Air compressor control method and device, controller and storage medium
By monitoring the temperature signal and speed in the air compressor, using the water content model of computer oil and controlling the operating status, the problem of oil emulsification of the air compressor is solved, real-time monitoring and active control are achieved, resource waste is reduced, and the operation efficiency and reliability of the air compressor are improved.
Patent Information
- Application Number
- CN202510844762.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2025-08-15
AI Technical Summary
The prior art cannot effectively solve the problem of engine oil emulsification during the operation of the air compressor, resulting in reduced lubrication performance and wear of components. The traditional solutions have disadvantages such as high maintenance costs and high energy consumption.
By monitoring the temperature signal, working time and speed inside the air compressor, using the water content model computer oil moisture content, and controlling the operating status of the air compressor according to the water content, including idle rotation, shutdown or pumping state, real-time monitoring and control of the oil moisture content is achieved.
Real-time monitoring and active control of the oil moisture content of the air compressor is realized, resource waste is reduced, engine oil emulsification problem is solved, and the operation efficiency and reliability of the air compressor are improved.
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Figure CN120487587A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of computer technology, and in particular to an air compressor control method, device, controller and storage medium. Background Art
[0002] During the operation of an air compressor, condensation is generated by the compressed air. When this water enters the oil system, it can easily cause the oil to emulsify. This can significantly reduce lubrication performance, accelerate component wear, and in severe cases, cause the air compressor to malfunction.
[0003] Traditional solutions to oil emulsification mainly rely on regular oil replacement, installation of oil-water separators, or increasing the operating time of the air compressor. However, these methods have disadvantages such as high maintenance costs and high energy consumption, and cannot fundamentally solve the problem of oil emulsification. Summary of the Invention
[0004] The present invention provides an air compressor control method, device, controller and storage medium, which solve the problem of oil emulsification during the operation of the air compressor by controlling the working state of the air compressor.
[0005] According to one aspect of the present invention, there is provided an air compressor control method, which is applied to a controller, wherein the controller is connected to an air compressor, and the air compressor and the controller are integrated on a vehicle. The air compressor control method includes:
[0006] When the pressure inside the air compressor meets the use requirements of the vehicle, determining a temperature signal, operating time, and air compressor speed corresponding to the air compressor, wherein the temperature signal includes the ambient temperature of the air compressor, and the air compressor speed indicates the amount of air exchanged between the air compressor and the outside world;
[0007] Inputting the temperature signal, the operating time, and the air compressor speed into a water content model to obtain the water content of the air compressor oil, wherein the water content of the air compressor oil indicates the water content of the oil in the air compressor;
[0008] Control the operating state of the air compressor according to the water content of the air compressor oil
[0009] According to another aspect of the present invention, there is provided an air compressor control device, comprising:
[0010] a determination module, configured to determine a temperature signal, operating time, and air compressor speed corresponding to the air compressor when the pressure inside the air compressor meets the usage requirements of the vehicle, wherein the temperature signal includes the ambient temperature of the air compressor, and the air compressor speed indicates the amount of air exchanged between the air compressor and the outside world;
[0011] an input module, configured to input the temperature signal, the operating time, and the air compressor speed into a water content model to obtain the water content of the air compressor oil, wherein the water content of the air compressor oil indicates the water content of the oil in the air compressor;
[0012] A control module is used to control the operating state of the air compressor according to the water content of the air compressor oil
[0013] According to another aspect of the present invention, there is provided a controller, comprising:
[0014] at least one processor; and
[0015] a memory communicatively connected to the at least one processor; wherein,
[0016] The memory stores a computer program that can be executed by the at least one processor. The computer program is executed by the at least one processor so that the at least one processor can execute the air compressor control method described in any embodiment of the present invention.
[0017] According to another aspect of the present invention, a computer-readable storage medium is provided, wherein the computer-readable storage medium stores computer instructions, and the computer instructions are used to enable a processor to implement the air compressor control method according to any embodiment of the present invention when executed.
[0018] The technical solution of the embodiment of the present invention determines the temperature signal, operating time, and compressor speed corresponding to the air compressor when the pressure inside the air compressor meets the vehicle's usage requirements. The temperature signal includes the ambient temperature of the air compressor, and the compressor speed indicates the amount of air exchanged between the air compressor and the outside world. The temperature signal, operating time, and compressor speed are input into a water content model to obtain the water content of the air compressor oil. The water content of the air compressor oil indicates the water content of the oil in the air compressor. The operating state of the air compressor is controlled based on the water content of the air compressor oil. By inputting the temperature signal, operating time, and compressor speed into the water content model to calculate the water content of the air compressor oil, the air compressor oil water content is monitored in real time and the operating state of the air compressor is controlled based on the water content of the air compressor oil. This solves the problem of the existing technology that the water content of the air compressor oil cannot be actively controlled, solves the problem of oil emulsification during operation of the air compressor, and reduces resource waste.
[0019] It should be understood that the content described in this section is not intended to identify the key or important features of the embodiments of the present invention, nor is it intended to limit the scope of the present invention. Other features of the present invention will become readily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 This is a flow chart of an air compressor control method provided according to the first embodiment of the present invention;
[0022] Figure 2 This is a structural schematic diagram of an air compressor in working state provided according to the first embodiment of the present invention;
[0023] Figure 3 This is a flow chart of a method for determining water content provided in accordance with the second embodiment of the present invention;
[0024] Figure 4 This is a structural diagram of an air compressor control device provided according to a third embodiment of the present invention;
[0025] Figure 5 This is a block diagram of a controller provided according to a fourth embodiment of the present invention. DETAILED DESCRIPTION
[0026] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.
[0027] It should be noted that the terms "first", "second", etc. in the description and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0028] Example 1
[0029] Figure 1This is a flow chart of an air compressor control method provided according to the first embodiment of the present invention. This embodiment is applicable to the case of controlling the operating state of an air compressor. The method can be executed by an air compressor control device. The air compressor control device can be implemented in the form of hardware and / or software. The air compressor control device can be configured in a controller. The controller is connected to the air compressor. The air compressor and the controller are integrated in a vehicle. The controller can be a microcontroller, an embedded processor, etc. Figure 1 As shown, the method includes:
[0030] S110 : When the pressure inside the air compressor meets the use requirements of the vehicle, determine the temperature signal, working time, and air compressor speed corresponding to the air compressor.
[0031] The temperature signal includes the ambient temperature of the air compressor, and the air compressor speed indicates the amount of air exchanged between the air compressor and the outside world.
[0032] In this embodiment, the temperature signal can be understood as the ambient temperature around the air compressor, and the ambient temperature can be approximated as the compressor temperature signal. The operating time can be understood as the time from the compressor's shutdown state to this moment. The compressor speed can be understood as the frequency at which the compressor operates, indicating the amount of air exchanged with the outside world.
[0033] Specifically, when the pressure inside the air compressor meets the vehicle's operating requirements, the controller receives data such as the air compressor's temperature signal, operating time, and air compressor speed. The temperature signal can be collected by an ambient temperature sensor and transmitted to the controller via a bus. The air compressor speed can be collected by a pressure sensor and transmitted to the controller via a bus.
[0034] For example, Figure 2 Schematic diagram of the working state of an air compressor provided according to the first embodiment of the present invention. Figure 2 As shown, the vehicle controller is the overall vehicle controller, while the anti-emulsification controller MCU is the controller that controls the air compressor. The two controllers can interact with each other. After the relay provides high voltage to the air compressor, the ambient temperature sensor collects the temperature signal and transmits it to the vehicle controller. The vehicle controller then transmits this temperature signal to the anti-emulsification controller MCU.
[0035] S120: Input the temperature signal, the working time, and the air compressor speed into a water content model to obtain the water content of the air compressor oil.
[0036] The water content of the air compressor oil indicates the water content of the oil in the air compressor.
[0037] In this embodiment, the water content model can be understood as a model for calculating the water content of the air compressor oil. The water content model can be integrated into the controller. The water content of the air compressor oil indicates the water content of the oil in the air compressor. The water content of the air compressor oil can also indicate the degree of emulsification of the air compressor oil.
[0038] Specifically, in the moisture content model, the humidity at the compressor's intake and exhaust ends can be determined based on the ambient temperature signals at those ends. The moisture content of the compressor oil can be determined by integrating the values corresponding to the humidity and compressor speed over the operating time.
[0039] For example, the water content model can be integrated into the anti-emulsification controller MCU, which can sample the temperature signal once every 100 ms and calculate the water content of the air compressor oil.
[0040] S130: Control the operating state of the air compressor according to the water content of the air compressor oil.
[0041] In this embodiment, the operating state indicates the state of the air compressor exchanging air with the outside. The air compressor can discharge air to the outside, stop working, or absorb air from the outside.
[0042] Specifically, when the water content of the air compressor oil is high, it means that there is too much water in the air compressor oil and the water needs to be evaporated, so the operating state can be set to the state of exhausting air. When the water content of the air compressor oil is low, it means that there is less water in the air compressor oil and the air compressor no longer needs to work, so the operating state can be set to stop.
[0043] The technical solution of the embodiment of the present invention determines the temperature signal, operating time, and compressor speed corresponding to the air compressor when the pressure inside the air compressor meets the vehicle's usage requirements. The temperature signal includes the ambient temperature of the air compressor, and the compressor speed indicates the amount of air exchanged between the air compressor and the outside world. The temperature signal, operating time, and compressor speed are input into a water content model to obtain the water content of the air compressor oil. The water content of the air compressor oil indicates the water content of the oil in the air compressor. The operating state of the air compressor is controlled based on the water content of the air compressor oil. By inputting the temperature signal, operating time, and compressor speed into the water content model to calculate the water content of the air compressor oil, the air compressor oil water content is monitored in real time and the operating state of the air compressor is controlled based on the water content of the air compressor oil. This solves the problem of the existing technology that the water content of the air compressor oil cannot be actively controlled, solves the problem of oil emulsification during operation of the air compressor, and reduces resource waste.
[0044] Based on the above embodiment, a modified embodiment of the above embodiment is proposed. It should be noted that, in order to simplify the description, only the differences from the above embodiment are described in the modified embodiment.
[0045] In one embodiment, determining the temperature signal corresponding to the air compressor includes:
[0046] Obtaining an intake temperature and an exhaust temperature corresponding to the air compressor, wherein the intake temperature includes the ambient temperature at the location of the intake end of the air compressor, and the exhaust temperature includes the ambient temperature at the location of the exhaust end of the air compressor. The intake end includes a port for inputting air into the air compressor, and the exhaust end includes a port for exhausting air from the air compressor.
[0047] The intake air temperature and the exhaust air temperature are used as temperature signals corresponding to the air compressor.
[0048] In this embodiment, the air compressor includes an intake end and an exhaust end. The intake end can be used to receive air from the outside, and the exhaust end can be used to discharge air to the outside. Therefore, the temperature signal includes intake temperature and exhaust temperature. The intake temperature can be understood as the temperature around the air compressor intake end and can be collected by an intake temperature sensor. Similarly, the exhaust temperature can be understood as the temperature around the air compressor exhaust end and can be collected by an exhaust temperature sensor.
[0049] Specifically, the intake air temperature obtained by the intake air temperature sensor and the exhaust air temperature obtained by the exhaust air temperature sensor are transmitted to the controller via the bus. The controller receives the intake air temperature and the exhaust air temperature as temperature signals of the air compressor and inputs them into the moisture content model.
[0050] In one embodiment, controlling the operating state of the air compressor according to the water content of the air compressor oil includes:
[0051] When the water content of the air compressor oil is greater than a set threshold, the operating state of the air compressor is controlled to be an idling state, and the idling state indicates that the air compressor is in a state of discharging air outwards;
[0052] When the water content of the air compressor oil is less than or equal to a set threshold, the operating state of the air compressor is controlled to be a shutdown state, and the shutdown state indicates that the air compressor is in a stopped state.
[0053] In this embodiment, the set threshold value may be understood as a threshold value set for the air compressor to indicate the water content of the air compressor oil.
[0054] For example, the threshold value can be set to 0. When the water content of the compressor oil is greater than the set threshold value, that is, when CDW>0, it indicates that the water content of the oil inside the compressor is high and needs to be evaporated. Therefore, the operating state of the compressor is controlled to be idling. In the idling state, the temperature inside the compressor rises, which can evaporate the water. Finally, the water content CDW of the compressor oil is stored in the electrically erasable programmable read-only memory (EEPROM). When the water content of the compressor oil is less than or equal to the set threshold value, that is, when CDW≤0, it indicates that the water content of the oil inside the compressor is low and does not need to be evaporated. Therefore, the operating state of the compressor is controlled to be stopped and the compressor is controlled to be shut down.
[0055] Optionally, after controlling the operating state of the air compressor to be a shutdown state, the method further includes:
[0056] Initialize the water content of the air compressor oil, and when the air compressor starts working again, update the temperature signal, working time and air compressor speed corresponding to the air compressor.
[0057] Specifically, after the air compressor is controlled to be in a shutdown state and the air compressor is shut down, the water content of the air compressor oil is initialized. When the air compressor is operating again, the corresponding temperature signal, air compressor speed, and operating time of the air compressor are re-collected. These re-collected data are input into the water content model to calculate the new water content of the air compressor oil.
[0058] For example, after the air compressor is controlled to stop, the water content in the compressor oil CDW is initialized to 0. When the air compressor is operated next time, the water content in the compressor oil CDW is recalculated.
[0059] In one embodiment, the air compressor control method further includes:
[0060] When the pressure inside the air compressor does not meet the use requirements of the vehicle, the operating state of the air compressor is controlled to be a pumping state, and the pumping state indicates that the air compressor is in a state of absorbing air from the outside.
[0061] Specifically, if the pressure inside the air compressor doesn't meet the vehicle's operating requirements—that is, if the vehicle's system pressure is insufficient—the air compressor needs to draw air from the outside to increase the internal pressure. Therefore, the air compressor's operating state is set to pumping air to meet the vehicle's operating requirements. Once the internal pressure meets the vehicle's requirements, the compressor's operating state can be controlled to idle or shut down, based on the water content in the compressor oil.
[0062] Example 2
[0063] Figure 3This is a flow chart of a method for determining water content according to the second embodiment of the present invention. This embodiment is based on the method for determining water content in the air compressor oil according to the above embodiment. The temperature signal includes the intake temperature and the exhaust temperature. Figure 3 As shown, the method includes:
[0064] S210 : When the pressure inside the air compressor meets the use requirements of the vehicle, determine the temperature signal, working time, and air compressor speed corresponding to the air compressor.
[0065] S220: Look up a table according to the air compressor speed to obtain the air compressor displacement.
[0066] In this embodiment, the air compressor displacement can be understood as the volume of compressed air discharged by the air compressor per unit time.
[0067] For example, according to the air compressor speed, a corresponding table of the air compressor speed signal and the air compressor displacement is obtained, and the air compressor displacement FAD is obtained by looking up the corresponding table.
[0068] S230: Input the working time, the air compressor displacement, the intake temperature, and the exhaust temperature into the water content model for calculation to obtain the water content of the air compressor oil.
[0069] For example, the operating time T, compressor displacement FAD, intake air temperature, and exhaust air temperature are input into the moisture content model. Based on the intake air temperature, the intake air absolute humidity d1 is calculated, and based on the exhaust air temperature, the exhaust air saturation humidity d2 is calculated. The intake air absolute humidity indicates the humidity at the compressor intake end, while the exhaust air saturation humidity indicates the humidity at the compressor exhaust end. Based on the operating time T, compressor displacement FAD, intake air absolute humidity d1, and exhaust air saturation humidity d2, the moisture content (CDW) of the compressor oil is calculated in the moisture content model.
[0070] Optionally, the step of inputting the operating time, the air compressor displacement, the intake temperature, and the exhaust temperature into the water content model for calculation to obtain the water content of the air compressor oil includes:
[0071] The moisture model performs the following operations:
[0072] The absolute humidity of the intake air is calculated based on the intake air temperature, and the saturated humidity of the exhaust air is calculated based on the exhaust air temperature;
[0073] Determining the difference between the intake air absolute humidity and the exhaust air temperature saturation humidity to obtain a humidity difference;
[0074] determining a moisture accumulation rate by multiplying the humidity difference by the air compressor displacement, the moisture accumulation rate indicating the weight of water accumulated in the air compressor;
[0075] The moisture accumulation rate is integrated according to the working time to obtain the water content of the air compressor oil.
[0076] In this embodiment, the humidity difference can be understood as the humidity difference between the air compressor intake end and the exhaust end. The moisture accumulation rate can be understood as the weight of water accumulated in the oil in the air compressor, and the moisture accumulation rate indicates the weight of water in the air compressor oil.
[0077] Exemplarily, the moisture content model performs the following operations: Using a table lookup, the intake air absolute humidity d1 can be calculated based on the intake air temperature, and the exhaust air saturation humidity d2 can be calculated based on the exhaust air temperature. The humidity difference d3 is calculated as = intake air absolute humidity d1 - exhaust air saturation humidity d2. The moisture accumulation rate D3 is calculated as = humidity difference d3 * compressor displacement FAD. The moisture accumulation rate D3 is integrated over the operating time T to obtain the compressor oil water content CDW.
[0078] S240: Control the operating state of the air compressor according to the water content of the air compressor oil.
[0079] The technical solution of the embodiment of the present invention uses a table lookup based on the compressor speed to obtain the compressor displacement; the operating time, the compressor displacement, the intake temperature, and the exhaust temperature are input into the moisture content model for calculation to obtain the water content of the compressor oil. By inputting the compressor temperature signal, operating time, and compressor speed into the moisture content model to calculate the water content of the compressor oil, accurate calculation of the water content of the compressor oil is achieved, solving the resource waste problem caused by regular oil changes, installation of an oil-water separator, or increased compressor operating time in the prior art.
[0080] Example 3
[0081] Figure 4 Schematic diagram of the structure of an air compressor control device provided according to the third embodiment of the present invention. Figure 4 As shown, the device includes:
[0082] a determination module 310 for determining a temperature signal, operating time, and air compressor speed corresponding to the air compressor when the pressure inside the air compressor meets the vehicle's usage requirements, wherein the temperature signal includes the ambient temperature of the air compressor, and the air compressor speed indicates the amount of air exchanged between the air compressor and the outside world;
[0083] An input module 320 is configured to input the temperature signal, the operating time, and the air compressor speed into a water content model to obtain the water content of the air compressor oil, wherein the water content of the air compressor oil indicates the water content of the oil in the air compressor;
[0084] The control module 330 is used to control the operating state of the air compressor according to the water content of the air compressor oil.
[0085] The air compressor control device provided by an embodiment of the present invention determines the temperature signal, working time and air compressor speed corresponding to the air compressor through a determination module when the pressure inside the air compressor meets the usage requirements of the vehicle. The temperature signal includes the ambient temperature of the air compressor, and the air compressor speed indicates the amount of air exchanged between the air compressor and the outside world; the temperature signal, the working time and the air compressor speed are input into a water content model through an input module to obtain the water content of the air compressor oil, and the air compressor oil water content indicates the water content of the oil in the air compressor; and the control module controls the operating state of the air compressor according to the water content of the air compressor oil. Through the mutual cooperation between various modules, the temperature signal, working time and speed of the air compressor are input into the water content model to calculate the water content of the air compressor oil, thereby realizing real-time monitoring of the water content of the air compressor oil. The operating status of the air compressor is controlled by the water content of the air compressor oil, which solves the problem that the existing technology cannot actively control the water content of the air compressor oil, solves the problem of oil emulsification during the operation of the air compressor, and reduces resource waste.
[0086] In one embodiment, the determination module 310 is specifically configured to:
[0087] Obtaining an intake temperature and an exhaust temperature corresponding to the air compressor, wherein the intake temperature includes the ambient temperature at the location of the intake end of the air compressor, and the exhaust temperature includes the ambient temperature at the location of the exhaust end of the air compressor. The intake end includes a port for inputting air into the air compressor, and the exhaust end includes a port for exhausting air from the air compressor.
[0088] The intake air temperature and the exhaust air temperature are used as temperature signals corresponding to the air compressor.
[0089] In one embodiment, the temperature signal includes intake air temperature and exhaust air temperature, and the input module 320 includes:
[0090] A table lookup unit, configured to look up a table according to the air compressor speed to obtain the air compressor displacement;
[0091] The input unit is used to input the working time, the air compressor displacement, the intake temperature and the exhaust temperature into the water content model for calculation to obtain the water content of the air compressor oil.
[0092] In one embodiment, the input unit is specifically configured to:
[0093] The moisture model performs the following operations:
[0094] The absolute humidity of the intake air is calculated based on the intake air temperature, and the saturated humidity of the exhaust air is calculated based on the exhaust air temperature;
[0095] Determining the difference between the intake air absolute humidity and the exhaust air temperature saturation humidity to obtain a humidity difference;
[0096] determining a moisture accumulation rate by multiplying the humidity difference by the air compressor displacement, the moisture accumulation rate indicating the weight of water accumulated in the air compressor;
[0097] The moisture accumulation rate is integrated according to the working time to obtain the water content of the air compressor oil.
[0098] In one embodiment, the control module 330 includes:
[0099] a first control unit, configured to control the operating state of the air compressor to an idling state when the water content of the oil in the air compressor is greater than a set threshold, wherein the idling state indicates that the air compressor is in a state of discharging air outward;
[0100] The second control unit is used to control the operating state of the air compressor to a shutdown state when the water content of the air compressor oil is less than or equal to a set threshold value. The shutdown state indicates that the air compressor is in a stopped working state.
[0101] In one embodiment, the second control unit further includes an updating unit, specifically configured to:
[0102] Initialize the water content of the air compressor oil, and when the air compressor starts working again, update the temperature signal, working time and air compressor speed corresponding to the air compressor.
[0103] In one embodiment, the air compressor control device further includes a pump air state control module, which is specifically configured to:
[0104] When the pressure inside the air compressor does not meet the use requirements of the vehicle, the operating state of the air compressor is controlled to be a pumping state, and the pumping state indicates that the air compressor is in a state of absorbing air from the outside.
[0105] The air compressor control device provided in the embodiment of the present invention can execute the air compressor control method provided in any embodiment of the present invention, and completes the control of the air compressor through the mutual cooperation and collaboration between the modules, and has the functional modules and beneficial effects corresponding to the execution method.
[0106] Example 4
[0107] According to an embodiment of the present invention, the present invention further provides a controller and a computer-readable storage medium.
[0108] Figure 5 is a block diagram of a controller provided according to embodiment four of the present invention, which can implement the air compressor control method described in the embodiment of the present invention. The controller is intended to represent various forms of digital computers, such as laptop computers, desktop computers, workstations, personal digital assistants, servers, blade servers, mainframe computers, and other suitable computers. The controller can also represent various forms of mobile devices, such as personal digital processing, cellular phones, smart phones, wearable devices (such as helmets, glasses, watches, etc.) and other similar computing devices. The components shown herein, their connections and relationships, and their functions are merely examples and are not intended to limit the implementation of the present invention described and / or required herein.
[0109] like Figure 5 As shown, the controller 410 includes at least one processor 411 and a memory connected to the at least one processor 411, such as a read-only memory (ROM) 412, a random access memory (RAM) 413, etc., wherein the memory stores a computer program that can be executed by the at least one processor, and the processor 411 can perform various appropriate actions and processes according to the computer program stored in the read-only memory (ROM) 412 or the computer program loaded from the storage unit 418 to the random access memory (RAM) 413. Various programs and data required for the operation of the controller 410 can also be stored in the RAM 413. The processor 411, ROM 412 and RAM 413 are connected to each other via a bus 414. An input / output (I / O) interface 415 is also connected to the bus 414.
[0110] Multiple components in the controller are connected to the I / O interface 415, including an input unit 416, such as a keyboard, mouse, etc.; an output unit 417, such as various types of displays, speakers, etc.; a storage unit 418, such as a magnetic disk, optical disk, etc.; and a communication unit 419, such as a network card, modem, wireless communication transceiver, etc. The communication unit 419 allows the controller to exchange information / data with other devices via a computer network such as the Internet and / or various telecommunication networks.
[0111] Processor 411 can be any general-purpose and / or specialized processing component with processing and computing capabilities. Some examples of processor 411 include, but are not limited to, a central processing unit (CPU), a graphics processing unit (GPU), various specialized artificial intelligence (AI) computing chips, various processors running machine learning model algorithms, digital signal processors (DSPs), and any suitable processor, controller, microcontroller, etc. Processor 411 executes the various methods and processes described above, such as the air compressor control method.
[0112] In some embodiments, the air compressor control method can be implemented as a computer program that is tangibly contained in a computer-readable storage medium, such as storage unit 418. In some embodiments, part or all of the computer program can be loaded and / or installed on controller 410 via ROM 412 and / or communication unit 419. When the computer program is loaded into RAM 413 and executed by processor 411, one or more steps of the air compressor control method described above can be performed. Alternatively, in other embodiments, processor 411 can be configured to execute the air compressor control method in any other suitable manner (e.g., by means of firmware).
[0113] Various embodiments of the systems and techniques described herein can be implemented in digital electronic circuit systems, integrated circuit systems, field programmable gate arrays (FPGAs), application specific integrated circuits (ASICs), application specific standard products (ASSPs), system-on-chip systems (SOCs), programmable logic devices (CPLDs), computer hardware, firmware, software, and / or combinations thereof. These various embodiments can include being implemented in one or more computer programs that are executable and / or interpreted on a programmable system that includes at least one programmable processor, which can be a special purpose or general purpose programmable processor that can receive data and instructions from a storage system, at least one input device, and at least one output device, and transmit data and instructions to the storage system, the at least one input device, and the at least one output device.
[0114] Computer programs for implementing the methods of the present invention may be written in any combination of one or more programming languages. These computer programs may be provided to a processor of a general-purpose computer, a special-purpose computer, or other programmable data processing device, such that when the computer program is executed by the processor, the functions / operations specified in the flowcharts and / or block diagrams are implemented. The computer program may be executed entirely on the machine, partially on the machine, as a stand-alone software package, partially on the machine and partially on a remote machine, or entirely on a remote machine or server.
[0115] In the context of the present invention, computer-readable storage media can be tangible media that can contain or store a computer program for use with an instruction execution system, device or equipment or used in combination with an instruction execution system, device or equipment. Computer-readable storage media can include but are not limited to electronic, magnetic, optical, electromagnetic, infrared or semiconductor systems, devices or equipment, or any suitable combination of the foregoing. Alternatively, computer-readable storage media can be machine-readable signal media. More specific examples of machine-readable storage media can include electrical connections based on one or more lines, portable computer disks, hard disks, random access memories (RAM), read-only memories (ROM), erasable programmable read-only memories (EPROM or flash memory), optical fibers, portable compact disk read-only memories (CD-ROM), optical storage devices, magnetic storage devices, or any suitable combination of the foregoing.
[0116] To provide interaction with a user, the systems and techniques described herein can be implemented on a controller having: a display device (e.g., a CRT (cathode ray tube) or LCD (liquid crystal display) monitor) for displaying information to the user; and a keyboard and pointing device (e.g., a mouse or trackball) through which the user can provide input to the controller. Other types of devices can also be used to provide interaction with the user; for example, the feedback provided to the user can be any form of sensory feedback (e.g., visual feedback, auditory feedback, or tactile feedback); and input from the user can be received in any form (including acoustic input, voice input, or tactile input).
[0117] The systems and techniques described herein can be implemented in a computing system that includes back-end components (e.g., as a data server), or a computing system that includes middleware components (e.g., an application server), or a computing system that includes front-end components (e.g., a user computer with a graphical user interface or web browser through which a user can interact with implementations of the systems and techniques described herein), or a computing system that includes any combination of such back-end components, middleware components, or front-end components. The components of the system can be interconnected by any form or medium of digital data communication (e.g., a communication network). Examples of communication networks include: a local area network (LAN), a wide area network (WAN), a blockchain network, and the Internet.
[0118] A computing system may include clients and servers. The clients and servers are typically remote from each other and typically interact via a communication network. This client-server relationship arises through computer programs running on the respective computers, creating a client-server relationship. The server may be a cloud server, also known as a cloud computing server or cloud host. This server is a hosting product within the cloud computing service ecosystem that addresses the management difficulties and limited scalability of traditional physical hosting and VPS services.
[0119] The technical solution of the embodiment of the present invention is provided by an air compressor control method, device, controller, and storage medium. When the pressure inside the air compressor meets the vehicle's usage requirements, the temperature signal, operating time, and air compressor speed corresponding to the air compressor are determined, wherein the temperature signal includes the ambient temperature of the air compressor, and the air compressor speed indicates the amount of air exchanged between the air compressor and the outside world. The temperature signal, the operating time, and the air compressor speed are input into a water content model to obtain the water content of the air compressor oil, which indicates the water content of the oil in the air compressor. The operating state of the air compressor is controlled based on the water content of the air compressor oil. By inputting the temperature signal, working time and speed of the air compressor into the water content model, the water content of the air compressor oil is calculated, thereby realizing real-time monitoring of the water content of the air compressor oil. The operating state of the air compressor is controlled by the water content of the air compressor oil, thus solving the problem that the existing technology cannot actively control the water content of the air compressor oil, solving the problem of oil emulsification during the operation of the air compressor, and reducing resource waste.
[0120] It should be understood that the various forms of the processes shown above can be used to reorder, add, or delete steps. For example, the steps described in the present invention can be performed in parallel, sequentially, or in a different order, as long as the desired results of the technical solution of the present invention can be achieved. This is not limited herein.
[0121] The above specific embodiments do not limit the scope of protection of the present invention. Those skilled in the art will appreciate that various modifications, combinations, sub-combinations, and substitutions may be made based on design requirements and other factors. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention are intended to be included within the scope of protection of the present invention.
Claims
1. A method for controlling an air compressor, characterized in that: Applied to a controller, the controller is connected to an air compressor, the air compressor and the controller are integrated on a vehicle, the method comprising: When the pressure inside the air compressor meets the use requirements of the vehicle, determining a temperature signal, operating time, and air compressor speed corresponding to the air compressor, wherein the temperature signal includes the ambient temperature of the air compressor, and the air compressor speed indicates the amount of air exchanged between the air compressor and the outside world; Inputting the temperature signal, the operating time, and the air compressor speed into a water content model to obtain the water content of the air compressor oil, wherein the water content of the air compressor oil indicates the water content of the oil in the air compressor; The operating state of the air compressor is controlled according to the water content of the air compressor oil.
2. The method according to claim 1, characterized in that Determining the temperature signal corresponding to the air compressor includes: Obtaining an intake temperature and an exhaust temperature corresponding to the air compressor, wherein the intake temperature includes the ambient temperature at the location of the intake end of the air compressor, and the exhaust temperature includes the ambient temperature at the location of the exhaust end of the air compressor. The intake end includes a port for inputting air into the air compressor, and the exhaust end includes a port for exhausting air from the air compressor. The intake air temperature and the exhaust air temperature are used as temperature signals corresponding to the air compressor.
3. The method according to claim 1, characterized in that The temperature signal includes the intake temperature and the exhaust temperature. Inputting the temperature signal, the operating time, and the air compressor speed into the water content model to obtain the water content of the air compressor oil includes: Look up the table according to the air compressor speed to obtain the air compressor displacement; The working time, the air compressor displacement, the intake temperature and the exhaust temperature are input into the water content model for calculation to obtain the water content of the air compressor oil.
4. The method according to claim 3, characterized in that The step of inputting the working time, the air compressor displacement, the intake temperature, and the exhaust temperature into the water content model for calculation to obtain the water content of the air compressor oil includes: The moisture model performs the following operations: The absolute humidity of the intake air is calculated based on the intake air temperature, and the saturated humidity of the exhaust air is calculated based on the exhaust air temperature; Determining the difference between the intake air absolute humidity and the exhaust air temperature saturation humidity to obtain a humidity difference; determining a moisture accumulation rate by multiplying the humidity difference by the air compressor displacement, the moisture accumulation rate indicating the weight of water accumulated in the air compressor; The moisture accumulation rate is integrated according to the working time to obtain the water content of the air compressor oil.
5. The method according to claim 1, wherein The controlling of the operating state of the air compressor according to the water content of the air compressor oil comprises: When the water content of the air compressor oil is greater than a set threshold, the operating state of the air compressor is controlled to be an idling state, and the idling state indicates that the air compressor is in a state of discharging air outwards; When the water content of the air compressor oil is less than or equal to a set threshold, the operating state of the air compressor is controlled to be a shutdown state, and the shutdown state indicates that the air compressor is in a stopped state.
6. The method according to claim 5, characterized in that After controlling the operating state of the air compressor to be a shutdown state, the method further includes: Initialize the water content of the air compressor oil, and when the air compressor starts working again, update the temperature signal, working time and air compressor speed corresponding to the air compressor.
7. The method according to claim 1, characterized in that Also includes: When the pressure inside the air compressor does not meet the use requirements of the vehicle, the operating state of the air compressor is controlled to be a pumping state, and the pumping state indicates that the air compressor is in a state of absorbing air from the outside.
8. An air compressor control device, characterized in that: include: a determination module, configured to determine a temperature signal, operating time, and air compressor speed corresponding to the air compressor when the pressure inside the air compressor meets the usage requirements of the vehicle, wherein the temperature signal includes the ambient temperature of the air compressor, and the air compressor speed indicates the amount of air exchanged between the air compressor and the outside world; an input module, configured to input the temperature signal, the operating time, and the air compressor speed into a water content model to obtain the water content of the air compressor oil, wherein the water content of the air compressor oil indicates the water content of the oil in the air compressor; A control module is used to control the operating state of the air compressor according to the water content of the air compressor oil.
9. A controller, characterized in that: The controller includes: at least one processor; and a memory communicatively connected to the at least one processor; wherein, The memory stores a computer program that can be executed by the at least one processor. The computer program is executed by the at least one processor so that the at least one processor can execute the air compressor control method according to any one of claims 1 to 7.
10. A computer-readable storage medium, characterized in that The computer-readable storage medium stores computer instructions, and the computer instructions are used to enable a processor to implement the air compressor control method according to any one of claims 1 to 7 when executed.
Citation Information
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