Method of making filter article having deposit of filter material

By depositing agglomerates formed by inorganic material particles and binder on the wall of the porous honeycomb, the filtration efficiency and pressure drop loss problems of the wall flow filter are solved, efficient filtration performance and material utilization are achieved, and strict emission regulations are met.

CN120476012APending Publication Date: 2025-08-12CORNING INC
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Patent Information

Application Number
CN202280101958.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2022-11-30
Publication Date
2025-08-12

AI Technical Summary

Technical Problem

Existing wall flow filters have shortcomings in filtration efficiency and pressure drop losses, and the raw material utilization efficiency is not high, making it difficult to meet the increasingly stringent automotive exhaust emission regulations.

Method used

Inorganic material particles are mixed with binder to form liquid-particle-binder droplets, and agglomerates are formed through atomization and evaporation, and deposited on or in the walls of the porous honeycomb to form filter material deposits, avoiding the use of particle dispersants and adhesion promoters, increasing the deposition rate and reducing the coating load.

Benefits of technology

It improves filtration efficiency, meets the ultra-high filtration efficiency requirements of Euro 7 regulations, and reduces pressure drop losses and simplifies the preparation process.

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Abstract

A method of applying a surface treatment to a stuffed honeycomb body includes atomizing particles of an inorganic material into liquid-particulate-binder droplets in the absence of a particulate dispersant and an adhesion promoter. The fine particles of the filter material, including an inorganic material, i.e. Alumina, comprise a median particle size (D50) of all values and sub-ranges between 150 nm and 500 nm.
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Citation Information

Patent Citations

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