Enhanced PE steel wire mesh framework polyethylene pipe detection device

Abstract

The invention relates to the technical field of steel wire mesh framework pipe detection, and particularly discloses an enhanced PE steel wire mesh framework polyethylene pipe detection device which comprises a bottom plate, a liquid collection box is fixedly installed on the upper surface of the bottom plate, a movable installation frame is arranged on the upper surface of the liquid collection box, and the movable installation frame comprises a support body. An extrusion assembly is slidably installed on the upper end bottom face of the support body. Through cooperation of the extrusion assembly, the clamping assembly, the vibration assembly and the auxiliary assembly, multi-dimensional working condition simulation and linkage detection are carried out, through the synergistic effect of the extrusion assembly and the clamping assembly, pipe body bending deformation caused by geological sedimentation can be simulated, the leakage pressure change is monitored in real time in cooperation with an air tightness detection system, and a cam in the vibration assembly alternately jacks a vibration plate; vibration conditions of two ends of the pipeline are reproduced, pipe wall damage is dynamically captured in combination with an ultrasonic flaw detector, multiple working conditions are simulated, and detection of the pipe is more comprehensive.

Description

Technical Field

[0001] The present invention relates to the technical field of steel wire mesh skeleton pipe detection, in particular to a detection device for a reinforced PE steel wire mesh skeleton polyethylene pipe. Background Art

[0002] Polyethylene (PE) steel wire mesh composite pipes are widely used in municipal water supply and drainage, petrochemicals, gas transmission, and other fields due to their excellent corrosion resistance, impact resistance, and long service life. As reinforced structural pipes, the integrity of their internal steel wire mesh skeleton and the stability of the pipe wall structure directly affect the pipeline's pressure-bearing capacity and safety performance. However, in actual applications, such pipes are often tested by multiple complex working conditions such as geological subsidence, mechanical vibration, and chemical corrosion. Performance testing under a single working condition can no longer meet the comprehensive requirements of project acceptance, and there is an urgent need to develop detection devices that can simulate comprehensive environmental impacts.

[0003] At present, traditional testing methods are mostly focused on the verification of a single performance indicator. For example, air tightness testing usually adopts the static pressurization method, which can only reflect the sealing performance of the pipe under ideal conditions and cannot simulate the leakage risk under dynamic loads such as pipe bending and vibration. For corrosion resistance testing, conventional methods are mostly immersion tests or local spraying, which make it difficult to achieve uniform corrosion environment simulation and real-time damage monitoring. In addition, the functional integration of existing testing equipment is low, and mechanical strength testing, ultrasonic flaw detection and other links often require step-by-step operations, resulting in low detection efficiency and many human interference factors. In particular, for the structural damage of the wire mesh inside the reinforced PE pipe, there is a lack of dynamic flaw detection methods under complex working conditions, making it difficult to accurately evaluate the comprehensive performance degradation law of the pipe. Summary of the Invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a reinforced PE steel wire mesh skeleton polyethylene pipe detection device.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A reinforced PE steel wire mesh skeleton polyethylene pipe detection device includes a base plate, a liquid collecting box is fixedly mounted on the upper surface of the base plate, a movable mounting frame is provided on the upper surface of the liquid collecting box, and the movable mounting frame includes a bracket body, an extrusion assembly is slidably mounted on the bottom surface of the upper end of the bracket body, and two sets of mounting assemblies are slidably mounted on both ends of the bottom surface of the bracket body. The lower ends of the two sets of mounting assemblies are each mounted with a clamping assembly, and a pipe is arranged between the two sets of clamping assemblies. An auxiliary assembly is provided inside the liquid collecting box below the pipe.

[0007] The mounting assembly includes an electric slider slidably connected to the bottom surface of the upper end of the bracket body, a third electric telescopic rod is fixedly mounted on the bottom surface of the electric slider, an output end of the third electric telescopic rod is fixedly connected to a mounting block, and an outer wall of the mounting block is fixedly connected to a plurality of first springs;

[0008] The clamping assembly includes a vibration plate fixedly connected to the ends of the plurality of first springs, a plurality of fourth electric telescopic rods fixedly mounted on the outer wall of the vibration plate, the ends of the plurality of fourth electric telescopic rods respectively fixedly connected to the second springs, and the ends of the plurality of second springs fixedly connected to the clamping plate, an air intake pipe fixedly connected to the middle position of one of the clamping plates in the two sets of clamping assemblies, and a vibration assembly is further provided inside the liquid collecting tank below the vibration plate, the vibration assembly including a cam for squeezing the bottom surface of the vibration plate;

[0009] The auxiliary component includes two supporting platforms, a fixing ring is fixedly installed between the upper ends of the two supporting platforms, a rotating block is slidably installed inside the fixed ring, a driving ring is fixedly installed on one end of the rotating block, and the upper end surfaces of the two supporting platforms are both installed with a first gear meshing with the driving ring, a liquid storage tank is fixedly installed on the inner wall of the rotating block, a plurality of nozzles are fixedly installed on the liquid storage tank, and two symmetrically arranged second electric telescopic rods are also fixedly installed on the inner wall of the rotating block, and arc blocks are fixedly installed at the ends of the two second electric telescopic rods, and ultrasonic flaw detection instruments are respectively provided on the two arc blocks.

[0010] Preferably, threaded rods are rotatably installed in the corresponding positions of the interior of the liquid collecting box and the two supporting platforms, the threaded rods are threadedly connected to the lower ends of the supporting platforms, and the outer walls of the supporting platforms are slidably connected to the inner walls of the liquid collecting box.

[0011] Preferably, the upper surface of the mounting block is fixedly mounted with vertical poles on both sides of the third electric telescopic rod, the outer wall of the upper half of the vertical pole is rotatably connected to a connecting rod, and the lower end of the connecting rod is rotatably connected to the corresponding position of the upper end surface of the vibration plate.

[0012] Preferably, a fastening cylinder is fixedly installed on the outer wall of the clamping plate, a docking cylinder is provided at the end of the fastening cylinder, a plug-in column is fixedly installed at the center of the outer wall of the clamping plate fixedly connected to the air intake pipe, a gas transmission channel is opened through the center of the plug-in column, and a plug-in column is also fixedly installed on the outer wall of the other clamping plate not fixedly connected to the air intake pipe, and a pressure sensor is fixedly installed at the end of the plug-in column.

[0013] Preferably, the outer wall of the plug-in column is provided with a rubber pad, one end of the rubber pad is fixedly connected to the outer wall of the plug-in column away from the clamping plate, and the other end of the rubber pad is fixedly connected to a push plate, which is slidably installed on the outer wall of the plug-in column, and the outer wall of the clamping plate is fixedly connected to the fifth electric telescopic rod between the fastening tube and the plug-in column, and the telescopic end of the fifth electric telescopic rod is fixedly connected to the push plate.

[0014] Preferably, the extrusion assembly includes a movable frame that is slidably connected to the bottom surface of the upper end of the bracket body, and a rotating disk is rotatably installed on the lower half of the movable frame. Three groups of circular frames are fixedly installed at equal intervals on the circumference of the rotating disk, wherein the interiors of two groups of circular frames are fixedly installed with first electric telescopic rods, and the output ends of the two first electric telescopic rods are respectively fixedly installed with a point-shaped extrusion head and a strip-shaped extrusion head, and the interior of another group of circular frames is fixedly installed with a first servo motor, and the output end of the first servo motor is fixedly installed with a drill bit.

[0015] Preferably, the end of the fastening cylinder is fixedly connected to a first flange, the end outer wall of the docking cylinder is fixedly connected to a second flange, and the docking cylinder and the fastening cylinder are movably connected through the first flange and the second flange.

[0016] Preferably, the vibration component also includes a fixed frame, the upper half of the fixed frame is rotatably mounted with a half tooth, the outer wall of the upper half of the fixed frame is also fixedly mounted with a second servo motor, the output end of the second servo motor is fixedly connected to the center position of the half tooth, the upper end surface of the fixed frame is also fixedly mounted with an extension frame, the cam is located on the extension frame and is rotatably connected, the upper end of the cam contacts the bottom surface of the vibration plate, and the lower end outer wall of the cam is fixedly mounted with multiple tooth blocks and is meshed with the half tooth through the multiple tooth blocks.

[0017] Preferably, first electric slide rails are fixedly mounted on both ends of the base plate, electric slide seats are slidably mounted on the upper surfaces of the two first electric slide rails, and both ends of the bracket body are fixedly connected to the two electric slide seats respectively.

[0018] Preferably, a lift is fixedly mounted on the other side of the upper surface of the base plate, and a placement platform is fixedly mounted on the upper end of the lift.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The present invention performs multi-dimensional working condition simulation and linkage detection through the coordination of extrusion components, clamping components, vibration components and auxiliary components. The synergistic effect of the extrusion component and the clamping component can simulate the bending deformation of the pipe body caused by geological subsidence, and cooperates with the air tightness detection system to monitor the leakage pressure change in real time. The cam in the vibration component alternately lifts the vibration plate to reproduce the vibration working conditions at both ends of the pipeline. Combined with the ultrasonic flaw detector to dynamically capture pipe wall damage, it simulates various working conditions and conducts more comprehensive detection of pipes.

[0021] The present invention provides an auxiliary component. The rotating block in the auxiliary component is equipped with a liquid storage tank and a high-pressure nozzle. 360° rotation spraying is achieved through gear drive to ensure that the corrosive medium evenly covers the pipe wall. The support platform driven by the threaded rod can move along the axial direction of the pipe and cooperate with the ultrasonic flaw detector to continuously scan the corrosion area, realizing integrated corrosion and flaw detection detection and improving detection accuracy.

[0022] The present invention provides an extrusion assembly that integrates point-shaped and strip-shaped extrusion heads and a high-speed drill bit. It can apply different forms of mechanical impact and trigger pipe wall damage under high-pressure airtightness test conditions. The ultrasonic flaw detector is used to capture the fracture signal of the wire mesh skeleton in real time to accurately evaluate the impact resistance of the pipe.

[0023] The present invention adopts a modular sealing and adaptive clamping design: the clamping assembly adopts a fifth electric telescopic rod to drive the rubber pad deformation seal, combined with a second spring buffer structure, which can adapt to the displacement deformation of the pipe end to ensure the sealing reliability under bending vibration conditions. The flange quick connector design supports rapid clamping of different pipe diameters, greatly improving the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0025] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present invention;

[0026] Figure 2 This is a front view of the overall structure in an embodiment of the present invention;

[0027] Figure 3 Schematic diagram of the internal structure of the liquid collecting tank in an embodiment of the present invention;

[0028] Figure 4 This is a schematic diagram of the installation component structure in an embodiment of the present invention;

[0029] Figure 5 This is a schematic diagram of the cross-sectional structure of the vibration plate in an embodiment of the present invention;

[0030] Figure 6 This is a schematic diagram of the structure of an extrusion assembly in an embodiment of the present invention;

[0031] Figure 7 This is a schematic structural diagram of another state of the extrusion assembly in an embodiment of the present invention;

[0032] Figure 8 This is a schematic diagram of the auxiliary component structure in an embodiment of the present invention;

[0033] Figure 9 This is a structural schematic diagram of another state of the movable mounting frame in an embodiment of the present invention;

[0034] Figure 10 This is a schematic diagram of the position of the elevator in an embodiment of the present invention;

[0035] Figure 11 For the embodiment of the present invention Figure 3 A partial enlarged schematic diagram in the middle;

[0036] Figure 12 For the embodiment of the present invention Figure 5 A partial enlarged schematic diagram of point B in the middle.

[0037] In the figure: 1. Base plate; 2. Movable mounting frame; 201. Support body; 202. Electric slide; 203. First electric slide rail; 204. Second electric slide rail; 3. Liquid collecting tank; 4. Extrusion assembly; 401. Movable frame; 402. Rotating plate; 403. Reciprocating frame; 404. First electric telescopic rod; 405. Point extrusion head; 406. First servo motor; 407. Drill bit; 408. Strip extrusion head; 5. Auxiliary assembly; 501. Support platform; 502. Threaded rod; 503. Rotating block; 504. Driving ring; 505. Fixed ring; 506. First gear; 507. Liquid storage tank; 508. Nozzle; 509. Second electric telescopic rod; 510. Arc block; 6. Pipe; 7. Mounting assembly; 701. Electric slide 801, vibration plate; 802, fourth electric telescopic rod; 803, fastening cylinder; 804, first flange; 805, second flange; 806, docking cylinder; 807, plug-in column; 808, second spring; 809, air transmission channel; 810, rubber pad; 811, push plate; 812, fifth electric telescopic rod; 813, clamping plate; 814, air intake pipe; 9, lift; 10, placement table; 11, vibration assembly; 1101, fixing frame; 1102, half gear; 1103, extension frame; 1104, cam; 1105, gear block; 1106, second servo motor. DETAILED DESCRIPTION

[0038] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0039] Reference Figure 1-12A reinforced PE steel wire mesh skeleton polyethylene pipe detection device includes a base plate 1, a liquid collecting box 3 is fixedly installed on one side of the upper surface of the base plate 1, and a movable mounting frame 2 is provided on the upper surface of the liquid collecting box 3. The movable mounting frame 2 specifically includes a bracket body 201 erected above the liquid collecting box 3, an extrusion component 4 is slidably mounted on the bottom surface of the upper end of the bracket body 201, and two groups of mounting components 7 are slidably mounted on both ends of the bottom surface of the bracket body 201. The lower ends of the two groups of mounting components 7 are both installed with clamping components 8. A pipe 6 is arranged between the two groups of clamping components 8, and the two ends of the pipe 6 are clamped and fixed by the clamping components 8; an auxiliary component 5 is provided inside the liquid collecting box 3 and below the pipe 6;

[0040] The mounting assembly 7 includes an electric slider 701 slidably connected to the bottom surface of the upper end of the bracket body 201. A third electric telescopic rod 702 is fixedly mounted on the bottom surface of the electric slider 701. The output end of the third electric telescopic rod 702 is fixedly connected to a mounting block 703. The outer wall of the mounting block 703 is fixedly connected to a plurality of first springs 704.

[0041] The clamping assembly 8 includes a vibration plate 801 fixedly connected to the ends of multiple first springs 704. Multiple fourth electric telescopic rods 802 are fixedly mounted on the outer wall of the vibration plate 801. The ends of the multiple fourth electric telescopic rods 802 are respectively fixedly connected to the second springs 808. The ends of the multiple second springs 808 are fixedly connected to a clamping plate 813. An air intake pipe 814 is fixedly connected to the middle position of one of the clamping plates 813 in the two sets of clamping assemblies 8. A vibration assembly 11 is further provided below the vibration plate 801 in the interior of the liquid collecting tank 3 to drive the vibration plate 801 to move up and down. The vibration assembly 11 includes a cam 1104 that presses the bottom surface of the vibration plate 801.

[0042] The auxiliary component 5 includes two supporting platforms 501, and a fixing ring 505 is fixedly installed between the upper ends of the two supporting platforms 501. The fixing ring 505 is an arc-shaped structure with a central angle greater than 200 degrees. A rotating block 503 is slidably installed inside the fixing ring 505, and a driving ring 504 is fixedly installed on one end of the rotating block 503. The upper end surfaces of the two supporting platforms 501 are both equipped with a first gear 506 meshing with the driving ring 504. The rotating block 503 is driven to rotate by the meshing transmission between the first gear 506 and the driving ring 504. A liquid storage tank 507 is fixedly installed on the inner wall of the rotating block 503, and a plurality of nozzles 508 are fixedly installed on the liquid storage tank 507. Two symmetrically arranged second electric telescopic rods 509 are also fixedly installed on the inner wall of the rotating block 503. The ends of the two second electric telescopic rods 509 are both fixedly installed with arc blocks 510, and ultrasonic flaw detection instruments are respectively provided on the two arc blocks 510;

[0043] In this device, the electric slider 701 is used in conjunction with the second electric slide rail 204. The electric slider 701 is driven by electricity to slide on the bottom surface of the second electric slide rail 204. The two ends of the pipe 6 are clamped and fixed by two sets of clamping components 8. It can be used to detect the air tightness of the pipe 6. At the same time, in conjunction with other components such as the extrusion component 4, the auxiliary component 5 and the vibration component 11, it can simulate various usage conditions of the pipe 6 and then detect the air tightness of the pipe 6 under different usage conditions. After the end of the pipe 6 is blocked, air is supplied to the interior of the pipe 6 through the air inlet pipe 814. After continuously supplying air to the interior of the pipe 6, the air tightness of the pipe 6 can be detected. At the same time, the structural strength of the pipe 6 can be tested by squeezing the outer wall of the pipe 6 through the structure in the squeezing component 4, and the outer wall of the pipe 6 can be squeezed by the point-shaped squeezing head 405 and the strip-shaped squeezing head 408. In the absence of support below the pipe 6, when any position of the outer wall of the pipe 6 is squeezed, the squeezed area on the pipe 6 bends downward. At this time, the two sets of clamping components 8 can be used to simultaneously perform air tightness testing on the gas transmission inside the pipe 6 to simulate whether the geological subsidence in actual application affects the air tightness of the pipe 6. In this process, when any position of the outer wall of the pipe 6 is squeezed and the pipe 6 bends, the clamping components 8 provided at both ends of the pipe 6 are used to test the air tightness of the pipe 6. The output end of the fourth electric telescopic rod 802 extends to extrude the two ends of the pipe 6, and cooperates with the extrusion component 4 to keep the pipe 6 in a curved curvature. The second spring 808 provided at the end of the fourth electric telescopic rod 802 can be deformed synchronously when the pipe 6 bends, thereby avoiding irreversible deformation at the connection between the clamping plate 813 and the fourth electric telescopic rod 802. The cooperation of the extrusion component 4 and the two sets of clamping components 8 can simulate the detection of the air tightness of the pipe 6 when the pipe 6 is bent due to geological subsidence. The high-pressure micro-diaphragm pump and multiple nozzles 508 can also be used to spray the corrosive solution on the outer wall of the pipe 6, and the rotating block 503 can be rotated along the pipe 6 to maintain the pressure. Continuous rotation can spray the outer wall of the pipe 6 evenly. After the corrosive liquid is sprayed onto the outer wall of the pipe 6, the outer wall of the pipe 6 is left to stand for a period of time. The staff can observe and measure the outer wall of the pipe 6. The collecting tank 3 can collect the corrosive liquid. In this case, the air tightness test of the inside of the pipe 6 can also be carried out at the same time to observe the impact of the corrosive environment on the air tightness of the pipe 6 when it is used. The ultrasonic flaw detector arranged on the two arc blocks 510 can rotate synchronously with the rotating block 503, and can also slide along the outer wall of the pipe 6 with the supporting platform 501, and can be used to detect the internal structure of the pipe wall of the pipe 6 under various simulation conditions.

[0044] As a technical optimization solution of the present invention, threaded rods 502 are rotatably installed at the corresponding positions of the interior of the liquid collecting tank 3 and the two supporting platforms 501. The threaded rods 502 are threadedly connected to the lower end of the supporting platform 501, and the outer wall of the supporting platform 501 is slidingly connected to the inner wall of the liquid collecting tank 3; under the drive of an external motor, the two threaded rods 502 can rotate, and the two supporting platforms 501 are threadedly connected to the two threaded rods 502 respectively, and the outer wall of the supporting platform 501 is slidingly connected to the inner wall of the liquid collecting tank 3, then the two supporting platforms 501 can drive the fixed ring 505 and the rotating block 503 installed inside the fixed ring 505 to slide inside the liquid collecting tank 3.

[0045] As a technical optimization solution of the present invention, the upper surface of the mounting block 703 is located on both sides of the third electric telescopic rod 702 and is fixedly installed with vertical poles 705. The outer wall of the upper half of the vertical pole 705 is rotatably connected with a connecting rod 706, and the lower end of the connecting rod 706 is rotatably connected to the corresponding position of the upper end surface of the vibration plate 801; the setting of the vertical pole 705 and the connecting rod 706 can provide a pulling force to the upper end of the vibration plate 801, thereby ensuring the connection strength between the vibration plate 801 and the mounting block 703.

[0046] As a technical optimization solution of the present invention, a fastening cylinder 803 is fixedly installed on the outer wall of the clamping plate 813, and a docking cylinder 806 is provided at the end of the fastening cylinder 803. A plug-in column 807 is fixedly installed at the center of the outer wall of the clamping plate 813, which is fixedly connected to the air intake pipe 814. A gas transmission channel 809 is opened through the center of the plug-in column 807. A plug-in column 807 is also fixedly installed on the outer wall of the other clamping plate 813 that is not fixedly connected to the air intake pipe 814. A pressure sensor is fixedly installed at the end of the plug-in column 807. The outer wall of the clamping plate 813 in one group of clamping assemblies 8 is connected to an air inlet pipe 814, and then gas is injected into the interior of the pipe 6 through the air inlet pipe 814 and the air supply channel 809 opened on the plug-in column 807. A pressure sensor is fixedly installed at the end of the plug-in column 807 in the other group of clamping assemblies 8. After sealing the two ends of the pipe 6, gas is supplied to the interior of the pipe 6 through the air inlet pipe 814. After continuously supplying gas to the interior of the pipe 6, the air tightness of the pipe 6 can be detected by observing the data transmitted by the pressure sensor.

[0047] As a technical optimization solution of the present invention, the outer wall of the plug column 807 is provided with a rubber pad 810, one end of the rubber pad 810 is fixedly connected to the outer wall of the plug column 807 away from the clamping plate 813, and the other end of the rubber pad 810 is fixedly connected to the push plate 811, which is slidably installed on the outer wall of the plug column 807. The outer wall of the clamping plate 813 is located between the fastening cylinder 803 and the plug column 807 and is fixedly connected to the fifth electric telescopic rod 812. The telescopic end of the fifth electric telescopic rod 812 is fixedly connected to the push plate 811. The plate 811 is fixedly connected; when the end of the tube 6 is inserted into the interior of the fastening cylinder 803, it can be stably connected to the clamping assembly 8. When the end of the tube 6 is inserted into the interior of the fastening cylinder 803, the user can extend the output end of the fifth electric telescopic rod 812 to push the push plate 811 to move, and then push the rubber pad 810 through the push plate 811 to deform. The rubber pad 810 is made of elastic material. After the rubber pad 810 is deformed, it can be squeezed tightly against the inner wall of the end of the tube 6, thereby ensuring the sealing of the end of the tube 6.

[0048] As a technical optimization solution of the present invention, the extrusion component 4 includes a movable frame 401 that is slidably connected to the bottom surface of the upper end of the bracket body 201, and a rotating disk 402 is rotatably installed on the lower half of the movable frame 401. Three groups of circular frames 403 are fixedly installed on the circumference of the rotating disk 402 at equal intervals, wherein the interiors of two groups of circular frames 403 are fixedly installed with first electric telescopic rods 404, and the output ends of the two first electric telescopic rods 404 are respectively fixedly installed with a point-shaped extrusion head 405 and a strip-shaped extrusion head 408, and the interior of another group of circular frames 403 is fixedly installed with a first servo motor 406, and the output end of the first servo motor 406 is fixedly installed with a drill bit 407; the rotating disk 402 in the extrusion component 4 is of the prior art and can be driven to rotate by electricity. By rotating the rotating disk 402, the point-shaped extrusion head 405, the strip-shaped extrusion head 408 and the drill bit 407 can be switched, wherein the first electric telescopic rods 404 in the two groups of circular frames 403 are fixedly installed. The output end is extended and the outer wall of the tube 6 is extruded using the point-shaped extrusion head 405 and the strip-shaped extrusion head 408 respectively. The outer wall of the tube 6 can be subjected to point-contact extrusion and strip-shaped contact extrusion with a larger contact area. The outer wall of the tube 6 can be drilled by the drill bit 407. The interior of the drill bit 407 is hollow, and the hollow interior of the drill bit 407 is connected to the outside. The drill bit 407 is driven to rotate by the first servo motor 406 to drill the surface of the tube 6. In this process, the airtightness test of the tube 6 is carried out simultaneously. When the interior of the tube 6 is under high pressure, when the outer wall of the tube 6 is damaged and cracks appear, the gas overflows outward through the gap. At this time, the ultrasonic flaw detection instrument transmitter and receiver arranged on the two arc-shaped blocks 510 arranged inside the rotating block 503 can perform ultrasonic testing on the entire tube wall of the tube 6. Through ultrasonic testing, the damage to the tube wall of the tube 6 caused by the overflow of high-pressure gas caused by the appearance of pores in the tube 6 can be observed.

[0049] As a technical optimization solution of the present invention, the end of the fastening cylinder 803 is fixedly connected to the first flange 804, and the outer wall of the end of the docking cylinder 806 is fixedly connected to the second flange 805, and the docking cylinder 806 and the fastening cylinder 803 are movably connected through the first flange 804 and the second flange 805; the fastening cylinder 803 and the docking cylinder 806 can be replaced through the first flange 804 and the second flange 805, wherein the size of the docking cylinder 806 is the same and the inner diameter is smaller than the inner diameter of the fastening cylinder 803. When in use, docking cylinders 806 of different sizes can be selected according to the outer diameter of the pipe 6.

[0050] As a technical optimization solution of the present invention, the vibration component 11 also includes a fixed frame 1101, and the upper half of the fixed frame 1101 is rotatably installed with a half tooth 1102. The outer wall of the upper half of the fixed frame 1101 is also fixedly installed with a second servo motor 1106. The output end of the second servo motor 1106 is fixedly connected to the center position of the half tooth 1102. The upper end surface of the fixed frame 1101 is also fixedly installed with an extension frame 1103. The cam 1104 is located on the extension frame 1103 and is rotatably connected. The upper end of the cam 1104 contacts the bottom surface of the vibration plate 801, and the outer wall of the lower end of the cam 1104 is fixedly installed with multiple tooth blocks 1105 and is meshed with the half tooth 1102 through multiple tooth blocks 1105; when the second servo When the motor 1106 drives the half-tooth 1102 to rotate, the partial tooth grooves opened on the outer wall of the half-tooth 1102 engage with the multiple tooth blocks 1105, which can drive the cam 1104 to rotate in the vertical direction, and then the vibration plate 801 is pushed upward by the cam 1104. When the half-tooth 1102 continues to rotate, the tooth grooves opened on the outer wall of the half-tooth 1102 are separated from the multiple tooth blocks 1105 fixed on the outer wall of the cam 1104. Then, under the action of the cam 1104 and the gravity of the vibration plate 801 itself, the vibration plate 801 moves downward. Through the cooperation of the cam 1104 set under the two groups of clamping components 8, the two groups of clamping components 8 set at both ends of the pipe 6 can be made to move up and down alternately, thereby simulating the vibration of the pipe 6 during use.

[0051] As a technical optimization solution of the present invention, first electric slide rails 203 are fixedly installed at both ends of the base plate 1, and electric slide seats 202 are slidably installed on the upper surfaces of the two first electric slide rails 203, and the two ends of the bracket body 201 are respectively fixedly connected to the two electric slide seats 202; the electric slide seat 202 is driven by electricity to slide along the upper surface of the first electric slide rail 203, which can drive the bracket body 201 to slide and switch positions above the liquid collection tank 3.

[0052] As a technical optimization solution of the present invention, a lifter 9 is fixedly installed on the other side of the upper surface of the base plate 1, and a placement table 10 is fixedly installed on the upper end of the lifter 9. The PE steel wire mesh skeleton polyethylene pipe to be tested is placed on the upper surface of the placement table 10. The upper surface of the placement table 10 is an inwardly concave arc setting. The placement table 10 and the pipe 6 placed on the upper end surface of the placement table 10 can be lifted upward by the lifter 9. At the same time, when the pipe 6 is placed on the upper surface of the placement table 10, it can cooperate with the extrusion component 4 to perform extrusion testing on the outer wall of the pipe 6.

[0053] When the present invention is in use, the PE steel wire mesh skeleton polyethylene pipe that needs to be tested is placed on the upper surface of the placement table 10. The upper surface of the placement table 10 is an inwardly concave arc setting. The placement table 10 and the pipe 6 placed on the upper end surface of the placement table 10 can be lifted upward by the elevator 9. Then, the electric slide 202 is driven by electricity to slide along the upper surface of the first electric slide rail 203. When the bracket body 201 moves to the top of the placement table 10, the third electric telescopic rod 702 is extended to move the clamping assembly 8 to the two ends of the pipe 6. Then, the electric slider 701 is driven by electricity to slide along the second electric slide rail 204. The two groups of clamping assemblies 8 are used to clamp the two ends of the pipe 6 respectively. Among them, the fastening cylinder 803 and the docking cylinder 806 in the clamping assembly 8 are combined to form an existing PE flange quick connector. When the end of the pipe 6 is inserted into the inside of the fastening cylinder 803, it can be stably connected to the clamping assembly 8. The end of the tube 6 is connected, wherein when the end of the tube 6 is inserted into the interior of the fastening cylinder 803, the user can extend the output end of the fifth electric telescopic rod 812 to push the push plate 811 to move, and then the push plate 811 pushes the rubber pad 810 to deform. The rubber pad 810 is made of elastic material. When the rubber pad 810 is deformed, it can be squeezed tightly with the inner wall of the end of the tube 6, thereby ensuring the sealing of the end of the tube 6. The outer wall of the clamping plate 813 in one group of clamping assemblies 8 is connected to the air inlet pipe 814, and then gas is injected into the interior of the tube 6 through the air inlet pipe 814 and the air supply channel 809 opened on the plug-in column 807. The end of the plug-in column 807 in the other group of clamping assemblies 8 is fixedly installed with a pressure sensor. After sealing the two ends of the tube 6, gas is supplied to the interior of the tube 6 through the air inlet pipe 814. After continuously supplying gas to the interior of the tube 6, the air tightness of the tube 6 can be detected by observing the data transmitted by the pressure sensor.

[0054] When the pipe 6 is placed on the upper surface of the placement table 10, the pipe 6 can be partially squeezed by the extrusion assembly 4. The rotating disk 402 in the extrusion assembly 4 is a prior art and can be driven to rotate by electricity. The point extrusion head 405 and the strip extrusion head 408 can be switched by rotating the rotating disk 402. The output ends of the first electric telescopic rods 404 in the two sets of circular frames 403 are extended to respectively use the point extrusion head 405 and the strip extrusion head 408 to squeeze the outer wall of the pipe 6. The outer wall of the pipe 6 can be subjected to point contact extrusion and strip contact extrusion with a larger contact area. After extrusion, the staff can observe and measure the outer wall of the pipe 6. The extrusion of the extrusion assembly 4 can be used to detect the strength of the pipe wall of the pipe 6.

[0055] By driving the bracket body 201 to slide horizontally, the pipe 6 is moved to the top of the liquid collecting box 3 through the cooperation of the two sets of installation components 7 and the two sets of clamping components 8. When the pipe 6 is moved to the top of the auxiliary component 5, the pipe 6 is moved by controlling the third electric telescopic rod 702 until the pipe 6 is located inside the fixed ring 505. Then, the outer wall of the pipe 6 is squeezed again by the point-shaped extrusion head 405 and the strip-shaped extrusion head 408. At this time, there is a lack of support below the pipe 6. When the outer wall of the pipe 6 is squeezed at any position, the squeezed area on the pipe 6 bends downward. At this time, the two sets of clamping components 8 can be cooperated to simultaneously perform air tightness testing on the gas supply inside the pipe 6 to simulate the actual application. In the case of geological subsidence during use, whether the air tightness of the pipe 6 is affected. In this process, when any position of the outer wall of the pipe 6 is squeezed, causing the pipe 6 to bend, the output ends of the fourth electric telescopic rod 802 arranged at both ends of the pipe 6 extend and squeeze the two ends of the pipe 6, and cooperate with the extrusion component 4 to make the pipe 6 maintain the curvature of the curvature. The second spring 808 arranged at the end of the fourth electric telescopic rod 802 can be deformed synchronously when the pipe 6 bends, avoiding irreversible deformation at the connection between the clamping plate 813 and the fourth electric telescopic rod 802. The cooperation between the extrusion component 4 and the two sets of clamping components 8 can simulate the test of the air tightness of the pipe 6 when the pipe 6 is bent due to geological subsidence;

[0056] When the pipe 6 is clamped and moved to the top of the liquid collecting box 3 and adjusted to a suitable position, the vibration component 11 arranged inside the liquid collecting box 3 is below the vibration plate 801. The two cams 1104 in the two groups of vibration components 11 alternately swing to drive the vibration plates 801 connected to the two ends of the pipe 6 to move. By adjusting the swing frequency of the two cams 1104, when the two cams 1104 simultaneously push the two vibration plates 801 upward, the pipe 6 can simulate the situation where both ends shake upward or downward at the same time. When the two cams 1104 alternately push the two vibration plates 801 upward, the two ends of the pipe 6 alternately move upward, which can simulate the situation where the two ends of the pipe 6 swing. Both vibration conditions of the pipe 6 can be coordinated with the air tightness detection of the pipe 6 to detect the air tightness of the pipe 6 when it is vibrated in actual application.

[0057] Driven by an external motor, the two threaded rods 502 can rotate, and the two supporting platforms 501 are respectively threadedly connected to the two threaded rods 502, and the outer wall of the supporting platform 501 is slidably connected to the inner wall of the liquid collecting tank 3. Then, the two supporting platforms 501 can drive the fixed ring 505 and the rotating block 503 installed inside the fixed ring 505 to slide inside the liquid collecting tank 3. Among them, the two first gears 506 are externally connected to the motor. After the motor is powered on, the two first gears 506 can be driven to rotate. The two first gears 506 are meshed with the driving ring 504. Under the action of the two first gears 506, the rotating block 503 fixedly connected to the driving ring 504 can rotate along the inner wall of the fixed ring 505. A storage The liquid tank 507 is filled with a solution for corrosive testing of the pipe 6, such as a sodium chloride solution or a sodium hydroxide solution and a hydrochloric acid mixture. A high-pressure micro-diaphragm pump is provided inside the liquid tank 507. After the high-pressure pump is turned on, the corrosive solution can be sprayed onto the outer wall of the pipe 6 through multiple nozzles 508, and the rotating block 503 continuously rotates along the pipe 6 to spray the outer wall of the pipe 6 evenly. After the corrosive liquid is sprayed onto the outer wall of the pipe 6, the outer wall of the pipe 6 is allowed to stand for a period of time, and then the staff can observe and measure the outer wall of the pipe 6. In this case, the air tightness test of the inside of the pipe 6 can also be carried out at the same time to observe the impact of the corrosive environment on the air tightness of the pipe 6 when it is used;

[0058] The user drives the rotating disk 402 to rotate and adjust the drill bit 407 to be just above the pipe 6, and drives the drill bit 407 to rotate by the first servo motor 406 to drill the surface of the pipe 6. During this process, the air tightness test of the pipe 6 is carried out simultaneously. When the interior of the pipe 6 is under high pressure, when the outer wall of the pipe 6 is damaged and cracks appear, gas overflows outward through the gap. At this time, the ultrasonic flaw detection instrument (model: Zhongyi Boteng SUB100) transmitter and receiver arranged on the two arc blocks 510 arranged inside the rotating block 503 can perform ultrasonic testing on the entire wall of the pipe 6. Through ultrasonic testing, the damage to the wall of the pipe 6 caused by the overflow of high-pressure gas due to the appearance of pores in the pipe 6 can be observed. This can be used to detect the strength of the steel wire mesh skeleton inside the reinforced PE steel wire mesh skeleton polyethylene pipe. If the pores on the wall of the pipe 6 are severely damaged, it means that the pipeline does not meet the production standards of the reinforced PE steel wire mesh skeleton polyethylene pipe.

[0059] The ultrasonic flaw detectors arranged on the two arc-shaped blocks 510 can rotate synchronously with the rotating block 503 and can also slide along the outer wall of the pipe 6 with the supporting platform 501, so as to detect the internal structure of the pipe wall of the pipe 6 in conjunction with other simulation situations.

[0060] Obviously, those skilled in the art may make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if such changes and modifications fall within the scope of the claims and their equivalents, the present invention is intended to include such changes and modifications.

[0061] The above is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with this technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A reinforced PE steel wire mesh skeleton polyethylene pipe detection device, comprising a bottom plate (1), characterized in that: A liquid collecting box (3) is fixedly mounted on the upper surface of the bottom plate (1), a movable mounting frame (2) is provided on the upper surface of the liquid collecting box (3), the movable mounting frame (2) comprises a bracket body (201), an extrusion assembly (4) is slidably mounted on the bottom surface of the upper end of the bracket body (201), two groups of mounting assemblies (7) are also slidably mounted on both ends of the bottom surface of the bracket body (201), a clamping assembly (8) is mounted on the lower ends of the two groups of mounting assemblies (7), a pipe (6) is provided between the two groups of clamping assemblies (8), and an auxiliary assembly (5) is provided inside the liquid collecting box (3) below the pipe (6); The mounting assembly (7) comprises an electric slider (701) slidably connected to the bottom surface of the upper end of the bracket body (201); a third electric telescopic rod (702) is fixedly mounted on the bottom surface of the electric slider (701); an output end of the third electric telescopic rod (702) is fixedly connected to a mounting block (703); and a plurality of first springs (704) are fixedly connected to the outer wall of the mounting block (703); The clamping assembly (8) includes a vibration plate (801) fixedly connected to the ends of the plurality of first springs (704); a plurality of fourth electric telescopic rods (802) are fixedly mounted on the outer wall of the vibration plate (801); the ends of the plurality of fourth electric telescopic rods (802) are respectively fixedly connected to the second springs (808); the ends of the plurality of second springs (808) are fixedly connected to the clamping plate (813); the middle position of one of the clamping plates (813) in the two groups of clamping assemblies (8) is fixedly connected to the air intake pipe (814); a vibration assembly (11) is further provided inside the collecting tank (3) below the vibration plate (801); the vibration assembly (11) includes a cam (1104) for squeezing the bottom surface of the vibration plate (801); The auxiliary component (5) comprises two supporting platforms (501), a fixed ring (505) is fixedly installed between the upper ends of the two supporting platforms (501), a rotating block (503) is slidably installed inside the fixed ring (505), a driving ring (504) is fixedly installed on one end of the rotating block (503), and a first gear (506) meshing with the driving ring (504) is installed on the upper end surfaces of the two supporting platforms (501), a liquid storage tank (507) is fixedly installed on the inner wall of the rotating block (503), and a plurality of nozzles (508) are fixedly installed on the liquid storage tank (507), and two symmetrically arranged second electric telescopic rods (509) are also fixedly installed on the inner wall of the rotating block (503), and an arc block (510) is fixedly installed at the end of each of the two second electric telescopic rods (509), and an ultrasonic flaw detection instrument is respectively provided on the two arc blocks (510).

2. The enhanced PE steel wire mesh skeleton polyethylene pipe detection device according to claim 1, characterized in that: Threaded rods (502) are rotatably mounted on the interior of the liquid collecting box (3) and the corresponding positions of the two supporting platforms (501). The threaded rods (502) are threadedly connected to the lower ends of the supporting platforms (501), and the outer walls of the supporting platforms (501) are slidably connected to the inner walls of the liquid collecting box (3).

3. The enhanced PE steel wire mesh skeleton polyethylene pipe detection device according to claim 2, characterized in that: The upper surface of the mounting block (703) is fixedly mounted with vertical rods (705) on both sides of the third electric telescopic rod (702); the outer wall of the upper half of the vertical rod (705) is rotatably connected to a connecting rod (706); the lower end of the connecting rod (706) is rotatably connected to a corresponding position of the upper end surface of the vibration plate (801).

4. The enhanced PE steel wire mesh skeleton polyethylene pipe detection device according to claim 3, characterized in that: A fastening cylinder (803) is fixedly mounted on the outer wall of the clamping plate (813), and a docking cylinder (806) is provided at the end of the fastening cylinder (803). A plug-in column (807) is fixedly mounted at the center of the outer wall of the clamping plate (813) fixedly connected to the air intake pipe (814), and a gas transmission channel (809) is provided through the center of the plug-in column (807). A plug-in column (807) is also fixedly mounted on the outer wall of another clamping plate (813) not fixedly connected to the air intake pipe (814), and a pressure sensor is fixedly mounted at the end of the plug-in column (807).

5. The enhanced PE steel wire mesh skeleton polyethylene pipe detection device according to claim 4, characterized in that: The outer wall of the plug-in column (807) is provided with a rubber pad (810), one end of the rubber pad (810) is fixedly connected to the outer wall of the plug-in column (807) away from the clamping plate (813), and the other end of the rubber pad (810) is fixedly connected to a push plate (811), and the push plate (811) is slidably installed on the outer wall of the plug-in column (807), and the outer wall of the clamping plate (813) is fixedly connected to a fifth electric telescopic rod (812) between the fastening cylinder (803) and the plug-in column (807), and the telescopic end of the fifth electric telescopic rod (812) is fixedly connected to the push plate (811).

6. The enhanced PE steel wire mesh skeleton polyethylene pipe detection device according to claim 5, characterized in that: The extrusion assembly (4) comprises a movable frame (401) slidably connected to the bottom surface of the upper end of the bracket body (201); a rotating disk (402) is rotatably mounted on the lower half of the movable frame (401); three groups of circular frames (403) are fixedly mounted at equal intervals on the circumference of the rotating disk (402); two groups of circular frames (403) are fixedly mounted with first electric telescopic rods (404) inside; the output ends of the two first electric telescopic rods (404) are respectively fixedly mounted with a dot-shaped extrusion head (405) and a strip-shaped extrusion head (408); the other group of circular frames (403) is fixedly mounted with a first servo motor (406); and a drill bit (407) is fixedly mounted at the output end of the first servo motor (406).

7. The enhanced PE steel wire mesh skeleton polyethylene pipe detection device according to claim 6, characterized in that: The end of the fastening cylinder (803) is fixedly connected to a first flange (804), the outer wall of the end of the docking cylinder (806) is fixedly connected to a second flange (805), and the docking cylinder (806) and the fastening cylinder (803) are movably connected through the first flange (804) and the second flange (805).

8. The enhanced PE steel wire mesh skeleton polyethylene pipe detection device according to claim 7, characterized in that: The vibration assembly (11) further comprises a fixed frame (1101), wherein the upper half of the fixed frame (1101) is rotatably mounted with a half tooth (1102), and the outer wall of the upper half of the fixed frame (1101) is further fixedly mounted with a second servo motor (1106), wherein the output end of the second servo motor (1106) is fixedly connected to the center position of the half tooth (1102), and the upper end surface of the fixed frame (1101) is further fixedly mounted with an extension frame (1103), and a cam (1104) is rotatably connected to the extension frame (1103), wherein the upper end of the cam (1104) contacts the bottom surface of the vibration plate (801), and a plurality of tooth blocks (1105) are fixedly mounted on the outer wall of the lower end of the cam (1104) and are meshed with the half tooth (1102) via the plurality of tooth blocks (1105).

9. The enhanced PE steel wire mesh skeleton polyethylene pipe detection device according to claim 8, characterized in that: Both ends of the base plate (1) are fixedly mounted with first electric slide rails (203), the upper surfaces of the two first electric slide rails (203) are slidably mounted with electric slide seats (202), and both ends of the bracket body (201) are fixedly connected to the two electric slide seats (202) respectively.

10. The enhanced PE steel wire mesh skeleton polyethylene pipe detection device according to claim 9, characterized in that: A lift (9) is fixedly mounted on the other side of the upper surface of the base plate (1), and a placement platform (10) is fixedly mounted on the upper end of the lift (9).

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