Integrated automatic machining method and equipment for clamping piece anchorage device

Abstract

The invention discloses an integrated automatic machining method and device for a clamping piece anchorage device, and relates to the technical field of mechanical manufacturing. According to the integrated automatic machining method for the clamping piece anchorage device, a material storage station, a feeding station, a correcting station and a machining station are included in the integrated automatic machining method for the clamping piece anchorage device; the method at least comprises the following steps that the storage station lifts blanks to the feeding station; the feeding station conveys blanks to the correction station, and the correction station is used for returning wrong blanks to the storage station and enabling the blanks with the correct postures to pass through the position. The feeding station continues to convey the blanks passing through the correcting station to the machining station, and the machining station is used for machining the blanks. According to the technical scheme, the functions of automatic feeding, automatic blank recognition, automatic positioning and automatic machining can be integrated, and therefore low-cost and high-efficiency machining of the clamping piece anchorage device is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of mechanical manufacturing, and in particular to an integrated automated processing method and equipment for a clip anchor. Background Art

[0002] Clip-type anchors, as key components connecting anchor cables to structures, evenly transfer the tension of the anchor cables to the structure (such as concrete beams and rock walls), preventing damage caused by local stress concentration. They absorb impact energy (such as earthquakes and wind vibrations) through elastic deformation, reducing structural response and improving earthquake resistance and disaster reduction capabilities. They play a vital role in civil engineering projects such as bridges, buildings, and tunnels. The clip-type anchor consists of a clip, a sleeve, and fastening bolts. It adopts a split design and does not require welding or casting. This significantly improves installation efficiency and flexibility, supports rapid assembly and disassembly, facilitates subsequent maintenance or adjustments, and reduces construction cycles.

[0003] Its quality and processing accuracy directly affect the reliability and durability of the entire anchoring system. Existing clip anchor processing methods all use general-purpose machine tools, drilling machines and other equipment, which are divided into multiple processing steps and rely on manual loading and unloading. The clamping and processing process is long, involving multiple steps such as cutting, turning, drilling, and grinding. The process takes a long time and is inefficient. In addition, it is difficult to uniform the processing quality, the labor intensity of workers is high, and there are certain safety hazards. In the field of anchor clip processing, although some automated or semi-automated stand-alone equipment has been developed, these devices can often only complete a specific step in the processing flow and cannot achieve automation and integration of the entire processing process. Summary of the Invention

[0004] The main purpose of the present invention is to propose an integrated automated processing method and equipment for clip anchors, aiming to integrate automatic loading, automatic blank identification, automatic positioning, and automatic processing functions, thereby achieving low-cost and high-efficiency processing of clip anchors.

[0005] To achieve the above-mentioned object, the present invention proposes an integrated automated processing method for a clip anchor, comprising a storage station, a loading station, a correction station, and a processing station arranged in sequence, and at least comprising the following steps:

[0006] The stocking station lifts the blank to the loading station;

[0007] The loading station conveys the blank to the correction station, and the correction station is used to return the incorrect blank to the storage station and pass the blank with the correct posture therethrough;

[0008] The loading station further transports the blank that has passed the correction station to the processing station, and the processing station is used to process the blank.

[0009] In one embodiment, the step of lifting the blank from the storage station to the loading station specifically includes:

[0010] The blanks in the storage station are lifted to the loading station through multiple stages.

[0011] In one embodiment, the correction station includes a first correction station and a second correction station;

[0012] The blank is transported from the loading station to the correction station, and the correction station is used to return the blank with an incorrect posture to the storage station and pass the blank with the correct posture through the station. The specific steps include:

[0013] The first correction station is used to limit the height of the blank so that it is in a horizontal posture and passes through it. The second correction station is used to identify whether the horizontal posture of the blank passing through the first correction station is correct. If it is incorrect, the blank is removed from the loading station and returned to the storage station. If it is correct, the blank passes through the second correction station and is transported to the processing station through the loading station.

[0014] In one embodiment, the step of identifying whether the horizontal posture of the blank after passing through the first correction station is correct at the second correction station specifically includes:

[0015] The second correction station uses laser recognition to determine whether the horizontal posture of the blank passing through the first correction station is correct.

[0016] In one embodiment, the correction station further includes a third correction station;

[0017] The loading station transports the blank to the third correction station, which is used to detect whether the blank is qualified. If it is unqualified, the blank is removed from the loading station. If it is qualified, the blank is transported to the processing station through the loading station.

[0018] In one embodiment, the processing station includes a material transfer station and a machine tool station;

[0019] The loading station further transports the blank that has passed the correction station to the processing station, and the specific steps of processing the blank at the processing station also include:

[0020] The material transfer station picks up the blank on the loading station and transfers it to the machine tool station, and the machine tool station is used to process the blank.

[0021] The present invention also provides an integrated automated device for a clip anchor, comprising a storage station, a loading station, a correction station, and a processing station arranged in sequence, and further comprising:

[0022] A material storage bin is provided at the material storage station for placing blanks;

[0023] An elevator is provided between the material storage station and the material loading station and is located above the material storage bin, and is used to transport the blanks in the material storage bin to the material loading station;

[0024] A conveying device is provided between the loading station and the processing station and is located above the elevator, and is used to transport the blank to the processing station;

[0025] A correction device is provided at the correction station and is located on one side of the conveying device, and is used to return the wrong blank to the storage bin; and

[0026] A machine tool device is arranged at the processing station, and the machine tool device is used for processing the blank.

[0027] In one embodiment, the hoist comprises:

[0028] A plurality of fixing parts, wherein the plurality of fixing parts are sequentially arranged between the storage bin and the conveying device, and a gap is reserved between two adjacent fixing parts;

[0029] a plurality of movable parts, the plurality of movable parts being sequentially spaced apart and arranged between the storage bin and the conveying device corresponding to the gap; and

[0030] A driving part is used to drive the multiple movable parts to move toward the conveying device or the storage bin.

[0031] In one embodiment, the correction device comprises:

[0032] a blocking portion, the blocking portion being disposed at the first correction station and being located on one side of the conveying device, the blocking portion extending to the upper side of the conveying device to form a passage between the blocking portion and the conveying device; and / or,

[0033] a first height detector, the first height detector being disposed at the second correction station and located on one side of the conveying device; and

[0034] The second height detector is provided at the second correction station and is located on one side of the conveying device. The second height detector is located above or below the first height detector.

[0035] In one embodiment, the machine tool device includes:

[0036] The clamping mechanism includes a base, a moving part, a clamping claw, and a driving member. The base is arranged on one side of the conveying device. The moving part is movably arranged on the base. During the movable stroke of the moving part, it passes through at least the loading station and the processing station. The clamping claw is arranged on the moving part to clamp the blank. The driving member is used to drive the clamping claw to open and close; and

[0037] The lathe mechanism includes a lathe expansion mandrel, a push rod, a lathe worktable and multiple tools. The lathe expansion mandrel is arranged at the processing station, the push rod is movably sleeved on the lathe expansion mandrel, the lathe worktable is arranged on one side of the lathe expansion mandrel, the lathe worktable is arranged at an angle, and the multiple tools are arranged on the lathe worktable.

[0038] The technical solution of this invention achieves automated processing by sequentially arranging four stations: stocking, loading, correction, and processing. The stocking station lifts the blanks to the loading station, where they are transported by a conveyor. The correction station inspects the blanks' posture and removes incorrect blanks. The processing station, consisting of a transfer station and a machine tool station, completes the blank processing. This technical solution improves production efficiency, ensures product quality, and reduces labor intensity, safety hazards, and processing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0040] Figure 1 A schematic structural diagram of an embodiment of the integrated automation equipment for the clip anchor provided by the present invention;

[0041] Figure 2 for Figure 1 A schematic structural diagram of the integrated automation equipment of the middle clip anchor from another angle;

[0042] Figure 3 for Figure 1 Schematic diagram of the structure of the middle elevator;

[0043] Figure 4 for Figure 1 Schematic diagram of the structure of the transmission device;

[0044] Figure 5 for Figure 1 Schematic diagram of the structure of the laser detector;

[0045] Figure 6 for Figure 1 Schematic diagram of the structure of the clamping mechanism;

[0046] Figure 7 for Figure 1 Schematic diagram of the structure of the lathe mechanism.

[0047] Description of Figure Numbers:

[0048] 100. Integrated automation equipment for clip anchors; 101. Material storage station; 102. Material loading station; 103. Correction station; 1031. First correction station; 1032. Second correction station; 1033. Third correction station; 104. Processing station; 1041. Material transfer station; 1042. Machine tool station;

[0049] 1. Storage silo;

[0050] 2. Hoist; 21. Fixed part; 22. Movable part; 23. Driving part;

[0051] 3. Conveying device;

[0052] 4. Correction device; 41. Blocking portion; 42. First height detector; 43. Second height detector; 44. Laser detector;

[0053] 5. Machine tool device; 51. Clamping mechanism; 511. Base; 512. Moving part; 513. Clamping jaw; 514. Driving part; 52. Lathe mechanism; 521. Lathe expansion mandrel; 522. Push rod; 523. Lathe worktable; 524. Tool.

[0054] The purpose, features and advantages of the present invention will be further described with reference to the accompanying drawings and in conjunction with the embodiments. DETAILED DESCRIPTION

[0055] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0056] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0057] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of such features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0058] Clip-type anchors, as key components connecting anchor cables to structures, evenly transfer the tension of the anchor cables to the structure (such as concrete beams and rock walls), preventing damage caused by local stress concentration. They absorb impact energy (such as earthquakes and wind vibrations) through elastic deformation, reducing structural response and improving earthquake resistance and disaster reduction capabilities. They play a vital role in civil engineering projects such as bridges, buildings, and tunnels. The clip-type anchor consists of a clip, a sleeve, and fastening bolts. It adopts a split design and does not require welding or casting. This significantly improves installation efficiency and flexibility, supports rapid assembly and disassembly, facilitates subsequent maintenance or adjustments, and reduces construction cycles.

[0059] Its quality and processing accuracy directly affect the reliability and durability of the entire anchoring system. Existing clip anchor processing methods all use general-purpose machine tools, drilling machines and other equipment, which are divided into multiple processing steps and rely on manual loading and unloading. The clamping and processing process is long, involving multiple steps such as cutting, turning, drilling, and grinding. The process takes a long time and is inefficient. In addition, it is difficult to uniform the processing quality, the labor intensity of workers is high, and there are certain safety hazards. In the field of anchor clip processing, although some automated or semi-automated stand-alone equipment has been developed, these devices can often only complete a specific step in the processing flow and cannot achieve automation and integration of the entire processing process.

[0060] In order to solve the above technical problems, Figure 1 and Figure 2 As shown, the present invention provides an integrated automated processing method for a clip anchor, comprising a storage station 101, a loading station 102, a correction station 103, and a processing station 104 arranged in sequence, and at least comprising the following steps:

[0061] The stocking station 101 lifts the blank to the loading station 102;

[0062] The loading station 102 transports the blank to the correction station 103, and the correction station 103 is used to return the incorrect blank to the storage station 101 and pass the blank with the correct posture therethrough;

[0063] The loading station 102 further transports the blank that has passed through the correction station 103 to the processing station 104, and the processing station 104 is used to process the blank.

[0064] The technical solution of the present invention achieves automated processing by sequentially arranging four stations: stocking, loading, correction, and processing. The stocking station 101 lifts the blanks to the loading station 102, which transports the blanks via a conveyor 3. The correction station 103 inspects the blanks' posture and removes incorrect blanks. The processing station 104, consisting of a transfer station and a machine tool station 1042, completes the blank processing. This technical solution improves production efficiency, ensures product quality, and reduces labor intensity, safety hazards, and processing costs.

[0065] like Figure 3 As shown, in one embodiment, the step of lifting the blank from the stocking station 101 to the loading station 102 specifically includes: lifting the blank from the stocking station 101 to the loading station 102 through multiple stages. This arrangement, by transporting the blank from the stocking station 101 to the loading station 102 through multiple stages, enables a more stable and orderly upward movement of the blank, reduces problems such as blank tipping and jamming that may occur during a one-time lift, and lays a good foundation for the subsequent loading station 102 to smoothly transport the blank to the correction station 103 and for the efficient implementation of the entire processing flow, helping to improve the stability and reliability of the entire clip anchor integrated automated processing process, further ensuring production efficiency and product quality.

[0066] like Figure 4 As shown, in one embodiment, the correction station 103 includes a first correction station 1031 and a second correction station 1032;

[0067] The loading station 102 conveys the blank to the correction station 103. The correction station 103 is used to return the blank with an incorrect posture to the storage station 101 and pass the blank with a correct posture therethrough. The specific steps include: the first correction station 1031 is used to limit the height of the blank so that it is in a horizontal posture and passes therethrough; the second correction station 1032 is used to identify whether the horizontal posture of the blank passing through the first correction station 1031 is correct. If it is incorrect, the blank is removed from the loading station 102 and returned to the storage station 101. If it is correct, the blank is passed through the second correction station 1032 and conveyed to the processing station 104 through the loading station 102. In this manner, through the cooperation of the first correction station 1031 and the second correction station 1032, the posture of the blank can be accurately screened and adjusted. The first correction station 1031 constrains the blank to a horizontal position, laying the foundation for subsequent accurate identification. The second correction station 1032 further verifies the correctness of the horizontal position and rejects blanks with incorrect positions. This dual-check mechanism effectively ensures that blanks entering the processing station 104 are in the correct position, reducing processing errors and scrap rates caused by incorrect blank positions, and improving processing quality and efficiency. Furthermore, returning incorrectly positioned blanks to the storage station 101 facilitates their reorganization and reuse, reducing production costs.

[0068] In one embodiment, the step of the second correction station 1032 identifying whether the horizontal position of the blank passing through the first correction station 1031 is correct specifically includes: the second correction station 1032 using laser recognition to determine whether the horizontal position of the blank passing through the first correction station 1031 is correct. This configuration utilizes laser recognition technology to determine the horizontal position of the blank passing through the first correction station 1031, offering the advantages of efficient, accurate, and non-contact detection. Laser recognition can quickly capture the blank's position information and, using a preset algorithm, accurately analyze whether the blank's horizontal position meets the requirements. Compared to manual inspection, this significantly improves detection speed and efficiency, adapting to the high-speed pace of automated processing. Furthermore, the non-contact detection method avoids additional damage or interference to the blank, ensuring its integrity and subsequent processing quality. Furthermore, the laser recognition system can operate continuously and stably, unaffected by human factors such as fatigue and emotion, ensuring the reliability and consistency of detection results, further enhancing the stability and product quality of the entire clip anchor automated processing process.

[0069] like Figure 5As shown, in one embodiment, the correction station 103 also includes a third correction station 1033; the loading station 102 conveys the blank to the third correction station 1033, which is used to inspect whether the blank is qualified. If unqualified, the blank is removed from the loading station 102. If qualified, the blank is conveyed to the processing station 104 via the loading station 102. With this arrangement, the addition of the third correction station 1033 to inspect the blank for qualification further improves the entire blank screening process. Before the blank enters the processing station 104, an additional inspection process is added, enabling more comprehensive control of the blank quality. While the first and second correction stations 1031, 1032 primarily focus on the blank's posture, the third correction station 1033 can inspect other quality indicators of the blank, such as size and appearance defects. Unqualified blanks are removed from the process in advance to prevent them from entering the processing station 104 for invalid processing. This can not only reduce equipment damage and processing errors caused by blank problems during the processing process, reduce processing costs and defective rates, but also ensure that the blanks entering the processing station 104 meet the quality requirements, which helps to improve the quality and production efficiency of the final product and make the integrated automated processing process of the entire clip anchor more stable and reliable.

[0070] In one embodiment, the processing station 104 includes a transfer station 1041 and a machine tool station 1042. The loading station 102 transports the blanks from the correction station 103 to the processing station 104. The specific steps for processing the blanks at the processing station 104 also include: the transfer station 1041 picks up the blanks from the loading station 102 and transfers them to the machine tool station 1042, where the machine tool station 1042 processes the blanks. This configuration subdivides the processing station 104 into the transfer station 1041 and the machine tool station 1042, achieving a rational division of labor and efficient collaboration during the processing. The transfer station 1041 is responsible for accurately picking up blanks from the loading station 102, which have undergone posture and quality screening, and safely transferring them to the machine tool station 1042. This ensures that the blanks can enter the processing link in an orderly and accurate manner, avoiding confusion or damage during the transfer process. Machine station 1042 focuses on the actual processing of the blank. Thanks to the preparations made by transfer station 1041, machine station 1042 can fully devote itself to precise machining operations, improving both accuracy and quality. This clear division of labor helps to increase the degree of automation throughout the entire machining process, reduce manual intervention, minimize errors and mistakes caused by human factors, and improve production efficiency.

[0071] The present invention also proposes an integrated automation equipment 100 for clip anchors, comprising a storage station 101, a loading station 102, a correction station 103 and a processing station 104 arranged in sequence, and also comprising a storage bin 1, a hoist

[0072] 2. Conveying device 3, correcting device 4 and machine tool device 5: the storage bin 1 is set at the storage station 101 to place the blank; the lifting machine

[0073] 2 is arranged between the storage station 101 and the loading station 102, and is located above the storage bin 1.

[0074] 2 is used to transport the blanks in the storage bin 1 to the loading station 102; the conveying device 3 is arranged between the loading station 102 and the processing station 104, and is located between the elevator

[0075] 2, the conveying device 3 is used to transport the blank to the processing station 104; the correction device 4 is arranged at the correction station 103 and is located on one side of the conveying device 3, and the correction device 4 is used to return the wrong blank to the storage bin 1; the machine tool device 5 is arranged at the processing station 104, and the machine tool device 5 is used to process the blank.

[0076] In the technical solution of the present invention, the four working stations of storage, loading, correction and processing are arranged in sequence, and the storage bin 1, the hoist

[0077] 2. Conveyor device 3, correction device 4, and machine tool device 5 enable automated processing. The automated material transport process improves production efficiency. Multi-step quality control at correction station 103 ensures the correct posture and quality of the blanks entering processing station 104, reducing errors and scrap rates and ensuring product quality. A rational division of labor between the transfer material at processing station 104 and the machine tool station 1042 improves processing accuracy. Furthermore, this solution reduces worker labor intensity, safety hazards, and processing costs, achieving low-cost, high-efficiency processing of clip anchors.

[0078] It is understandable that the hoist

[0079] 2 can be in various forms, such as chain type, hydraulic type, etc., which can be flexibly selected according to actual needs to ensure that the blanks are smoothly and efficiently transported to the loading station 102, further optimizing the coordination and reliability of the entire automation process. In one embodiment, the hoist

[0080] 2 includes multiple fixed parts 21, multiple movable parts 22, and a driving part 23: the multiple fixed parts 21 are sequentially spaced between the storage bin 1 and the conveying device 3, with gaps reserved between adjacent two fixed parts 21; the multiple movable parts 22 are sequentially spaced between the storage bin 1 and the conveying device 3 corresponding to the gaps; and the driving part 23 is used to drive the multiple movable parts 22 to move toward the conveying device 3 or the storage bin 1. This arrangement, through the coordinated operation of the multiple movable parts 22, ensures that the blanks remain stable during the conveying process and rise step by step, avoiding collisions or damage caused by excessive speed, ensuring a smooth and safe conveying process, and further improving the overall performance of the automated equipment. Furthermore, it is worth mentioning that the driving part 23 can sequentially drive the multiple movable parts 22 to move alternately in a preset sequence, or it can drive the multiple movable parts 22 to operate synchronously, flexibly adjusting the conveying speed to adapt to different blank characteristics and ensuring efficient and accurate completion of the conveying task.

[0081] It is understandable that the conveying device 3 can be in various forms, such as belt type, roller type, etc., and can be flexibly selected according to the characteristics of the blank.

[0082] In one embodiment, the correction device 4 includes a blocking portion 41: the blocking portion 41 is provided at the first correction station 1031 and is located on one side of the conveying device 3, and the blocking portion 41 extends to the upper side of the conveying device 3 to form a channel with the conveying device 3. In this manner, the blocking portion 41 cooperates with the conveying device 3 to form a specific working area. When the blank moves to the first correction station 1031 along with the conveying device 3, it enters the channel formed by the blocking portion 41 and the conveying device 3. Due to the spatial limitation of the channel, the height of the blank is limited, thereby causing the blank to be in a horizontal posture. This process realizes the preliminary correction and screening of the blank posture, so that the blank has a relatively uniform and correct posture when entering the subsequent process, reducing processing errors caused by posture problems.

[0083] In one embodiment, the correction device 4 includes a first height detector 42 and a second height detector 43. The first height detector 42 is located at the second correction station 1032 and on one side of the conveyor 3. The second height detector 43 is located above or below the first height detector 42. This arrangement allows the identification of the size of the blank based on the data from the first and second height detectors 42, 43. Blanks with incorrect postures are promptly rejected, preventing them from entering the subsequent processing station 104. This reduces processing errors and scrap rates caused by incorrect postures, ensures the quality of blanks entering the processing station 104, and helps improve the efficiency and product quality of the entire clip anchor automated processing process. This also reduces production costs and improves production stability and reliability. Specifically, the correction device 4 includes a baffle with two detection holes at different heights. The laser precisely measures the blank through the detection holes, and the data is fed back to the control system in real time to ensure accurate blank posture adjustment. The high sensitivity and rapid response of the laser further enhance the efficiency of the correction. Furthermore, it is worth mentioning that the correction device 4 is also provided with a movable push rod, the driving member of which can receive instructions from the control system to automatically remove billets with unqualified postures and reload the billets into the storage bin 1, ensuring that only billets that meet the standards enter the next station.

[0084] In one embodiment, the correction device 4 further includes a laser detector 44. The laser detector can be set to a set detection distance. When the detection distance is greater than the set detection distance, the blank is allowed to pass. If the detection distance is less than the set detection distance, it indicates that the blank is solid and needs to be rejected. It is worth mentioning that unqualified blanks can be rejected by a push rod. Specifically, the height, position, and angle of the laser detector 44 are adjustable to accommodate the inspection requirements of blanks of different specifications. The push rod's precise and rapid movement ensures an efficient and error-free rejection process.

[0085] like Figure 6 and Figure 7As shown, in one embodiment, the machine tool device 5 includes a clamping mechanism 51 and a lathe mechanism 52. The clamping mechanism 51 includes a base 511, a moving part 512, a clamping claw 513 and a driving member 514. The base 511 is arranged on one side of the conveying device 3. The moving part 512 is movably arranged on the base 511. During the movable stroke of the moving part 512, it passes through at least the loading station 102 and the processing station 104. The clamping claw 513 is arranged on the moving part 512 to clamp the blank. The drive member 514 is used to drive the clamping jaws 513 to open and close. The mechanism includes a lathe expansion mandrel 521, a push rod 522, a lathe worktable 523, and a plurality of cutting tools 524. The lathe expansion mandrel 521 is disposed on the processing station 104. The push rod 522 is movably mounted on the lathe expansion mandrel 521. The lathe worktable 523 is disposed on one side of the lathe expansion mandrel 521 and is tilted. The plurality of cutting tools 524 are disposed on the lathe worktable 523. This arrangement, with the base 511 disposed on one side of the conveyor 3, provides stable support for the entire mechanism. The movable portion 512 is movably mounted on the base 511, and its movable range covers at least the loading station 102 and the processing station 104. The clamping jaws 513, mounted on the movable portion 512, are used to clamp the blank. The driver 514 controls the opening and closing of the clamping jaws 513 to secure the blank. The clamping jaws 513 place the blank on the lathe expansion mandrel 521. The lathe expansion mandrel rotates to bring it into contact with the tool 524 on the lathe worktable 523, completing the processing of the blank. Multiple tools 524 can process the blank simultaneously or individually to meet different production needs. After processing is complete, the push rod 522 removes the finished product from the machine tool expansion mandrel, ensuring smooth unloading and completing the overall process. The movement of the push rod 522 is precisely controlled by the control system, ensuring smooth removal of the finished product to avoid damage.

[0086] It is worth mentioning that, in one embodiment, the lathe workbench 523 is also provided with a cooling system, such as spraying cutting fluid through a cutting fluid nozzle, which effectively reduces the heat generated during the processing, prevents deformation of the blank, and further ensures processing accuracy and product quality.

[0087] Specifically, the moving portion 512 can be moved relative to the base 511 in a variety of ways, such as through a slide rail or a cylinder, a linear drive, etc., to meet the movement in three-dimensional space. This is a conventional technical means in this field and will not be elaborated here.

[0088] In one embodiment, the clamping jaw 513 comprises two clamping blocks with V-shaped grooves connected by a spring hinge. As the stock falls into the lower clamping block, gravity and impact cause the elastic member to deform, ensuring uniform and stable clamping force, preventing the stock from slipping or shifting during movement, thereby improving processing accuracy and safety. Furthermore, the clamping jaw 513 is internally provided with V-shaped grooves to increase friction and ensure a more secure clamping.

[0089] The above description is merely an exemplary embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural transformation made by utilizing the contents of the present invention's description and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields, is included in the patent protection scope of the present invention.

Claims

1. An integrated automated processing method for a clip anchor, characterized in that: The process includes a storage station, a loading station, a correction station, and a processing station, which are arranged in sequence, and at least includes the following steps: The stocking station lifts the blank to the loading station; The loading station conveys the blank to the correction station, and the correction station is used to return the incorrect blank to the storage station and pass the blank with the correct posture therethrough; The loading station further transports the blank that has passed the correction station to the processing station, and the processing station is used to process the blank.

2. The integrated automated processing method for the clip anchor according to claim 1, characterized in that: The step of lifting the blank from the storage station to the loading station specifically includes: The blanks in the storage station are lifted to the loading station through multiple stages.

3. The integrated automated processing method for the clip anchor according to claim 1, characterized in that: The correction station includes a first correction station and a second correction station; The blank is transported from the loading station to the correction station, and the correction station is used to return the blank with an incorrect posture to the storage station and pass the blank with the correct posture through the station. The specific steps include: The first correction station is used to limit the height of the blank so that it is in a horizontal posture and passes through it. The second correction station is used to identify whether the horizontal posture of the blank passing through the first correction station is correct. If it is incorrect, the blank is removed from the loading station and returned to the storage station. If it is correct, the blank passes through the second correction station and is transported to the processing station through the loading station.

4. The integrated automated processing method for the clip anchor according to claim 3, characterized in that: The step of identifying whether the horizontal posture of the blank after passing through the first correction station is correct at the second correction station specifically includes: The second correction station uses laser recognition to determine whether the horizontal posture of the blank passing through the first correction station is correct.

5. The integrated automated processing method for the clip anchor according to claim 1 or 3, characterized in that: The correction station also includes a third correction station; The loading station transports the blank to the third correction station, which is used to detect whether the blank is qualified. If it is unqualified, the blank is removed from the loading station. If it is qualified, the blank is transported to the processing station through the loading station.

6. The integrated automated processing method for the clip anchor according to claim 1, characterized in that: The processing stations include material transfer stations and machine tool stations; The loading station further transports the blank that has passed the correction station to the processing station, and the specific steps of processing the blank at the processing station also include: The material transfer station picks up the blank on the loading station and transfers it to the machine tool station, and the machine tool station is used to process the blank.

7. An integrated automated equipment for clip anchors, comprising a storage station, a loading station, a correction station, and a processing station arranged in sequence, characterized in that: Also includes: A material storage bin is provided at the material storage station for placing blanks; An elevator is provided between the material storage station and the material loading station and is located above the material storage bin, and is used to transport the blanks in the material storage bin to the material loading station; A conveying device is provided between the loading station and the processing station and is located above the elevator, and is used to transport the blank to the processing station; A correction device is provided at the correction station and is located on one side of the conveying device, and is used to return the wrong blank to the storage bin; and A machine tool device is arranged at the processing station, and the machine tool device is used for processing the blank.

8. The integrated automation equipment for clip anchors according to claim 7, characterized in that: The hoist comprises: A plurality of fixing parts, wherein the plurality of fixing parts are sequentially arranged between the storage bin and the conveying device, and a gap is reserved between two adjacent fixing parts; a plurality of movable parts, the plurality of movable parts being sequentially spaced apart and arranged between the storage bin and the conveying device corresponding to the gap; and A driving part is used to drive the multiple movable parts to move toward the conveying device or the storage bin.

9. The integrated automation equipment for clip anchors according to claim 7, characterized in that: The correction device comprises: a blocking portion, the blocking portion being disposed at the first correction station and being located on one side of the conveying device, the blocking portion extending to the upper side of the conveying device to form a passage between the blocking portion and the conveying device; and / or, a first height detector, the first height detector being disposed at the second correction station and located on one side of the conveying device; and The second height detector is provided at the second correction station and is located on one side of the conveying device. The second height detector is located above or below the first height detector.

10. The integrated automation equipment for clip anchors according to claim 7, characterized in that: The machine tool device comprises: The clamping mechanism includes a base, a moving part, a clamping claw, and a driving member. The base is arranged on one side of the conveying device. The moving part is movably arranged on the base. During the movable stroke of the moving part, it passes through at least the loading station and the processing station. The clamping claw is arranged on the moving part to clamp the blank. The driving member is used to drive the clamping claw to open and close; and The lathe mechanism includes a lathe expansion mandrel, a push rod, a lathe worktable and multiple tools. The lathe expansion mandrel is arranged at the processing station, the push rod is movably sleeved on the lathe expansion mandrel, the lathe worktable is arranged on one side of the lathe expansion mandrel, the lathe worktable is arranged at an angle, and the multiple tools are arranged on the lathe worktable.

Images