Flat copper stranded wire flexible connection electrical variable detection device and detection method
By designing copper strand detection equipment for sliding chutes and stretching mechanisms, the detection error problem caused by the difficulty of moving the end fixing device of the copper wire is solved, and accurate detection and convenient cutoff of the copper strand are achieved.
Patent Information
- Application Number
- CN202510707869.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-29
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the power conversion detection process of the copper stranded wire soft connection, the fixing device of the end of the copper wire is difficult to move, resulting in the middle of the intercepted copper wire that may contact the outside world, causing an error in the detection of electrical variables.
A detection device including a sliding groove, a sliding pad, a clamping mechanism and a stretching mechanism is designed. The tensioning mechanism extends the clamping mechanism to ensure that the copper strand remains straight, and the copper strand is fixed through the clamping mechanism to reduce contact with the outside world.
It effectively reduces the contact between the stranded copper wire and the outside world, improves the accuracy of electrical variable detection and the convenience of cutting off the stranded copper wire, and reduces detection errors.
Smart Images

Figure CN120490651A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of detection technology, in particular to a flat copper stranded wire flexible connection electrical variable detection device and a detection method. Background Art
[0002] Copper stranded wire flexible connection is a flexible wire assembly that uses multiple strands of high-purity oxygen-free copper stranded wire or tinned copper braided wire as conductors. The copper tubes, terminal blocks and other components at both ends are connected by cold pressing or molecular diffusion welding technology to ensure the stability and safety of large current transmission.
[0003] Copper stranded wire flexible connections are widely used in power equipment, new energy battery packs, rail transit and other fields. Therefore, its variable power data is a more important quality indicator. Variable power detection refers to the use of copper tube sensors, electronic instruments, etc. to evaluate its power quality indicators such as voltage fluctuation, harmonic distortion, and frequency stability.
[0004] When detecting the variable quantity of copper stranded wire flexible connections, it is necessary to cut a certain unit length of stranded wire. During the process of cutting the copper wire, the cut end of the copper wire needs to be wrapped and fixed. However, when it is necessary to cut copper wires of different lengths, the fixing device at the end of the copper wire is difficult to move, and the middle part of the cut copper wire may come into contact with the outside world, which will cause certain errors in the electrical variable detection.
[0005] Based on this, the present invention discloses a flat copper stranded wire soft connection electrical variable detection device and detection method. Summary of the Invention
[0006] In order to solve the problem raised in the background technology, when performing variable quantity detection on the copper stranded wire soft connection, it is necessary to cut the stranded wire of a certain unit length, and in the process of cutting the copper wire, the cut end of the copper wire needs to be wrapped and fixed. However, when it is necessary to cut copper wires of different lengths, the fixing device at the end of the copper wire is difficult to move, and the middle part of the cut copper wire may contact the outside world, which will cause certain errors in the electrical variable detection. The present invention provides a flat copper stranded wire soft connection electrical variable detection device and detection method, which includes an intercepting platform, which is characterized in that: a plurality of groups of slide grooves are opened in the middle part of the intercepting platform, and the middle parts of the plurality of groups of slide grooves are slidably connected with sliding pads, the ends of the sliding pads are provided with clamping mechanisms, and the middle part of the intercepting platform is provided with a stretching mechanism.
[0007] As a further improvement of the present technical solution, the clamping mechanism includes a cross bar, a support pad, a fastening ring, a steel cable, a hook-shaped channel, a first rack plate, and a starting assembly. The end of the sliding pad is fixedly connected to the cross bar, the middle of the cross bar is fixedly connected to the bottom of the support pad, the end of the support pad is fixedly connected to the middle of the fastening ring, the end of the fastening ring is fixedly connected to the steel cable, a hook-shaped channel is opened in the middle of the cross bar, the steel cable is slidably connected to the hook-shaped channel, and the end of the hook-shaped channel is fixedly connected to the first rack plate.
[0008] As a further improvement of the present technical solution, the clamping mechanism includes a first trapezoidal plate, a limit pin, a conical spring, and a second trapezoidal plate. The first trapezoidal plate is fixedly connected to the middle of the steel cable, the limit pin is slidably connected to the middle of the cross bar, the end of the limit pin is fixedly connected to the second trapezoidal plate, the middle of the second trapezoidal plate is fixedly connected to the conical spring, and the other end of the conical spring is fixedly connected to the cross bar.
[0009] As a further improvement of the present technical solution, the starting assembly includes a connecting and fixing plate, a first servo motor, and a first gear. The side of the cross bar is fixedly connected to the connecting and fixing plate, the middle of the connecting and fixing plate is fixedly connected to the first servo motor, the end of the first servo motor is fixedly connected to the first gear, and the first gear is engaged with the first rack plate.
[0010] As a further improvement of the present technical solution, the stretching mechanism includes a second servo motor, a second gear, a second rack plate, and a baffle. The middle part of the intercepting platform is fixedly connected to a second servo motor, the output end of the second servo motor is fixedly connected to a second gear, the middle part of the second gear is engaged with multiple groups of second rack plates, the end of the second rack plate is fixedly connected to the cross bar, and one group of the end of the second rack plate is fixedly connected to a baffle.
[0011] As a further improvement of the technical solution, a plurality of groups of the cross bars are slidably connected to the middle portion with a sliding rod, the sliding rod is located on the side away from the stretching mechanism, and the end of the fastening ring is fixed with a guide port.
[0012] As a further improvement of this technical solution, the middle part of the cutting platform is fixed with multiple sets of hinges, the middle part of the multiple sets of hinges is hinged with a cover plate, the middle part of the cover plate is provided with a placement groove, and a support component is arranged inside the placement groove.
[0013] As a further improvement of the present technical solution, the support assembly includes a clamping pad, a connecting rope, an arc-shaped plug plate, and a spring column. A spring column is fixedly connected to the inside of the placement slot, and a clamping pad is fixedly connected to the end of the spring column. The clamping pad is slidably connected to the placement slot, a connecting rope is fixedly connected to the bottom of the clamping pad, and an arc-shaped plug plate is fixedly connected to the end of the connecting rope, and the arc-shaped plug plate is slidably connected to the placement slot.
[0014] The electric variable detection method of the flat copper stranded wire flexible connection is mainly applicable to the above-mentioned electric variable detection device of the flat copper stranded wire flexible connection, and the method mainly includes the following steps:
[0015] S1: First, select the flat copper wire flexible connection material to be tested, and then fix it in the middle of the interception table;
[0016] S2: Cut off the end of the sheath of the flat copper conductor flexible connector fixed in the middle of the cutting station to verify the insulation performance between the sheath and the conductor;
[0017] S3: Then clean the oxide layer or stains on the sample surface to ensure good conductivity at the contact point, and then conduct DC resistance testing;
[0018] S4: Use the four-wire method to connect the truncated sample to eliminate the interference of contact resistance and verify whether it meets the resistivity standard;
[0019] S5: Visually inspect or use a magnifying glass to observe surface oxidation, scratches, and stranding uniformity, measure the cross-sectional area and strand pitch, and verify whether it meets the design requirements
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1. In this flat copper stranded wire soft-connect electrical variable detection device and detection method, when variable quantity detection is required, the copper stranded wire can be placed inside the clamping mechanism, and then the stretching mechanism can be used to make the sliding pad slide in the middle of the slide groove, thereby stretching the two ends of the clamping mechanism, thereby reducing the pulling of the copper stranded wire inside the clamping mechanism and making the copper stranded wire in a straight state, thereby reducing the contact between the copper stranded wire and the intercepting table when performing electrical variable detection, and reducing the occurrence of inaccurate variable quantity detection results due to external factors.
[0022] 2. In this flat copper stranded wire soft-connect electrical variable detection device and detection method, when the copper stranded wire needs to be cut, it can be placed inside the fastening ring, and then the first rack plate can be pulled by the stretching component, thereby driving the steel cable to slide inside the hook-shaped channel. When the steel cable is pulled, the fastening ring can be contracted, and then the copper stranded wire can be fixed when it needs to be cut, thereby reducing the situation where the copper stranded wire slides during the cutting process and causes the cut-off point to become loose, and reducing the situation where the detection result is inaccurate due to the loose copper stranded wire.
[0023] 3. In this flat copper stranded wire soft-connect electrical variable detection device and detection method, when the first rack plate is pulled to make the steel cable slide in the middle of the hook-shaped channel, the first trapezoidal plate can be driven to slide by the steel cable, and then the first trapezoidal plate can push the second trapezoidal plate upward to shrink the conical spring, and then the limit pin in the middle of the second trapezoidal plate can rise upward from the middle of the cross bar, and then the end of the limit pin can enter the copper stranded wire in the middle of the fastening ring, and then the copper stranded wire and the fastening ring can be fixed, so that when the copper stranded wire needs to be cut off, the situation where the copper stranded wire slides in the middle of the fastening ring and affects the cut-off process can be reduced, thereby improving the convenience of cutting the copper stranded wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 It is a schematic diagram of the internal structure of the interception platform of the present invention;
[0026] Figure 3 It is a structural schematic diagram of the fastening ring of the present invention;
[0027] Figure 4 For the present invention Figure 2 A magnified schematic diagram of point A;
[0028] Figure 5 For the present invention Figure 3 An enlarged schematic diagram of point B;
[0029] Figure 6 For the present invention Figure 2 An enlarged schematic diagram of point C;
[0030] Figure 7 Schematic diagram of the structure of the arc-shaped plugboard of the present invention.
[0031] The meaning of each number in the figure is:
[0032] 1. Intercepting table; 2. Slide groove; 3. Slide pad; 4. Cross bar; 5. Support pad; 6. Fastening ring; 7. Steel cable; 8. Hook-shaped channel; 9. First rack plate; 10. Connecting fixed plate; 11. First servo motor; 12. First gear; 13. First trapezoidal plate; 14. Limit pin; 15. Conical spring; 16. Second trapezoidal plate; 17. Second servo motor; 18. Second gear; 19. Second rack plate; 20. Baffle; 21. Slide bar; 22. Guide port; 23. Hinge; 24. Cover plate; 25. Placement slot; 26. Pad; 27. Connecting rope; 28. Arc-shaped plug plate; 29. Spring column. DETAILED DESCRIPTION
[0033] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0034] When detecting the variable quantity of copper stranded wire flexible connections, it is necessary to cut a certain unit length of stranded wire. During the process of cutting the copper wire, the cut end of the copper wire needs to be wrapped and fixed. However, when it is necessary to cut copper wires of different lengths, the fixing device at the end of the copper wire is difficult to move, and the middle part of the cut copper wire may come into contact with the outside world, which will cause certain errors in the electrical variable detection.
[0035] To this end, the present invention provides a flat copper stranded wire flexible connection electrical variable detection device and detection method, see Figure 1-6 As shown, it includes an intercepting platform 1, which is characterized in that: a plurality of groups of slide grooves 2 are opened in the middle of the intercepting platform 1, and the middle of the plurality of slide grooves 2 are all slidably connected with slide pads 3, the ends of the slide pads 3 are provided with clamping mechanisms, and a stretching mechanism is provided in the middle of the intercepting platform 1.
[0036] When it is necessary to detect the variable quantity, the copper stranded wire can be placed inside the clamping mechanism, and then the sliding pad 3 can be slid in the middle of the slide groove 2 through the stretching mechanism, thereby stretching the two ends of the clamping mechanism, thereby reducing the pulling of the copper stranded wire inside the clamping mechanism, and making the copper stranded wire in a straight state, thereby reducing the contact between the copper stranded wire and the intercepting platform 1 when performing electrical variable detection, and reducing the occurrence of inaccurate variable quantity detection results due to external factors.
[0037] For details, see Figure 1-6 As shown, the clamping mechanism includes a cross bar 4, a support pad 5, a fastening ring 6, a steel cable 7, a hook-shaped channel 8, a first rack plate 9, and a starting assembly. The end of the sliding pad 3 is fixedly connected to the cross bar 4, the middle of the cross bar 4 is fixedly connected to the bottom of the support pad 5, the end of the support pad 5 is fixedly connected to the middle of the fastening ring 6, the end of the fastening ring 6 is fixedly connected to the steel cable 7, a hook-shaped channel 8 is opened in the middle of the cross bar 4, the steel cable 7 is slidably connected to the hook-shaped channel 8, and the end of the hook-shaped channel 8 is fixedly connected to the first rack plate 9.
[0038] The clamping mechanism includes a first trapezoidal plate 13, a limit pin 14, a conical spring 15, and a second trapezoidal plate 16. The first trapezoidal plate 13 is fixedly connected to the middle of the steel cable 7, the limit pin 14 is slidably connected to the middle of the cross bar 4, the end of the limit pin 14 is fixedly connected to the second trapezoidal plate 16, the middle of the second trapezoidal plate 16 is fixedly connected to the conical spring 15, and the other end of the conical spring 15 is fixedly connected to the cross bar 4.
[0039] The starting assembly includes a connecting and fixing plate 10, a first servo motor 11, and a first gear 12. The connecting and fixing plate 10 is fixedly connected to the side of the cross bar 4, the first servo motor 11 is fixedly connected to the middle of the connecting and fixing plate 10, and the first gear 12 is fixedly connected to the end of the first servo motor 11. The first gear 12 is engaged with the first rack plate 9.
[0040] The stretching mechanism includes a second servo motor 17, a second gear 18, a second rack plate 19, and a baffle 20. The second servo motor 17 is fixedly connected to the middle of the intercepting platform 1, and the output end of the second servo motor 17 is fixedly connected to the second gear 18. Multiple groups of second rack plates 19 are meshed in the middle of the second gear 18. The ends of the second rack plates 19 are fixedly connected to the cross bar 4, and a baffle 20 is fixedly connected to the ends of one group of second rack plates 19.
[0041] The middle of the plurality of crossbars 4 is slidably connected with a slide bar 21 , which is located on a side away from the stretching mechanism. The end of the fastening ring 6 is fixed with a guide opening 22 .
[0042] During operation, when the copper stranded wire needs to be cut off, it can be placed inside the fastening ring 6, and then the first rack plate 9 can be pulled by the stretching component, thereby driving the steel cable 7 to slide inside the hook-shaped channel 8. When the steel cable 7 is pulled, the fastening ring 6 can be contracted, and then the copper stranded wire can be fixed when it needs to be cut off, thereby reducing the situation in which the copper stranded wire slides during the cutting process and causes the cutoff part to become loose, and reducing the situation in which the detection result is inaccurate due to the loose copper stranded wire. When the first rack plate 9 is pulled to make the steel cable 7 slide in the middle of the hook-shaped channel 8, the steel cable 7 can be fixed. During sliding, the first trapezoidal plate 13 can be driven to slide by the steel cable 7, and then the first trapezoidal plate 13 can push the second trapezoidal plate 16 upward, so that the conical spring 15 is contracted, and then the limit pin 14 in the middle of the second trapezoidal plate 16 can rise upward from the middle of the cross bar 4, so that the end of the limit pin 14 can enter the copper stranded wire in the middle of the fastening ring 6, and then the copper stranded wire and the fastening ring 6 can be fixed, so that when the copper stranded wire needs to be cut off, the situation that the copper stranded wire slides in the middle of the fastening ring 6 and affects the cutting process can be reduced, thereby improving the convenience of cutting the copper stranded wire, and when the first gear needs to be cut off, When the strip plate 9 is pulled, the first servo motor 11 connected to the middle of the fixed plate 10 can be operated, and then the first gear 12 can drive the first rack plate 9 to slide through the meshing action between the first gear 12 and the first rack plate 9, and then the steel cable 7 can be pulled, so that the fastening ring 6 can be tightened, and the situation of sliding caused by insufficient pressure during the process of cutting the copper stranded wire inside the fastening ring 6 can be reduced. After the copper stranded wire to be tested is placed in the middle of the fastening ring 6 and fixed, the second servo motor 17 can be operated, and then the second gear 18 can be used to drive multiple sets of second rack plates 19 to slide. When the plurality of cross bars 4 slide in the middle of the intercepting platform 1, the sliding rod 21 can be used to guide the plurality of cross bars 4, and the deviation of the plurality of cross bars 4 can be reduced when the cross bars 4 slide. Through the action of the guide port 22, the copper stranded wire can be guided when it is needed to be placed inside the fastening ring 6, thereby improving the convenience of placing the copper stranded wire.
[0043] For further information, see Figure 1-6 As shown, the cutting platform 1 has a plurality of combination pages 23 hinged in the middle thereof, a cover plate 24 hinged in the middle thereof, a placement slot 25 is provided in the middle thereof, and a support assembly is provided inside the placement slot 25 .
[0044] The supporting assembly includes a card pad 26, a connecting rope 27, an arc-shaped plug plate 28, and a spring column 29. The European spring column 29 is fixedly connected to the inside of the placement slot 25, and the end of the spring column 29 is fixedly connected to the card pad 26. The card pad 26 is slidably connected to the placement slot 25. The bottom of the card pad 26 is fixedly connected to the connecting rope 27, and the end of the connecting rope 27 is fixedly connected to the arc-shaped plug plate 28. The arc-shaped plug plate 28 is slidably connected to the placement slot 25.
[0045] During operation, when the copper stranded wire needs to be cut after being fixed, the cover plate 24 can be placed on the end of the cutting platform 1 through the action of the hinge 23, and then the copper stranded wire placed on the outside of the cutting platform 1 can be supported by the support component, so that when the copper stranded wire needs to be cut, the situation that the copper stranded wire scattered outside the cutting platform 1 affects the cutting work can be reduced. At the same time, the cut copper stranded wire can be fixed by the support component to reduce the situation that the copper stranded wire is scattered after cutting, and the cutting work is isolated by using the cover plate 24. When the cover plate 24 falls, the clamping pad 26 can come into contact with the copper stranded wire outside the cutting platform 1, and the clamping pad 26 can be squeezed upward. At this time, the spring column 29 will be compressed. When the clamping pad 26 moves upward, the multiple sets of arc-shaped plug-ins 28 can be pulled toward the middle through the connecting rope 27, and the arc-shaped plug-ins 28 can be placed at the bottom of the copper stranded wire. The cooperation between the clamping pad 26 and the arc-shaped plug-ins 28 can be used to squeeze and fix the copper stranded wire, and the scattering of the copper stranded wire can be reduced after the cutting is completed.
[0046] To sum up, the problem of needing to cut a certain unit length of stranded wire from the copper stranded wire soft connection for variable quantity detection is effectively solved. In the process of cutting the copper wire, the cut end of the copper wire needs to be wrapped and fixed. However, when copper wires of different lengths need to be cut, the fixing device at the end of the copper wire is difficult to move, and the middle part of the cut copper wire may come into contact with the outside world, which will cause certain errors in the electrical variable detection.
[0047] The electric variable detection method of the flat copper stranded wire flexible connection is mainly applicable to the above-mentioned electric variable detection device of the flat copper stranded wire flexible connection, and the method mainly includes the following steps:
[0048] S1: First, select the flat copper wire flexible connection material to be tested, and then fix it in the middle of the cutting platform 1;
[0049] S2: Cut off the end of the sheath in the flexible connector of the flat copper wire fixed in the middle of the cutting station 1, and then verify the insulation performance between the sheath and the conductor;
[0050] S3: Then clean the oxide layer or stains on the sample surface to ensure good conductivity at the contact point, and then conduct DC resistance testing;
[0051] S4: Use the four-wire method to connect the truncated sample to eliminate the interference of contact resistance and verify whether it meets the resistivity standard;
[0052] S5: Visually inspect or use a magnifying glass to observe surface oxidation, scratches, and stranding uniformity, and measure the cross-sectional area and strand pitch to verify whether they meet the design requirements.
[0053] Working principle:
[0054] When variable quantity detection is required, the copper stranded wire can be placed inside the clamping mechanism, and then the stretching mechanism can be used to make the sliding pad 3 slide in the middle of the slide groove 2, and then the two ends of the clamping mechanism can be stretched, thereby reducing the pulling of the copper stranded wire inside the clamping mechanism, so that the copper stranded wire is in a straight state, and then when performing electrical variable detection, the contact between the copper stranded wire and the intercepting platform 1 can be reduced, and the inaccurate variable quantity detection results caused by external factors can be reduced. When the copper stranded wire needs to be cut off, it can be placed inside the fastening ring 6, and then the first rack plate 9 can be pulled by the stretching component, thereby driving the steel cable 7 to slide inside the hook-shaped channel 8. When the steel cable 7 is pulled, the fastening ring 6 can be tightened. The first rack plate 9 is pulled to make the steel cable 7 slide in the middle of the hook-shaped channel 8, and the first trapezoidal plate 13 can be driven to slide by the steel cable 7, and the first trapezoidal plate 13 can push the second trapezoidal plate 16 upward to shrink the conical spring 15, and then the limit pin 14 in the middle of the second trapezoidal plate 16 can rise from the middle of the cross bar 4, so that the end of the limit pin 14 can enter the copper stranded wire in the middle of the fastening ring 6, and then the copper stranded wire and the fastening ring 6 can be fixed, so that When the copper stranded wire needs to be cut off, the situation in which the copper stranded wire slides in the middle of the fastening ring 6 and affects the cutting process can be reduced, thereby improving the convenience of cutting the copper stranded wire. When the first rack plate 9 needs to be pulled, the first servo motor 11 connected to the middle of the fixing plate 10 can be operated, and then the first gear 12 can drive the first rack plate 9 to slide through the meshing action between the first gear 12 and the first rack plate 9, and then the steel cable 7 can be pulled, so that the fastening ring 6 can be tightened, and the situation in which the copper stranded wire inside the fastening ring 6 is cut off due to insufficient pressure and causes slippage can be reduced. After the copper stranded wire to be tested is placed in the middle of the fastening ring 6 and fixed, the second servo motor 17 can be operated, thereby The second gear 18 can be used to drive multiple groups of second rack plates 19 to slide, thereby separating or converging multiple groups of cross bars 4, and then when the copper stranded wire needs to be tested for variable power, the copper stranded wire inside the fastening ring 6 can be straightened, and it can adapt to the detection of copper stranded wires of different lengths, so that the detection result is more accurate. When the multiple groups of cross bars 4 slide in the middle of the cutting platform 1, the sliding rod 21 can be used to guide the multiple groups of cross bars 4, thereby reducing the deviation of the multiple groups of cross bars 4 when the cross bars 4 slide. Through the action of the guide port 22, the copper stranded wire can be guided when it is needed to be placed inside the fastening ring 6, thereby improving the convenience of placing the copper stranded wire. When the copper stranded wire needs to be cut after being fixed,The cover plate 24 can be placed at the end of the cutting platform 1 by the action of the hinge 23, and then the copper stranded wire placed on the outside of the cutting platform 1 can be supported by the support assembly, so that when the copper stranded wire needs to be cut, the situation that the copper stranded wire scattered outside the cutting platform 1 affects the cutting work can be reduced. At the same time, the copper stranded wire after cutting can be fixed by the support assembly to reduce the situation that the copper stranded wire is scattered after cutting. When the cover plate 24 is used to isolate the cutting work, the clamping pad 26 can contact the copper stranded wire outside the cutting platform 1 when the cover plate 24 falls, and the clamping pad 26 can be squeezed upward. At this time, the spring column 29 will be compressed. When the clamping pad 26 moves upward, the multiple groups of arc-shaped plug-ins 28 can be pulled toward the middle by the connecting rope 27, and the arc-shaped plug-ins 28 can be placed at the bottom of the copper stranded wire. The cooperation between the clamping pad 26 and the arc-shaped plug-ins 28 can be used to squeeze and fix the copper stranded wire, and the situation that the copper stranded wire is scattered can be reduced after the cutting is completed.
[0055] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0056] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A flat copper stranded wire flexible connection electrical variable detection device, comprising a cutting station (1), characterized in that: The intercepting platform (1) is provided with a plurality of groups of slide grooves (2) in the middle thereof, and the middle of the plurality of groups of slide grooves (2) are all slidably connected with slide pads (3), and the ends of the slide pads (3) are provided with clamping mechanisms, and the middle of the intercepting platform (1) is provided with a stretching mechanism.
2. The flat copper stranded wire flexible connection electrical variable detection device according to claim 1, characterized in that: The clamping mechanism comprises a cross bar (4), a support pad (5), a fastening ring (6), a steel cable (7), a hook-shaped channel (8), a first rack plate (9), and a starting assembly. The end of the sliding pad (3) is fixedly connected to the cross bar (4), the middle of the cross bar (4) is fixedly connected to the bottom of the support pad (5), the end of the support pad (5) is fixedly connected to the middle of the fastening ring (6), the end of the fastening ring (6) is fixedly connected to the steel cable (7), the middle of the cross bar (4) is provided with a hook-shaped channel (8), the steel cable (7) is slidably connected to the hook-shaped channel (8), and the end of the hook-shaped channel (8) is fixedly connected to the first rack plate (9).
3. The flat copper stranded wire flexible connection electrical variable detection device according to claim 2, characterized in that: The clamping mechanism comprises a first trapezoidal plate (13), a limiting needle (14), a conical spring (15), and a second trapezoidal plate (16); the first trapezoidal plate (13) is fixedly connected to the middle of the steel cable (7); the limiting needle (14) is slidably connected to the middle of the cross bar (4); the end of the limiting needle (14) is fixedly connected to the second trapezoidal plate (16); the middle of the second trapezoidal plate (16) is fixedly connected to the conical spring (15); the other end of the conical spring (15) is fixedly connected to the cross bar (4).
4. The flat copper stranded wire flexible connection electrical variable detection device according to claim 2, characterized in that: The starting assembly comprises a connecting and fixing plate (10), a first servo motor (11), and a first gear (12); the side of the crossbar (4) is fixedly connected to the connecting and fixing plate (10); the middle of the connecting and fixing plate (10) is fixedly connected to the first servo motor (11); the end of the first servo motor (11) is fixedly connected to the first gear (12); and the first gear (12) and the first rack plate (9) are meshed with each other.
5. The flat copper stranded wire flexible connection electrical variable detection device according to claim 1, characterized in that: The stretching mechanism comprises a second servo motor (17), a second gear (18), a second rack plate (19), and a baffle (20); the second servo motor (17) is fixedly connected to the middle of the intercepting platform (1); the output end of the second servo motor (17) is fixedly connected to the second gear (18); the middle of the second gear (18) is meshed with multiple groups of second rack plates (19); the end of the second rack plate (19) is fixedly connected to the cross bar (4); and the end of one group of the second rack plates (19) is fixedly connected to the baffle (20).
6. The flat copper stranded wire flexible connection electrical variable detection device according to claim 2, characterized in that: The middle parts of the plurality of groups of cross bars (4) are slidably connected with a slide bar (21), the slide bar (21) is located on a side away from the stretching mechanism, and the end of the fastening ring (6) is fixed with a guide port (22).
7. The flat copper stranded wire flexible connection electrical variable detection device according to claim 1, characterized in that: The intercepting platform (1) has multiple sets of hinges (23) fixedly connected to the middle of the multiple sets of hinges (23), and a cover plate (24) is hingedly connected to the middle of the multiple sets of hinges (23). A placement groove (25) is opened in the middle of the cover plate (24), and a support component is arranged inside the placement groove (25).
8. The flat copper stranded wire flexible connection electrical variable detection device according to claim 7, characterized in that: The support assembly comprises a clamping pad (26), a connecting rope (27), an arc-shaped inserting plate (28), and a spring column (29); the spring column (29) is fixedly connected inside the placement groove (25); the end of the spring column (29) is fixedly connected to the clamping pad (26); the clamping pad (26) is slidably connected to the placement groove (25); the bottom of the clamping pad (26) is fixedly connected to the connecting rope (27); the end of the connecting rope (27) is fixedly connected to the arc-shaped inserting plate (28); the arc-shaped inserting plate (28) is slidably connected to the placement groove (25).
9. A method for detecting a flat copper stranded wire flexible connection electrical variable detection device, characterized in that: The electric variable detection method of the flat copper stranded wire flexible connection is mainly applicable to the electric variable detection device of the flat copper stranded wire flexible connection described in claims 1 to 8. The method mainly comprises the following steps: S1: First, select the flat copper wire flexible connection material to be tested, and then fix it in the middle of the cutting table (1); S2: Cutting off the end of the sheath of the flat copper conductor flexible connection fixed in the middle of the cutting platform (1), thereby verifying the insulation performance between the sheath and the conductor; S3: Then clean the oxide layer or stains on the sample surface to ensure good conductivity at the contact point, and then conduct DC resistance testing; S4: Use the four-wire method to connect the truncated sample to eliminate the interference of contact resistance and verify whether it meets the resistivity standard; S5: Visually inspect or use a magnifying glass to observe surface oxidation, scratches, and stranding uniformity, and measure the cross-sectional area and strand pitch to verify whether they meet the design requirements.