Controllable heat transfer conversion furnace easy to overhaul
By introducing lifting and protective components in the U-shaped frame into the CO transformation reactor, the safety hazards and high maintenance costs of existing CO transformation reactors are solved, and convenient maintenance and leakage plugging are achieved without the need to remove catalysts, improving maintenance efficiency and safety.
Patent Information
- Application Number
- CN202510650333.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-20
- Publication Date
- 2025-08-15
AI Technical Summary
There are safety risks and operating risks during maintenance of existing CO conversion reactors, especially when they are undergoing maintenance in a narrow space, and the traditional structure requires catalyst removal to be performed before maintenance is carried out, resulting in high maintenance costs and long downtime.
A controllable heat transfer and transformation furnace that is easy to inspect is designed, using lifting components, protective components and up-down transfer components in the U-shaped frame. Through the cooperation of the protective components and the lifting components, the staff can safely convey and repair in the transformation furnace, and through the setting of heat exchange components and exhaust components, the inspection and leakage plugging of catalysts are achieved without dismantling.
It realizes safe and convenient maintenance of the upper and lower parts of the transformer furnace, avoids personnel safety risks and high maintenance costs in traditional methods, reduces downtime, and improves maintenance efficiency.
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Figure CN120488780A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of heat transfer conversion furnaces, in particular to a controllable heat transfer conversion furnace which is easy to maintain. Background Art
[0002] CO2 shift reactors are key equipment widely used in the chemical industry. Their function is to convert CO2 and water vapor into CO2 and H2 in the presence of a catalyst. Traditional shift reactors have undergone an evolution from a fully axial to a fully radial structure, effectively reducing the resistance of the catalyst bed. However, existing catalyst beds still utilize an adiabatic reaction mode and are typically divided into multiple layers, with indirect heat exchange or water-cooled cooling between the layers for temperature control. This heat exchange method presents challenges such as low heat recovery quality, insufficient sensible and latent heat recovery efficiency, catalyst overheating, and side reactions (such as methanation).
[0003] To overcome these drawbacks, various shift reactor designs have been proposed in the prior art, including single-tube, upper and lower header, plate, and upper and lower split small-tube-plate designs. These designs address, to some extent, the problems of high catalyst bed resistance, difficult unloading, and bed overheating. However, these reactors still suffer from a significant drawback: if a leak occurs in the water system, the catalyst must be removed for repair and repair, resulting in high maintenance costs and prolonged downtime.
[0004] To address this issue, patent CN105582856B proposes an improved solution. This solution utilizes a water-distributing spherical cavity, a water-collecting spherical cavity, and multiple sets of heat exchange tubes. This allows maintenance personnel to enter the spherical cavity through the water inlet and outlet pipes for inspection and leak detection without removing the catalyst. While this solution solves the maintenance difficulties of traditional reactors, it still has the following drawbacks:
[0005] 1. When maintenance personnel need to enter the upper and lower spheres for maintenance, they need to use ropes or ladders to enter the upper and lower spheres. Especially when entering the narrow space of the lower sphere, it is difficult for personnel to stand and they are prone to slipping from the water inlet pipe, which poses a serious safety hazard.
[0006] 2. Due to the small space inside the sphere and poor ventilation, long-term operation can easily lead to oxygen deprivation and stuffiness for maintenance personnel, causing physical discomfort and further increasing operational risks. Summary of the Invention
[0007] The object of the present invention is to provide a controllable heat transfer conversion furnace that is easy to maintain, so as to solve the problems raised in the prior art.
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a controllable heat transfer conversion furnace that is easy to maintain, comprising a U-shaped frame, a lifting assembly is installed on the inner wall of the U-shaped frame, one end of the lifting assembly is connected to a protective assembly, an upward moving assembly and a downward moving assembly are respectively installed at both ends of the U-shaped frame, a fixing hoop is fixedly connected at equal intervals in the middle of the U-shaped frame, and a conversion furnace is fixedly connected inside the fixing hoop; the conversion furnace comprises a shell, an inner cavity of the shell is installed with a cylindrical isolation net, the inner cavity of the shell is respectively separated into an air passage chamber and a catalytic chamber by the cylindrical isolation net, a heat exchange component and an exhaust component are installed in the middle of the inner cavity of the catalytic chamber, and the exhaust The component is installed on the surface of the heat exchange component; the protective assembly includes a hollow tube, the two ends of the surface of the hollow tube are respectively fixedly connected with a step rod and a handrail, the top surface of the hollow tube is fixedly connected with a storage plate, the top surface of the storage plate is provided with a through hole, the through hole is communicated with the hollow tube, the middle part of the surface of the hollow tube is fixedly connected with a square block, the two sides of the square block are respectively fixedly connected with straps, one side of the square block is respectively provided with an upper docking hole, a middle docking hole and a lower docking hole, a mountain-shaped rod is slidably connected in the square block, a locking damping rod is fixedly connected to one side of the mountain-shaped rod and located between the surfaces of the square blocks, and an unlocking block is fixedly connected to one side of the mountain-shaped rod.
[0009] Preferably, the protective assembly includes a reset damping rod, one side of the square block is fixedly connected to the reset damping rod, one end of the reset damping rod is fixedly connected to an inclined push plate, one end of the inclined push plate is in contact with the unlocking block, and the other end of the inclined push plate is fixedly connected to a trapezoidal block.
[0010] Preferably, the lifting assembly includes a winch, a wiring wheel and a vertical track. The inner wall of the U-shaped frame is fixedly connected to the vertical track. A lifting arm is slidably connected to the vertical track. One end of the lifting arm is fixedly connected to an insertion block. A locking hole is provided on one side of the insertion block. The insertion block is plugged into the middle docking hole. The middle part of the mountain-shaped rod is plugged into the locking hole. The top surface of the U-shaped frame is respectively installed with a winch and a wiring wheel. The surface of the winch is wrapped with a steel wire rope. The steel wire rope slides in the wiring wheel. One end of the steel wire rope is fixedly connected to the lifting arm.
[0011] Preferably, the lifting assembly further comprises a bent rod, both ends of the vertical track surface are fixedly connected with the bent rod, one end of the bent rod is fixedly connected with an inclined block, and one side of the inclined block contacts one side of the trapezoidal block.
[0012] Preferably, the upward moving assembly includes an upper screw slide rail, the upper screw slide rail is installed on the top surface of the U-shaped frame, the bottom surface of the upper screw slide rail is installed with a downward moving hydraulic rod, and the output end of the downward moving hydraulic rod is installed with an upper docking component;
[0013] The upper docking component includes a disc, the output end of the downward hydraulic rod is fixedly connected to the disc, one side of the disc is slidably connected to an L-shaped rod, one side of the L-shaped rod is fixedly connected to a locking pneumatic rod located between the discs, and the lower part of one side of the L-shaped rod is fixedly connected to a switching block, one side of the switching block is provided with a switching hole, one end of the switching block is plugged into and matched with the upper docking hole, and one end of the mountain-shaped rod is plugged into and matched with the switching hole.
[0014] Preferably, the upper docking component also includes a mounting plate, the surface of the downward hydraulic rod is fixedly connected to the mounting plate, one side of the mounting plate is fixedly connected to a blower, the output end of the blower is fixedly connected to a hose, one end of the hose is fixedly connected to a docking tube, the surface of the docking tube is fixedly connected to a limiting ring, one end of the docking tube is plugged into the through hole, and the bottom surface of the disc is fixedly connected to the docking tube.
[0015] Preferably, the downward moving assembly includes a lower screw slide rail, the bottom surface of the U-shaped frame is installed with the lower screw slide rail, the top surface of the lower screw slide rail is installed with an upward moving hydraulic rod, the surface of the upward moving hydraulic rod is installed with a material receiving component, the output end of the upward moving hydraulic rod is installed with a lower docking component, the lower docking component adopts the same structure as the upper docking component and is symmetrically installed;
[0016] The material receiving component includes a placement plate and a conical ring. The surfaces of the upward hydraulic rod are fixedly connected to the placement plate and the conical ring respectively. A fan-shaped box is symmetrically placed on the top surface of the placement plate. A mouth block is fixedly connected to the surface of the fan-shaped box. The interior of the placement plate is slidably connected to an insertion rod. A counter-insertion damping rod is fixedly connected to one side of the insertion rod and located between the bottom surfaces of the placement plate.
[0017] Preferably, the shell body has a lower shell and an upper cover, the surface of the lower shell body is fixedly connected to a discharge port, the lower inner part of the lower shell body is fixedly connected to a step ring, the top surface of the step ring is fixedly connected to a cylindrical isolation net, the top surface of the lower shell body is fixedly connected to the upper cover by bolts and nuts, and the surface of the upper cover is fixedly connected to the air intake pipe.
[0018] Preferably, the heat exchange component includes an upper hollow ball and a lower hollow ball, and the upper hollow ball and the lower hollow ball are respectively installed at both ends of the catalytic chamber. The surface of the upper hollow ball is fixedly connected to a drain pipe, and the surface of the lower hollow ball is fixedly connected to a water inlet pipe. The upper hollow ball and the lower hollow ball are connected through a multi-component flow pipe.
[0019] Preferably, the exhaust component includes an air flow ball, the surface of the lower hollow ball is covered with the air flow ball, the surfaces of the air flow ball are fixedly connected to the air filter cartridge and the air duct, an air flow cavity is formed between the inner wall of the air flow ball and the surface of the lower hollow ball, and the air flow cavity is connected to the air filter cartridge and the air duct respectively.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1. Through the cooperation of the protective assembly, the lifting assembly and the upward moving assembly, the staff can be transported to the upper part of the converter furnace cavity, which is convenient for the staff to inspect and repair the upper part of the converter furnace cavity. The cooperation of the protective assembly, the lifting assembly and the downward moving assembly can realize the transportation of the staff to the lower part of the converter furnace cavity, which is convenient for the staff to inspect and repair the lower part of the converter furnace cavity.
[0022] 2. The shift converter, through the configuration of heat exchange components and exhaust components, can be inspected and plugged without removing the catalyst, compared to traditional shift converters that directly produce steam, such as single-tube, upper and lower header, plate, and upper and lower split small tube plate types.
[0023] 2. The docking ring has two functions: First, when the protective component and the lifting component are unlocked, in order to prevent the two from separating, the docking ring can be used to position the protective component, and at the same time, it will facilitate the docking of the lifting component and the protective component; Second, when the docking ring and the protective component are positioned and docked, the blower and the hose cooperate with each other to allow the staff to work in the upper hollow ball or the lower hollow ball. The air outside can be transported inside to avoid accidents.
[0024] 3. Since most of the structures in the lower moving component are the same as those in the upper moving component, when working, it is also the same as the upper moving component. First, it is docked with the protective component to separate the protective component from the lifting component. After separation, the protective component is moved horizontally and raised. At this time, the personnel and the protective component can be transported from the water inlet pipe to the lower hollow ball, which is convenient for the later staff to inspect the inner wall of the lower hollow ball. Note that during the inspection at this time, the staff is standing or sitting on the storage board. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is an overall schematic diagram of the present invention;
[0026] Figure 2 This is a schematic diagram of the converter of the present invention;
[0027] Figure 3 This is a half-section schematic diagram of the converter furnace of the present invention;
[0028] Figure 4 This is a schematic cross-sectional view of a converter furnace according to the present invention;
[0029] Figure 5 It is a schematic cross-sectional view of the entire invention;
[0030] Figure 6Schematic diagram of the lifting assembly and upward moving assembly of the present invention;
[0031] Figure 7 For the present invention Figure 6 A magnified schematic diagram of area A in the middle;
[0032] Figure 8 This is a schematic diagram of the protective component of the present invention;
[0033] Figure 9 For the present invention Figure 8 A magnified schematic diagram of area B in the middle;
[0034] Figure 10 This is a schematic diagram of the lifting assembly of the present invention;
[0035] Figure 11 This is a schematic diagram of the upward moving component of the present invention;
[0036] Figure 12 This is a partial cross-sectional diagram of the upward moving assembly of the present invention;
[0037] Figure 13 It is a partial cross-sectional diagram of the lifting assembly and the upward moving assembly of the present invention;
[0038] Figure 14 This is a schematic diagram of the downward moving component of the present invention;
[0039] Figure 15 It is a schematic diagram of the material connection component of the present invention.
[0040] Reference numerals:
[0041] 100, U-shaped frame;
[0042] 200, lifting assembly; 201, hoist; 202, cable pulley; 203, vertical track; 204, lifting arm; 205, insert; 206, locking hole; 207, wire rope; 208, bending rod; 209, ramp block;
[0043] 300, protective assembly; 301, hollow tube; 302, pedal; 303, handrail; 304, storage plate; 305, through hole; 306, square block; 307, upper docking hole; 308, middle docking hole; 309, lower docking hole; 310, mountain-shaped rod; 311, locking damping rod; 312, unlocking block; 313, reset damping rod; 314, inclined push plate; 315, trapezoidal block; 316, binding strap;
[0044] 400, upward movement assembly; 401, upper screw slide; 402, downward movement hydraulic rod; 403, disc; 404, L-shaped rod; 405, locking pneumatic rod; 406, switching block; 407, switching hole; 408, mounting plate; 409, blower; 410, hose; 411, butt joint; 412, limit ring;
[0045] 500, lowering assembly; 501, lower screw slide; 502, upper hydraulic rod; 503, placement plate; 504, tapered ring; 505, fan-shaped box; 506, die block; 507, insertion rod; 508, interlocking damping rod;
[0046] 600, fixing hoop;
[0047] 700, conversion furnace; 701, cylindrical isolation net; 702, air cavity; 703, catalytic cavity; 704, lower shell; 705, upper cover; 706, discharge port; 707, stepped ring; 708, air inlet pipe; 709, upper hollow ball; 710, lower hollow ball; 711, drain pipe; 712, water inlet pipe; 713, diverter pipe; 714, air flow ball; 715, air filter cartridge; 716, air pipe; 717, air flow cavity. DETAILED DESCRIPTION
[0048] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0049] Embodiment: The present invention provides a technical solution for a controllable heat transfer conversion furnace that is easy to repair, such as Figures 1-15 As shown, it includes a U-shaped frame 100, a lifting assembly 200 is installed on the inner wall of the U-shaped frame 100, one end of the lifting assembly 200 is connected to the protection assembly 300, and an upward moving assembly 400 and a downward moving assembly 500 are respectively installed at both ends of the U-shaped frame 100. Fixed hoops 600 are fixedly connected at equal intervals in the middle of the U-shaped frame 100, and a converter 700 is fixedly connected inside the fixed hoop 600;
[0050] Through the mutual cooperation of the protection component 300, the lifting component 200 and the upward moving component 400, the staff can be transported to the upper part of the inner cavity of the conversion furnace 700, which is convenient for the staff to inspect and repair the upper part of the inner cavity of the conversion furnace 700. The mutual cooperation of the protection component 300, the lifting component 200 and the downward moving component 500 can realize the transportation of the staff to the lower part of the inner cavity of the conversion furnace 700, which is convenient for the staff to inspect and repair the lower part of the inner cavity of the conversion furnace 700.
[0051] The shift converter 700 includes a housing, the inner cavity of which is installed with a cylindrical isolation net 701. The inner cavity of the housing is separated into an air passage chamber 702 and a catalytic chamber 703 by the cylindrical isolation net 701. A heat exchange component and an exhaust component are installed in the middle of the inner cavity of the catalytic chamber 703. The exhaust component is installed on the surface of the heat exchange component.
[0052] The conversion furnace 700, through the arrangement of heat exchange components and exhaust components, can be inspected and plugged without removing the catalyst, compared to traditional single-tube, upper and lower header, plate, upper and lower split small tube plate and other conversion reactors that directly produce steam as a by-product.
[0053] The protective assembly 300 includes a hollow tube 301, and the two ends of the surface of the hollow tube 301 are fixedly connected with a pedal rod 302 and a handrail 303 respectively. The top surface of the hollow tube 301 is fixedly connected with a storage plate 304, and the top surface of the storage plate 304 is provided with a through hole 305, which is communicated with the hollow tube 301. A square block 306 is fixedly connected to the middle part of the surface of the hollow tube 301, and both sides of the square block 306 are fixedly connected with a strap 316. One side of the square block 306 is respectively provided with an upper docking hole 307, a middle docking hole 308 and a lower docking hole 309. A mountain-shaped rod 310 is slidably connected in the square block 306, and a locking damping rod 311 is fixedly connected to one side of the mountain-shaped rod 310 and located between the surfaces of the square block 306. An unlocking block 312 is fixedly connected to one side of the mountain-shaped rod 310.
[0054] The pedal 302 and the handrail 303 make it convenient for the staff to stand, and then they are restrained by the strap 316. The storage plate 304 is used to store vacuum cleaners when cleaning the upper hollow ball 709, and is convenient for people to stand or sit when cleaning the lower hollow ball 710.
[0055] As an embodiment, the protective assembly 300 includes a reset damping rod 313, one side of the square block 306 is fixedly connected to the reset damping rod 313, one end of the reset damping rod 313 is fixedly connected to an inclined push plate 314, one end of the inclined push plate 314 is in contact with the unlocking block 312, and the other end of the inclined push plate 314 is fixedly connected to a trapezoidal block 315.
[0056] The unlocking block 312 is squeezed by the inclined push plate 314 , so that the mountain-shaped rod 310 moves, so that the mountain-shaped rod 310 is disengaged from the upper docking hole 307 , the middle docking hole 308 and the lower docking hole 309 at the same time.
[0057] As an embodiment, the lifting assembly 200 includes a winch 201, a wiring wheel 202 and a vertical track 203. The vertical track 203 is fixedly connected to the inner wall of the U-shaped frame 100, and a lifting arm 204 is slidably connected to the vertical track 203. One end of the lifting arm 204 is fixedly connected to an insertion block 205, and a locking hole 206 is provided on one side of the insertion block 205. The insertion block 205 is plugged into the middle docking hole 308, and the middle part of the mountain-shaped rod 310 is plugged into the locking hole 206. The top surface of the U-shaped frame 100 is respectively installed with a winch 201 and a wiring wheel 202. The surface of the winch 201 is wrapped with a steel wire rope 207. The steel wire rope 207 slides in the wiring wheel 202, and one end of the steel wire rope 207 is fixedly connected to the lifting arm 204.
[0058] By cooperating with each other among the winch 201 , the cable wheel 202 and the vertical track 203 in the lifting assembly 200 , the protection assembly 300 can be lifted and lowered, thereby transporting the protection assembly 300 to the upward assembly 400 or the downward assembly 500 .
[0059] As an embodiment, the lifting assembly 200 also includes a bent rod 208, and the two ends of the surface of the vertical rail 203 are fixedly connected to the bent rod 208, and one end of the bent rod 208 is fixedly connected to the inclined block 209, and one side of the inclined block 209 is in contact with one side of the trapezoidal block 315.
[0060] The trapezoidal block 315 is squeezed by the inclined block 209, so that the trapezoidal block 315 drives the inclined push plate 314 to squeeze the unlocking block 312, and the unlocking block 312 drives the mountain-shaped rod 310 to move, so that the mountain-shaped rod 310 no longer fixes the insertion block 205, thereby realizing the separation of the lifting assembly 200 and the protective assembly 300.
[0061] As an embodiment, the upward moving component 400 includes an upper screw slide rail 401, the top surface of the U-shaped frame 100 is installed with the upper screw slide rail 401, the bottom surface of the upper screw slide rail 401 is installed with a downward hydraulic rod 402, and the output end of the downward hydraulic rod 402 is installed with an upper docking component; the upper docking component includes a disc 403, the output end of the downward hydraulic rod 402 is fixedly connected to the disc 403, one side of the disc 403 is slidably connected to an L-shaped rod 404, one side of the L-shaped rod 404 and located between the discs 403 is fixedly connected with a locking pneumatic rod 405, the lower part of one side of the L-shaped rod 404 is fixedly connected to a switching block 406, and a switching hole 407 is provided on one side of the switching block 406, one end of the switching block 406 is plugged into the upper docking hole 307, and one end of the mountain-shaped rod 310 is plugged into the switching hole 407.
[0062] The upper screw slide 401 can be used to transport the upper docking component, the protective assembly 300, and the personnel to the top of the drain pipe 711. Finally, the hydraulic rod 402 is moved downward to transport them into the upper hollow ball 709.
[0063] By locking the pneumatic rod 405, the L-shaped rod 404 is driven to move, so that the L-shaped rod 404 drives the switching block 406 to move, so that the switching block 406 is inserted into the upper docking hole 307, and thus disengaged from the upper docking hole 307, realizing the docking of the upper moving component 400 with the protective component 300, or the disengagement of the upper moving component 400 with the protective component 300. When the switch 406 is inserted into the docking hole 307, at this time, under the action of the upper screw slide 401, the mountain-shaped rod 310 is reset, so that the mountain-shaped rod 310 is reinserted into the switching hole 407, and the switching realizes the fixing of the moving component 400 and the protective component 300 together.
[0064] As an embodiment, the upper docking component also includes a mounting plate 408, the surface of the downward hydraulic rod 402 is fixedly connected to the mounting plate 408, one side of the mounting plate 408 is fixedly connected to a blower 409, the output end of the blower 409 is fixedly connected to a hose 410, one end of the hose 410 is fixedly connected to a docking tube 411, the surface of the docking tube 411 is fixedly connected to a limiting ring 412, one end of the docking tube 411 is plugged into the through hole 305, and the bottom surface of the disc 403 is fixedly connected to the docking tube 411.
[0065] Docking ring 411 has two functions:
[0066] First, when the protective assembly 300 and the lifting assembly 200 are unlocked, in order to prevent the two from being separated, the protective assembly 300 can be positioned through the docking ring 411, and at the same time, it will also facilitate the docking of the upward assembly 400 and the protective assembly 300;
[0067] Second, when the docking ring 411 is positioned and docked with the protective assembly 300, the blower 409 and the hose 410 cooperate with each other to allow the staff to work in the upper hollow ball 709 or the lower hollow ball 710. The outside air can be transported inside to avoid accidents.
[0068] As an embodiment, the downward moving component 500 includes a lower screw slide rail 501, the lower screw slide rail 501 is installed on the bottom surface of the U-shaped frame 100, the upper moving hydraulic rod 502 is installed on the top surface of the lower screw slide rail 501, the surface of the upper moving hydraulic rod 502 is installed with a material receiving component, the output end of the upper moving hydraulic rod 502 is installed with a lower docking component, the lower docking component adopts the same structure as the upper docking component and is symmetrically installed; the material receiving component includes a placing plate 503 and a conical ring 504, the surface of the upward moving hydraulic rod 502 is fixedly connected with the placing plate 503 and the conical ring 504, the top surface of the placing plate 503 is symmetrically placed with a fan-shaped box 505, the surface of the fan-shaped box 505 is fixedly connected with a mouth block 506, the interior of the placing plate 503 is slidably connected with an insertion rod 507, and a damping rod 508 is fixedly connected to one side of the insertion rod 507 and located between the bottom surface of the placing plate 503.
[0069] Since most of the structures in the lower moving assembly 500 are the same as those in the upper moving assembly 400, when working, it is also the same as the upper moving assembly 400. First, it docks with the protection assembly 300 to separate the protection assembly 300 from the lifting assembly 200. After separation, the protection assembly 300 is translated and raised. At this time, the personnel and the protection assembly 300 can be transported into the lower hollow ball 710 through the water inlet pipe 712, which is convenient for the staff to inspect the inner wall of the lower hollow ball 710 later. Note that during the inspection, the staff is standing or sitting on the storage plate 304.
[0070] By moving up the hydraulic rod 502 , a material receiving component is installed on the surface thereof, so that the foreign matter dropped into the lower hollow ball 710 can be received.
[0071] By plugging the insertion rod 507 into the die block 506, the fan-shaped box 505 can be fixed on the placement tray 503, or the fan-shaped box 505 can be removed from the placement tray 503 for cleaning. The tapered ring 504 ensures that any foreign matter that falls down falls into the placement tray 503.
[0072] As an embodiment, the shell comprises a lower shell 704 and an upper cover 705, the surface of the lower shell 704 is fixedly connected with a discharge port 706, the lower interior of the lower shell 704 is fixedly connected with a step ring 707, the top surface of the step ring 707 is fixedly connected with a cylindrical isolation net 701, the top surface of the lower shell 704 is fixedly connected with the upper cover 705 by bolts and nuts, and the surface of the upper cover 705 is fixedly connected with the air intake pipe 708.
[0073] The composition of the upper cover 705 and the lower shell 704 makes it convenient for later staff to disassemble it and perform maintenance on its interior.
[0074] As an embodiment, the heat exchange component includes an upper hollow ball 709 and a lower hollow ball 710. The upper hollow ball 709 and the lower hollow ball 710 are respectively installed at both ends of the catalytic chamber 703. The surface of the upper hollow ball 709 is fixedly connected to a drain pipe 711, and the surface of the lower hollow ball 710 is fixedly connected to a water inlet pipe 712. The upper hollow ball 709 and the lower hollow ball 710 are connected through a multi-component flow pipe 713.
[0075] The upper hollow ball 709, the lower hollow ball 710 and the multi-component manifold 713 are used to achieve uniform heat exchange of the catalyst, so that the temperature inside the shell does not exceed the specified temperature, thereby effectively protecting the service life of the catalyst.
[0076] As an embodiment, the exhaust component includes an air flow ball 714, the surface of the lower hollow ball 710 is covered with the air flow ball 714, the surface of the air flow ball 714 is fixedly connected with an air filter cartridge 715 and an air duct 716, and an air flow cavity 717 is formed between the inner wall of the air flow ball 714 and the surface of the lower hollow ball 710, and the air flow cavity 717 is connected with the air filter cartridge 715 and the air duct 716 respectively.
[0077] The mutual cooperation between the air flow ball 714 and the hollow filter cartridge 715 realizes the exchange of internal gas, so that double compensation is adopted between the inside and the outside, and the radial gas distribution error is ≤5.0%.
[0078] When the present invention is specifically implemented:
[0079] When inspecting the hollow ball 709 hours;
[0080] S1. Preparation: First, the worker fixes the vacuum cleaner on the storage plate 304. Then, he or she secures the strap 316 to the body. After the strap is secured, the worker stands on the step 302 and holds the handrail 303.
[0081] S2. Lifting the goods and personnel: Start the winch 201. Under the action of the cable pulley 202, the winch 201 begins to reel in the wire rope 207. The wire rope 207 pulls the lifting arm 204 upward, causing the lifting arm 204 to slide within the vertical track 203. As the lifting arm 204 moves, the protective assembly 300, personnel, and tools are lifted up.
[0082] S3. Unlocking: When the protective assembly 300 moves to the vicinity of the upward assembly 400, one end of the docking tube 411 is first inserted into the through hole 305 and communicates with the hollow tube 301. At the same time, the trapezoidal block 315 contacts the inclined block 209, causing the inclined block 209 to squeeze the trapezoidal block 315. When the top surface of the storage plate 304 contacts the limit ring 412, the winch stops working. At the same time, the trapezoidal block 315 is squeezed by the inclined block 209, causing the mountain-shaped rod 310 to disengage from the locking hole 206. At this time, only the plug block 205 is plugged into the middle docking hole 308 and is not locked. However, the plugging of the docking tube 411 and the hollow tube 301 prevents the protective assembly 300 from being detached from the plug block 205.
[0083] S4. Docking: First, the locking pneumatic rod 405 is activated. When the locking pneumatic rod 405 is in operation, it drives the L-shaped rod 404 to slide inside the disc 403. When the L-shaped rod 404 moves, it also drives the switching block 406 to move toward the upper docking hole 307, so that the switching block 406 is inserted into the upper docking hole 307. At this time, the switching block 406 is not locked and fixedly connected to the protective component 3, and the insert block 205 is not separated from the docking hole 308.
[0084] S5. Conveying lock: Start the upper screw slide 401, that is, the motor drives the internal threaded rod to rotate, thereby driving the downward hydraulic rod 402, the upper docking component and the protective component 300 to move. When the L-shaped rod 404 and the docking pipe 411 move, the square block 306 will be driven to move. When the square block 306 moves, the insert block 205 will be disengaged from the docking hole 307. At the same time, the trapezoidal block 315 will be away from the inclined block 209. At this time, the trapezoidal block 315 will be reset. At the same time, the mountain-shaped rod 310 will also be reset. When the mountain-shaped rod 310 is reset, it will be inserted into the switching hole 407, so that the protective component 300 and the upper moving component 400 are fixed together. When the protective component 300, people and objects are transported to the top of the drain pipe 711, at this time, under the action of the downward hydraulic rod 402, the people, objects and protective component 300 are transported into the upper hollow ball 709, which is convenient for staff to inspect the interior.
[0085] S6. Maintenance: During maintenance, start the blower 409. When the blower 409 is working, it transmits gas to the docking tube 411 through the hose 410. Finally, the gas in the docking tube 411 is transmitted to the hollow tube 301 and blown from the hollow tube 301 to the bottom of the upper hollow ball 709, thereby supplying oxygen to the personnel working inside and reducing the stuffiness inside.
[0086] When inspecting the lower hollow ball 710, the operating steps and docking method are basically the same as those when inspecting the upper hollow ball 709. The difference is that when the lower moving component 500 is docked with the protective component 300, the docking pipe is plugged into the bottom surface of the hollow tube 301, so that the wind blows to the top of the inner cavity of the lower hollow ball 710 through the through hole 305. At the same time, a material receiving component is installed on the surface of the lower moving component 500. The material receiving component is used to receive impurities that fall into the lower hollow ball 710, which is convenient for unified processing later. At the same time, there are also differences during work. When inspecting the upper hollow ball 709, the personnel stand in the upper hollow ball 709, while when inspecting the lower hollow ball 710, the personnel need to stand on the storage plate 304. When cleaning the upper hollow ball, a vacuum cleaner is needed to avoid impurities that are difficult to clean. When cleaning the lower hollow ball 710, there is no need to carry a vacuum cleaner. Only dust or impurities need to be cleaned out from the water inlet pipe 712.
[0087] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A controllable heat transfer conversion furnace that is easy to maintain, characterized in that: The invention comprises a U-shaped frame (100), wherein a lifting assembly (200) is installed on the inner wall of the U-shaped frame (100), one end of the lifting assembly (200) is connected to a protective assembly (300), an upward moving assembly (400) and a downward moving assembly (500) are respectively installed at both ends of the U-shaped frame (100), a fixing hoop (600) is fixedly connected at equal intervals in the middle of the U-shaped frame (100), and a converter (700) is fixedly connected inside the fixing hoop (600); The shift converter (700) comprises a shell, an inner cavity of the shell is installed with a cylindrical isolation net (701), the inner cavity of the shell is separated into an air passage cavity (702) and a catalytic cavity (703) by the cylindrical isolation net (701), a heat exchange component and an exhaust component are installed in the middle of the inner cavity of the catalytic cavity (703), and the exhaust component is installed on the surface of the heat exchange component; The protective assembly (300) comprises a hollow tube (301), the two ends of the surface of the hollow tube (301) are fixedly connected to a pedal rod (302) and a handrail (303), the top surface of the hollow tube (301) is fixedly connected to a storage plate (304), the top surface of the storage plate (304) is provided with a through hole (305), the through hole (305) is communicated with the hollow tube (301), the middle part of the surface of the hollow tube (301) is fixedly connected to a square block (306), the square block Both sides of (306) are fixedly connected with straps (316), one side of the square block (306) is respectively provided with an upper docking hole (307), a middle docking hole (308) and a lower docking hole (309), a mountain-shaped rod (310) is slidably connected inside the square block (306), a locking damping rod (311) is fixedly connected to one side of the mountain-shaped rod (310) and located between the surfaces of the square block (306), and an unlocking block (312) is fixedly connected to one side of the mountain-shaped rod (310).
2. The easily repairable controllable heat transfer conversion furnace according to claim 1, characterized in that: The protection assembly (300) includes a reset damping rod (313), one side of the square block (306) is fixedly connected to the reset damping rod (313), one end of the reset damping rod (313) is fixedly connected to an inclined push plate (314), one end of the inclined push plate (314) is in contact with the unlocking block (312), and the other end of the inclined push plate (314) is fixedly connected to a trapezoidal block (315).
3. The easily repairable controllable heat transfer conversion furnace according to claim 2, characterized in that: The lifting assembly (200) comprises a hoist (201), a cable wheel (202) and a vertical track (203); the vertical track (203) is fixedly connected to the inner wall of the U-shaped frame (100); a lifting arm (204) is slidably connected to the inside of the vertical track (203); an insert block (205) is fixedly connected to one end of the lifting arm (204); a locking hole (206) is provided on one side of the insert block (205); and the insert block (205) is fixedly connected to the inner wall of the U-shaped frame (100). The middle part of the mountain-shaped rod (310) is plugged into and matched with the middle docking hole (308), and the middle part of the mountain-shaped rod (310) is plugged into and matched with the locking hole (206). The top surface of the U-shaped frame (100) is respectively installed with a winch (201) and a cable wheel (202). The surface of the winch (201) is wound with a steel wire rope (207). The steel wire rope (207) is located in the cable wheel (202) and slides. One end of the steel wire rope (207) is fixedly connected to the lifting arm (204).
4. The easily repairable controllable heat transfer conversion furnace according to claim 3, characterized in that: The lifting assembly (200) further comprises a bent rod (208), both ends of the surface of the vertical track (203) are fixedly connected to the bent rod (208), one end of the bent rod (208) is fixedly connected to an inclined plane block (209), and one side of the inclined plane block (209) contacts one side of the trapezoidal block (315).
5. The easily repairable controllable heat transfer conversion furnace according to claim 4, characterized in that: The upward moving assembly (400) includes an upper screw slide rail (401), the upper screw slide rail (401) is installed on the top surface of the U-shaped frame (100), the lower surface of the upper screw slide rail (401) is installed with a downward moving hydraulic rod (402), and the output end of the downward moving hydraulic rod (402) is installed with an upper docking component; The upper docking component comprises a disk (403), the output end of the downward hydraulic rod (402) is fixedly connected to the disk (403), one side of the disk (403) is slidably connected to an L-shaped rod (404), one side of the L-shaped rod (404) is fixedly connected to a locking pneumatic rod (405) located between the disks (403), a lower part of one side of the L-shaped rod (404) is fixedly connected to a switching block (406), one side of the switching block (406) is provided with a switching hole (407), one end of the switching block (406) is plugged into and matched with the upper docking hole (307), and one end of the mountain-shaped rod (310) is plugged into and matched with the switching hole (407).
6. The easily repairable controllable heat transfer conversion furnace according to claim 5, characterized in that: The upper docking component also includes a mounting plate (408), the surface of the downward hydraulic rod (402) is fixedly connected to the mounting plate (408), one side of the mounting plate (408) is fixedly connected to a blower (409), the output end of the blower (409) is fixedly connected to a hose (410), one end of the hose (410) is fixedly connected to a docking pipe (411), the surface of the docking pipe (411) is fixedly connected to a limiting ring (412), one end of the docking pipe (411) is plugged into and matched with the through hole (305), and the bottom surface of the disc (403) is fixedly connected to the docking pipe (411).
7. The easily repairable controllable heat transfer conversion furnace according to claim 6, characterized in that: The downward moving assembly (500) includes a lower screw slide rail (501), the bottom surface of the U-shaped frame (100) is installed with the lower screw slide rail (501), the top surface of the lower screw slide rail (501) is installed with an upward moving hydraulic rod (502), the surface of the upward moving hydraulic rod (502) is installed with a material receiving component, and the output end of the upward moving hydraulic rod (502) is installed with a lower docking component, the lower docking component adopts the same structure as the upper docking component and is symmetrically installed; The material receiving component includes a placement plate (503) and a conical ring (504); the surfaces of the upward hydraulic rod (502) are fixedly connected to the placement plate (503) and the conical ring (504); a fan-shaped box (505) is symmetrically placed on the top surface of the placement plate (503); a mouth block (506) is fixedly connected to the surface of the fan-shaped box (505); an insertion rod (507) is slidably connected to the interior of the placement plate (503); a damping rod (508) is fixedly connected to one side of the insertion rod (507) and located between the bottom surface of the placement plate (503).
8. The easily repairable controllable heat transfer conversion furnace according to claim 1, characterized in that: The shell comprises a lower shell (704) and an upper cover (705), the surface of the lower shell (704) is fixedly connected with a discharge port (706), the lower interior of the lower shell (704) is fixedly connected with a stepped ring (707), the top surface of the stepped ring (707) is fixedly connected with a cylindrical isolation net (701), the top surface of the lower shell (704) is fixedly connected with the upper cover (705) by bolts and nuts, and the surface of the upper cover (705) is fixedly connected with an air intake pipe (708).
9. The easily repairable controllable heat transfer conversion furnace according to claim 8, characterized in that: The heat exchange component includes an upper hollow ball (709) and a lower hollow ball (710). The upper hollow ball (709) and the lower hollow ball (710) are respectively installed at both ends of the catalytic chamber (703). The surface of the upper hollow ball (709) is fixedly connected to a drain pipe (711), and the surface of the lower hollow ball (710) is fixedly connected to a water inlet pipe (712). The upper hollow ball (709) and the lower hollow ball (710) are connected via a multi-component flow pipe (713).
10. The easily repairable controllable heat transfer conversion furnace according to claim 9, characterized in that: The exhaust component includes an air flow ball (714), the surface of the lower hollow ball (710) is covered with the air flow ball (714), the surface of the air flow ball (714) is fixedly connected to an air filter cartridge (715) and an air duct (716), an air flow cavity (717) is formed between the inner wall of the air flow ball (714) and the surface of the lower hollow ball (710), and the air flow cavity (717) is connected to the air filter cartridge (715) and the air duct (716).
Citation Information
Patent Citations
A dual-cavity controllable heat transfer shift reactor and its CO reaction method
CN105582856B