and the anti-detachment hook 34 is buckled into the lifting ring 30 to lift the lifting rod 29, that is, to lift the motor stator to be dipped in paint. Since the length of the long branch chain 32 is greater than the length of the short branch chain 33, the motor The stator is tilted, and the vertical adjustment electric push rod 25 and the horizontal adjustment electric push rod 27 are adjusted again to slowly immerse the motor stator in the paint dipping cylinder 44. The motor stator that is slowly immersed in an inclined shape can effectively prevent bubbles from adhering to and affecting the paint dipping effect. At the same time, the stirring motor 49 is started, and the stirring motor 49 rotates to drive the fixed plate 48 to rotate. The rotation of the fixed plate 48 drives the vortex stirring circle 47 to rotate. The rotation of the vortex stirring circle 47 stirs the paint liquid, accelerates the flow of the paint liquid, enhances the immersion intensity, improves the paint dipping effect, and ensures the uniformity of the paint liquid. After the first coat of paint dipping is completed, the motor stator is lifted out, and after no more paint drips, it is placed in the drying box 3 for drying again. Since the amount of paint consumed when dipping the motor stators of different models is different If the concentration is adjusted manually, it will be cumbersome and inaccurate. At this time, the locking bolt 14 is turned to adjust the position of the telescopic rod 13 so that the float 10 sinks into the paint liquid and the limit card plate 20 is turned away from the lever plate 17. At this time, due to the low concentration of the paint liquid, the float 10 will float up, driving the telescopic adjustment support rod 11 to move upward. The upward movement of the telescopic adjustment support rod 11 drives the lever plate 17 to rotate. The rotation of the lever plate 17 drives the blocking plate 23 to move downward along the blocking telescopic cavity 22. At this time, the liquid outlet 24 is opened, and the paint liquid in the paint liquid barrel 6 flows out and falls into the receiving transmission channel 9. It is transmitted to the sensing adjustment cylinder 45 through the receiving transmission channel 9. As the paint liquid continues to flow in, the concentration in the paint liquid barrel 6 continues to increase, and the float 10 It starts to sink, and the blocking plate 23 moves up continuously. When it sinks to its original position, the blocking plate 23 completely blocks the liquid outlet 24, and the paint liquid no longer flows out, completing the technical effect of self-sensing adjustment of the paint liquid concentration. After the adjustment is completed, repeat the above steps, and slowly immerse the motor stator in the adjusted paint dipping cylinder 44 again. The concentration of the first paint dipping is low, which facilitates the paint liquid to penetrate into the interior of the winding and fill the gaps. The concentration of the second paint dipping is increased, which strengthens the fixation of the winding, fills the gaps and micropores left by the solvent volatilization when the first paint dipping is dried, and forms a protective outer layer on the internal surface of the winding to enhance the quality of the paint dipping and further enhance the service life of the motor. The above is the working process of the present invention. Just repeat this step when you use it next time.
[0050] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0051] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the foregoing and their equivalents.
[0052] The present invention and its embodiments are described above. This description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by this and, without departing from the purpose of the present invention, designs structures and embodiments similar to this technical solution without inventiveness, they shall fall within the scope of protection of the present invention.
Claims
1. A paint dipping device for motor production and processing, characterized by: The invention comprises a base plate seat (1), a paint dipping cylinder (2), a drying box (3), an inclined hoisting paint dipping device (4) and a concentration self-sensing regulating device (5), wherein the paint dipping cylinder (2) is arranged on the base plate seat (1), the drying box (3) is arranged on the floor seat, the inclined hoisting paint dipping device (4) is arranged on the base plate seat (1), and the concentration self-sensing regulating device (5) is arranged on the base plate seat (1); the concentration self-sensing regulating device (5) comprises a paint liquid bucket (6), a float sensing component (7), a lever-type trigger component (8) and a receiving sensor. The paint liquid barrel (6) is arranged on the bottom plate seat (1), the lever-type triggering member (8) is arranged on the paint liquid barrel (6), the float sensing member (7) is arranged on the lever-type triggering member (8), and the receiving transmission channel (9) is arranged between the paint liquid barrel (6) and the paint dipping generating tube (2); the inclined lifting paint dipping device (4) includes a vertical adjustment electric push rod (25), a fixed connection block (26), a horizontal adjustment electric push rod (27), an inclined lifting chain (28) and a lifting rod (29), the vertical adjustment electric push rod ( 25) is arranged on the base plate seat (1), the fixed connection block (26) is arranged on the movable end of the vertical adjustment electric push rod (25), the horizontal adjustment electric push rod (27) is arranged on the fixed connection block (26), the inclined lifting chain (28) is arranged at the movable end of the horizontal adjustment electric push rod (27), the lifting rod (29) is connected to the inclined lifting chain (28), and the lifting rod (29) is provided with a lifting ring (30); the paint generating cylinder (2) includes a paint soaking cylinder (44), an induction adjustment cylinder (45) and a vortex stirring member (4 6), the paint dipping cylinder (44) and the induction regulating cylinder (45) are connected through, the vortex stirring member (46) is arranged in the paint dipping cylinder (44), the vortex stirring member (46) includes a vortex stirring ring (47), a fixed plate (48) and a stirring motor (49), the fixed plate (48) is rotatably arranged in the paint dipping cylinder (44), the vortex stirring ring (47) is arranged on the fixed plate (48), the stirring motor (49) is arranged in the bottom plate seat (1), and the output end of the stirring motor (49) is connected to the fixed plate (48).
2. The paint dipping equipment for motor production and processing according to claim 1, characterized in that: The float sensing component (7) includes a float (10) and a telescopic adjustment support rod (11), wherein the telescopic adjustment support rod (11) is arranged on the lever-type trigger component (8), and the float (10) is arranged on the telescopic adjustment support rod (11). The telescopic adjustment support rod (11) includes a fixed cylinder rod (12), a telescopic rod (13) and a locking bolt (14), wherein the fixed cylinder rod (12) is arranged on the lever-type trigger component (8), and the telescopic rod (13) is telescopically slidably arranged in the fixed cylinder rod (12), and the locking bolt (14) is arranged on the fixed cylinder rod (12). The float (10) is connected to the telescopic rod (13).
3. The paint dipping equipment for motor production and processing according to claim 2, characterized in that: The lever-type triggering member (8) comprises a supporting plate (15), a rotating fulcrum (16), a lever plate (17) and a limiting member (18); the supporting plate (15) is arranged in the paint liquid bucket (6); the rotating fulcrum (16) is arranged on the supporting plate (15); the lever plate (17) is rotatably arranged on the rotating fulcrum (16); the limiting member (18) is arranged on the supporting plate (15); and the limiting member (18) can keep the lever plate (17) in a horizontal state.
4. The paint dipping equipment for motor production and processing according to claim 3, characterized in that: One end of the lever plate (17) is telescopically arranged.
5. The paint dipping equipment for motor production and processing according to claim 4, characterized in that: The limiting member (18) comprises a rotating column (19) and a limiting clamping plate (20), wherein the rotating column (19) is rotatably arranged on the support plate (15), and the limiting clamping plate (20) is arranged on the rotating column (19), and the clamping thickness of the limiting clamping plate (20) is the same as the thickness of the lever plate (17).
6. The paint dipping equipment for motor production and processing according to claim 5, characterized in that: The paint liquid barrel (6) comprises a barrel body (21), a blocking telescopic cavity (22), a blocking plate (23) and a liquid outlet (24); the barrel body (21) is arranged on the base plate seat (1); the blocking telescopic cavity (22) is arranged on the side wall of the barrel body (21); the blocking plate (23) is engaged and slidably arranged in the blocking telescopic cavity (22); the liquid outlet (24) is arranged on the barrel body (21); the blocking plate (23) is connected to the telescopic end of the lever plate (17); and the fixed barrel rod (12) is connected to the other end of the lever plate (17).
7. The paint dipping equipment for motor production and processing according to claim 6, characterized in that: The inclined lifting chain (28) includes a main chain (31), a long branch chain (32), a short branch chain (33) and an anti-drop hook (34), one end of the main chain (31) is connected to the transverse adjustment electric push rod (27), one end of the long branch chain (32) and the short branch chain (33) are respectively connected to the other end of the main chain (31), the anti-drop hook (34) is respectively connected to the other end of the long branch chain (32) and the short branch chain (33), and the lifting rod (29) Connected to the anti-slip hook (34); the anti-slip hook (34) includes a connecting ring (35), a hook (36), an anti-slip plate (37) and a spring (38), wherein the connecting ring (35) is respectively arranged on the long branch chain (32) and the short branch chain (33), the hook (36) is arranged on the connecting ring (35), the anti-slip plate (37) is rotatably arranged on the hook (36), and the spring (38) is arranged between the anti-slip plate (37) and the hook (36).
8. The paint dipping equipment for motor production and processing according to claim 7, characterized in that: The drying box (3) comprises a box body (39), a drying tube (40), an anti-scalding partition (41), a discharge door (42) and a power supply (43); the box body (39) is arranged on the bottom plate seat (1); the drying tube (40) is arranged on the inner wall of the box body (39); the anti-scalding partition (41) is arranged in the box body (39); the discharge door (42) is opened and closed on the box body (39); and the power supply (43) is arranged on the outer wall of the box body (39).
Citation Information
Patent Citations
Device and method for paint dipping of automobile generator stator copper wire winding
CN117318417A
Stator assembly paint dipping device for new energy automobile
CN117856558A