Multi-heat-source rubber tube heat shrinkable sleeve hot assembly equipment with uniform heating function
Through multi-heat source heating, combined with the design of heat conduction pipes and hot air guns, the problem of uneven heating of heat shrink sleeves in thermal assembly equipment is solved, and the quality and efficiency of thermal assembly are improved.
Patent Information
- Application Number
- CN202510734983.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-04
- Publication Date
- 2025-08-15
AI Technical Summary
The existing thermal assembly equipment has heating unevenness during the heat shrink sleeve heating process, resulting in unstable trend of the hose finished product, affecting the quality and efficiency of thermal assembly.
Multi-heat source heating is adopted, through the combination of heat conduction pipe and hot air gun, the rotation of the heat conduction pipe and the flow guide structure, the heat shrink sleeve is achieved, and the heat transfer of the heating lamp tube and the hot air gun is combined to ensure uniform heat distribution.
The heat assembly quality and efficiency are improved, the heat uniformity of the heat shrink sleeve is ensured, the finished product trend of the hose is stabilized, and the production efficiency and product quality of the equipment are improved.
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Figure CN120481269A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of thermal assembly equipment, in particular to a thermal assembly equipment for a heat shrink sleeve of a rubber hose with multiple heat sources that heats evenly. Background Art
[0002] The heat shrink assembly devices for hoses and heat shrink sleeves in existing heat shrink stations mostly use a separate lamp tube or hot air gun heating structure. This structure directly irradiates a high-heat beam onto the surface of the heat shrink sleeve, or blows a hot air flow toward the heat shrink sleeve. This makes it easy for the heat shrink tube to produce unstable and uneven stretching due to uneven heating during the heat shrink process, which in turn causes the trend of the 0PF hose to change, affecting the product installation during subsequent processing. For example, the invention patent with the authorization announcement number CN116373326B discloses a mobile heat shrink device for assembling a metal clamp and a heat shrink sleeve, which belongs to the technical field of hose heat shrink devices, including a workbench, a base plate mechanism, a product fixing mechanism, a detection mechanism and a moving mechanism. The base plate mechanism includes a base plate and a guide rail, and the guide rail is connected to the workbench. The product fixing mechanism includes a positioning body and a limiter, and the positioning body is connected to the base plate. The hose product is positioned on the positioning body. Metal clamps and heat shrink sleeves are respectively provided on both sides of the hose product. The detection mechanism includes a support column, a first motor, a second motor, a metal clamp detection part and a heat shrink sleeve detection part. The hot air gun is connected to the workbench through a fixed plate. The present invention drives the base plate mechanism to move by a cylinder, so that the metal clamp and heat shrink sleeve detection and heat shrink position are separated, which is convenient for employees to operate and avoids the risk of burns; the sensor is not affected by the heat source, the detection is stable, the maintenance and debugging time and the replacement frequency are reduced, and the equipment production utilization rate and output are improved. This heat shrink device has the problems mentioned above. Summary of the Invention
[0003] The purpose of the present invention is to provide a multi-heat source heat shrink sleeve heat shrink sleeve heat assembly device with uniform heating in order to solve the problem that the existing heat assembly equipment has poor heating uniformity of the heat shrink sleeve, resulting in unstable trend of the finished hose and low heat assembly quality and heat assembly efficiency.
[0004] In order to achieve the above object, the present invention adopts the following technical solution: a multi-heat source heat shrink sleeve heat assembly device for uniformly heating the hose, comprising:
[0005] a workbench on which an equipment support is arranged;
[0006] A plurality of assembly stations are arranged on the workbench, on which a first positioning seat and a second positioning seat are provided, and positioning sleeves are provided on the first positioning seat and the second positioning seat;
[0007] Heating lamps and hot air guns are arranged on the equipment bracket;
[0008] a heat conducting pipe, which is driven by a driving mechanism to rotate and is disposed on the second positioning seat and outside the positioning sleeve;
[0009] A flow guide member, which is connected to the air outlet of the hot air gun and the second positioning seat through a hose and a flow guide pipe, respectively, and the flow guide pipe is connected to the inner cavity of the heat conduction pipe;
[0010] Among them, the rubber hose is passed through the positioning sleeve, the heat shrink sleeve is put on the rubber hose and pressed into the gap between the positioning sleeve and the heat conducting tube on one side of the second positioning seat, the heat conducting tube absorbs the light beam emitted by the heating lamp and evenly heats the heat shrink sleeve by rotation, and the high-temperature airflow in the guide tube enters the heat conducting tube and evenly heats the heat shrink sleeve.
[0011] As a further description of the above technical solution:
[0012] The end face of the heat conducting pipe is rotatably connected to the annular rib on one side of the second positioning seat, and a plurality of heat absorbing teeth are arranged on the outer surface thereof at circumferential intervals. The driving mechanism includes a motor and a driving gear. The motor is assembled on the second positioning seat, and the driving gear is connected to the output shaft of the motor and is meshed with the heat absorbing teeth.
[0013] As a further description of the above technical solution:
[0014] A flow-conducting thread extends axially along the inner wall of the heat-conducting pipe.
[0015] As a further description of the above technical solution:
[0016] A second flow guide cavity is provided in the flow guide member and is connected to the third flow guide cavity in the plurality of flow guide tubes. The flow guide tubes are inserted into the jacks on the other side of the second positioning seat. The third flow guide cavity is connected to the inner cavity of the heat conduction tube through the first flow guide cavity on one side of the second positioning seat.
[0017] As a further description of the above technical solution:
[0018] The equipment bracket includes a side plate and a positioning plate. The heating lamp tube and the hot air gun are arranged on the positioning plate. A swing plate is arranged at the end thereof. The swing plate is connected to a rotating seat. The rotating seat is rotatably arranged on the side plate, and its rotating axis is on the same straight line as the axis of the positioning sleeve of the second positioning seat.
[0019] As a further description of the above technical solution:
[0020] A reinforcement plate is further provided at the end of the positioning plate, and an arc-shaped guide rod extends circumferentially along the axis of the rotating seat on the reinforcement plate, and the arc-shaped guide rod is connected to the guide seat.
[0021] As a further description of the above technical solution:
[0022] The arc-shaped guide rod is slidably inserted into the arc-shaped through hole of the guide seat, and the positioning pin is inserted into the movable hole and the arc-shaped through hole of the guide seat to abut and position the arc-shaped guide rod.
[0023] As a further description of the above technical solution:
[0024] The arc-shaped perforation extends laterally to a first waist-shaped movable groove, and the ring at the end of the positioning pin is movably set in the first movable groove. The ring is sleeved on the arc-shaped guide rod, and a plurality of annular notches are arranged at intervals on the arc-shaped guide rod. The ring is embedded in the annular notches to realize the positioning of the arc-shaped guide rod. The first movable groove extends laterally to a second movable groove, and an elastic member docking with the ring is arranged in the second movable groove.
[0025] In summary, due to the adoption of the above technical solution, the present invention has the following beneficial effects compared with the prior art:
[0026] 1. When the thermal assembly equipment of the present invention is used, the rubber hose is laid on the positioning sleeve, and the heat shrink sleeve is put on the rubber hose and pressed into the gap between the positioning sleeve and the heat conducting tube on one side of the second positioning seat; during thermal assembly, the motor runs, driving the drive gear to rotate, and through its meshing connection with the heat absorbing teeth, it drives the heat conducting tube to rotate. The rotating heat absorbing teeth fully absorb the light beam emitted by the heating lamp and transfer the heat to the heat conducting tube to uniformly heat the heat shrink sleeve; the high-temperature airflow discharged by the hot air gun enters the heat conducting tube through the second guide cavity, the third guide cavity, and the first guide cavity and uniformly heats the heat shrink sleeve. The rotating heat conducting tube can further improve the uniformity of the hot air flow distribution inside it. The above-mentioned multiple heat sources can achieve uniform and sufficient heating of the surface of the heat shrink sleeve, thereby improving the quality and efficiency of thermal assembly. In addition, the rotating heat conducting tube can be combined with the guide thread to further improve the uniformity of the hot air flow distribution inside it, thereby improving the uniformity of heating of the heat shrink sleeve.
[0027] 2. The orientation and position of the heating lamp and heat gun can be adjusted via the equipment bracket to ensure efficient transfer of heat from the light beam and hot air flow to the heat shrink sleeve. During use, press the positioning pin to align the collar with the arc-shaped perforation and disengage it from the annular notch. At this point, push the positioning plate or swing plate to rotate it along the rotating base to adjust the orientation and position of the two heating mechanisms. Then, release the positioning pin to re-engage the collar into the corresponding annular notch. The structure is easy to position, flexible, and stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0029] Figure 1 This is a structural diagram of a heat shrink sleeve thermal assembly device for a multi-heat source hose with uniform heating.
[0030] Figure 2 The present invention is a partial cross-sectional view of the second positioning seat in a heat shrink sleeve heat assembly device with multiple heat sources and uniform heating.
[0031] Figure 3 This is a structural schematic diagram of the reinforcement plate and arc-shaped guide rod in a heat shrink sleeve heat assembly device with multiple heat sources and uniform heating.
[0032] Figure 4 The figure is a cross-sectional view of a guide seat in a heat shrink sleeve heat assembly device with multiple heat sources and uniform heating.
[0033] Legend:
[0034] 1. Workbench; 11. Assembly station; 12. Side panel; 13. Positioning plate; 14. Swinging plate; 15. Rotating seat; 16. Reinforcement plate; 17. Arc-shaped guide rod; 18. Annular notch; 2. First positioning seat; 3. Second positioning seat; 31. Annular rib; 32. Socket; 33. First guide cavity; 4. Positioning sleeve; 5. Heating lamp; 6. Heat pipe; 61. Heat absorbing tooth; 62. Motor; 63. Drive gear; 64. Guide thread; 7. Hot air gun; 8. Guide piece; 81. Guide pipe; 82. Second guide cavity; 83. Third guide cavity; 9. Guide seat; 91. Arc-shaped through hole; 92. First movable groove; 93. Ring; 94. Positioning pin; 95. Movable hole; 96. Second movable groove; 97. Elastic piece. DETAILED DESCRIPTION
[0035] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in a variety of different configurations.
[0036] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort shall fall within the scope of protection of the present invention.
[0037] It should be noted that similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined or explained in the subsequent drawings.
[0038] In the description of the embodiments of the present invention, it should be noted that the terms "upper" and "inner" etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are orientations or positional relationships in which the inventive product is usually placed when in use. These are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention.
[0039] In the description of the present invention, it should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections, indirect connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0040] Example 1:
[0041] See also Figure 1-2 The present invention provides a technical solution: a multi-heat source hose heat shrink sleeve thermal assembly device with uniform heating, comprising:
[0042] A workbench 1, on which an equipment bracket is arranged;
[0043] A plurality of assembly stations 11 are arranged on the workbench 1, on which a first positioning seat 2 and a second positioning seat 3 are arranged, and a positioning sleeve 4 is arranged on the first positioning seat 2 and the second positioning seat 3;
[0044] Heating lamp 5 and hot air gun 7 are arranged on the equipment bracket;
[0045] The heat conducting pipe 6 is driven by the driving mechanism to rotate and is disposed on the second positioning seat 3 and outside the positioning sleeve 4;
[0046] The guide member 8 is connected to the air outlet of the hot air gun 7 and the second positioning seat 3 through a hose and a guide pipe 81, and the guide pipe 81 is connected to the inner cavity of the heat pipe 6;
[0047] Among them, the rubber hose is passed through the positioning sleeve 4, the heat shrink sleeve is put on the rubber hose and pressed into the gap between the positioning sleeve 4 and the heat conducting tube 6 on one side of the second positioning seat 3, and the heat conducting tube 6 absorbs the light beam emitted by the heating lamp 5 and evenly heats the heat shrink sleeve by rotation. The high-temperature airflow in the guide tube 81 enters the heat conducting tube 6 and evenly heats the heat shrink sleeve.
[0048] The end face of the heat conducting pipe 6 is rotatably connected to the annular rib 31 on one side of the second positioning seat 3, and a plurality of heat absorbing teeth 61 are circumferentially spaced apart on its outer surface. The driving mechanism includes a motor 62 and a driving gear 63. The motor 62 is assembled on the second positioning seat 3, and the driving gear 63 is connected to the output shaft of the motor 62 and is meshed with the heat absorbing teeth 61.
[0049] A second flow guide cavity 82 is provided in the flow guide member 8 to connect with the third flow guide cavity 83 in the plurality of flow guide tubes 81. The flow guide tubes 81 are inserted into the socket 32 on the other side of the second positioning seat 3. The third flow guide cavity 83 is connected to the inner cavity of the heat conduction pipe 6 through the first flow guide cavity 33 on one side of the second positioning seat 3.
[0050] The working principle of the heat shrink sleeve thermal assembly equipment for a multi-heat source hose with uniform heating in this embodiment includes: when in use, one end of the hose is vertically inserted and positioned on the positioning sleeve 4 of the first positioning seat 2, and the other end thereof is horizontally inserted into the positioning sleeve 4 on one side of the second positioning seat 3, and then drawn out from the positioning sleeve 4 on the other side, and the heat shrink sleeve is sleeved on the hose and pressed into the gap between the positioning sleeve 4 on one side of the second positioning seat 3 and the heat conducting pipe 6; during thermal assembly, the motor 62 runs, driving the driving gear 63 to rotate, and through its meshing connection with the heat absorbing teeth 61, drives the heat conducting pipe 6 to rotate, and the rotating heat absorbing teeth 61 fully absorbs the light beam emitted by the heating lamp 5 and transfers the heat to the heat conducting pipe 6 to uniformly heat the heat shrink sleeve; the high-temperature airflow discharged by the hot air gun 7 enters the heat conducting pipe 6 through the second guide cavity 82, the third guide cavity 83, and the first guide cavity 33 and uniformly heats the heat shrink sleeve. The rotating heat conducting pipe 6 can further improve the uniformity of the hot air flow distribution therein. The above-mentioned multiple heat sources can achieve uniform and sufficient heating of the surface of the heat shrink sleeve, thereby improving the thermal assembly quality and thermal assembly efficiency.
[0051] Example 2:
[0052] See also Figure 2Based on the above embodiment 1, preferably, a flow-guiding thread 64 extends axially along the inner wall of the heat-conducting tube 6. The rotating heat-conducting tube 6 and the flow-guiding thread 64 can further improve the uniformity of the heat flow distribution therein, thereby improving the uniformity of the heat shrink sleeve.
[0053] Example 3:
[0054] See also Figure 1 、 3 4. Based on the above embodiment 1, preferably, the equipment bracket includes a side panel 12 and a positioning panel 13, the heating lamp 5 and the hot air gun 7 are arranged on the positioning panel 13, and a swinging plate 14 is arranged at the end thereof, the swinging plate 14 is docked with a rotating seat 15, and the rotating seat 15 is rotatably arranged on the side panel 12, and its rotation axis is in the same straight line as the axis of the positioning sleeve 4 of the second positioning seat 3.
[0055] A reinforcement plate 16 is further provided at the end of the positioning plate 13 . A circular arc guide rod 17 extends circumferentially from the reinforcement plate 16 along the axis of the rotating seat 15 . The circular arc guide rod 17 engages with the guide seat 9 .
[0056] The arc-shaped guide rod 17 is slidably inserted into the arc-shaped through-hole 91 of the guide seat 9 , and the positioning pin 94 is inserted into the movable hole 95 of the guide seat 9 and the arc-shaped through-hole 91 to abut and position the arc-shaped guide rod 17 .
[0057] The arc-shaped through hole 91 extends laterally to a waist-shaped first movable groove 92, and the ring 93 at the end of the positioning pin 94 is movably set in the first movable groove 92. The ring 93 is sleeved on the arc-shaped guide rod 17, and a plurality of annular notches 18 are arranged at intervals on the arc-shaped guide rod 17. The ring 93 is embedded in the annular notches 18 to realize the positioning of the arc-shaped guide rod 17. The first movable groove 92 extends laterally to a second movable groove 96, and an elastic member 97 docking with the ring 93 is arranged in the second movable groove 96.
[0058] The working principle of the heat shrink sleeve heat assembly device for a multi-heat source rubber hose with uniform heating in this embodiment includes the following: the above-mentioned structure can realize the adjustment of the direction and position of the heating lamp tube 5 and the hot air gun 7 to ensure that the heat contained in the light beam and hot air flow is efficiently transferred to the heat shrink sleeve. During use, the positioning pin 94 is pressed to align the ring 93 with the arc-shaped perforation 91, and it is disengaged from the annular notch 18. At this time, the positioning plate 11 or the swing plate 14 can be pushed to rotate along the rotating seat 15 to realize the adjustment of the direction and position of the two heating mechanisms. Afterwards, the positioning pin 94 is released to allow the ring 93 to re-engage in the corresponding annular notch 18. The positioning operation of the structure is convenient, the structure is movable, and the positioning is stable.
[0059] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A multi-heat source hose heat shrink sleeve thermal assembly equipment with uniform heating, characterized in that: include: a workbench on which an equipment support is arranged; A plurality of assembly stations are arranged on the workbench, on which a first positioning seat and a second positioning seat are provided, and positioning sleeves are provided on the first positioning seat and the second positioning seat; Heating lamps and hot air guns are arranged on the equipment bracket; a heat conducting pipe, which is driven by a driving mechanism to rotate and is disposed on the second positioning seat and outside the positioning sleeve; A flow guide member, which is connected to the air outlet of the hot air gun and the second positioning seat through a hose and a flow guide pipe, respectively, and the flow guide pipe is connected to the inner cavity of the heat conduction pipe; Among them, the rubber hose is passed through the positioning sleeve, the heat shrink sleeve is put on the rubber hose and pressed into the gap between the positioning sleeve and the heat conducting tube on one side of the second positioning seat, the heat conducting tube absorbs the light beam emitted by the heating lamp and evenly heats the heat shrink sleeve by rotation, and the high-temperature airflow in the guide tube enters the heat conducting tube and evenly heats the heat shrink sleeve.
2. The multi-heat source hose heat shrink sleeve thermal assembly equipment with uniform heating according to claim 1, characterized in that: The end face of the heat conducting pipe is rotatably connected to the annular rib on one side of the second positioning seat, and a plurality of heat absorbing teeth are arranged on the outer surface thereof at circumferential intervals. The driving mechanism includes a motor and a driving gear. The motor is assembled on the second positioning seat, and the driving gear is connected to the output shaft of the motor and is meshed with the heat absorbing teeth.
3. The multi-heat source heat shrink sleeve heat assembly equipment with uniform heating according to claim 1, characterized in that: A flow-conducting thread extends axially along the inner wall of the heat-conducting pipe.
4. The multi-heat source heat shrink sleeve heat assembly equipment with uniform heating according to claim 1, characterized in that: A second flow guide cavity is provided in the flow guide member and is connected to the third flow guide cavity in the plurality of flow guide tubes. The flow guide tubes are inserted into the jacks on the other side of the second positioning seat. The third flow guide cavity is connected to the inner cavity of the heat conduction tube through the first flow guide cavity on one side of the second positioning seat.
5. The heat shrink sleeve thermal assembly equipment with multiple heat sources and uniform heating according to claim 1, characterized in that: The equipment bracket includes a side plate and a positioning plate. The heating lamp tube and the hot air gun are arranged on the positioning plate. A swing plate is arranged at the end thereof. The swing plate is connected to a rotating seat. The rotating seat is rotatably arranged on the side plate, and its rotating axis is on the same straight line as the axis of the positioning sleeve of the second positioning seat.
6. The multi-heat source heat shrink sleeve heat assembly equipment with uniform heating according to claim 5, characterized in that: A reinforcement plate is further provided at the end of the positioning plate, and an arc-shaped guide rod extends circumferentially along the axis of the rotating seat on the reinforcement plate, and the arc-shaped guide rod is connected to the guide seat.
7. The heat shrink sleeve thermal assembly equipment with multiple heat sources and uniform heating according to claim 6, characterized in that: The arc-shaped guide rod is slidably inserted into the arc-shaped through hole of the guide seat, and the positioning pin is inserted into the movable hole and the arc-shaped through hole of the guide seat to abut and position the arc-shaped guide rod.
8. The multi-heat source heat shrink sleeve heat assembly equipment with uniform heating according to claim 7, characterized in that: The arc-shaped perforation extends laterally to a first waist-shaped movable groove, and the ring at the end of the positioning pin is movably set in the first movable groove. The ring is sleeved on the arc-shaped guide rod, and a plurality of annular notches are arranged at intervals on the arc-shaped guide rod. The ring is embedded in the annular notches to realize the positioning of the arc-shaped guide rod. The first movable groove extends laterally to a second movable groove, and an elastic member docking with the ring is arranged in the second movable groove.
Citation Information
Patent Citations
A movable heat shrink device for assembling a metal clamp and a heat shrink sleeve
CN116373326B
Cited By
Heat shrink device for heat shrink tube
CN120680734A