Electric overturning type follow-up detection device for glass fiber reinforced plastic product storage box

Abstract

The invention relates to the technical field of optical detection, in particular to an electric turnover follow-up detection device for a glass fiber reinforced plastic product storage box, which comprises a horizontal main frame. According to the electric overturning type follow-up detection device for the glass fiber reinforced plastic product storage box, the glass fiber reinforced plastic product storage box is driven to be conveyed through the first electric control conveying belt and the second electric control conveying belt, optical scanning is conducted on the interior of the glass fiber reinforced plastic product storage box in the conveying process, an additional transfer mode and space are not needed, the structure is more compact, and the space utilization rate is high; an electric control overturning synchronous guide rail is movably assembled between a first electric control conveying belt and a second electric control conveying belt in a horizontal main rack, a transverse adjusting frame is movably assembled through a built-in overturning guide rail in the electric control overturning synchronous guide rail, and synchronous overturning and adjusting can be achieved according to translation of a glass fiber reinforced plastic product storage box; therefore, follow-up performance is achieved, and adjusting efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of optical detection, in particular to an electric flip-type follow-up detection device for a glass fiber reinforced plastic product storage box. Background Art

[0002] Fiberglass storage boxes are widely used for storage due to their corrosion resistance, light weight, high strength, high temperature resistance, and good sealing properties. They have a very long service life and very low maintenance costs.

[0003] To improve storage quality, existing fiberglass storage boxes require internal inspection after production. Traditional inspection methods rely primarily on manual testing, requiring individual boxes to be placed on a testing instrument for measurement, resulting in extremely low efficiency. Summary of the Invention

[0004] The technical problem to be solved by the present invention is that the current detection method of glass fiber reinforced plastic storage boxes mainly relies on manual detection, and the boxes can only be placed one by one on the detection instrument for measurement, resulting in extremely low detection efficiency.

[0005] The technical solution adopted by the present invention to solve its technical problems is: an electric flip-type follow-up detection device for a glass fiber reinforced plastic product storage box, comprising a horizontal main frame, a first electric-controlled conveyor belt and a second electric-controlled conveyor belt movably installed on the upper surface of the horizontal main frame, an electric-controlled flip synchronization guide rail movably installed between the first electric-controlled conveyor belt and the second electric-controlled conveyor belt inside the horizontal main frame, a built-in flip guide rail is slidably installed inside the electric-controlled flip synchronization guide rail, a horizontal adjustment frame is movably installed on the inner side of the built-in flip guide rail, an embedded optical scanning module is fixedly installed on the outer side of the built-in flip guide rail, and an embedded rotating optical scanning module is installed inside the horizontal adjustment frame.

[0006] The first electrically controlled conveyor belt and the second electrically controlled conveyor belt are both movably assembled on the inner walls of both sides of the horizontal main frame.

[0007] The inner side wall of the horizontal main frame is located between the first electrically controlled conveyor belt and the second electrically controlled conveyor belt and is fixedly equipped with an inner side assembly frame for installing an electrically controlled turnover synchronous guide rail.

[0008] The electrically controlled turning synchronous guide rail comprises an inner turning frame whose axis is movably mounted on the side wall of the inner assembly frame and an outer regulating motor fixedly mounted on the side wall of the inner assembly frame.

[0009] The built-in turning guide rail is inserted into the inner turning frame and slidably assembled with the inner turning frame.

[0010] A strip-shaped transmission tooth groove is provided at the lower end of the built-in flip guide rail, and an external adjustment motor for controlling the translation of the built-in flip guide rail is fixedly mounted at the lower end of the inner flip frame.

[0011] The built-in turning guide rail is fixedly mounted on a side wall of the turning frame away from the inner side and is used to transmit the horizontal adjustment frame.

[0012] The embedded rotating optical scanning module includes a horizontal electric drive wheel movably mounted inside a horizontal adjustment frame, an external assembly cover fixedly sleeved on the outside of the horizontal electric drive wheel, and an embedded flip optical module fixedly mounted on the side wall of the external assembly cover.

[0013] Infrared positioning modules for positioning control are fixedly assembled on the upper and lower surfaces of the inner assembly frame.

[0014] External joint control blocks for improving the transmission efficiency of the glass fiber reinforced plastic product storage box are installed on the outer sides of the first and second electric-controlled conveyor belts.

[0015] The beneficial effects of the present invention are:

[0016] (1) The electric flip-type follow-up detection device for a glass fiber reinforced plastic product storage box of the present invention drives the glass fiber reinforced plastic product storage box to be transported by a first electric-controlled conveyor belt and a second electric-controlled conveyor belt, and optically scans the interior of the glass fiber reinforced plastic product storage box during the transportation process. No additional transfer method or space is required, the structure is more compact, and the space utilization rate is high;

[0017] (2) An electrically controlled turning synchronous guide rail is movably installed between the first electrically controlled conveyor belt and the second electrically controlled conveyor belt inside the horizontal main frame, and a horizontal adjustment frame is movably installed through a built-in turning guide rail inside the electrically controlled turning synchronous guide rail. The horizontal adjustment frame can be turned and adjusted synchronously according to the translation of the glass fiber reinforced plastic product storage box, so that the box has a follow-up property and the adjustment efficiency is improved;

[0018] (3) When not in use, the electric-controlled flip synchronous guide rail, the built-in flip guide rail and the horizontal adjustment frame can be completely stored inside the first electric-controlled conveyor belt and the second electric-controlled conveyor belt, without taking up additional space and without affecting the normal conveying and guiding of materials;

[0019] (4) An embedded optical scanning module is installed on the outer surface of the built-in flip guide rail, and an embedded rotating optical scanning module is installed inside the horizontal adjustment frame. Through optical technology scanning, the internal status data of the fiberglass product storage box can be accurately identified, greatly improving its detection efficiency;

[0020] (5) The electric-controlled flipping synchronous guide rail, the built-in flipping guide rail and the horizontal adjustment frame flipping will not affect the normal transportation of the FRP product storage box, and optical recognition scanning can be performed while ensuring the transportation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described below with reference to the accompanying drawings and examples.

[0022] Figure 1 It is a structural schematic diagram of the present invention.

[0023] Figure 2 It is a schematic diagram of the internal structure of the present invention in the detection state.

[0024] Figure 3 It is a top view of the present invention in the stored state.

[0025] Figure 4 It is a schematic diagram of the internal structure of the horizontal adjustment frame in the present invention. DETAILED DESCRIPTION

[0026] The present invention will now be described in further detail with reference to the accompanying drawings, which are simplified schematic diagrams that illustrate the basic structure of the present invention in a schematic manner.

[0027] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0028] Figure 1 、 Figure 2 、 Figure 3 and Figure 4 The electric flip-type follow-up detection device for a glass fiber reinforced plastic product storage box shown in the figure includes a horizontal main frame 1, on the upper surface of which a first electric-controlled conveyor belt 2 and a second electric-controlled conveyor belt 3 are movably installed, and inside the horizontal main frame 1, between the first electric-controlled conveyor belt 2 and the second electric-controlled conveyor belt 3, an electric-controlled flip synchronization guide rail 4 is movably installed, and inside the electric-controlled flip synchronization guide rail 4, a built-in flip guide rail 5 is slidably installed, and inside the built-in flip guide rail 5, a horizontal adjustment frame 6 is movably installed, and an embedded optical scanning module 7 is fixedly installed on the outer surface of the built-in flip guide rail 5, and inside the horizontal adjustment frame 6, an embedded rotating optical scanning module 8 is installed.

[0029] Working principle: Place the FRP product storage box on the first electric-controlled conveyor belt 2 and the second electric-controlled conveyor belt 3, and then when the FRP product storage box moves to the top of the electric-controlled flip synchronous guide rail 4, the electric-controlled flip synchronous guide rail 4 flips upward, driving the built-in flip guide rail 5 vertically upward, moving and fitting on the inner wall of the FRP product storage box, and then the horizontal adjustment frame 6 is lifted along the built-in flip guide rail 5. When lifting, it rotates to the nearest inner wall of the FRP product storage box through its embedded rotating optical scanning module 8, and then performs optical scanning and recognition while lifting. When the horizontal adjustment frame 6 is lifted to the top surface of the FRP product storage box, the embedded rotating optical scanning module 8 flips upward, and then the first electric-controlled conveyor belt 2 and the second electric-controlled conveyor Belt 3 drives the FRP product storage box to move horizontally, the embedded rotating optical scanning module 8 optically scans the top surface of the FRP product storage box, and the embedded optical scanning module 7 optically scans the inner walls on both sides of the FRP product storage box; when the FRP product storage box moves to the innermost side, the embedded rotating optical scanning module 8 flips toward the side wall of the FRP product storage box, and the horizontal adjustment frame 6 drives the embedded rotating optical scanning module 8 to descend, and performs a longitudinal optical scan on the inner wall of the FRP product storage box. When the horizontal adjustment frame 6 drives the embedded rotating optical scanning module 8 to descend to the bottom, the electric-controlled flipping synchronous guide rail 4 flips downward, driving the built-in flipping guide rail 5 to flip horizontally to the first electric-controlled conveyor belt 2 and the second electric-controlled conveyor belt 3, completing a single scanning operation.

[0030] In order to cooperate with the electrically controlled regulated conveying, the first electrically controlled conveyor belt 2 and the second electrically controlled conveyor belt 3 are both composed of a first electrically controlled conveyor belt 231 and a second electrically controlled conveyor belt 232 movably assembled on the inner walls on both sides of the horizontal main frame 1 .

[0031] In order to cooperate with the inner assembly, an inner assembly frame 9 for installing the electrically controlled turnover synchronous guide rail 4 is fixedly mounted on the inner wall of the horizontal main frame 1 between the first electrically controlled conveyor belt 2 and the second electrically controlled conveyor belt 3 .

[0032] In order to cooperate with the electronically controlled adjustment and flipping, the electronically controlled flipping synchronous guide rail 4 includes an inner flipping frame 41 axially mounted on the side wall of the inner assembly frame 9 and an outer adjustment motor 42 fixedly mounted on the side wall of the inner assembly frame 9.

[0033] The outer adjustment motor 42 drives the worm gear on the movable end of the inner flip frame 41 through the worm on the control shaft to engage with the transmission, and the outer adjustment motor 42 is used to drive the inner flip frame 41 to perform flip adjustment.

[0034] In order to cooperate with the sliding assembly, the internal flip guide rail 5 is inserted into the inner flip frame 41 and slidably assembled with the inner flip frame 41 .

[0035] In order to cooperate with the adjustment drive, a strip-shaped transmission tooth groove 51 is opened at the lower end of the built-in flip guide rail 5, and an external adjustment motor 91 for controlling the translation of the built-in flip guide rail 5 is fixedly assembled at the lower end of the inner flip frame 41.

[0036] The external adjustment motor 91 is engaged with the bar-shaped transmission tooth groove 51 through the adjustment gear on the adjustment shaft, and drives the built-in flip guide rail 5 to move and adjust along the inner flip frame 41 by rotating the adjustment gear.

[0037] In order to cooperate with assembly and translation adjustment, an external adjustment guide rail 52 for transmitting the horizontal adjustment frame 6 is fixedly mounted on the side wall of the internal flip guide rail 5 away from the inner flip frame 9.

[0038] The two ends of the horizontal adjustment frame 6 are inserted into the external adjustment guide rail 52 to be slidably assembled with it. An electric control screw is installed inside the external adjustment guide rail 52. The electric control screw is threadedly assembled with the internal thread translation blocks at both ends of the horizontal adjustment frame 6. The electric control screw is rotated to drive the horizontal adjustment frame 6 to be translated along the external adjustment guide rail 52, thereby controlling the translation of the embedded rotating optical scanning module 8.

[0039] In order to cooperate with the electric control rotation and assembly, the embedded rotating optical scanning module 8 includes a horizontal electric drive wheel 81 movably installed inside the horizontal adjustment frame 6, an external assembly cover 82 fixedly mounted on the outside of the horizontal electric drive wheel 81, and an embedded flip optical module 83 fixedly installed on the side wall of the external assembly cover 82.

[0040] The horizontal electric drive wheel 81 rotates to drive the embedded flip optical module 83 to rotate inside the horizontal adjustment frame 6, thereby performing flip adjustment according to the position of the fiberglass product storage box, thereby switching to perform optical scanning on different surfaces.

[0041] In order to cooperate with infrared positioning, infrared positioning modules 10 for positioning control are fixedly mounted on the upper and lower surfaces of the inner assembly frame 9 .

[0042] The infrared positioning module 10 is used to monitor the translation position of the FRP product storage box upward. When the FRP product storage box moves to the top of the electric-controlled flip synchronization guide rail 4, the infrared positioning module 10 will activate the electric-controlled flip synchronization guide rail 4, the built-in flip guide rail 5, and the horizontal adjustment frame 6. At this time, the electric-controlled flip synchronization guide rail 4 flips upward to a vertical state, and then the built-in flip guide rail 5 is lifted along the electric-controlled flip synchronization guide rail 4. At the same time, the horizontal adjustment frame 6 is lifted along the inside of the built-in flip guide rail 5, and the inner wall and inner top surface of the FRP product storage box are optically scanned through the embedded flip optical module 83 inside it. As the first electric-controlled conveyor belt 2 and the second electric-controlled conveyor belt 3 run, driving the FRP product storage box to translate, the embedded optical scanning module 7 can be used to optically scan the inner walls on the other two sides of the FRP product storage box, thereby completing a full optical scan of the inner wall of the FRP product storage box.

[0043] Optical scanning is an existing technology, which scans the size of the inner wall of the FRP product storage box through optical scanning, and then detects stains, scratches, shallow pits, shallow tumors, edge defects, pattern defects, etc. on the inner wall of the FRP product storage box.

[0044] When light is incident on the surface of a product, various defects will be reflected and refracted by the surrounding environment, resulting in different results. For example, when uniform light is incident vertically on the surface of a product, if there are no defects on the surface of the product, the emission direction will not change, and the detected light will be uniform.

[0045] When a defect appears on the product surface, the emitted light changes and the detected image also changes accordingly.

[0046] Due to the presence of defects, stress concentration and deformation will occur around the defects, making them easy to observe in the image. If a transparent defect (such as a crack or bubble) is encountered, light will be refracted at the defect, and the light intensity will be greater than the surrounding light, so the light detected on the camera target surface will be correspondingly enhanced.

[0047] If light-absorbing impurities, such as sand particles, are encountered, the light at this defect location will be weakened.

[0048] In order to improve the conveying stability of the FRP product storage box, external joint control blocks 11 for improving the transmission efficiency of the FRP product storage box are installed on the outer sides of the first electric-controlled conveyor belt 2 and the second electric-controlled conveyor belt 3.

[0049] The external joint control block 11 squeezes the outer wall of the FRP product storage box from the outside or the inner wall of the FRP product storage box from the inside, driving it to perform translation adjustment on the first electric control conveyor belt 2 and the second electric control conveyor belt 3.

[0050] With the above-described preferred embodiments of the present invention as a guide, and with reference to the above description, relevant personnel are fully capable of making various changes and modifications without departing from the technical scope of this invention. The technical scope of this invention is not limited to the contents of the specification and must be determined according to the scope of the claims.

Claims

1. An electric flip-type follow-up detection device for a glass fiber reinforced plastic product storage box, comprising a horizontal main frame (1), characterized in that: The upper surface of the horizontal main frame (1) is movably mounted with a first electrically controlled conveyor belt (2) and a second electrically controlled conveyor belt (3); the interior of the horizontal main frame (1) is movably mounted with an electrically controlled flipping synchronous guide rail (4) located between the first electrically controlled conveyor belt (2) and the second electrically controlled conveyor belt (3); the interior of the electrically controlled flipping synchronous guide rail (4) is slidably mounted with a built-in flipping guide rail (5); the inside of the built-in flipping guide rail (5) is movably mounted with a horizontal adjustment frame (6); the outer surface of the built-in flipping guide rail (5) is fixedly mounted with an embedded optical scanning module (7); the interior of the horizontal adjustment frame (6) is mounted with an embedded rotating optical scanning module (8).

2. The electric flip-type follow-up detection device for a glass fiber reinforced plastic product storage box according to claim 1, characterized in that: The first electrically controlled conveyor belt (2) and the second electrically controlled conveyor belt (3) are both composed of a first electrically controlled conveyor belt (231) and a second electrically controlled conveyor belt (232) movably assembled on the inner walls of both sides of the horizontal main frame (1).

3. The electric flip-type follow-up detection device for a glass fiber reinforced plastic product storage box according to claim 1, characterized in that: An inner assembly frame (9) for installing an electrically controlled turning synchronous guide rail (4) is fixedly mounted on the inner side wall of the horizontal main frame (1) between the first electrically controlled conveyor belt (2) and the second electrically controlled conveyor belt (3).

4. The electric flip-type follow-up detection device for a glass fiber reinforced plastic product storage box according to claim 2, characterized in that: The electrically controlled turning synchronous guide rail (4) comprises an inner turning frame (41) axially mounted on the side wall of the inner assembly frame (9) and an outer regulating motor (42) fixedly mounted on the side wall of the inner assembly frame (9).

5. The electric flip-type follow-up detection device for a glass fiber reinforced plastic product storage box according to claim 4, characterized in that: The built-in turning guide rail (5) is inserted into the inner turning frame (41) and slidably assembled with the inner turning frame (41).

6. The electric flip-type follow-up detection device for a glass fiber reinforced plastic product storage box according to claim 4, characterized in that: The lower end of the built-in flip guide rail (5) is provided with a strip-shaped transmission tooth groove (51), and the lower end of the inner flip frame (41) is fixedly equipped with an external adjustment motor (91) for controlling the translation of the built-in flip guide rail (5).

7. The electric flip-type follow-up detection device for a glass fiber reinforced plastic product storage box according to claim 1, characterized in that: The built-in turning guide rail (5) is fixedly mounted on a side wall away from the inner turning frame (41) with an externally mounted adjustment guide rail (52) for transmitting the horizontal adjustment frame (6).

8. The electric flip-type follow-up detection device for a glass fiber reinforced plastic product storage box according to claim 1, characterized in that: The embedded rotating optical scanning module (8) comprises a transverse electric drive wheel (81) movably mounted inside a transverse adjustment frame (6), an external assembly cover (82) fixedly sleeved on the outside of the transverse electric drive wheel (81), and an embedded flip optical module (83) fixedly mounted on a side wall of the external assembly cover (82).

9. The electric flip-type follow-up detection device for a glass fiber reinforced plastic product storage box according to claim 4, characterized in that: The upper and lower surfaces of the inner assembly frame (9) are fixedly assembled with infrared positioning modules (10) for positioning control.

10. The electric flip-type follow-up detection device for a glass fiber reinforced plastic product storage box according to claim 2, characterized in that: External joint control blocks (11) for improving the transmission efficiency of the glass fiber reinforced plastic product storage box are installed on the outer sides of the first electrically controlled conveyor belt (2) and the second electrically controlled conveyor belt (3).

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