Cutting device for aluminum profile machining
By installing a system of mixed jet gas and cutting fluid on both sides of the saw blade of the fully automatic aluminum profile cutting machine, the sponge blocks are used to increase the contact time and area of the cutting fluid, the problem of cooling the saw blade and cleaning waste chips is solved, and efficient heat dissipation of the saw blade and extended service life is achieved.
Patent Information
- Application Number
- CN202510886549.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing fully automatic aluminum profile cutting machines are not ideal in cooling the saw blade and cleaning waste, resulting in a reduced service life of the saw blade.
A cutting device for aluminum profile processing is designed, by installing a system of mixed jet gas and cutting fluid on both sides of the saw blade, the contact time and contact area of the cutting fluid is increased by using a sponge block, and the metal baffle is used to avoid the adhesion of waste chips.
It improves the heat dissipation efficiency of the saw blade, extends the service life of the saw blade, and reduces the cost of use.
Smart Images

Figure CN120480299A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of aluminum profile cutting devices, and more particularly, to a cutting device for aluminum profile processing. Background Art
[0002] The fully automatic aluminum profile cutting machine is a mechatronic device controlled by a computer program, enabling automated feeding, positioning, cutting, sorting, and discharging of aluminum profiles. It integrates high-precision sensing technology, a servo drive system, and specialized cutting tools. It can perform continuous batch processing of aluminum alloy profiles according to preset parameters, and features a human-machine interface and automated safety features.
[0003] In actual conditions, fully automatic aluminum profile cutting machines play an especially important role in the aluminum profile processing process, and circular saw blades are an especially important component of fully automatic aluminum profile cutting machines. The quality of the circular saw blades seriously affects the cutting effect, and the circular saw blades will generate a lot of heat and waste chips during the cutting process. If the circular saw blades are not cooled and the waste chips are not processed in time, the service life of the circular saw blades will be reduced. The existing fully automatic aluminum profile cutting machines generally use a micro-lubrication device to cool the saw blades and clean the waste chips, and the cutting fluid sprayed on the circular saw blades has too short a retention time, resulting in the cutting fluid cooling effect on the saw blades is not ideal, further resulting in the heat of the saw blades cannot be dissipated in time, thereby affecting the service life of the saw blades.
[0004] Therefore, we propose a cutting device for aluminum profile processing to solve the above problems. Summary of the Invention
[0005] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a cutting device for aluminum profile processing to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a cutting device for aluminum profile processing, comprising a saw blade mounted on a fully automatic aluminum profile cutting machine;
[0007] The left and right sides of the saw blade are both provided with mounting parts capable of following the movement of the cutting motion mechanism in the fully automatic aluminum profile cutting machine;
[0008] The two mounting members are symmetrically and staggeredly arranged;
[0009] One side of each of the two mounting members is provided with a cleaning member movably connected thereto;
[0010] The two mounting members are both mounted with output members, and the two mounting members are both mounted with mixing members connected to the output members, and the mixing members and the cleaning members are matched with each other;
[0011] The mixing element is provided with a knocking element extending to one side of the cleaning element.
[0012] In a preferred embodiment, the mounting member includes a mounting shell arranged on one side of the saw blade, a connecting shell welded to one end of the mounting shell, two mounting brackets fixedly connected to the end face of one end of the connecting shell, fixing screws are threaded on the side walls of the two mounting brackets, and a moving rod is fixedly connected to the upper end of the mounting shell.
[0013] In a preferred embodiment, the cleaning part includes a fixed frame arranged on one side of the connecting shell, the fixed frame is placed between the two mounting frames, the two fixing screws are respectively threadedly connected to the fixed frame, one end of the fixed frame is fixedly connected to the mounting frame, one end of the mounting frame is fixedly connected to the sponge block, and the sponge block is in contact with the saw blade, a fixed frame is provided in the mounting frame, two metal baffles are fixedly connected to the side walls of the fixed frame, and a conveying part is installed on the mounting frame.
[0014] In a preferred embodiment, the conveying member includes two bent conveying pipes fixedly connected to the mounting frame, the output ends of the two bent conveying pipes are respectively on one side of the sponge block, and the output ends of the two bent conveying pipes are on one side of the fixed frame, a plurality of fixing seats are fixedly connected to the mounting frame, a plurality of fixing seats are fixedly connected to nozzles, the output ends of the plurality of nozzles are all installed with telescopic rubber heads, the end faces of the plurality of telescopic rubber heads are all fixedly connected with a first sealing ring gasket, and a support member capable of supporting the telescopic rubber head is installed on the nozzle.
[0015] In a preferred embodiment, the support member includes a support frame fixedly connected to the side wall of the nozzle, a movable block is installed on the support frame, a spring connected to the movable block is installed on the support frame, and a magnetic ring is provided on one end surface of the telescopic rubber head, and the magnetic ring is located on one side of the first sealing ring gasket.
[0016] In a preferred embodiment, the output member includes a storage cylinder installed in a connecting shell, a movable piston plate is provided in the storage cylinder, a one-way air delivery pipe is installed at the input end of the storage cylinder, two cylinders are provided in the connecting shell, the two cylinders are respectively located on both sides of the storage cylinder, the input ends of the two cylinders are fixedly connected with a one-way air delivery pipe, and the piston plate and the cylinder are driven by a transmission mechanism and a drive mechanism.
[0017] In a preferred embodiment, the mixing element includes a first output one-way tube fixedly connected to the output end of the storage cylinder, a second output one-way tube is installed at the output end of each of the two cylinders, a mixer is installed on the connecting shell, the output ends of the first output one-way tube and the two second output one-way tubes are respectively connected to the input end of the mixer, a delivery pipe is installed at the output end of the mixer, the delivery pipe can ensure the normal discharge of the liquid from the mixer, a diverter plate is installed at the output end of the delivery pipe, and a plurality of diverter members matching the delivery element are fixedly connected to the output end of the diverter plate.
[0018] In a preferred embodiment, the diverter member includes a diverter tube fixedly connected to the output end of the diverter plate, the output end of the diverter tube is provided with an output cavity, one end of the diverter tube is provided with an iron ring matching the magnetic ring, the iron ring and the magnetic ring are magnetically connected, one end of the diverter tube is fixedly connected to a second sealing ring gasket matching the first sealing ring gasket, the second sealing ring gasket and the first sealing ring gasket are used in conjunction with each other, and the diverter plate is fixedly connected to the inner side wall of the output cavity.
[0019] In a preferred embodiment, the knocking member includes a rotating rod fixedly connected to the driving end of the mixer, and a plurality of transmission boxes are sleeved on the rotating rod, and a belt transmission structure is provided in each of the plurality of transmission boxes, and a rotating rod is passed through one end of each of the plurality of transmission boxes, and one end of each of the plurality of rotating rods is rotatably connected to the side walls of the two cylinders respectively, and a ring is sleeved on each of the plurality of rotating rods, and a knocking rubber rod is fixedly connected to the side walls of each of the plurality of rings, and a vibration plate extending into the mounting frame is installed on the side wall of the metal baffle, and the plurality of knocking rubber rods are respectively located on one side of the vibration plate.
[0020] Technical effects and advantages of the present invention:
[0021] The device sprays a mixture of gas and cutting fluid onto the saw blade, which can soak the sponge block at the same time, and the cutting fluid is in the middle position of the sponge block, which can increase the contact time and contact area between the cutting fluid and the saw blade, further improve the heat dissipation efficiency of the saw blade, and extend the service life of the saw blade. The setting of the metal baffle can effectively prevent waste chips from adhering to the saw blade, further protecting the saw blade. It has low usage cost and meets the needs of users. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 Schematic diagram of the connection structure of the present invention;
[0023] Figure 2 It is a side view schematic diagram of the connection structure of the present invention;
[0024] Figure 3 Schematic diagram of the connection structure of the mounting member, the cleaning member and the output member in the present invention;
[0025] Figure 4 For the present invention Figure 3 Schematic diagram of the local connection structure;
[0026] Figure 5 Schematic diagram of the partial connection structure of the mounting member and the cleaning member in the present invention;
[0027] Figure 6 Schematic diagram of the exploded connection structure of the mounting member and the cleaning member in the present invention;
[0028] Figure 7 Schematic diagram of the partial connection structure of the cleaning member in the present invention;
[0029] Figure 8 Schematic diagram of the partial connection structure of the diverter and the conveying member in the present invention;
[0030] Figure 9 It is a partial cross-sectional schematic diagram of the connection structure of the present invention;
[0031] Figure 10 It is a schematic diagram of the partial internal connection structure of the present invention;
[0032] Figure 11 Schematic diagram of the partial connection structure of the output member, the mixing member and the striking member in the present invention;
[0033] Figure 12 Schematic diagram of the partial connection structure of the mixing member and the striking member in the present invention;
[0034] Figure 13 This is a schematic diagram of the connection structure of the fully automatic aluminum profile cutting machine.
[0035] The accompanying drawings are denoted as follows: 1 saw blade;
[0036] 2 mounting piece, 21 mounting housing, 22 connecting housing, 23 mounting bracket, 24 fixing screw, 25 moving rod;
[0037] 3 cleaning part, 31 fixing frame, 32 installation frame, 33 sponge block, 34 fixing frame, 35 metal baffle, 36 conveying part;
[0038] 361 bent output pipe, 362 fixed seat, 363 nozzle, 364 telescopic rubber head, 365 first sealing ring gasket, 366 support member;
[0039] 3661 support frame, 3662 moving block, 3663 spring, 3664 magnetic ring;
[0040] 4 output member, 41 storage cylinder, 42 piston plate, 43 one-way delivery pipe, 44 air cylinder, 45 one-way air delivery pipe, 46 transmission mechanism, 47 driving mechanism;
[0041] 5 mixing element, 51 first output one-way pipe, 52 second output one-way pipe, 53 mixer, 54 delivery pipe, 55 diverter plate, 56 diverter;
[0042] 561 shunt pipe, 562 output cavity, 563 iron ring, 564 second sealing ring gasket, 565 shunt plate;
[0043] 6 knocking member, 61 rotating rod, 62 transmission box, 63 rotating rod, 64 collar, 65 knocking rubber rod, 66 vibration plate. DETAILED DESCRIPTION
[0044] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0045] Reference Figure 1 、 Figure 2 and Figure 13 A cutting device for aluminum profile processing, comprising a saw blade 1 mounted on a fully automatic aluminum profile cutting machine, wherein the fully automatic aluminum profile cutting machine can refer to Figure 13 , including the following structures: frame and frame structure, base: welded from high-strength steel to ensure the stability and vibration resistance of the equipment; guide rails / slide rails: linear guides or ball screws, used to precisely control the movement of the cutting head; workbench: a plane that carries aluminum profiles, usually equipped with adjustable clamps or positioning devices. Automatic feeding system: feeding mechanism: servo motor: drives the feeding device to achieve high-precision positioning. Conveyor belt / roller: pushes the aluminum profile to feed according to the set length. Clamping device: pneumatic or hydraulic clamping to prevent the material from sliding. Length measurement system: encoder / laser sensor: real-time monitoring of the feeding length, with the error controlled within ±0.1mm; cutting power unit: high-speed spindle motor: power is usually 3-15kW, driving the saw blade 1 to rotate. Saw blade 1 is a carbide saw blade, carbide saw blade: specially designed for aluminum, with a diameter of 200-600mm, and coated to reduce aluminum sticking. Cutting motion mechanism, vertical lifting mechanism: cylinder or servo motor controls the saw blade for cutting, clamping and positioning system, CNC and automation control system, detection and feedback system, safety protection system and auxiliary system.
[0046] It is particularly noteworthy that the saw blade 1 can be moved and its angle adjusted with the assistance of the cutting motion mechanism, thereby achieving cutting of the material.
[0047] Reference Figure 3 and Figure 4The mounting member 2 includes a mounting shell 21 arranged on one side of the saw blade 1, and a connecting shell 22 is welded to one end of the mounting shell 21, and one end face of the connecting shell 22 is fixedly connected to two mounting brackets 23. It is particularly noteworthy that the two mounting brackets 23 are L-shaped, which can effectively support the fixing frame 31. At the same time, the side walls of the two mounting brackets 23 are threadedly connected with fixing screws 24, and the staff can rotate the fixing screws 24 to achieve the purpose of limiting the fixing frame 31. At the same time, the upper end of the mounting shell 21 is fixedly connected to a moving rod 25, and the moving rod 25 is movably connected to the guide block in the electric guide rail, and when the saw blade 1 moves with the assistance of the cutting motion mechanism, the mounting shell 21 can move with the saw blade 1 with the assistance of the electric guide rail, and further ensure that the sponge block 33 is attached to the saw blade 1. It is particularly noteworthy that the cleaning piece 3 is at the end away from the working end of the saw blade 1 to avoid affecting the normal use of the saw blade 1.
[0048] Reference Figure 5 、 Figure 6 and Figure 7 The cleaning piece 3 includes a fixed frame 31 arranged on one side of the connecting shell 22. The fixed frame 31 is placed between the two mounting brackets 23. The two fixing screws 24 are respectively threadedly connected to the fixed frame 31. The staff can achieve the purpose of limiting the fixed frame 31 by rotating the fixing screws 24. One end of the fixed frame 31 is fixedly connected to the mounting frame 32. One end of the mounting frame 32 is fixedly connected to the sponge block 33, and the sponge block 33 is in contact with the saw blade 1. A fixed frame 34 is provided in the mounting frame 32. It is particularly noteworthy that the fixed frame 34 serves the purpose of stabilizing the mounting frame 32. At the same time, two metal blocking pieces 35 are fixedly connected to the side walls of the fixed frame 34. The two metal blocking pieces 35 are in the direction of rotation and forward movement of the saw blade 1. A conveying piece 36 is installed on the mounting frame 32.
[0049] Reference Figure 7 and Figure 8 The conveying member 36 includes two bent conveying pipes 361 fixedly connected to the mounting frame 32. The output ends of the two bent conveying pipes 361 are respectively located on one side of the sponge block 33, and the output ends of the two bent conveying pipes 361 are located on one side of the fixing frame 34. A plurality of fixing seats 362 are fixedly connected to the mounting frame 32. The plurality of fixing seats 362 are fixedly connected to nozzles 363. The output ends of the plurality of nozzles 363 are all installed with telescopic rubber heads 364. The end surfaces of the plurality of telescopic rubber heads 364 are all fixedly connected with first sealing ring gaskets 365. A support member 366 capable of supporting the telescopic rubber heads 364 is installed on the nozzle 363.
[0050] Reference Figure 7 and Figure 8The support member 366 includes a support frame 3661 fixedly connected to the side wall of the nozzle 363. It is particularly noteworthy that the support frame 3661 is a vertical plate and a horizontal bar, and the vertical plate is fixed to the bottom of the nozzle 363, and the horizontal bar is fixed to the side wall of the vertical plate. A movable block 3662 is installed on the support frame 3661. It is particularly noteworthy that the movable block 3662 is sleeved on the horizontal bar, and a spring 3663 connected to the movable block 3662 is installed on the support frame 3661. A magnetic ring 3664 is provided on one end face of the telescopic rubber head 364, and the magnetic ring 3664 is on one side of the first sealing ring gasket 365. At the same time, the first sealing ring gasket 365 does not affect the normal use of the magnetic ring 3664. It is particularly noteworthy that the telescopic rubber head 364 is similar to a bellows, and the setting of the support member 366 can serve the purpose of supporting the bellows, further ensuring the normal use of the device.
[0051] Reference Figure 10 、 Figure 11 and Figure 12 The output member 4 includes a storage cylinder 41 installed in the connecting housing 21, a movable piston plate 42 is provided in the storage cylinder 41, a one-way delivery pipe 43 is installed at the input end of the storage cylinder 41, a one-way delivery pipe 43 is installed on the one-way valve, and the one-way delivery pipe 43 is connected to an external cutting fluid source, and the cutting fluid can enter the storage cylinder 41 with the assistance of gravity and the suction force generated by the movement of the piston plate 42. Two cylinders 44 are provided in the connecting housing 21, and the two cylinders 44 are respectively located on both sides of the storage cylinder 41. The input ends of the two cylinders 44 are fixedly connected to the one-way air supply pipe 45, and the piston plate 42 and the cylinder 44 are driven by the transmission mechanism 46 and the drive mechanism 47;
[0052] The driving mechanism 47 includes a motor fixedly connected to the upper end of the connecting shell 21, and a driving rod is fixedly connected to the driving shaft of the motor, and two driving boxes are provided on the connecting shell 21, and sprocket transmission structures are provided in the two driving boxes, and one end of the driving rod is respectively connected to the two sprocket transmission structures, and the transmission mechanism 46 includes transmission rods respectively provided on the two sprocket transmission structures, so that when the motor is working, with the assistance of the driving rod and the sprocket transmission structure, the transmission rod can be rotated accordingly, and both ends of the two transmission rods are fixedly connected to fixed plates, and the side walls of the multiple fixed plates are fixedly connected to rotating shafts, and one side of the multiple fixed plates is provided with push rods, and one end of the multiple rotating shafts extends to the side walls of one end of the multiple push rods respectively, one end of one of the push rods is rotatably connected to the piston plate 42, and one end of the other two push rods is rotatably connected to the cylinder piston plate in the cylinder 44;
[0053] In general, when the motor is working, with the assistance of the sprocket transmission structure, the transmission rod can rotate, and when the transmission rod rotates, the fixed disk can rotate. When the fixed disk rotates, the fixed disk drives the rotating shaft to perform circular motion, and the rotating shaft extends to the side wall of one end of the push rod, so that the push rod can perform circular motion. Since the push rod is rotatably connected to the piston plate 42 and the cylinder piston plate respectively, when the push rod performs circular motion, the piston plate 42 and the cylinder piston plate can move back and forth, so that the external cutting fluid can enter the storage cylinder 41, and the external gas can enter the cylinder 44. When the piston plate 42 and the cylinder piston plate are reset, the cutting fluid can be output from the output end of the storage cylinder 41, and the gas can be output from the output end of the cylinder 44.
[0054] Reference Figure 11 and Figure 12 The mixing element 5 includes a first output one-way pipe 51 fixedly connected to the output end of the storage cylinder 41, and a second output one-way pipe 52 is installed at the output end of the two cylinders 44. It is particularly noted that the first output one-way pipe 51 and the second output one-way pipe 52 are both equipped with a one-way valve to ensure the normal output of gas or liquid, and a mixer 53 is installed on the connecting shell 21. It is particularly noted that the mixer 53 is composed of a volute housing, a rotating shaft, a sealed bearing and a turbine blade, wherein a plurality of turbine blades are annularly arrayed on the rotating shaft, and the turbine blades are in the volute housing, wherein the sealed bearing is at the connection between the rotating shaft and the volute housing to avoid To prevent leakage of liquid, the output ends of the first output one-way tube 51 and the two second output one-way tubes 52 are respectively connected to the input end of the mixer 53. When the gas and liquid enter the mixer 53, the gas and liquid are mixed in the mixer 53. With the assistance of the gas, the liquid can be mixed more evenly and the flow rate of the liquid can be accelerated. The output end of the mixer 53 is equipped with a delivery pipe 54. The delivery pipe 54 can ensure that the liquid is normally discharged from the mixer 53. The output end of the delivery pipe 54 is equipped with a diverter plate 55. The output end of the diverter plate 55 is fixedly connected to a plurality of diverter members 56 that match the delivery member 361.
[0055] Reference Figure 8 and Figure 12, the diverter 56 includes a diverter tube 561 fixedly connected to the output end of the diverter plate 55, and the output end of the diverter tube 561 is provided with an output cavity 562. It is particularly noteworthy that the diameter of the input port of the output cavity 562 is larger than the diameter of the output port, thereby accelerating the circulation speed of the liquid, further enabling the cutting fluid to be sprayed on the saw blade 1, thereby accelerating the heat dissipation effect of the saw blade, one end of the diverter tube 561 is provided with an iron ring 563 matching the magnetic ring 3664, the iron ring 563 and the magnetic ring 3664 are magnetically connected, one end of the diverter tube 561 is fixedly connected to a second sealing ring gasket 564 matching the first sealing ring gasket 365, the second sealing ring gasket 564 and the first sealing ring gasket 365 are used in conjunction to achieve the purpose of sealing protection, and the inner side wall of the output cavity 562 is fixedly connected to a diverter plate 565, and the diverter plate 565 can accelerate the circulation speed of the liquid, further ensuring the speed of liquid spraying;
[0056] When the staff needs to replace the sponge block 33, the staff can directly place the fixing frame 31 between the two mounting brackets 23, and then the staff rotates the fixing screws 24 so that the fixing screws 24 can be threadedly connected to the fixing frame 31, thereby limiting the fixing frame 31. It is particularly noteworthy that when the fixing frame 31 is placed between the two mounting brackets 23, the shunt tube 561 is on one side of the telescopic rubber head 364, and under the magnetic connection between the magnetic ring 3664 and the iron ring 563, the magnetic ring 3664 can gradually move to the side of the iron ring 563, so that the first sealing ring gasket 365 and the second sealing ring gasket 564 can fit together, thereby It is enough to ensure the normal circulation of the liquid, and it is particularly noteworthy that the length of the bent delivery pipe 361 is longer than the telescopic rubber head 364, so that the second sealing ring gasket 564 can be directly attached to one end of the bent output pipe 361, further ensuring the normal circulation of the liquid. At the same time, it is particularly noteworthy that when the staff removes the fixed frame 31, the magnetic ring 3664 and the iron ring 563 can be kept away from each other, and with the assistance of the spring 3663 and the moving block 3662, the output end of the telescopic rubber head 364 can move accordingly, which can further facilitate the staff to remove the sponge block 33, thereby facilitating the staff's work and indirectly improving the staff's work efficiency.
[0057] Reference Figure 12The knocking member 6 includes a rotating rod 61 fixedly connected to the driving end of the mixer 53. It is particularly noteworthy that the rotating rod 61 is connected to the rotating shaft in the mixer 53. When the rotating shaft rotates, the rotating rod 61 can be rotated. A plurality of transmission boxes 62 are sleeved on the rotating rod 61. It is particularly noteworthy that a plurality of transmission boxes 62 are provided with a belt transmission structure, and one end of the plurality of transmission boxes 62 is penetrated by a rotating rod 63, and one end of the plurality of rotating rods 63 is respectively connected to the side walls of the two cylinders 44 for rotation. The metal baffle 35 is connected to the mounting frame 32, and a bearing is provided at the connection to ensure the normal rotation of the rotating rod 63. A ring 64 is sleeved on the multiple rotating rods 63, and a knocking rubber rod 65 is fixedly connected to the side wall of the multiple rings 64. A vibration plate 66 extending into the mounting frame 32 is installed on the side wall of the metal baffle 35. It is particularly noteworthy that a rectangular opening is provided at the connection between the mounting frame 32 and the vibration plate 66, and the size of the rectangular opening is larger than the width of the vibration plate 66. The multiple knocking rubber rods 65 are respectively located on one side of the vibration plate 66.
[0058] When the staff needs to use this device, first the staff can complete the installation of the sponge block 33 according to the actual situation. The staff can insert the fixing frame 31 from one side of the mounting shell 21, so that the fixing frame 31 can enter between the two mounting frames 23. Then the staff rotates the fixing screws 24. Since the fixing screws 24 and the fixing frame 31 are threadedly connected, the fixing frame 31 will be fixed on the mounting frame 23. In this way, the installation and fixation of the sponge block 33 can be completed. During this process, the first sealing ring gasket 365 on the telescopic rubber head 364 can fit on the second sealing ring gasket 564. At the same time, with the assistance of the magnetic ring 3664 and the iron ring 563, the first sealing ring gasket 365 and The second sealing ring gasket 564 has a better fitting and sealing effect. At the same time, during the cutting fluid delivery process, the support frame 3661 and the moving block 3662 can support the telescopic rubber head 364, further ensuring the stability of the telescopic rubber head 364, thereby ensuring the normal delivery of the cutting fluid. Then the staff installs the moving rod 25 on the guide block of the electric guide rail through screws. It is particularly noteworthy that a connecting block is welded to the upper end of the moving rod 25, and the connecting block can be fixed to the guide block by screws, so that the staff can fit the sponge block 33 on the saw blade 1, and then the staff connects the delivery pipe of the external cutting fluid source and the one-way delivery pipe 43 through a flange, thereby completing the overall installation of the device.
[0059] When the device starts to run, the saw blade 1 can rotate and move toward the material with the assistance of the cutting motion mechanism, so that the material can be cut. During the operation of the saw blade 1, the motor in the driving mechanism 47 works accordingly, and with the assistance of the sprocket transmission structure, the transmission rod can be rotated. When the transmission rod rotates, the fixed disk can be rotated. When the fixed disk rotates, the fixed disk drives the rotating shaft to make a circular motion, and the rotating shaft extends to the side wall of one end of the push rod, so that the push rod can make a circular motion. Since the push rod is respectively connected to the piston plate 42 and the cylinder piston plate, when the push rod makes a circular motion, the piston plate 42 and the cylinder piston plate can be reciprocated, and with the assistance of the one-way delivery pipe 43 and the one-way air supply pipe 45, the external cutting fluid can enter the storage cylinder 41, and the external gas can also be made to move. Enters into the cylinder 44, and when the piston plate 42 and the cylinder piston plate are reset, the cutting fluid can be output from the output end of the storage cylinder 41, and the gas can also be output from the output end of the cylinder 44, so that the cutting fluid can enter the first output one-way tube 51, thereby enabling the cutting fluid to enter the mixer 53, and the gas can enter the second output one-way tube 52, so that the gas can enter the mixer 53. When both the cutting fluid and the gas enter the mixer 53, since the mixer 53 is composed of a volute casing, a rotating shaft, a sealed bearing and turbine blades, wherein a plurality of turbine blades are annularly arrayed on the rotating shaft, and the turbine blades are in the volute casing, wherein the sealed bearing is at the connection between the rotating shaft and the volute casing, to avoid leakage of the liquid, the output ends of the first output one-way tube 51 and the two second output one-way tubes 52 are respectively connected to the input end of the mixer 53;
[0060] When the gas and liquid enter the mixer 53, the gas and liquid can be mixed in the mixer 53, and with the assistance of the gas, the liquid can be mixed more evenly and the flow rate of the liquid can be accelerated. The delivery pipe 54 can ensure that the liquid is discharged normally from the mixer 53, so that the mixture of gas and liquid can enter the diversion pipe 561, and the output chamber 562 can accelerate the circulation speed of the liquid. Then the cutting fluid enters the nozzle 363 and the bent output pipe 361, so that the cutting fluid can be sprayed on the saw blade 1, and the cutting fluid sprayed from the bent output pipe 361 can enter the sponge block 33, so that the sponge block 33 can be effectively wetted. At the same time, it is particularly noteworthy that the cutting fluid sprayed from the nozzle 363 can be directly sprayed on the saw blade 1, and with the assistance of the sponge block 33, the time that the cutting fluid remains in the saw blade 1 can be extended, further improving the heat dissipation effect of the saw blade 1, thereby extending the service life of the saw blade 1.
[0061] At the same time, when the liquid and gas enter the mixer 53, the liquid and gas will drive the turbine blades in the mixer 53 to rotate, so that the rotating shaft in the mixer 53 can rotate. The rotating rod 61 is connected to the rotating shaft in the mixer 53. When the rotating shaft rotates, the rotating rod 61 can be rotated. It is particularly noteworthy that a plurality of transmission boxes 62 are provided with a belt transmission structure, and one end of each of the plurality of transmission boxes 62 is penetrated by a rotating rod 63, and one end of each of the plurality of rotating rods 63 is rotatably connected to the side walls of the two cylinders 44 respectively, and a bearing is provided at the connection to ensure the normal rotation of the rotating rod 63. When the rotating rod 61 rotates When the saw blade is rotating, the rotating rod 63 can be rotated with the assistance of the belt transmission structure. When the rotating rod 63 rotates, the knocking rubber rod 65 can continuously knock on the vibration plate 66. The vibration plate 66 is made of metal, and the vibration plate 66 is connected to the metal baffle 35. In this way, the vibration force can be transmitted to the metal baffle 35, further avoiding waste chips from remaining on the metal baffle 35. During the saw blade's rotating cutting process, the metal baffle 35 can block the waste chips, further avoiding the accumulation of waste chips on the saw blade 1, thereby extending the service life of the saw blade 1 and indirectly improving the practicality of the device.
[0062] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.
[0063] Secondly: The drawings of the embodiments disclosed in the present invention only involve structures related to the embodiments disclosed in the present invention. Other structures may refer to conventional designs. The same embodiment and different embodiments of the present invention may be combined with each other without conflict.
[0064] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A cutting device for aluminum profile processing, comprising a saw blade (1) mounted on a fully automatic aluminum profile cutting machine, It is characterized by: The left and right sides of the saw blade (1) are both provided with mounting parts (2) capable of following the movement of the cutting motion mechanism in the fully automatic aluminum profile cutting machine; The two mounting members (2) are symmetrically and staggeredly arranged; One side of each of the two mounting members (2) is provided with a cleaning member (3) movably connected thereto; The two mounting members (2) are both mounted with output members (4), and the two mounting members (2) are both mounted with mixing members (5) connected to the output members (4), and the mixing members (5) and the cleaning member (3) are matched and arranged; The mixing element (5) is provided with a knocking element (6) extending to one side of the cleaning element (3).
2. The cutting device for aluminum profile processing according to claim 1, characterized in that: The mounting member (2) comprises a mounting housing (21) arranged on one side of the saw blade (1); a connecting housing (22) is welded to one end of the mounting housing (21); two mounting brackets (23) are fixedly connected to one end surface of the connecting housing (22); fixing screws (24) are threadedly connected to the side walls of the two mounting brackets (23); and a moving rod (25) is fixedly connected to the upper end of the mounting housing (21).
3. The cutting device for aluminum profile processing according to claim 2, characterized in that: The cleaning member (3) comprises a fixed frame (31) arranged on one side of the connecting shell (22), the fixed frame (31) is placed between the two mounting frames (23), two fixing screws (24) are respectively threadedly connected to the fixed frame (31), one end of the fixed frame (31) is fixedly connected to the mounting frame (32), one end of the mounting frame (32) is fixedly connected to the sponge block (33), and the sponge block (33) is in contact with the saw blade (1), a fixed frame (34) is provided in the mounting frame (32), two metal blocking pieces (35) are fixedly connected to the side wall of the fixed frame (34), and a conveying member (36) is installed on the mounting frame (32).
4. The cutting device for aluminum profile processing according to claim 3, characterized in that: The conveying member (36) comprises two bent conveying pipes (361) fixedly connected to the mounting frame (32), the output ends of the two bent conveying pipes (361) are respectively located on one side of the sponge block (33), and the output ends of the two bent conveying pipes (361) are located on one side of the fixing frame (34), a plurality of fixing seats (362) are fixedly connected to the mounting frame (32), a nozzle (363) is fixedly connected to the plurality of fixing seats (362), the output ends of the plurality of nozzles (363) are all installed with a telescopic rubber head (364), the end surfaces of the plurality of telescopic rubber heads (364) are all fixedly connected with a first sealing ring gasket (365), and a support member (366) capable of supporting the telescopic rubber head (364) is installed on the nozzle (363).
5. The cutting device for aluminum profile processing according to claim 4, characterized in that: The support member (366) includes a support frame (3661) fixedly connected to the side wall of the nozzle (363), a movable moving block (3662) is installed on the support frame (3661), and a spring (3663) connected to the moving block (3662) is installed on the support frame (3661). A magnetic ring (3664) is provided on one end surface of the telescopic rubber head (364), and the magnetic ring (3664) is located on one side of the first sealing ring gasket (365).
6. The cutting device for aluminum profile processing according to claim 2, characterized in that: The output member (4) comprises a storage cylinder (41) installed in a connecting housing (21), a movable piston plate (42) being provided in the storage cylinder (41), a one-way air delivery pipe (43) being installed at the input end of the storage cylinder (41), two air cylinders (44) being provided in the connecting housing (21), the two air cylinders (44) being respectively located on both sides of the storage cylinder (41), the input ends of the two air cylinders (44) being fixedly connected to a one-way air delivery pipe (45), and the piston plate (42) and the air cylinder (44) being driven by a transmission mechanism (46) and a driving mechanism (47).
7. The cutting device for aluminum profile processing according to claim 5, characterized in that: The mixing element (5) comprises a first output one-way tube (51) fixedly connected to the output end of the storage cylinder (41); the output ends of the two cylinders (44) are both equipped with second output one-way tubes (52); a mixer (53) is installed on the connecting housing (21); the output ends of the first output one-way tube (51) and the two second output one-way tubes (52) are respectively connected to the input end of the mixer (53); a delivery pipe (54) is installed at the output end of the mixer (53); the delivery pipe (54) can ensure the normal discharge of liquid from the mixer (53); a diverter plate (55) is installed at the output end of the delivery pipe (54); and a plurality of diverter members (56) matching the delivery element (361) are fixedly connected to the output end of the diverter plate (55).
8. The cutting device for aluminum profile processing according to claim 7, characterized in that: The diverter (56) comprises a diverter tube (561) fixedly connected to the output end of the diverter plate (55); the output end of the diverter tube (561) is provided with an output cavity (562); one end of the diverter tube (561) is provided with an iron ring (563) matching the magnetic ring (3664); the iron ring (563) and the magnetic ring (3664) are magnetically connected; one end of the diverter tube (561) is fixedly connected to a second sealing ring gasket (564) matching the first sealing ring gasket (365); the second sealing ring gasket (564) and the first sealing ring gasket (365) are used in conjunction with each other; and the diverter plate (565) is fixedly connected to the inner side wall of the output cavity (562).
9. The cutting device for aluminum profile processing according to claim 7, characterized in that: The knocking member (6) comprises a rotating rod (61) fixedly connected to the driving end of the mixer (53); a plurality of transmission boxes (62) are sleeved on the rotating rod (61); the plurality of transmission boxes (62) are each provided with a belt transmission structure; a rotating rod (63) is passed through one end of the plurality of transmission boxes (62); one end of the plurality of rotating rods (63) is respectively rotatably connected to the side walls of the two cylinders (44); a collar (64) is sleeved on the plurality of rotating rods (63); a knocking rubber rod (65) is fixedly connected to the side walls of the plurality of collars (64); a vibration plate (66) extending into the mounting frame (32) is installed on the side wall of the metal baffle (35); and the plurality of knocking rubber rods (65) are respectively located on one side of the vibration plate (66).