Spirulina polysaccharide preparation treatment device and method

Abstract

The invention relates to the technical field of spirulina polysaccharide preparation and treatment devices, in particular to a spirulina polysaccharide preparation and treatment device and method, and aims to solve the problem that the subsequent preparation quality is reduced due to the fact that a crushing blind area is likely to occur when spirulina is crushed at present. After dry spirulina is added into a crushing kettle, a motor A drives a crushing cutter to start crushing work, meanwhile, a motor B drives a reciprocating assembly to operate, a half gear B is alternately meshed with teeth of an inner hole of a reciprocating plate, so that the reciprocating plate does reciprocating rectilinear motion, teeth B on the surface of the reciprocating plate drive a half gear A on the crushing kettle to achieve reciprocating swing of the crushing kettle, and the crushing effect is improved. In addition, when the crushing kettle swings, the spring rod at the bottom drives the V-shaped plate to move, the spirulina vibrates in the kettle under the repulsive force action of the magnet A and the magnet B, the spirulina is further crushed, and finally the subsequent spirulina polysaccharide preparation quality is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of a spirulina polysaccharide preparation and processing device, and in particular to a spirulina polysaccharide preparation and processing device and method. Background Art

[0002] Spirulina is a filamentous multicellular blue algae rich in protein, vitamins and various minerals. It is widely used in food, medicine and other fields. The preparation of spirulina polysaccharide requires cleaning and removing impurities from the spirulina, and then drying and other steps to extract the polysaccharide components in the spirulina to make spirulina polysaccharide products.

[0003] In a Chinese patent with publication number CN109293794A, a processing device for extracting black fungus polysaccharides is disclosed. By setting up a first screening component and a second screening component, the black fungus raw material can be screened under the power of a high-speed wall-breaking motor; a feeding component is set up to realize the automatic loading process of the black fungus raw material, with a high degree of automation; an ultrasonic treatment component is set up. After the screening is completed, the black fungus raw material enters the ultrasonic treatment plate through the discharge port and then falls to the front side of the ultrasonic treatment plate, making it convenient for users to collect and use the screened black fungus raw material.

[0004] However, existing spirulina usually needs to be crushed during preparation and then stirred before the subsequent extraction step can be carried out. However, when crushing, the dried spirulina is directly placed into the crushing equipment for crushing. However, existing equipment often adopts a single fixed crushing method, and the material has a single movement trajectory in the equipment, which makes the spirulina prone to crushing blind spots, resulting in some spirulina not being completely crushed, resulting in reduced subsequent preparation quality.

[0005] To this end, we proposed a Spirulina polysaccharide preparation and processing device and method. Summary of the Invention

[0006] The technical problem to be solved by the present invention is to overcome the defects of the existing technology. The present invention proposes a Spirulina polysaccharide preparation and processing device and method, which solves the problem in the background technology that the crushing of Spirulina easily leads to a crushing blind area, resulting in reduced subsequent preparation quality.

[0007] To solve the above technical problems, the present invention adopts a technical solution: a device and method for preparing and processing spirulina polysaccharides, comprising a stirring kettle, wherein a processing component for processing dried spirulina is fixedly mounted on the upper surface of the stirring kettle, and a dispersing component for preventing powder accumulation and discharge is fixedly mounted on the lower surface of the processing component, and the dispersing component is located inside the stirring kettle;

[0008] The processing component includes an outer ring fixedly installed on the upper surface of the stirring kettle, a crushing component for crushing spirulina is movably arranged inside the outer ring, a fixed ring is fixedly installed on the inner wall of the outer ring, a funnel is fixedly installed on the top of the stirring kettle, and a reciprocating component is arranged inside the outer ring to drive the crushing component to swing.

[0009] Furthermore, the crushing assembly includes a crushing kettle movably arranged inside the outer ring, a long rod is fixedly installed on the outer surface of the crushing kettle, a half gear A is fixedly installed on the outer surface of the long rod, a top cover is threadedly connected to the upper surface of the crushing kettle, a motor A is fixedly installed on the upper surface of the top cover, and a crushing knife is provided at the output end of motor A.

[0010] Furthermore, a magnet B is fixedly mounted on the upper surface of the fixing ring, and a through hole is opened on the upper surface of the fixing ring, and the discharge pipe of the crushing assembly is located inside the through hole;

[0011] A spring rod is fixedly installed at the bottom of the crushing kettle, a V-shaped plate is fixedly installed on the upper surface of the crushing kettle, a filter hole is opened on the upper surface of the V-shaped plate, and a magnet A is fixedly installed on the lower surface of the V-shaped plate. Magnet A and magnet B repel each other magnetically, and the through hole allows the crushing component to swing, so that the discharge pipe of the crushing component can also have space to swing.

[0012] Furthermore, a side groove is formed on the outer surface of the outer ring, and a reciprocating groove and a bottom groove are formed inside the outer ring. The reciprocating groove and the bottom groove are connected, and the half gear A is located inside the reciprocating groove.

[0013] The reciprocating assembly includes a fixed plate arranged inside the outer ring, the fixed plate is fixedly mounted on the top of the side groove, a motor B is fixedly mounted on the inner wall of the fixed plate, a rotating shaft is provided at the output end of motor B, a half gear B is fixedly mounted on the outer surface of the rotating shaft, a reciprocating plate is movably provided inside the reciprocating groove, teeth B are fixedly mounted on the surface of the reciprocating plate, teeth B are meshed with half gear A, a center rod is movably provided inside the reciprocating plate, one end of the center rod is fixedly mounted on the inner wall of the reciprocating groove, an inner hole is opened on one side of the reciprocating plate, teeth C are fixedly mounted on the top and bottom of the inner hole, and half gear B is meshed with teeth C.

[0014] Furthermore, a connecting plate is fixedly mounted on the outer surface of the funnel, and a hose is fixedly mounted on the lower surface of the funnel;

[0015] A Z-shaped plate is fixedly installed on the lower surface of the reciprocating plate, and the Z-shaped plate is slidably connected to the bottom groove. A long plate is fixedly installed on one end of the Z-shaped plate, and a top bead is fixedly installed on one side of the long plate. The top bead and the hose are on the same horizontal line.

[0016] Furthermore, the dispersion component includes a cone plate fixedly installed below the processing component, the outer surface of the cone plate is fixedly installed with the connecting plate, one end of the cone plate is fixedly connected to one end of the hose, a T-shaped groove is provided on the inner wall of the cone plate, and multiple groups of fixed beads are fixedly installed at the bottom of the T-shaped groove. A homogenizing component is movably provided on the inner wall of the cone plate, and a bottom column is movably provided on the lower surface of the homogenizing component. A slide groove is provided on the outer surface of the bottom column, and a reset spring is fixedly installed at the bottom of the slide groove. A motor is fixedly installed on the lower surface of the stirring kettle, and a rotating rod is provided at the output end of the motor, and one end of the rotating rod is fixedly installed on the lower surface of the bottom column.

[0017] Furthermore, the homogenizing assembly includes a homogenizing plate arranged inside the conical plate, a slider is fixedly installed on the inner wall of the homogenizing plate, which is slidably connected to the slide groove, the lower surface of the slider is fixedly connected to one end of the return spring, a diverter plate is fixedly installed on the outer surface of the homogenizing plate, a material distribution trough is opened at one end of the diverter plate, a sub-plate is movably arranged inside the diverter plate, a spring A is fixedly installed between the sub-plate and the diverter plate, a T-shaped block is fixedly installed on the upper surface of the diverter plate, the T-shaped block is slidably connected to the T-shaped groove, and slopes are provided at both ends of the T-shaped block.

[0018] Furthermore, a liquid inlet pipe and a liquid discharge pipe are fixedly installed on the outer surface of the stirring kettle, a material inlet is provided on the upper surface of the stirring kettle, the material inlet is connected to the outer ring, a Z-shaped groove is provided on the upper surface of the stirring kettle, the Z-shaped groove is slidably connected to the Z-shaped plate, an annular groove is provided on the inner wall of the stirring kettle, a plate groove is provided inside the stirring kettle, an inclined plate is fixedly installed on the bottom of the stirring kettle, stirring rods A and stirring rods B are fixedly installed on the outer surface of the rotating rod, and side rods are movably provided on the inner wall of the stirring kettle.

[0019] Furthermore, a short plate is fixedly installed at one end of the stirring rod B, and baffles are fixedly installed on both sides of the short plate. The baffles are slidingly connected to the ring groove. A ring plate is fixedly installed at one end of the short plate. The ring plate is located inside the plate groove and is slidingly connected. Tooth A is fixedly installed on the lower surface of the ring plate, and a full gear is fixedly installed on the outer surface of the side rod. The full gear is located inside the plate groove and meshes with tooth A.

[0020] Another technical solution proposed by the present invention is a method for preparing a Spirulina polysaccharide preparation and processing device, comprising the following steps:

[0021] S1: After washing and removing impurities from fresh spirulina, it is dried in a drying device to obtain dried spirulina raw material. After the dried spirulina raw material is added to the crushing kettle, motor A uses the crushing blade to perform preliminary processing on the spirulina in preparation for subsequent crushing and mixing;

[0022] S2: When the spirulina is ready to be crushed, start motor B to drive the crushing kettle to swing back and forth through half gear B and the reciprocating plate, causing the crushing kettle to swing back and forth. When the crushing kettle swings, the V-shaped plate will repel the magnet A and the magnet B of the fixed ring, and the spring rod will return to its original position, generating vibration to assist the crushing, further improving the crushing effect. At this time, the filter holes will allow qualified spirulina powder to fall onto the surface of the funnel;

[0023] S3: When the spirulina powder passes through the hose and enters the dispersion component, the reciprocating plate drives the top ball to intermittently squeeze the hose to achieve quantitative feeding. At this time, the motor drives the bottom column, and the diverter plate on the homogenizing plate will divert the powder. The rotating homogenizing plate will vibrate through the T-shaped block and the fixed ball, so that the powder is evenly dispersed into the liquid.

[0024] S4: Finally, the rotation of the rotating rod drives the stirring rods A and B to stir the liquid. The stirring rod B drives the side rod to rotate through the engagement of the tooth A with the full gear, promoting the full mixing of the liquid and the powder. The mixed spirulina polysaccharide liquid is discharged through the discharge pipe under the guidance of the inclined plate, completing the preparation.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] The present invention proposes a spirulina polysaccharide preparation and processing device and method. When spirulina polysaccharide needs to be prepared, dried spirulina is first added to the inside of a crushing kettle, and then motor A is started to drive the crushing knife to start rotating to perform preliminary crushing of the spirulina. At the same time, motor B drives the rotating shaft and half gear B to rotate, so that half gear B alternately engages with teeth C at the top and bottom of the inner hole of the reciprocating plate, causing the reciprocating plate to perform reciprocating linear motion, thereby allowing teeth B on the surface of the reciprocating plate to engage with half gear A on the long rod of the crushing kettle, thereby driving the crushing kettle to swing back and forth, so that spirulina at different positions such as the inner wall of the crushing kettle can be continuously moved to the crushing knife, avoiding a crushing blind spot. Moreover, when the crushing kettle swings, the spring rod at its bottom drives the V-shaped plate to move, and the magnet A on the V-shaped plate and the magnet B on the fixed ring repel each other, generating a vibration effect, further promoting the refinement of spirulina fragments, thereby improving the effect of spirulina crushing, and thereby improving the quality of subsequent spirulina polysaccharide preparation. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The disclosure of the present invention is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of the present invention. In the accompanying drawings, the same reference numerals are used to refer to the same components. Among them:

[0028] Figure 1 The figure schematically shows an overall schematic diagram according to one embodiment of the present invention;

[0029] Figure 2The figure schematically shows an overall internal diagram according to one embodiment of the present invention;

[0030] Figure 3 The figure schematically shows the splitting diagram of the processing components proposed in accordance with one embodiment of the present invention;

[0031] Figure 4 The figure schematically shows a schematic diagram of disassembling a crushing component according to one embodiment of the present invention;

[0032] Figure 5 The figure schematically shows a disassembly diagram of a reciprocating assembly according to one embodiment of the present invention;

[0033] Figure 6 The figure schematically shows the splitting diagram of a stirred tank according to one embodiment of the present invention;

[0034] Figure 7 A partial schematic diagram of a side rod and a ring plate according to an embodiment of the present invention is schematically shown;

[0035] Figure 8 The figure schematically shows a schematic diagram of disassembling dispersed components according to one embodiment of the present invention;

[0036] Figure 9 The figure schematically shows the internal structure of the homogenizing plate and the bottom column according to one embodiment of the present invention.

[0037] 1. Mixing kettle; 11. Liquid inlet pipe; 12. Liquid discharge pipe; 13. Feeding port; 14. Z-shaped groove; 15. Ring groove; 16. Plate groove; 17. Inclined plate; 18. Motor; 181. Rotating rod; 182. Mixing rod A; 183. Side rod; 184. Full gear; 19. Mixing rod B; 191. Short plate; 192. Baffle; 193. Ring plate; 194. Tooth A; 2. Processing unit; 21. Outer ring; 211. Side groove; 212. Reciprocating groove; 213. Bottom groove; 22. Crushing assembly; 221. Crushing kettle; 222. Long rod; 223. Half gear A; 224. Top cover; 225. Motor A; 226. Crushing knife; 227. Spring rod; 2271. V-shaped plate; 2272. Filter hole; 2273. Magnet A; 2 3. Reciprocating assembly; 231. Fixed plate; 232. Motor B; 233. Rotating shaft; 234. Half gear B; 235. Reciprocating plate; 2351. Tooth B; 2352. Center rod; 2353. Inner hole; 2354. Tooth C; 2355. Z-shaped plate; 2356. Long plate; 2357. Top ball; 24. Fixed ring; 241. Magnet B; 242. Through hole; 25. Funnel; 251. Connecting plate; 252. Hose; 3. Dispersion component; 31. Conical plate; 32. T-slot; 33. Fixed ball; 34. Homogenizing assembly; 341. Homogenizing plate; 342. Slider; 343. Diverter plate; 344. Distribution trough; 345. Sub-plate; 346. T-block; 347. Slope; 35. Bottom column; 36. Slide; 37. Spring B. DETAILED DESCRIPTION

[0038] It is easy to understand that according to the technical solution of the present invention, without changing the essential spirit of the present invention, a person skilled in the art can propose a variety of interchangeable structural modes and implementation modes. Therefore, the following specific embodiments and drawings are only exemplary descriptions of the technical solution of the present invention and should not be regarded as the entire invention or as a limitation or restriction of the technical solution of the present invention.

[0039] According to one embodiment of the present invention, Figures 1-9 , comprising a stirring tank 1, a processing component 2 for processing dried spirulina is fixedly mounted on the upper surface of the stirring tank 1, a dispersing component 3 for preventing powder accumulation and discharge is fixedly mounted on the lower surface of the processing component 2, and the dispersing component 3 is located inside the stirring tank 1;

[0040] The processing part 2 includes an outer ring 21 fixedly mounted on the upper surface of the stirring tank 1, a crushing assembly 22 for crushing spirulina is movably arranged inside the outer ring 21, a fixed ring 24 is fixedly mounted on the inner wall of the outer ring 21, a funnel 25 is fixedly mounted on the top of the stirring tank 1, and a reciprocating assembly 23 is arranged inside the outer ring 21 for driving the crushing assembly 22 to swing. The dried spirulina can be crushed by the crushing assembly 22. When the crushing assembly 22 starts to crush the spirulina, the start of the reciprocating assembly 23 will drive the crushing assembly 22 to swing back and forth, so that the spirulina inside the crushing assembly 22 can be evenly crushed, and then the fixed ring 24 cooperates with the reciprocating crushing assembly 22 to crush the spirulina. The spirulina inside the component 22 can vibrate back and forth, further improving the crushing effect. When part of the spirulina is crushed to the threshold level for feeding, the powdered spirulina will fall onto the surface of the funnel 25. Since the crushing component 22 is still crushing the spirulina that has not reached the feeding threshold at this time, the crushing component 22 will swing and feed at the same time, allowing the powder to be dispersed and enter the surface of the funnel 25. The reciprocating component 23 that swings back and forth can also limit the amount of powder that falls into the inside of the stirring tank 1, thereby preventing the powder from piling up and entering the liquid to form lumps during subsequent mixing. At this point, the crushing and quantitative feeding of the crushing component 22 can improve the quality of the preparation of spirulina polysaccharides.

[0041] The crushing assembly 22 includes a crushing pot 221 movably arranged inside the outer ring 21, a long rod 222 is fixedly installed on the outer surface of the crushing pot 221, a half gear A223 is fixedly installed on the outer surface of the long rod 222, a top cover 224 is threadedly connected to the upper surface of the crushing pot 221, a motor A225 is fixedly installed on the upper surface of the top cover 224, and a crushing knife 226 is provided at the output end of the motor A225. The spirulina can be crushed by the crushing knife 226, and the half gear A223 on the outer surface of the long rod 222 cooperates with the reciprocating assembly 23 to make the crushing pot 221 swing back and forth, so that the spirulina on the inner wall of the crushing pot 221 moves to the crushing knife 226, thereby improving the crushing quality. In contrast, the existing crushing equipment usually adopts a single fixed crushing method, the material movement trajectory is single, and it is easy to have uneven crushing and low efficiency, which reduces the crushing quality.

[0042] A magnet B241 is fixedly mounted on the upper surface of the fixing ring 24. A through hole 242 is opened on the upper surface of the fixing ring 24. The discharge pipe of the crushing assembly 22 is located inside the through hole 242.

[0043] A spring rod 227 is fixedly installed at the bottom of the crushing kettle 221, and a V-shaped plate 2271 is fixedly installed on the upper surface of the crushing kettle 221. A filter hole 2272 is opened on the upper surface of the V-shaped plate 2271, and a magnet A2273 is fixedly installed on the lower surface of the V-shaped plate 2271. The magnet A2273 and the magnet B241 are magnetically repelled. When the crushing component 22 is swung through the through hole 242, the discharge pipe of the crushing component 22 can also have space to swing. When the crushed spirulina powder is smaller than the filter hole 2272, the spirulina powder can pass through the filter hole 2272 and enter the surface of the funnel 25, while the spirulina powder larger than the filter hole 2272 will continue to be crushed. When the crushing kettle 221 starts to swing, the crushing kettle 221 will bring the magnet A2273 closer to the magnet B241, making the magnet A2273 parallel to the magnet B241. At this time, the parallel magnets A2273 will repel each other, causing the powder on the surface of the V-shaped plate 2271 to bounce up. When the crushing kettle 221 is reset, the spring rod 227 will pull back the V-shaped plate 2271. At this time, the spring rod 227 will vibrate with the spirulina fragments, further improving the crushing effect. In contrast, when crushing spirulina, the existing method is usually to crush it first, and then collect the unqualified spirulina fragments through screening and vibration, and then crush it again, thereby reducing the efficiency of spirulina crushing.

[0044] The outer surface of the outer ring 21 is provided with a side groove 211, and the inner surface of the outer ring 21 is provided with a reciprocating groove 212 and a bottom groove 213. The reciprocating groove 212 is connected to the bottom groove 213, and the half gear A223 is located inside the reciprocating groove 212.

[0045] The reciprocating assembly 23 includes a fixed plate 231 arranged inside the outer ring 21, the fixed plate 231 is fixedly installed on the top of the side groove 211, a motor B232 is fixedly installed on the inner wall of the fixed plate 231, a rotating shaft 233 is provided at the output end of the motor B232, a half gear B234 is fixedly installed on the outer surface of the rotating shaft 233, a reciprocating plate 235 is movably provided inside the reciprocating groove 212, a tooth B2351 is fixedly installed on the surface of the reciprocating plate 235, and the tooth B2351 is meshed with the half gear A223, a center rod 2352 is movably provided inside the reciprocating plate 235, one end of the center rod 2352 is fixedly installed on the inner wall of the reciprocating groove 212, an inner hole 2353 is opened on one side of the reciprocating plate 235, and teeth C2354 are fixedly installed on the top and bottom of the inner hole 2353, and the half gear B234 is engaged with the tooth The teeth C2354 are engaged with each other, and the motor B232 drives the rotating shaft 233 to rotate with the half gear B234. At this time, the reciprocating plate 235 engaged with the half gear B234 will be moved. Since the half gear B234 is only half, the rotating half gear B234 will contact the top and bottom teeth C2354 respectively. When the half gear B234 rotates clockwise and contacts the top tooth C2354, the reciprocating plate 235 will move to one end. Conversely, when the clockwise rotating half gear B234 contacts the bottom tooth C2354, the reciprocating plate 235 will move to the other end, thereby allowing the reciprocating tooth B2351 to rotate back and forth with the half gear A223, thereby driving the crushing pot 221 to swing back and forth, thereby improving the crushing quality.

[0046] A connecting plate 251 is fixedly mounted on the outer surface of the funnel 25, and a hose 252 is fixedly mounted on the lower surface of the funnel 25;

[0047] The lower surface of the reciprocating plate 235 is fixedly mounted with a Z-shaped plate 2355, which is slidably connected to the bottom groove 213. A long plate 2356 is fixedly mounted on one end of the Z-shaped plate 2355, and a top bead 2357 is fixedly mounted on one side of the long plate 2356. The top bead 2357 and the hose 252 are on the same horizontal line. The spirulina powder can enter the dispersion component 3 through the hose 252 through the funnel 25, and then enter the mixing tank 1 for mixing. The reciprocating plate 235 will also carry the Z-shaped plate 2355 with it. The plate 2355 and the long plate 2356 move back and forth, and the reciprocating top ball 2357 will indirectly squeeze the hose 252 back and forth, so that the hose 252 can discharge the spirulina powder regularly to prevent excessive powder from clogging during feeding, and can also improve the quality of subsequent mixing of spirulina powder and liquid. In contrast, when the existing spirulina is crushed into powder, the spirulina powder is usually directly added to the liquid for stirring. When the piles of powder are stirred with the liquid, lumps will be formed, thereby reducing the mixing quality.

[0048] The dispersion component 3 includes a cone plate 31 fixedly mounted below the processing component 2, the outer surface of the cone plate 31 is fixedly mounted on the connecting plate 251, one end of the cone plate 31 is fixedly connected to one end of the hose 252, a T-shaped groove 32 is provided on the inner wall of the cone plate 31, and a plurality of fixed beads 33 are fixedly mounted on the bottom of the T-shaped groove 32. A homogenizing component 34 is movably provided on the inner wall of the cone plate 31, and a bottom column 35 is movably provided on the lower surface of the homogenizing component 34. A slide 36 is provided on the outer surface of the bottom column 35, and a return spring 37 is fixedly mounted on the bottom of the slide 36. A motor 18 is fixedly mounted on the lower surface of the stirring tank 1, and a rotating rod 181 is provided at the output end of the motor 18. One end of the rotating rod 181 is connected to the bottom column 3 5 is fixedly installed on the lower surface. When the spirulina powder enters the dispersion component 3, the motor 18 will rotate the rotating rod 181 to stir the liquid inside the stirring tank 1. At this time, as the motor 18 rotates at a constant speed, the bottom column 35 will rotate with the homogenizing component 34, and the spirulina powder that falls on the surface of the homogenizing component 34 will be dispersed and enter the rotating liquid due to the rotational force to be stirred. In contrast, the existing method directly adds the spirulina powder to the static liquid and then starts stirring. At this time, piles of powder enter the static liquid, which will cause powder agglomeration and caking, and uneven local concentration of the liquid, resulting in poor mixing quality.

[0049] The homogenizing assembly 34 includes a homogenizing plate 341 disposed inside the cone plate 31. A slider 342 is fixedly mounted on the inner wall of the homogenizing plate 341 and is slidably connected to the slide groove 36. The lower surface of the slider 342 is fixedly connected to one end of the return spring 37. A diverter plate 343 is fixedly mounted on the outer surface of the homogenizing plate 341. A material distribution trough 344 is provided at one end of the diverter plate 343. A sub-plate 345 is movably arranged inside the diverter plate 343. The sub-plate 345 is movably connected to the diverter plate 343. A spring A is fixedly installed between the two sides of the diverter plate 343. A T-shaped block 346 is fixedly installed on the upper surface of the diverter plate 343. The T-shaped block 346 is slidably connected to the T-shaped slot 32. Slopes 347 are provided at both ends of the T-shaped block 346. When the homogenizing component 34 rotates on the inner wall of the cone plate 31, the T-shaped block 346 will also move inside the T-shaped slot 32. Since a fixed bead 33 is fixedly installed at the bottom of the T-shaped slot 32, when the T-shaped block 346 contacts the fixed bead 33, the T-shaped block 346 It will rise along the outer surface of the fixed beads 33 through the slope 347, thereby carrying the diverter plate 343 and the equalizing plate 341 as a whole to rise, and will also carry the dust on the surface of the equalizing plate 341 to rise. When the T-shaped block 346 moves to the gap between the two groups of fixed beads 33, the equalizing plate 341 will be driven down due to the reset of the spring A and the reset spring 37, and the sub-plate 345 will still fit with the inner wall of the cone plate 31, so that the diverter plate 343 can still divert the powder. At this point, the diversion of the diverter plate 343 and the rotation of the homogenizing component 34 by the bottom column 35, coupled with the vibration of the equalizing plate 341, can further improve the efficiency of spirulina dispersion, thereby preventing the risk of powder agglomeration during mixing. In contrast, the existing method of pouring spirulina powder into a static liquid at one time and then stirring it has the problem that the powder is difficult to quickly contact and fuse with the liquid, resulting in a reduced mixing effect.

[0050] A liquid inlet pipe 11 and a liquid discharge pipe 12 are fixedly installed on the outer surface of the mixing kettle 1. A feeding port 13 is provided on the upper surface of the mixing kettle 1, and the feeding port 13 is connected to the outer ring 21. A Z-shaped groove 14 is provided on the upper surface of the mixing kettle 1, and the Z-shaped groove 14 is slidingly connected to the Z-shaped plate 2355. An annular groove 15 is provided on the inner wall of the mixing kettle 1, and a plate groove 16 is provided inside the mixing kettle 1. An inclined plate 17 is fixedly installed on the bottom of the mixing kettle 1, and a stirring rod A182 and a stirring rod B19 are fixedly installed on the outer surface of the rotating rod 181. A side rod 183 is movably provided on the inner wall of the mixing kettle 1. The spirulina powder and the liquid can be mixed by the rotating rod 181 and the stirring rod B19, and the inclined plate 17 will allow the liquid to flow to the discharge pipe 12 uniformly when discharging, thereby increasing the discharge speed. The stability of the reciprocating movement of the Z-shaped plate 2355 can be improved through the Z-shaped groove 14.

[0051] A short plate 191 is fixedly installed at one end of the stirring rod B19, and baffles 192 are fixedly installed on both sides of the short plate 191. The baffle 192 is slidably connected to the ring groove 15. A ring plate 193 is fixedly installed at one end of the short plate 191. The ring plate 193 is located inside the plate groove 16 and is slidably connected. A tooth A194 is fixedly installed on the lower surface of the ring plate 193. A full gear 184 is fixedly installed on the outer surface of the side rod 183. The full gear 184 is located inside the plate groove 16 and meshes with the tooth A194. When the liquid is stirred by the rotation of the rotating rod 181, the stirring rod B19 will also rotate with the ring plate 193, and the rotation The ring plate 193 will drive the side rod 183 to rotate through the relationship between the teeth A194 and the full gear 184. At this time, the rotating rod 181 cooperates with the stirring rod A182 to mix the liquid close to the rotating rod 181, and the stirring rod B19 will drive the side rod 183 to rotate through the teeth A194, so that the liquid away from the rotating rod 181 can approach the rotating rod 181 through the rotating side rod 183, thereby improving the quality of mixing. In contrast, the existing method of pouring spirulina powder into the static liquid at one time and then stirring it has the problem that the powder is difficult to quickly contact and fuse with the liquid, resulting in a reduced mixing effect.

[0052] Another technical solution proposed by the present invention is a method for preparing a Spirulina polysaccharide preparation and processing device, comprising the following steps:

[0053] S1: After washing and removing impurities from fresh spirulina, it is dried in a drying device to obtain dried spirulina raw material. The dried spirulina raw material is then added to the crushing kettle 221. Motor A225 uses the crushing blade 226 to perform preliminary processing on the spirulina in preparation for subsequent crushing and mixing.

[0054] S2: When the spirulina is ready to be crushed, the motor B232 is started to drive the crushing kettle 221 to swing back and forth through the half gear B234 and the reciprocating plate 235. When the crushing kettle 221 swings, the V-shaped plate 2271 will repel the magnet A2273 and the magnet B241 of the fixed ring 24, and the spring rod 227 will return to its original position, generating vibration to assist the crushing, further improving the crushing effect. At this time, the filter hole 2272 will allow the qualified spirulina powder to fall onto the surface of the funnel 25.

[0055] S3: When the spirulina powder enters the dispersion component 3 through the hose 252, the reciprocating plate 235 drives the top ball 2357 to intermittently squeeze the hose 252 to achieve quantitative feeding. At this time, the motor 18 drives the bottom column 35. At this time, the diverter plate 343 on the homogenizing plate 341 will divert the powder. The rotating homogenizing plate 341 will vibrate through the T-shaped block 346 and the fixed ball 33, so that the powder is evenly dispersed into the liquid.

[0056] S4: Finally, the rotation of the rotating rod 181 drives the stirring rod A182 and the stirring rod B19 to stir the liquid. The stirring rod B19 drives the side rod 183 to rotate through the engagement of the tooth A194 with the full gear 184, thereby promoting the full mixing of the liquid and the powder. The mixed Spirulina polysaccharide liquid is discharged through the discharge pipe 12 under the guidance of the inclined plate 17, and the preparation is completed.

[0057] Specifically, when it is necessary to prepare spirulina polysaccharide, the dried spirulina is first added to the crushing kettle 221, and then the motor A225 and the motor B232 are started at the same time. The start of the motor A225 allows the crushing knife 226 to crush the spirulina inside the crushing kettle 221. The crushed spirulina part will be between the V-shaped plate 2271 and the crushing knife 226, making it difficult to fully crush this part of the fragments. At this time, the start of the motor B232 will rotate the shaft 233. The rotation of the shaft 233 drives the half gear B234 to engage with the teeth C2354 inside the inner hole 2353, so that the rotation of the shaft 233 drives the reciprocating plate 235 to reciprocate along the center rod 2352. The reciprocating plate 235 will pass through the gears. The relationship between tooth B2351 and half gear A223 allows the long rod 222 to swing back and forth with the crushing kettle 221. At this time, the fragments inside the crushing kettle 221 will roll and contact the crushing knife 226 again. Due to the magnetic repulsion between the magnet A2273 on the outer surface of the V-shaped plate 2271 and the magnet B241 on the surface of the fixed ring 24, when the crushing kettle 221 and the V-shaped plate 2271 gradually approach the fixed ring 24 and the magnet A2273 and the magnet B241 are aligned, the magnet A2273 will rise with the powder due to the magnetic repulsion until the crushing kettle 221 is reset. The spring rod 227 will pull the V-shaped plate 2271 back to complete the up and down movement. As the crushing kettle 221 swings, the spring rod 227 will continue to rise and fall. The vibration effect is achieved, so that the tiny fragments on the surface of the V-shaped plate 2271 contact the crushing knife 226 again, so that the crushing knife 226 can further crush the spirulina fragments. When the spirulina is crushed into powder and can pass through the filter hole 2272, the spirulina powder will pass through the filter hole 2272 and fall onto the surface of the funnel 25. However, at this time, the crushing kettle 221 is still swinging, so the crushing kettle 221 effectively disperses the spirulina powder when discharging. When the powder falls into the interior of the dispersing component 3 through the funnel 25, it will pass through the hose 252, and the reciprocating reciprocating plate 235 will carry the long plate 2356 and the top ball 2357 to squeeze the hose 252, allowing the hose 252 to discharge indirectly. As the powder reaches the surface of the homogenizing plate 341, the spirulina The powder will slide along the surface of the homogenizing plate 341 and fall between the two groups of diverter plates 343. Before the powder falls into the funnel 25, the motor 18 is started to rotate the rotating rod 181 with the stirring rod A182 and the stirring rod B19 to stir the liquid inside the mixing tank 1. Then, the rotating motor 18 will drive the homogenizing plate 341 to rotate at a constant speed. The rotating homogenizing plate 341 will vibrate up and down through the relationship between the T-shaped block 346 and the fixed beads 33, thereby allowing the homogenizing plate 341 to further disperse the spirulina powder in a rotating and vibrating manner. The dispersed spirulina powder will enter the rotating liquid for mixing, and the rotating stirring rod B19 will drive the teeth A194 on the lower surface of the ring plate 193 to rotate.The full gear 184 meshing with the tooth A194 will rotate the side rod 183, allowing the liquid away from the rotating rod 181 to rotate closer to the rotating rod 181, thereby improving the mixing effect. At this point, through the fine crushing of the crushing component 22 and the dispersion and mixing of the dispersion component 3, the motor 18 and stirring rod B19 finally allow the liquid and powder to be evenly mixed, improving the quality of the subsequent Spirulina polysaccharide preparation.

[0058] The above are only preferred specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention within the technical scope disclosed in the present invention, and they should be covered by the scope of protection of the present invention.

Claims

1. A Spirulina polysaccharide preparation and processing device, characterized in that: The stirring kettle comprises a processing component for processing dried spirulina fixedly mounted on the upper surface of the stirring kettle, a dispersing component for preventing powder accumulation and discharge fixedly mounted on the lower surface of the processing component, and the dispersing component is located inside the stirring kettle; The processing component includes an outer ring fixedly installed on the upper surface of the stirring tank, a crushing component for crushing spirulina is movably arranged inside the outer ring, a fixing ring is fixedly installed on the inner wall of the outer ring, a funnel is fixedly installed on the top of the stirring tank, and a reciprocating component for driving the crushing component to swing is arranged inside the outer ring.

2. The Spirulina polysaccharide preparation and processing device according to claim 1, characterized in that: The crushing assembly includes a crushing kettle movably arranged inside the outer ring, a long rod fixedly mounted on the outer surface of the crushing kettle, a half gear A fixedly mounted on the outer surface of the long rod, a top cover threadedly connected to the upper surface of the crushing kettle, a motor A fixedly mounted on the upper surface of the top cover, and a crushing knife provided at the output end of the motor A.

3. The Spirulina polysaccharide preparation and processing device according to claim 2, characterized in that: A magnet B is fixedly mounted on the upper surface of the fixing ring. A through hole is opened on the upper surface of the fixing ring, and the discharge pipe of the crushing assembly is located inside the through hole. A spring rod is fixedly installed at the bottom of the crushing kettle, a V-shaped plate is fixedly installed on the upper surface of the crushing kettle, a filtering hole is opened on the upper surface of the V-shaped plate, and a magnet A is fixedly installed on the lower surface of the V-shaped plate. The magnet A and the magnet B repel each other magnetically. When the crushing assembly swings, the discharge pipe of the crushing assembly can also have space to swing through the through hole.

4. The Spirulina polysaccharide preparation and processing device according to claim 3, characterized in that: The outer surface of the outer ring is provided with a side groove, and the inner part of the outer ring is provided with a reciprocating groove and a bottom groove, the reciprocating groove and the bottom groove are connected, and the half gear A is located inside the reciprocating groove; The reciprocating assembly includes a fixed plate arranged inside the outer ring, the fixed plate is fixedly mounted on the top of the side groove, a motor B is fixedly mounted on the inner wall of the fixed plate, a rotating shaft is provided at the output end of the motor B, a half gear B is fixedly mounted on the outer surface of the rotating shaft, a reciprocating plate is movably provided inside the reciprocating groove, teeth B are fixedly mounted on the surface of the reciprocating plate, the teeth B are meshed with the half gear A, a center rod is movably provided inside the reciprocating plate, one end of the center rod is fixedly mounted on the inner wall of the reciprocating groove, an inner hole is opened on one side of the reciprocating plate, teeth C are fixedly mounted on the top and bottom of the inner hole, and the half gear B is meshed with the teeth C.

5. The Spirulina polysaccharide preparation and processing device according to claim 4, characterized in that: A connecting plate is fixedly mounted on the outer surface of the funnel, and a hose is fixedly mounted on the lower surface of the funnel; A Z-shaped plate is fixedly mounted on the lower surface of the reciprocating plate, the Z-shaped plate is slidably connected to the bottom groove, a long plate is fixedly mounted on one end of the Z-shaped plate, a top bead is fixedly mounted on one side of the long plate, and the top bead and the hose are on the same horizontal line.

6. The Spirulina polysaccharide preparation and processing device according to claim 5, characterized in that: The dispersion component includes a cone plate fixedly installed below the processing component, the outer surface of the cone plate is fixedly installed with the connecting plate, one end of the cone plate is fixedly connected to one end of the hose, the inner wall of the cone plate is provided with a T-shaped groove, and a plurality of groups of fixed beads are fixedly installed at the bottom of the T-shaped groove, a homogenizing component is movably provided on the inner wall of the cone plate, a bottom column is movably provided on the lower surface of the homogenizing component, a slide groove is provided on the outer surface of the bottom column, a return spring is fixedly installed at the bottom of the slide groove, a motor is fixedly installed on the lower surface of the stirring kettle, a rotating rod is provided at the output end of the motor, and one end of the rotating rod is fixedly installed to the lower surface of the bottom column.

7. The Spirulina polysaccharide preparation and processing device according to claim 6, characterized in that: The homogenizing assembly includes a homogenizing plate arranged inside the conical plate, a slider is fixedly installed on the inner wall of the homogenizing plate, the slider is slidably connected to the slide groove, the lower surface of the slider is fixedly connected to one end of the return spring, a diverter plate is fixedly installed on the outer surface of the homogenizing plate, a material distribution groove is opened at one end of the diverter plate, a sub-plate is movably arranged inside the diverter plate, a spring A is fixedly installed between the sub-plate and the diverter plate, a T-shaped block is fixedly installed on the upper surface of the diverter plate, the T-shaped block is slidably connected to the T-shaped groove, and slopes are provided at both ends of the T-shaped block.

8. The Spirulina polysaccharide preparation and processing device according to claim 5, characterized in that: A liquid inlet pipe and a liquid discharge pipe are fixedly installed on the outer surface of the stirring kettle, a material inlet is provided on the upper surface of the stirring kettle, the material inlet is communicated with the outer ring, a Z-shaped groove is provided on the upper surface of the stirring kettle, the Z-shaped groove is slidably connected to the Z-shaped plate, an annular groove is provided on the inner wall of the stirring kettle, a plate groove is provided inside the stirring kettle, an inclined plate is fixedly installed on the bottom of the stirring kettle, a stirring rod A and a stirring rod B are fixedly installed on the outer surface of the rotating rod, and a side rod is movably provided on the inner wall of the stirring kettle.

9. The Spirulina polysaccharide preparation and processing device according to claim 8, characterized in that: A short plate is fixedly installed at one end of the stirring rod B, and baffles are fixedly installed on both sides of the short plate. The baffles are slidably connected to the ring groove. A ring plate is fixedly installed at one end of the short plate, and the ring plate is located inside the plate groove and is slidably connected. Tooth A is fixedly installed on the lower surface of the ring plate, and a full gear is fixedly installed on the outer surface of the side rod. The full gear is located inside the plate groove and meshes with tooth A.

10. The method for preparing a Spirulina polysaccharide preparation and processing device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: After washing and removing impurities from fresh spirulina, it is dried in a drying device to obtain dried spirulina raw material. After the dried spirulina raw material is added to the crushing kettle, motor A uses the crushing blade to perform preliminary processing on the spirulina in preparation for subsequent crushing and mixing; S2: When the spirulina is ready to be crushed, start motor B to drive the crushing kettle to swing back and forth through half gear B and the reciprocating plate, causing the crushing kettle to swing back and forth. When the crushing kettle swings, the V-shaped plate will repel the magnet A and the magnet B of the fixed ring, and the spring rod will return to its original position, generating vibration to assist the crushing, further improving the crushing effect. At this time, the filter holes will allow qualified spirulina powder to fall onto the surface of the funnel; S3: When the spirulina powder passes through the hose and enters the dispersion component, the reciprocating plate drives the top ball to intermittently squeeze the hose to achieve quantitative feeding. At this time, the motor drives the bottom column, and the diverter plate on the homogenizing plate will divert the powder. The rotating homogenizing plate will vibrate through the T-shaped block and the fixed ball, so that the powder is evenly dispersed into the liquid. S4: Finally, the rotation of the rotating rod drives the stirring rods A and B to stir the liquid. The stirring rod B drives the side rod to rotate through the engagement of the tooth A with the full gear, promoting the full mixing of the liquid and the powder. The mixed spirulina polysaccharide liquid is discharged through the discharge pipe under the guidance of the inclined plate, completing the preparation.

Images