A conveying and packaging line for bottled mushrooms with monitoring and automatic cleaning

Abstract

The present invention discloses a conveying and packaging line for bottled mushrooms with monitoring and automatic cleaning, which relates to the technical field of bottled mushroom processing equipment, and includes four conveying units and multiple functional mechanisms connected in sequence. A quality inspection mechanism is provided in the middle of the first conveying unit, which detects the quality of the mushrooms through multiple means such as image acquisition and spectral analysis, and guides unqualified products to the second conveying unit; the serialization control mechanism at the end ensures that the mushrooms are conveyed one by one, and the posture conversion mechanism converts the mushrooms supported by the bottom of the bottle into a horizontal state of the bottle body. The mushroom cutting mechanism on the third conveying unit separates the mushrooms from the bottle, and the fourth conveying unit receives the mushrooms and rinses them through a spray cleaning mechanism. The serialization control mechanism alternately intercepts the mushrooms; the posture conversion mechanism realizes posture conversion by a rotating shaft and a carrying plate; and the mushroom cutting mechanism completes cutting by cooperating with a limit card seat and a cutting knife. The conveying and packaging line realizes the full-process automated processing of bottled mushrooms, effectively improving production efficiency and product quality, and reducing labor costs.

Description

Technical Field

[0001] The invention relates to the technical field of bottled mushroom processing equipment, in particular to a conveying and packaging line for bottled mushrooms with monitoring and automatic cleaning. Background Art

[0002] Amidst the wave of technological innovation in edible mushroom cultivation, bottled mushrooms have become a new development direction for the industry, leveraging the mechanization and scale advantages of industrialized food processing and intelligent manufacturing equipment. However, their processing and production are hampered by traditional models. Currently, bottled mushroom processing relies heavily on manual labor, with a severely insufficient degree of automation. This results in low production efficiency, high labor costs, and difficulty in maintaining consistent product quality, as exemplified by application numbers CN220722604U and CN220722366U.

[0003] Specifically, in the critical link of mushroom qualification inspection, manual visual identification is not only slow, but also prone to misjudgment due to factors such as fatigue and experience differences, affecting product quality; in the process of separating mushrooms from container bottles, manual cutting not only consumes a lot of manpower, but also due to the difficulty in unifying the operating force and angle, resulting in uneven cutting effects, which not only affects the appearance of subsequent packaging, but also increases the risk of damage and deterioration of mushrooms.

[0004] As the mushroom industry moves toward scale and standardization, traditional processing models have become a bottleneck hindering its upgrading. Developing automated processing equipment that covers the entire process of bottled mushroom testing and separation, enabling precise testing and efficient separation, and improving production efficiency and product quality, has become an urgent need for breakthrough development in the industry. Summary of the Invention

[0005] In order to solve the technical problems existing in the background technology, the present invention proposes a conveying and packaging line for bottled mushrooms with monitoring and automatic cleaning.

[0006] The present invention proposes a conveying and packaging line for bottled mushrooms with monitoring and automatic cleaning, comprising:

[0007] a first conveying unit, a second conveying unit, a third conveying unit, and a fourth conveying unit;

[0008] The starting end of the second conveying unit is connected to the middle of the first conveying unit. A quality inspection mechanism is provided in the middle of the first conveying unit. The quality inspection mechanism is located upstream of the intersection of the first conveying unit and the second conveying unit, and is used to inspect the quality of the bottled mushrooms. Qualified products continue to be conveyed along the first conveying unit, while unqualified products are diverted to the second conveying unit.

[0009] The starting end of the third conveying unit is vertically connected to the end of the first conveying unit, and a posture conversion mechanism is provided between the end of the first conveying unit and the starting end of the third conveying unit;

[0010] The container bottle of the bottled mushrooms is cylindrical, and the posture conversion mechanism is used to convert the bottled mushrooms in the bottle bottom support state into the bottle body horizontal placement state and transfer them to the third conveying unit;

[0011] The end of the first conveying unit is provided with a serialization control mechanism for ensuring that the bottled mushrooms are conveyed one by one to the posture conversion mechanism;

[0012] The third conveying unit is provided with a mushroom cutting mechanism for cutting the bottled mushrooms in a horizontally placed bottle body to separate the mushrooms from the container bottle;

[0013] The fourth conveying unit is arranged below the third conveying unit, and is used to receive the cut and separated mushrooms and convey them to the subsequent packaging process;

[0014] A spray cleaning mechanism is provided in the middle of the fourth conveying unit for washing the cut mushrooms.

[0015] Preferably, the serialization control mechanism includes:

[0016] A bracket is mounted on a side wall of the first conveying unit, on which a first transmission gear and a second transmission gear that mesh with each other are provided, wherein the axes of the first transmission gear and the second transmission gear are arranged parallel in a vertical direction;

[0017] A first intercepting arm is coaxially provided on the top of the first transmission gear, and a second intercepting arm is coaxially provided on the top of the second transmission gear. The two intercepting arms are located on the same horizontal plane and extend above the bearing plane of the first conveying unit;

[0018] A telescopic rod is installed on the bracket, and the output end of the telescopic rod is hinged to the bottom journal of the second transmission gear through the transmission frame to form a gear linkage mechanism;

[0019] When the telescopic rod is extended, the first intercepting arm cuts into the conveying path to form a blocking position, and the second intercepting arm synchronously withdraws from the conveying path to form a releasing position; when the telescopic rod is retracted, the two intercepting arms exchange states, realizing alternating interception and release of adjacent bottled mushrooms on the first conveying unit, ensuring that only a single bottle of mushrooms is allowed to pass through in a single cycle.

[0020] Through the alternating action of gear linkage and interception arms, the conveying rhythm of bottled mushrooms can be accurately controlled. The bottled mushrooms are conveyed in a straight line on the first conveying unit, ensuring that only one bottled mushroom is loaded onto the posture conversion mechanism at a time.

[0021] Preferably, the posture conversion mechanism includes:

[0022] A horizontally arranged rotating shaft, with its axis perpendicular to the conveying direction of the first conveyor unit and parallel to the conveying direction of the third conveyor unit, is provided with four radially extending supporting plates evenly distributed around the rotating shaft, with the angle between adjacent supporting plates being 90°. The rotating shaft is driven by an intermittent divider to achieve 90° step rotation and form a positioning self-locking function.

[0023] When the carrier plate closest to the first conveying unit is in a horizontal docking position, it is a loading station, and its feeding end is smoothly connected with the discharging end of the first conveying unit, and is used to receive the container bottle in the bottle bottom support state;

[0024] As the rotating shaft rotates 90 degrees, the container bottle is transformed from a bottom-supported state to a horizontally placed state. At this time, the discharge end of the carrier plate supporting the container bottle is connected to the feed end of the third conveying unit through a guide plate.

[0025] Through the cooperation of the intermittent divider and the carrying plate, the posture conversion of the container bottle from a vertical state to a horizontal state can be accurately achieved, ensuring the accurate positioning of the bottle body, providing a stable operating basis for the subsequent cutting process, and reducing the cost of manual intervention.

[0026] Preferably, the station of the carrier plate supporting the bottle body in a horizontal position is provided with an electric push plate; when the container bottle completes the posture conversion, the electric push plate pushes the container bottle along the guide plate to the third conveying unit.

[0027] The push rod can apply a lateral force to the side wall of the horizontally placed bottle body, causing it to roll to the third conveying unit.

[0028] Preferably, the mushroom cutting mechanism comprises: a limiting frame and a limiting card seat;

[0029] The third conveying unit is a chain plate conveyor belt, each chain plate is provided with a limit clamping seat, and each group of the limit clamping seats is provided with an arc-shaped clamping groove, which is used to clamp the outer wall of the container bottle of bottled mushrooms in a horizontally placed state;

[0030] The limiting frame is located above the third conveying unit and is used to limit the container bottle. A vertical hydraulic rod is installed on the front side of the limiting frame, and a cutting knife is installed at the bottom of the hydraulic rod. The cutting edge plane of the knife is coplanar with the plane where the bottle mouth of the container bottle is located. A collecting bucket is installed on the side wall of the third conveying unit, and the cut mushrooms fall onto the fourth conveying unit through the collecting bucket.

[0031] The design of the limit card seat and the arc-shaped card slot can tightly fix the container bottle, and cooperate with the hydraulically driven cutting knife to achieve precise cutting, ensuring neat incision when separating the mushrooms from the bottle body, reducing material waste. At the same time, the collection bucket design facilitates efficient collection of mushrooms.

[0032] Preferably, the fourth conveying unit is a support chain conveyor belt, an inclined guide plate is provided between the upper layer and the lower layer of the support chain conveyor belt, a uniform gap is formed between the bearing bars of the support chain conveyor belt, and the gap width is set according to the mushroom grading requirements.

[0033] The gap design of the support chain conveyor belt can realize automatic grading and screening according to the size of the mushrooms. The guide plate guides the diversion of mushrooms of different sizes, improving the efficiency of subsequent packaging and reducing the tedious process of manual grading.

[0034] Preferably, a brush rack is provided above the lead-out plate in the support chain conveyor belt, and the brush rack has an elastic brush strip extending vertically downward, and the distance between the bottom end of the elastic brush strip and the upper surface of the bearing rod is slightly larger than the average height of the mushrooms.

[0035] The elastic brush strips can prevent mushrooms from piling up during transportation, which would affect their screening. The smaller mushrooms can be dropped from the gaps in the support chain conveyor belt to the outlet plate, while the larger mushrooms can continue to be transported.

[0036] Preferably, the spray cleaning mechanism includes a shower nozzle and a water pipe, and the water pipe is used to supply water to the shower nozzle.

[0037] The shower nozzle can rinse the cut mushrooms in all directions and quickly remove the culture medium or dust remaining on the surface. The water pipe design ensures stable water supply, ensuring that the cleaning process is completed efficiently and meets food hygiene requirements.

[0038] Preferably, the quality inspection mechanism includes:

[0039] Image acquisition component: An industrial camera group is equipped with a shadowless light source to capture images of mushroom morphology and color;

[0040] Photoelectric positioning unit: infrared and laser sensors monitor the size and position of mushroom bottles in real time;

[0041] Spectrum analyzer: Near-infrared spectrometer detects internal indicators of mushrooms such as moisture and nutrition;

[0042] Intelligent processing system: The industrial computer runs the recognition algorithm and compares it with the preset standards to determine whether it is qualified or not;

[0043] Sorting actuator: The cylinder controls the guide plate to direct unqualified products to the second conveying unit according to instructions.

[0044] Multi-dimensional detection components combined with intelligent algorithms can comprehensively detect the appearance, size and internal quality of mushrooms, realize automated and precise sorting, effectively eliminate unqualified products, ensure the quality consistency of factory products, and reduce manual quality inspection errors.

[0045] The present invention proposes a conveying and packaging line for bottled mushrooms with monitoring and automatic cleaning, which has the following technical effects:

[0046] Through the collaborative work of multiple components, the quality inspection agency can quickly and accurately conduct comprehensive inspections on bottled mushrooms, improve the stability of product quality, and reduce the errors and costs of manual inspections.

[0047] The serialization control mechanism ensures that the bottled mushrooms are transported one by one in an orderly manner, the posture conversion mechanism realizes the precise conversion of the container bottle posture, and the mushroom cutting mechanism ensures the precise separation of the mushrooms from the container bottle. The entire process has a high degree of automation, which improves production efficiency and processing accuracy.

[0048] The spray cleaning mechanism and the support chain conveyor belt cooperate with the brush rack to fully clean the cut mushrooms, and at the same time realize the grading and screening of mushrooms to meet different packaging needs.

[0049] Automated production processes reduce dependence on manual labor and reduce labor costs, while improving production efficiency and increasing the economic benefits of the enterprise.

[0050] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0051] Figure 1 It is a schematic diagram of the structure of the present invention;

[0052] Figure 2 Schematic diagram of the structure of the blocking mechanism in the present invention;

[0053] Figure 3 It is a schematic diagram of the local structure of the present invention;

[0054] Figure 4 Schematic diagram of the structure of the mushroom cutting mechanism in the present invention;

[0055] Figure 5 This is a structural diagram of the present invention when the bottled mushrooms are transported to the laying mechanism;

[0056] Figure 6 This is a schematic structural diagram of the bottled mushrooms in the present invention when the laying mechanism is in a horizontal state;

[0057] Figure 7 This is a side view of the present invention when cutting mushrooms;

[0058] Description of the numbers in the figure:

[0059] 1. First conveying unit; 101. Quality inspection mechanism;

[0060] 2. Second conveying unit; 201. Cylinder; 202. Guide plate;

[0061] 3. The third conveying unit; 301. The position limiting seat; 302. The collecting bucket;

[0062] 4. Fourth conveying unit; 401. Export plate; 402. Brush holder;

[0063] 5. Sequencing control mechanism; 501. Bracket; 502. First transmission gear; 503. Second transmission gear; 504. Telescopic rod; 505. Transmission frame; 506. First intercepting arm; 507. Second intercepting arm;

[0064] 6. Posture conversion mechanism; 601. Rotating shaft; 602. Loading plate; 603. Electric push plate; 604. Guide plate;

[0065] 7. Mushroom cutting mechanism; 701. Limiting frame; 702. Hydraulic rod; 703. Cutting knife;

[0066] 8. Spray cleaning mechanism; 801. Shower nozzle; 802. Water pipe. DETAILED DESCRIPTION

[0067] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar symbols throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention, and are not to be construed as limiting the present invention.

[0068] like Figure 1-Figure 7 The conveying and packaging line for bottled mushrooms with monitoring and automatic cleaning shown in the figure comprises a first conveying unit 1 , a second conveying unit 2 , a third conveying unit 3 and a fourth conveying unit 4 .

[0069] The beginning of the second conveyor unit 2 connects to the middle of the first conveyor unit 1. A quality inspection mechanism 101 is located in the middle of the first conveyor unit 1, upstream of the intersection of the first and second conveyor units 1 and 2. This mechanism is used to inspect the quality of bottled mushrooms. This intelligent monitoring and early warning warehouse for agricultural products includes an image acquisition component, a photoelectric positioning unit, a spectrum analyzer, an intelligent processing system, and a sorting actuator. The image acquisition component, consisting of an industrial camera paired with a shadowless light source, captures images of the mushrooms' morphology and color. The photoelectric positioning unit uses infrared and laser sensors to monitor the size and position of the mushroom bottles in real time. The spectrum analyzer uses a near-infrared spectrometer to measure internal indicators such as moisture and nutrients. The intelligent processing system uses an industrial computer to run an identification algorithm and compare against preset standards to determine compliance. The sorting actuator, controlled by a pneumatic cylinder 201, controls the guide plate 202, directing unqualified products to the second conveyor unit 2 according to instructions. Qualified products continue to be conveyed along the first conveyor unit 1, while unqualified products are diverted to the second conveyor unit 2.

[0070] The starting point of the third conveyor unit 3 is vertically connected to the end of the first conveyor unit 1. A posture conversion mechanism 6 is provided between the end of the first conveyor unit 1 and the starting point of the third conveyor unit 3. Because the bottled mushroom container is cylindrical, the posture conversion mechanism 6 is used to convert the bottled mushrooms from a bottom-supported state to a horizontal position on the bottle body and transfer them to the third conveyor unit 3. The posture conversion mechanism 6 specifically includes a horizontally arranged rotation shaft 601, whose axis is orthogonal to the conveying direction of the first conveyor unit 1 and parallel to the conveying direction of the third conveyor unit 3. Four radially extending support plates 602 are evenly distributed around the rotation shaft 601, with adjacent support plates 602 forming a 90° angle. The support plates 602 are driven by an intermittent divider to achieve 90° step rotation and form a positioning self-locking function. When the carrier plate 602 closest to the first conveyor unit 1 is in a horizontal docking position, it serves as the loading station. Its feed end smoothly connects with the discharge end of the first conveyor unit 1, accommodating bottles supported at their bottoms. As the rotating shaft 601 rotates 90°, the bottles transition from a bottom-supported position to a horizontally positioned position. The discharge end of the carrier plate 602 supporting the bottles now connects with the feed end of the third conveyor unit 3 via a guide plate 604. Furthermore, the station where the carrier plate 602 supports the bottles in a horizontal position is equipped with an electric push plate 603. Once the bottles have transitioned, the electric push plate 603 pushes them along the guide plate 604 to the third conveyor unit 3.

[0071] A serialization control mechanism 5 is provided at the end of the first conveying unit 1 to ensure that the bottled mushrooms are transported one by one to the posture conversion mechanism 6. The serialization control mechanism 5 includes a bracket 501 mounted on the side wall of the first conveying unit 1, on which a first transmission gear 502 and a second transmission gear 503 are provided that mesh with each other, with the axes of the first transmission gear 502 and the second transmission gear 503 being arranged parallel in the vertical direction; a first intercepting arm 506 is coaxially provided on the top of the first transmission gear 502, and a second intercepting arm 507 is coaxially provided on the top of the second transmission gear 503. The two intercepting arms are located in the same horizontal plane and extend above the load-bearing plane of the first conveying unit 1; a telescopic rod 504 is mounted on the bracket 501, and the output end of the telescopic rod 504 is hinged to the bottom journal of the second transmission gear 503 through a transmission frame 505, forming a gear linkage mechanism. When the telescopic rod 504 is extended, the first intercepting arm 506 cuts into the conveying path to form a blocking position, and the second intercepting arm 507 simultaneously withdraws from the conveying path to form a releasing position; when the telescopic rod 504 is retracted, the two intercepting arms exchange states, realizing alternating interception and release of adjacent bottled mushrooms on the first conveying unit 1, ensuring that only a single bottled mushroom is allowed to pass through in a single cycle.

[0072] The third conveyor unit 3 is provided with a mushroom cutting mechanism 7 for cutting mushrooms in bottles placed horizontally, separating them from the bottles. The mushroom cutting mechanism 7 comprises a limiting frame 701 and limiting clamps 301. The third conveyor unit 3 is a chain-type conveyor belt, with each chain being provided with a limiting clamp 301. Each set of limiting clamps 301 is provided with an arc-shaped clamping groove for engaging the outer wall of the bottle containing the mushrooms in a horizontal position. The limiting frame 701 is located above the third conveyor unit 3 and is used to position the bottle. A vertical hydraulic rod 702 is mounted on the front side of the limiting frame 701, and a cutting blade 703 is mounted at the bottom of the hydraulic rod 702. The cutting blade is coplanar with the plane of the bottle mouth. A collection hopper 302 is mounted on the side wall of the third conveyor unit 3, through which the cut mushrooms fall onto the fourth conveyor unit 4.

[0073] The fourth conveyor unit 4 is located below the third conveyor unit 3 and is used to receive the cut and separated mushrooms and transport them to the subsequent packaging process. A spray cleaning mechanism 8 is located in the middle of the fourth conveyor unit 4 to rinse the cut mushrooms. The spray cleaning mechanism 8 includes a spray nozzle 801 and a water pipe 802, which is used to supply water to the spray nozzle 801. The fourth conveyor unit 4 is a support chain conveyor belt. An inclined guide plate 401 is installed between the upper and lower layers of the support chain conveyor belt. A uniform gap is formed between the support chain conveyor belt's support bars, and the gap width is set according to the mushroom grading requirements. In addition, a brush holder 402 is located above the guide plate 401 of the support chain conveyor belt. The brush holder 402 has elastic brush strips extending vertically downward. The distance between the bottom end of the elastic brush strip and the upper surface of the support bar is slightly greater than the average height of the mushrooms.

[0074] During the working process of this embodiment:

[0075] Bottled mushroom transportation and inspection

[0076] Bottled mushrooms are placed on the first conveyor unit 1 and conveyed forward as it moves. When the bottled mushrooms reach the quality inspection mechanism 101, the image acquisition component's industrial camera, working with a shadowless light source, captures images of the mushrooms' morphology and color. The photoelectric positioning unit's infrared and laser sensors monitor the size and position of the mushroom bottles in real time. A spectrometer analyzer uses a near-infrared spectrometer to measure internal parameters such as moisture and nutrients. The collected data is transmitted to the intelligent processing system, where an industrial computer runs a recognition algorithm, comparing the test data with preset standards to determine whether the bottled mushrooms meet quality standards. If the bottled mushrooms fail, the cylinder 201 of the sorting actuator controls the movement of the guide plate 202, directing the unqualified products to the second conveyor unit 2. If the products pass, the bottled mushrooms continue to be conveyed along the first conveyor unit 1.

[0077] Sequencing control and posture conversion

[0078] When the qualified bottled mushrooms are delivered to the end of the first conveying unit 1, the serialization control mechanism 5 starts to work. The telescopic rod 504 extends, and the first intercepting arm 506 cuts into the conveying path to form a blocking position, blocking the subsequent bottled mushrooms. At the same time, the second intercepting arm 507 synchronously exits the conveying path to form a release position, releasing the current bottled mushrooms. The bottled mushrooms enter the loading station of the posture conversion mechanism 6. At this time, the supporting plate 602 closest to the first conveying unit 1 is in a horizontal docking position, and its feeding end is smoothly connected with the discharging end of the first conveying unit 1 to receive the container bottle in the bottle bottom support state. The intermittent divider drives the rotating shaft 601 to rotate 90°, and the Figure 5 State conversion Figure 6 The bottle container transitions from a bottom-supported position to a horizontally placed position. The electric push plate 603 pushes the bottle container along the guide plate 604 to the third conveyor unit 3. Subsequently, the telescopic rod 504 retracts, and the two intercepting arms swap positions, releasing the next bottle of mushrooms. This process repeats, ensuring that only a single bottle of mushrooms is allowed to pass through during a single cycle.

[0079] Mushroom cutting and collection

[0080] like Figure 7 In the illustrated state, on the third conveyor unit 3, a chain-type conveyor belt drives the bottled mushrooms, which are placed horizontally, forward. The limiter holders 301 on each chain engage the outer wall of the bottle container through arc-shaped slots, and the limiter frame 701 limits the position of the bottle container. When the bottled mushrooms reach the position of the mushroom cutting mechanism 7, a hydraulic rod 702 drives the cutting blade 703 downward. Because the cutting edge plane is coplanar with the plane of the bottle container mouth, the cutting blade 703 separates the mushrooms from the bottle container. The cut mushrooms fall through the collection hopper 302 and onto the fourth conveyor unit 4.

[0081] Mushroom cleaning and grading

[0082] The support chain conveyor belt of the fourth conveying unit 4 receives the cut and separated mushrooms and conveys them forward. The uniform gaps between the support chain conveyor's bearing bars and the inclined guide plate 401, combined with the elastic brush strips of the brush holder 402, enable mushroom grading and screening according to mushroom grading requirements, thus realizing intelligent and precise post-harvest agricultural product sorting equipment. During the conveying process, the shower nozzle 801 of the spray cleaning mechanism 8, supplied by the water pipe 802, rinses the mushrooms. After cleaning and grading, the mushrooms are conveyed to subsequent drying, sub-packaging, and other processes.

[0083] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A conveying and packaging line for bottled mushrooms with monitoring and automatic cleaning, characterized in that: include A first conveying unit (1), a second conveying unit (2), a third conveying unit (3) and a fourth conveying unit (4); The starting end of the second conveying unit (2) is connected to the middle of the first conveying unit (1). A quality inspection mechanism (101) is provided in the middle of the first conveying unit (1). The quality inspection mechanism (101) is located upstream of the intersection of the first conveying unit (1) and the second conveying unit (2) and is used to inspect the quality of the bottled mushrooms. Products that pass the inspection continue to be transported along the first conveying unit (1), while unqualified products are directed to the second conveying unit (2). The starting end of the third conveying unit (3) is vertically connected to the end of the first conveying unit (1), and a posture conversion mechanism (6) is provided between the end of the first conveying unit (1) and the starting end of the third conveying unit (3); The container bottle of the bottled mushrooms is cylindrical, and the posture conversion mechanism (6) is used to convert the bottled mushrooms in the bottle bottom support state into the bottle body horizontal placement state and transfer them to the third conveying unit (3); A serialization control mechanism (5) is provided at the end of the first conveying unit (1) for ensuring that the bottled mushrooms are conveyed one by one to the posture conversion mechanism (6); The third conveying unit (3) is provided with a mushroom cutting mechanism (7) for cutting the bottled mushrooms in a horizontally placed bottle body, so as to separate the mushrooms from the container bottle; The fourth conveying unit (4) is arranged below the third conveying unit (3) and is used to receive the cut and separated mushrooms and convey them to the subsequent packaging process; A spray cleaning mechanism (8) is provided in the middle of the fourth conveying unit (4) for rinsing the cut mushrooms.

2. A bottled mushroom conveying and packaging line with monitoring and automatic cleaning according to claim 1, characterized in that: The serialization control mechanism (5) comprises: A bracket (501) is mounted on a side wall of the first conveying unit (1), on which a first transmission gear (502) and a second transmission gear (503) are arranged to mesh with each other, and the axes of the first transmission gear (502) and the second transmission gear (503) are arranged parallel to each other in a vertical direction; A first intercepting arm (506) is coaxially arranged on the top of the first transmission gear (502), and a second intercepting arm (507) is coaxially arranged on the top of the second transmission gear (503), and the two intercepting arms are located on the same horizontal plane and extend above the bearing plane of the first conveying unit (1); A telescopic rod (504) is mounted on the bracket (501), and the output end of the telescopic rod (504) is hinged to the bottom journal of the second transmission gear (503) via a transmission frame (505), forming a gear linkage mechanism; When the telescopic rod (504) is extended, the first intercepting arm (506) cuts into the conveying path to form a blocking position, and the second intercepting arm (507) simultaneously withdraws from the conveying path to form a releasing position; when the telescopic rod (504) is retracted, the two intercepting arms exchange states, thereby achieving alternating interception and release of adjacent bottled mushrooms on the first conveying unit (1), ensuring that only a single bottled mushroom is allowed to pass through in a single cycle.

3. The bottled mushroom conveying and packaging line with monitoring and automatic cleaning according to claim 1 is characterized in that: The posture conversion mechanism (6) comprises: A horizontally arranged rotating shaft (601) has an axis perpendicular to the conveying direction of the first conveying unit (1) and parallel to the conveying direction of the third conveying unit (3); four radially extending carrying plates (602) are evenly distributed around the rotating shaft (601); the angle between adjacent carrying plates (602) is 90°, and the rotating shaft (601) is driven by an intermittent divider to achieve 90° step rotation and form a positioning self-locking function; When a carrier plate (602) closest to the first conveying unit (1) is in a horizontal docking position, it serves as a loading station, and its feeding end is smoothly connected to the discharging end of the first conveying unit (1) for receiving a container bottle in a bottom-supported state; As the rotating shaft (601) rotates 90 degrees, the container bottle is transformed from a bottom-supported state to a horizontally placed state. At this time, a guide plate (604) is provided between the discharge end of the carrier plate (602) supporting the container bottle and the feed end of the third conveying unit (3) for connection.

4. A conveying and packaging line with monitoring and automatic cleaning for bottled mushrooms according to claim 3, characterized in that: The workstation of the carrier plate (602) supporting the bottle body in a horizontal position is provided with an electric push plate (603); when the container bottle completes the posture conversion, the electric push plate (603) pushes the container bottle along the guide plate (604) to the third conveying unit (3).

5. The bottled mushroom conveying and packaging line with monitoring and automatic cleaning according to claim 1 is characterized in that: The mushroom cutting mechanism (7) comprises: a limiting frame (701) and a limiting clamping seat (301); The third conveying unit (3) is a chain plate type conveyor belt, each chain plate is provided with a limit clamping seat (301), and each group of the limit clamping seats (301) is provided with an arc-shaped clamping groove, and the arc-shaped clamping groove is used to clamp the outer wall of the container bottle of the bottled mushroom in a horizontally placed state; The limiting frame (701) is located above the third conveying unit (3) and is used to limit the container bottle. A vertical hydraulic rod (702) is installed on the front side of the limiting frame (701). A cutting knife (703) is installed at the bottom of the hydraulic rod (702). The cutting edge plane of the cutting knife (703) is coplanar with the plane where the bottle mouth of the container bottle is located. A collecting bucket (302) is installed on the side wall of the third conveying unit (3). The cut mushrooms fall onto the fourth conveying unit (4) through the collecting bucket (302).

6. The bottled mushroom conveying and packaging line with monitoring and automatic cleaning according to claim 1 is characterized in that: The fourth conveying unit (4) is a support chain conveyor belt, an inclined guide plate (401) is provided between the upper layer and the lower layer of the support chain conveyor belt, and a uniform gap is formed between the bearing bars of the support chain conveyor belt, and the gap width is set according to the mushroom grading requirements.

7. The bottled mushroom conveying and packaging line with monitoring and automatic cleaning according to claim 6 is characterized in that: A brush holder (402) is provided above the lead-out plate (401) in the support chain conveyor belt. The brush holder (402) has an elastic brush strip extending vertically downward. The distance between the bottom end of the elastic brush strip and the upper surface of the bearing rod is slightly greater than the average height of the mushrooms.

8. The bottled mushroom conveying and packaging line with monitoring and automatic cleaning according to claim 1 is characterized in that: The spray cleaning mechanism (8) comprises a shower nozzle (801) and a water pipe (802), wherein the water pipe (802) is used to supply water to the shower nozzle (801).

9. The bottled mushroom conveying and packaging line with monitoring and automatic cleaning according to claim 1, characterized in that: The quality inspection mechanism (101) comprises: Image acquisition component: An industrial camera group is equipped with a shadowless light source to capture images of mushroom morphology and color; Photoelectric positioning unit: infrared and laser sensors monitor the size and position of mushroom bottles in real time; Spectrum analyzer: Near-infrared spectrometer detects internal indicators of mushrooms such as moisture and nutrition; Intelligent processing system: The industrial computer runs the recognition algorithm and compares it with the preset standards to determine whether it is qualified or not; Sorting actuator: The cylinder (201) controls the guide plate (202) to guide the unqualified products to the second conveying unit (2) according to the instructions.

Images