Novel special insulating rod head for power transformation test

By designing the sealing and transmission mechanism of the new insulated rod head, the problem of unreliable connection is solved, the conductivity and accuracy of test data are improved, and the transportation is facilitated.

CN120490543APending Publication Date: 2025-08-15STATE GRID SHANXI ELECTRIC POWER CO SHUOZHOU POWER SUPPLY CO
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Patent Information

Application Number
CN202510778172.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-11
Publication Date
2025-08-15

AI Technical Summary

Technical Problem

The existing insulated rod head cannot be completely closed at the high connection area, resulting in unreliable connection between the metal ring and the wire, which is prone to loosening or falling off, affecting the accuracy of the test data and may cause personal injury.

Method used

A new type of insulated rod head is designed, including a sealing mechanism, a transmission mechanism and a driving mechanism. Through the combination of semi-closed metal ring, metal rod and crocodile metal clip, the contact area is increased by using corrugated grooves, and the semi-closed metal ring is sealed through the driving mechanism to prevent falling off.

Benefits of technology

It improves the conductivity and contact firmness, ensures the accuracy of test data, and adapts to different heights through the lifting mechanism, reducing the volume of the device for easy transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a novel special insulating rod head for a power transformation test, and belongs to the technical field of power transformation tests, and the novel special insulating rod head comprises an insulating rod body I, two fixing plates, an insulating rod body II, a connecting plate, a test mechanism, a plugging mechanism, a transmission mechanism, a lifting mechanism and a driving mechanism, and the insulating rod body II is arranged on the inner surface of the fixing plate at the upper part in a sliding manner. According to the test mechanism, the function of plugging the opening of the semi-closed metal ring in the test mechanism can be achieved, the metal wire can be effectively prevented from falling off from the opening of the semi-closed metal ring, and then the accuracy of test data can be guaranteed; the contact area between the metal rod and the alligator metal clip in the test mechanism can be increased, and the alligator metal clip is effectively prevented from falling off, so that the conductivity and the contact firmness can be improved.
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Description

Technical Field

[0001] The invention relates to the technical field of power transformation test, in particular to a novel insulating rod head special for power transformation test. Background Art

[0002] Substation testing refers to a series of tests and inspections of substation equipment in power systems. It is an effective means of analyzing and diagnosing the health of electrical equipment and is of great significance to ensuring the safety of power grids and equipment. When conducting outdoor tests on substation equipment such as switches and transformers, a key step is to connect the test wires of the test instrument to the equipment leads at a high position. However, since the connection part is usually located at a high position, some existing insulating rod heads are inconvenient to use. Specifically, the metal rings of these insulating rod heads and the connection between the wires are often not completely closed, resulting in unreliable hanging and easy loosening or falling off. This not only affects the accuracy of the test data, but may also cause personal injury due to falling. Therefore, a new insulating rod head specially designed for substation testing is proposed. Summary of the Invention

[0003] The purpose of the present invention is to provide a new type of insulating rod head specially used for substation testing, which can solve the problem that the connection part is usually located at a higher position, and the connection between the metal ring of the insulating rod head and the wire cannot be completely closed when some existing insulating rod heads are used, resulting in unreliable hanging and easy loosening or falling off, which not only affects the accuracy of the test data but may also cause personal injury due to falling.

[0004] To solve the above problems, the present invention adopts the following technical solution: a new type of insulating rod head specially used for power transformation test, comprising an insulating rod body and further comprising: A fixing plate, wherein the fixing plate is arranged on an outer side of the insulating rod, and there are two fixing plates; A second insulating rod body, wherein the second insulating rod body is slidably arranged on the inner surface of the upper fixed plate; A connecting plate, wherein the connecting plate is arranged outside the second insulating rod body, and there are two connecting plates; A testing mechanism, the testing mechanism being arranged on an upper portion of the upper connecting plate; A blocking mechanism, the blocking mechanism being rotatably disposed between the two connecting plates; A transmission mechanism, the transmission mechanism rotates the outer surface of the fixed plate arranged at the upper portion, the transmission mechanism is fixedly connected to the blocking mechanism, and the transmission mechanism is in contact with the insulating rod body; A lifting mechanism, the lifting mechanism being rotatably disposed between two fixed plates, the lifting mechanism being slidably connected to the first insulating rod, and the lifting mechanism being fixedly connected to the second insulating rod; The driving mechanism is arranged at the lower part of the upper fixing plate.

[0005] Preferably, the testing mechanism includes a semi-enclosed metal ring arranged on the upper part of the connecting plate, the outer surface of the semi-enclosed metal ring is provided with a metal rod, the outer surface of the metal rod is provided with a crocodile metal clip, the outer surface of the crocodile metal clip is provided with a connecting wire, and one end of the connecting wire is provided with a testing instrument.

[0006] Preferably, the outer surface of the metal rod is provided with corrugated grooves.

[0007] Preferably, the blocking mechanism includes a reciprocating screw rod rotatably arranged between two connecting plates, the outer surface of the reciprocating screw rod is threadedly connected to a lifting plate, the outer surface of the lifting plate is provided with a push rod, and the push rod is slidably connected to the upper connecting plate.

[0008] Preferably, the transmission mechanism includes a one-way gear rotatably arranged on the outer surface of the upper fixed plate, the inner surface of the one-way gear is slidably connected to a connecting rod, the connecting rod is fixedly connected to a reciprocating screw rod, the connecting rod is in contact with the upper fixed plate, and the connecting rod is in contact with an insulating rod body.

[0009] Preferably, the lifting mechanism includes a reciprocating screw rod 2 rotatably arranged between two fixed plates, the outer surface of the reciprocating screw rod 2 is threadedly connected to a lifting plate 2, the lifting plate 2 is slidingly connected to an insulating rod body 1, the lifting plate 2 is fixedly connected to an insulating rod body 2, and the outer surface of the reciprocating screw rod 2 is provided with a one-way gear 2.

[0010] Preferably, the fixing plate, the connecting plate, the first lifting plate, the top rod, the connecting rod and the second lifting plate are all made of polypropylene plastic.

[0011] Preferably, the driving mechanism includes a motor arranged at the lower part of the upper fixed plate, and a rotating shaft is provided at the output end of the motor. The rotating shaft is rotatably connected to the upper fixed plate, and a main gear is provided on the outer surface of the rotating shaft. The main gear is respectively meshed with one-way gear 1 and one-way gear 2.

[0012] Preferably, the transmission ratios of the main gear, the one-way gear 1 and the one-way gear 2 are all 1:1.

[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. The test mechanism of the present application, through its unique design, can improve conductivity and contact firmness. The test mechanism includes a semi-enclosed metal ring, a metal rod, an alligator metal clip, connecting wires, and a test instrument. By providing corrugated grooves on the metal rod, the contact area between the metal rod and the alligator metal clip is increased, effectively preventing the alligator metal clip from falling off, thereby improving conductivity and contact firmness. 2. This application utilizes a sealing mechanism, a transmission mechanism, and a drive mechanism to achieve the function of sealing the opening of the semi-enclosed metal ring in the test mechanism. After the metal wire enters the opening of the semi-enclosed metal ring and contacts the curved portion of the semi-enclosed metal ring, the drive mechanism drives the transmission mechanism to operate, causing the top rod in the sealing mechanism to move upward, sealing the opening of the semi-enclosed metal ring. This effectively prevents the metal wire from falling out of the opening of the semi-enclosed metal ring, thereby ensuring the accuracy of the test data. 3. The present application realizes the function of adjusting the height of the insulating rod body 2 through the setting of the lifting mechanism and the driving mechanism. When in use, the driving mechanism can drive the lifting mechanism to operate, so that the insulating rod body 2 moves upward. Then, through the upward movement of the insulating rod body 2, the connecting plate, the test mechanism, the blocking mechanism and the connecting rod in the transmission mechanism can be moved to a suitable height to complete the data test of metal wires of different heights. After the test is completed, the insulating rod body 2, the connecting plate, the test mechanism, the blocking mechanism and the connecting rod in the transmission mechanism can be moved down to restore to their original position, thereby reducing the overall volume of the device and facilitating the transportation of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 For the present invention Figure 1 Schematic diagram of the enlarged structure of area A; Figure 3 For the present invention Figure 1 Schematic diagram of the enlarged structure of area B; Figure 4 For the present invention Figure 1 A schematic cross-sectional structural diagram of an insulating rod body; Figure 5 For the present invention Figure 4 Schematic diagram of the blocking mechanism structure; Figure 6 For the present invention Figure 5 Schematic diagram of the cross-sectional structure of the fixed plate.

[0015] Description of the numbers in the figure: 1. Insulating rod body 1; 2. Fixing plate; 3. Insulating rod body 2; 4. Connecting plate; 5. Testing mechanism; 51. Semi-enclosed metal ring; 52. Metal rod; 53. Alligator metal clip; 54. Connecting wire; 55. Testing instrument; 6. Sealing mechanism; 61. Reciprocating screw rod 1; 62. Lifting plate 1; 63. Push rod; 7. Transmission mechanism; 71. One-way gear 1; 72. Connecting rod; 8. Lifting mechanism; 81. Reciprocating screw rod 2; 82. Lifting plate 2; 83. One-way gear 2; 9. Driving mechanism; 91. Motor; 92. Rotating shaft; 93. Main gear; 10. Corrugated groove. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0017] See also Figures 1 to 6 , the present invention provides a technical solution: A novel insulating rod head specially used for power transformation test includes an insulating rod body 1 and: The fixing plate 2 is arranged outside the insulating rod body 1, and there are two fixing plates 2; The insulating rod body 2 3 is slidably arranged on the inner surface of the upper fixed plate 2; Connecting plate 4, the connecting plate 4 is arranged outside the insulating rod body 2 3, and there are two connecting plates 4; The testing mechanism 5 is arranged on the upper portion of the upper connecting plate 4; The blocking mechanism 6 is rotatably disposed between the two connecting plates 4; The transmission mechanism 7 rotates on the outer surface of the upper fixed plate 2, the transmission mechanism 7 is fixedly connected to the blocking mechanism 6, and the transmission mechanism 7 is in contact with the insulating rod body 1; The lifting mechanism 8 is rotatably arranged between the two fixed plates 2, the lifting mechanism 8 is slidably connected to the insulating rod body 1, and the lifting mechanism 8 is fixedly connected to the insulating rod body 2 3; The driving mechanism 9 is arranged at the lower part of the upper fixed plate 2.

[0018] like Figure 1 、 Figure 2 and Figure 3 As shown, the test mechanism 5 includes a semi-enclosed metal ring 51 arranged on the upper part of the upper connecting plate 4, the outer surface of the semi-enclosed metal ring 51 is provided with a metal rod 52, the outer surface of the metal rod 52 is provided with a crocodile metal clip 53, the outer surface of the crocodile metal clip 53 is provided with a connecting wire 54, and one end of the connecting wire 54 is provided with a test instrument 55.

[0019] like Figure 1 、 Figure 2 and Figure 3 As shown, the outer surface of the metal rod 52 is provided with a corrugated groove 10. The provision of the corrugated groove 10 can increase the contact surface between the metal rod 52 and the crocodile metal clip 53, thereby preventing the crocodile metal clip 53 from falling off, thereby improving conductivity and contact firmness.

[0020] like Figure 1 、 Figure 3 、 Figure 4 and Figure 5 As shown, the blocking mechanism 6 includes a reciprocating screw rod 61 rotatably arranged between the two connecting plates 4, the outer surface of the reciprocating screw rod 61 is threadedly connected to a lifting plate 62, and the outer surface of the lifting plate 62 is provided with a push rod 63, which is slidably connected to the upper connecting plate 4.

[0021] like Figure 1 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 As shown, the transmission mechanism 7 includes a one-way gear 71 rotatably arranged on the outer surface of the upper fixed plate 2, and a connecting rod 72 is slidably connected to the inner surface of the one-way gear 71. The connecting rod 72 is fixedly connected to the reciprocating screw rod 61, the connecting rod 72 contacts the upper fixed plate 2, and the connecting rod 72 contacts the insulating rod body 1.

[0022] like Figure 1 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 As shown, the lifting mechanism 8 includes a reciprocating screw rod 81 rotatably arranged between two fixed plates 2, the outer surface of the reciprocating screw rod 81 is threadedly connected to a lifting plate 82, the lifting plate 82 is slidingly connected to the insulating rod body 1, the lifting plate 82 is fixedly connected to the insulating rod body 3, and the outer surface of the reciprocating screw rod 81 is provided with a one-way gear 83.

[0023] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 As shown, the fixed plate 2, the connecting plate 4, the lifting plate 1 62, the top rod 63, the connecting rod 72 and the lifting plate 2 82 are all made of polypropylene plastic. Polypropylene plastic has the characteristics of light weight, high hardness and corrosion resistance, which can reduce the weight of the device.

[0024] like Figure 1 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 As shown, the driving mechanism 9 includes a motor 91 arranged at the lower part of the upper fixed plate 2, and a rotating shaft 92 is provided at the output end of the motor 91. The rotating shaft 92 is rotatably connected to the upper fixed plate 2, and a main gear 93 is provided on the outer surface of the rotating shaft 92. The main gear 93 is respectively engaged with the one-way gear 1 71 and the one-way gear 2 83.

[0025] like Figure 5 and Figure 6As shown, the transmission ratios of the main gear 93, the one-way gear 1 71 and the one-way gear 2 83 are all 1:1, which has the characteristics of small energy loss, high transmission efficiency, and stable torque output.

[0026] Working principle: When in use, according to the actual height of the metal wire, the motor 91 is started, and the output end of the motor 91 rotates forward to drive the main gear 93 to rotate forward, and then the forward rotation of the main gear 93 drives the one-way gear 2 83 to rotate (the one-way gear 1 71 is in a non-rotating state), which in turn drives the reciprocating screw rod 2 81 to rotate, and then the rotation of the reciprocating screw rod 2 81 drives the lifting plate 2 82 to move upward, so that the insulating rod body 2 3, the connecting plate 4, the semi-enclosed metal ring 51, the metal rod 52, the crocodile metal clip 53, the connecting wire 54, the reciprocating screw rod 1 61, the lifting plate 1 62, the top rod 63 and the connecting rod 72 are moved to a suitable height; Next, the moving device allows the metal wire to enter from the opening of the semi-enclosed metal ring 51, completing the contact between the arc of the semi-enclosed metal ring 51 and the metal wire. Then, the motor 91 is started, and the output end of the motor 91 is reversed to drive the main gear 93 to reverse, and then the main gear 93 is reversed to drive the one-way gear 1 71 to rotate (the one-way gear 2 83 is in a non-rotating state), which in turn drives the connecting rod 72 to rotate, and then the rotation of the connecting rod 72 drives the reciprocating screw rod 1 61 to rotate, which in turn drives the lifting plate 1 62 to move upward, and then the lifting plate 1 62 moves upward to drive the push rod 63 to move upward, thereby blocking the opening of the semi-enclosed metal ring 51. In this way, the metal wire can be effectively prevented from falling off from the opening of the semi-enclosed metal ring 51. Then, the data test can be carried out through the test instrument 55 that is electrically conductive with the metal wire. After the test is completed, the motor 91 can be started. The reverse rotation of the output end of the motor 91 can drive the main gear 93 to reverse, so that the lifting plate 1 62 and the top rod 63 return to their original positions, and the blocking state of the opening of the semi-closed metal ring 51 is released. Then, the metal wire can be moved out of the opening. Then, the motor 91 can be started. The forward rotation of the output end of the motor 91 can drive the main gear 93 to rotate forward, so that the insulating rod body 2 3, the connecting plate 4, the semi-closed metal ring 51, the metal rod 52, the crocodile metal clip 53, the connecting wire 54, the reciprocating screw rod 1 61, the lifting plate 1 62, the top rod 63 and the connecting rod 72 move down and return to their original positions, thereby reducing the overall volume of the device.

[0027] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any person skilled in the art who, within the technical scope disclosed by the present invention, makes equivalent substitutions or modifications based on the technical solutions and improved concepts of the present invention shall be covered by the scope of protection of the present invention.

Claims

1. A new type of insulating rod head for power transformation test, comprising an insulating rod body (1), characterized in that: Also included are: A fixing plate (2), wherein the fixing plate (2) is arranged outside the insulating rod body (1), and there are two fixing plates (2); The second insulating rod body (3) is slidably arranged on the inner surface of the upper fixed plate (2); A connecting plate (4), wherein the connecting plate (4) is arranged outside the second insulating rod body (3), and there are two connecting plates (4); A testing mechanism (5), the testing mechanism (5) being arranged on the upper portion of the upper connecting plate (4); A blocking mechanism (6), the blocking mechanism (6) being rotatably disposed between the two connecting plates (4); A transmission mechanism (7), wherein the transmission mechanism (7) is rotated on the outer surface of the upper fixed plate (2), the transmission mechanism (7) is fixedly connected to the blocking mechanism (6), and the transmission mechanism (7) is in contact with the insulating rod body (1); A lifting mechanism (8), wherein the lifting mechanism (8) is rotatably arranged between the two fixed plates (2), the lifting mechanism (8) is slidably connected to the insulating rod body 1 (1), and the lifting mechanism (8) is fixedly connected to the insulating rod body 2 (3); A driving mechanism (9) is provided at the lower portion of the upper fixed plate (2).

2. The new insulating rod head for power transformation test according to claim 1 is characterized by: The test mechanism (5) comprises a semi-enclosed metal ring (51) arranged on the upper part of the upper connecting plate (4), a metal rod (52) being provided on the outer surface of the semi-enclosed metal ring (51), a crocodile metal clip (53) being provided on the outer surface of the metal rod (52), a connecting wire (54) being provided on the outer surface of the crocodile metal clip (53), and a test instrument (55) being provided at one end of the connecting wire (54).

3. The new insulating rod head for power transformation test according to claim 2 is characterized in that: The outer surface of the metal rod (52) is provided with corrugated grooves (10).

4. The new insulating rod head for power transformation test according to claim 3 is characterized by: The blocking mechanism (6) includes a reciprocating screw rod (61) rotatably arranged between two connecting plates (4), the outer surface of the reciprocating screw rod (61) is threadedly connected to a lifting plate (62), the outer surface of the lifting plate (62) is provided with a push rod (63), and the push rod (63) is slidably connected to the upper connecting plate (4).

5. The novel insulating rod head for power transformation test according to claim 4 is characterized in that: The transmission mechanism (7) includes a one-way gear (71) rotatably arranged on the outer surface of the upper fixed plate (2), and a connecting rod (72) is slidably connected to the inner surface of the one-way gear (71). The connecting rod (72) is fixedly connected to the reciprocating screw (61), the connecting rod (72) is in contact with the upper fixed plate (2), and the connecting rod (72) is in contact with the insulating rod body (1).

6. The novel insulating rod head for power transformation test according to claim 5 is characterized in that: The lifting mechanism (8) includes a reciprocating screw rod (81) rotatably arranged between two fixed plates (2), the outer surface of the reciprocating screw rod (81) is threadedly connected to a lifting plate (82), the lifting plate (82) is slidably connected to the insulating rod body (1), the lifting plate (82) is fixedly connected to the insulating rod body (3), and the outer surface of the reciprocating screw rod (81) is provided with a one-way gear (83).

7. The novel insulating rod head for power transformation test according to claim 6 is characterized in that: The fixed plate (2), the connecting plate (4), the lifting plate 1 (62), the top rod (63), the connecting rod (72) and the lifting plate 2 (82) are all made of polypropylene plastic.

8. The novel insulating rod head for power transformation test according to claim 7 is characterized in that: The driving mechanism (9) includes a motor (91) arranged at the lower part of the upper fixed plate (2), the output end of the motor (91) is provided with a rotating shaft (92), the rotating shaft (92) is rotatably connected to the upper fixed plate (2), and the outer surface of the rotating shaft (92) is provided with a main gear (93), and the main gear (93) is respectively engaged with the one-way gear 1 (71) and the one-way gear 2 (83).

9. The novel insulating rod head for power transformation test according to claim 8 is characterized in that: The transmission ratios of the main gear (93), the one-way gear 1 (71) and the one-way gear 2 (83) are all 1:1.