Biomass hot air sunflower seed air frying pan
Through the biomass hot air melon seed air fryer, the biomass furnace is used to provide hot air flow and combined with the dust removal and heat exchange system, multi-stage frying of melon seeds and dust discharge are achieved, which solves the problems of high energy consumption, high pollution and low integration of existing melon seed frying equipment, and realizes efficient, clean and safe melon seed frying.
Patent Information
- Application Number
- CN202510999173.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-21
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-07-21
AI Technical Summary
Existing melon seed roasting equipment relies on fossil energy, has high energy consumption, low thermal efficiency, high pollution, difficult hot air temperature control, low equipment integration, and high dependence on manual labor, posing safety risks.
The biomass hot air melon seed air fryer uses a biomass furnace to provide hot air flow, combined with dust removal, heat exchange and temperature control systems to achieve multi-stage frying and dust discharge, and uses clean hot air flow for recycling and mixed temperature control to ensure stable temperature.
It achieves efficient drying and ripening of melon seeds, reduces energy loss, reduces production costs, ensures clean and safe frying, and improves equipment integration.
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Figure CN120501243B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of frying pans, in particular to a biomass hot air melon seed frying pan. Background Art
[0002] Traditional frying of nuts such as melon seeds mostly uses a drum frying pan heated by coal, gas or electricity, which has the following problems: high energy consumption: reliance on fossil energy, low thermal efficiency (usually less than 40%), and high processing costs; high pollution: burning coal produces harmful substances such as sulfur dioxide and dust, which does not meet environmental requirements; uneven quality: uneven heating of the drum can easily cause the melon seeds to be partially burnt or unevenly cooked; high reliance on manual labor: frequent turning is required, which is labor-intensive and poses safety risks.
[0003] Biomass combustion technology has been used for heating or power generation, but it faces challenges in the food processing field: direct combustion pollution: traditional biomass combustion furnaces have smoke pollution, which affects food hygiene; hot air temperature control is difficult: combustion fluctuates greatly, making it difficult to maintain the stable temperature required for frying; low equipment integration: existing equipment mostly separates combustion and frying, resulting in serious heat energy loss. Therefore, a biomass hot air melon seed air fryer is proposed. Summary of the Invention
[0004] In order to solve the shortcomings of the prior art, the present invention proposes a biomass hot air melon seed air frying pan.
[0005] In order to achieve the above-mentioned object, the present invention adopts the following technical scheme: a biomass hot air melon seed air frying pan, comprising a frying mechanism, a heat exchange mechanism, a heat supply mechanism and a pipeline 8, wherein the frying mechanism, the heat exchange mechanism, the heat supply mechanism and the pipeline 8 are connected in sequence and in series, the heat exchange mechanism comprises a dust collector and a heat exchanger, the heat supply mechanism comprises a biomass furnace and an air conditioning chamber, the frying mechanism is used to perform multi-stage frying of melon seeds, and the heat supply mechanism is used to provide a hot air flow for frying the melon seeds. After the dust mixed with the hot air flow during the frying of the melon seeds is removed by the dust collector, the clean hot air flow will enter the heat exchanger to heat the cold air flowing through the heat exchanger, part of the hot air in the heat exchanger is discharged into the biomass furnace for auxiliary combustion, and another part of the hot air enters the air conditioning chamber to mix and temperature-regulate the hot air entering the pipeline 8, and the last part of the hot air is directly discharged. The hot air flow entering the pipeline 8 finally enters the frying mechanism to heat and fry the melon seeds and promote the discharge of dust.
[0006] Preferably, a mixing pipe and a burner are provided between the biomass stove and the air conditioning chamber, and the biomass stove and the air conditioning chamber are connected through the mixing pipe and the burner. A pipe six is installed through the air conditioning chamber. The heating mechanism also includes a fan two, and the pipe six is connected to the air inlet of the fan two. The frying mechanism includes a wok body, and a pipe one is provided on the wok body. A pipe seven is connected between the pipe one and the air outlet of the fan two.
[0007] Preferably, a pipe five connected to the gas mixing pipe is fixedly installed through the air conditioning chamber, a thermometer two and a valve two are provided on the pipe six, and a second upper hopper, an incomplete combustion zone and an ash hopper are provided on the biomass furnace.
[0008] Preferably, a heat exchanger is provided inside the heat exchanger, and an air inlet pipe 1, an air outlet pipe 2 and an air outlet pipe 3 are provided on the heat exchanger. The air inlet pipe 1 and the air outlet pipe 2 both extend outside the heat exchanger, and the air outlet pipe 3 is located inside the heat exchanger. The heat exchanger is provided with an air outlet pipe 4, an air outlet pipe 5 and an air inlet pipe 2. The air outlet pipe 4 is connected to the air inlet pipe 3, and the air outlet pipe 5 is connected to the pipe 5. A valve 1 is provided in the air outlet pipe 3.
[0009] Preferably, the heat exchange mechanism also includes a fan 1, an air outlet pipe 1 is provided on the frying pan body, a pipe 2 is connected between the air inlet of the dust collector and the air outlet pipe 1, a pipe 3 is connected between the air inlet of the fan 1 and the air outlet of the dust collector, and a pipe 4 is connected between the air outlet of the fan 1 and the air inlet pipe 1.
[0010] Preferably, a plurality of stir-frying cavities are provided in the main body of the wok, the top of the stir-frying cavity is an opening, the bottom of the stir-frying cavity is provided with a mesh plate, a heating tube is provided below the mesh plate, the plurality of heating tubes are interconnected and connected to a pipeline, and an adjustment plate that is movable up and down is provided between two adjacent stir-frying cavities.
[0011] Preferably, the multiple stir-fry chambers are stepped, and the mesh plates are arranged obliquely.
[0012] Preferably, an upper hopper is installed on the wok body, and the upper hopper is connected to the stir-fry chamber located at the top. A level meter is installed in the wok body, and the level meter is located directly below the upper hopper. A lower hopper is provided on the side of the stir-fry chamber located at the bottom. A thermometer and an inspection port are provided on the side of the wok body away from the pipeline.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. The present invention can accelerate the drying and ripening of melon seeds by frying them step by step, and can actively discharge dust during the frying process to ensure the cleanliness of the fried and ripened melon seeds.
[0015] 2. The heat exchange mechanism can filter the hot air flow discharged during the frying process of the frying mechanism. By recycling the clean hot air flow, energy loss can be reduced and production costs can be lowered;
[0016] 3. The heat supply mechanism can make the biomass fuel pellets incompletely burn into combustible gas, and then the combustible gas is mixed with the hot air flow recovered by the heat exchange mechanism to burn, thereby making full use of the energy of the biomass fuel. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of a biomass hot air melon seed frying pan proposed by the present invention;
[0018] Figure 2 This is a structural schematic diagram of the heating mechanism in a biomass hot air melon seed frying pan proposed by the present invention;
[0019] Figure 3 This is a structural diagram of a frying mechanism in a biomass hot air melon seed frying pan proposed by the present invention;
[0020] Figure 4 This is a side view of the frying mechanism of a biomass hot air melon seed frying pan proposed by the present invention;
[0021] Figure 5 This is a structural schematic diagram of the heat exchange mechanism in a biomass hot air melon seed frying pan proposed by the present invention.
[0022] Figure: 1. Stir-frying mechanism; 11. Wok body; 12. Upper hopper (1); 13. Stir-fry chamber; 14. Adjustment plate; 15. Level indicator; 16. Pipe (1); 17. Heating tube; 18. Mesh plate; 19. Inspection port; 110. Lower hopper; 111. Air outlet pipe (1); 112. Thermometer (1).
[0023] 2. Heat exchange mechanism; 21. Dust collector; 22. Fan 1; 23. Heat exchanger; 24. Pipe 2; 25. Pipe 3; 26. Air inlet pipe 1; 27. Pipe 4; 28. Air outlet pipe 2; 29. Heat exchanger; 210. Air outlet pipe 3; 211. Air outlet pipe 4; 212. Air outlet pipe 5; 213. Air inlet pipe 2; 214. Valve 1;
[0024] 3. Heating mechanism; 31. Biomass furnace; 32. Hopper 2; 33. Incomplete combustion zone; 34. Ash hopper; 35. Mixing pipe; 36. Air conditioning chamber; 37. Burner; 38. Pipeline 5; 39. Air inlet pipe 3; 310. Fan 2; 311. Pipeline 6; 312. Thermometer 2; 313. Valve 2; 314. Pipeline 7;
[0025] 4. Pipeline eight. DETAILED DESCRIPTION
[0026] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] Please refer to Figures 1-5 The present invention provides a technical solution: a biomass hot air melon seed air fryer, comprising a frying mechanism 1, a heat exchange mechanism 2, a heat supply mechanism 3 and a pipeline 84, the frying mechanism 1, the heat exchange mechanism 2, the heat supply mechanism 3 and the pipeline 84 are sequentially connected and connected in series, the heat exchange mechanism 2 comprises a dust collector 21 and a heat exchanger 29, the heat supply mechanism 3 comprises a biomass furnace 31 and an air conditioning chamber 36, the frying mechanism 1 is used to perform multi-stage frying of melon seeds, dust mixed with hot air in the frying process of the melon seeds is removed by the dust collector 21, and the clean hot air will enter the heat exchanger 23 to heat the cold air flowing through the heat exchanger 23, part of the hot air in the heat exchanger 29 is discharged into the biomass furnace 31 for auxiliary combustion, another part of the hot air enters the air conditioning chamber 36 to mix and temperature-control the hot air entering the pipeline 84, and the last part of the hot air is directly discharged. The hot air entering the pipeline 84 finally enters the frying mechanism 1 to heat and fry the melon seeds and promote the discharge of dust.
[0028] A mixing pipe 35 and a burner 37 are provided between the biomass furnace 31 and the air conditioning chamber 36. The biomass furnace 31 and the air conditioning chamber 36 are connected through the mixing pipe 35 and the burner 37. A pipe six 311 is installed through the air conditioning chamber 36. The heating mechanism 3 also includes a fan 2 310. The pipe six 311 is connected to the air inlet of the fan 2 310. The frying mechanism 1 includes a wok body 11. The wok body 11 is provided with a pipe one 16. A pipe seven 314 is connected between the pipe one 16 and the air outlet of the fan 2 310.
[0029] A fifth pipe 38 connected to the gas mixing pipe 35 is fixedly installed on the air conditioning chamber 36, a second thermometer 312 and a second valve 313 are provided on the sixth pipe 311, and a second upper hopper 32, an incomplete combustion zone 33 and an ash hopper 34 are provided on the biomass furnace 31.
[0030] A heat exchanger 29 is provided inside the heat exchanger 23. An air inlet pipe 1 26, an air outlet pipe 2 28 and an air outlet pipe 3 210 are provided on the heat exchanger 29. The air inlet pipe 1 26 and the air outlet pipe 2 28 both extend to the outside of the heat exchanger 23. The air outlet pipe 3 210 is located inside the heat exchanger 23. The heat exchanger 23 is provided with an air outlet pipe 4 211, an air outlet pipe 5 212 and an air inlet pipe 2 213. The air outlet pipe 4 211 is connected to the air inlet pipe 3 39, the air outlet pipe 5 212 is connected to the pipe 5 38, and a valve 1 214 is provided inside the air outlet pipe 3 210.
[0031] The heat exchange mechanism 2 also includes a fan 22, an air outlet pipe 111 is provided on the frying pan body 11, a pipe 24 is connected between the air inlet of the dust collector 21 and the air outlet pipe 111, a pipe 3 25 is connected between the air inlet of the fan 22 and the air outlet of the dust collector 21, and a pipe 4 27 is connected between the air outlet of the fan 22 and the air inlet pipe 1 26.
[0032] A plurality of stir-frying chambers 13 are provided in the wok body 11. The top of the stir-frying chamber 13 is opened, and the bottom of the stir-frying chamber 13 is provided with a mesh plate 18. A heating tube 17 is provided below the mesh plate 18. The plurality of heating tubes 17 are interconnected and connected to the pipe 16. An adjustment plate 14 that can move up and down is provided between two adjacent stir-frying chambers 13.
[0033] Furthermore, the heating pipe 17 is used to spray the hot air flow input by the pipe 16 upward and pass through the mesh plate 18 to act on the melon seeds.
[0034] The plurality of stir-fry chambers 13 are stepped, and the mesh plates 18 are inclined.
[0035] An upper hopper 12 is installed on the wok body 11, and the upper hopper 12 is connected to the stir-fry chamber 13 located at the top. A level meter 15 is installed in the wok body 11, and the level meter 15 is located directly below the upper hopper 12. A lower hopper 110 is provided on one side of the stir-fry chamber 13 located at the bottom. A thermometer 112 and an inspection port 19 are provided on the side of the wok body 11 away from the pipe 16.
[0036] Furthermore, when the fan 22 is working, a negative pressure can be formed in the pipe 3 25. At this time, the air outlet pipe 111 is also in a negative pressure state, and the dust rising in the stir-fry chamber 13 can actively enter the air outlet pipe 111 and be discharged.
[0037] Furthermore, the opening degree of valve 1 214 can change the amount of hot air discharged from air outlet 3 210 , and ultimately change the temperature of air entering air outlet 4 211 and air outlet 5 212 .
[0038] Furthermore, by adjusting the height of the plate 14, the gap between the plate 14 and the mesh plate 18 below can be adjusted. Figure 3As shown, when the gap between the adjustment plate 14 and the mesh plate 18 increases, the speed at which the material in the stir-frying chamber 13 on the left side of the adjustment plate 14 enters the stir-frying chamber 13 on the right side will become faster, so that the time the material stays in the stir-frying chamber 13 for stir-frying becomes shorter;
[0039] like Figure 3 As shown, when the gap between the adjustment plate 14 and the mesh plate 18 increases or decreases, the speed at which the material in the stir-frying chamber 13 on the left side of the adjustment plate 14 enters the stir-frying chamber 13 on the right side will slow down, making the time the material stays in the stir-frying chamber 13 for stir-frying longer. Therefore, by adjusting the position height of the adjustment plate 14, the discharge speed of the material in the stir-frying chamber 13 can be adjusted.
[0040] In this embodiment, the biomass fuel falls into the biomass furnace 31 through the upper hopper 32, and the biomass fuel undergoes incomplete combustion in the incomplete combustion zone 33 to generate combustible gas. The combustible gas enters the burner 37 through the gas mixing pipe 35 and is burned. The flame generated by the combustion enters the air conditioning chamber 36.
[0041] The hot air flow generated by the flame heat passes through the pipe 6 311, the fan 2 310, the pipe 7 314 and the pipe 1 16 in sequence and enters the multiple heating pipes 17. After entering the heating pipes 17, the hot air flow will be ejected upward, and the melon seeds will be dropped from the upper hopper 12 into the stir-frying chamber 13 at the highest point. The materials at the highest point will roll downward from the top along the inclined multiple mesh plates 18 and finally be discharged through the lower hopper 110. During this process, the melon seeds will be heated and stir-fried by the hot air flow from bottom to top as they pass through the mesh plates 18, and the dust generated during the stir-frying process will rise and enter the air outlet pipe 111.
[0042] After roasting the melon seeds, the hot air flow will carry dust into the air outlet pipe 111 and enter the dust collector 21 through the second pipe 24. After the dust is removed by the dust collector 21, the clean hot air flow will flow through the third pipe 25, pass through the fan 1 22 and the fourth pipe 27, and enter the heat exchanger 29 through the air inlet pipe 1 26. The clean hot air flow entering the heat exchanger 29 will eventually be discharged to the outside of the equipment through the second air outlet pipe 28, and the remaining clean hot air flow will enter the heat exchanger 23.
[0043] The external cold air enters through the air inlet pipe 213 and contacts the surface of the heat exchanger 29. It will gradually heat up to form hot air and mix with the hot air flow discharged from the air outlet pipe 310. A part of the hot air + hot air flow mixture is discharged through the air outlet pipe 5 212 and enters the mixing pipe 35 through the pipe 5 38 to mix with the combustible gas in the mixing pipe 35, which plays an auxiliary role in the combustion of the combustible gas. The remaining part of the hot air + hot air flow mixture will enter the air conditioning chamber 36 through the air outlet pipe 4 211 and the air inlet pipe 39 to adjust the temperature of the flame heat discharged by the burner 37, so that it forms a hot air flow suitable for frying melon seeds.
[0044] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A biomass hot air melon seed frying pan, characterized by: The invention comprises a frying mechanism (1), a heat exchange mechanism (2), a heat supply mechanism (3) and a pipeline eight (4), wherein the frying mechanism (1), the heat exchange mechanism (2), the heat supply mechanism (3) and the pipeline eight (4) are sequentially connected and connected in series, the heat exchange mechanism (2) comprises a dust collector (21) and a heat exchanger (29), the heat supply mechanism (3) comprises a biomass furnace (31) and an air conditioning chamber (36), the frying mechanism (1) is used for frying melon seeds in multiple stages, the heat supply mechanism (3) is used for the frying mechanism (1) to provide a hot air flow for frying the melon seeds, and dust mixed in the frying process of the melon seeds is heated. After the hot air flows through the dust collector (21) for dust removal, the clean hot air flows into the heat exchanger (23) to heat the cold air flowing through the heat exchanger (23). Part of the hot air in the heat exchanger (29) is discharged to the biomass furnace (31) for auxiliary combustion, and another part of the hot air enters the air conditioning chamber (36) to mix and adjust the temperature of the hot air entering the pipe eight (4). The last part of the hot air is directly discharged, and the hot air entering the pipe eight (4) finally enters the frying mechanism (1) for heating and frying the melon seeds and promoting the discharge of dust.
2. The biomass hot air melon seed frying pan according to claim 1, characterized in that: A mixing pipe (35) and a burner (37) are provided between the biomass stove (31) and the air conditioning chamber (36). The biomass stove (31) and the air conditioning chamber (36) are communicated with each other through the mixing pipe (35) and the burner (37). A pipe six (311) is installed through the air conditioning chamber (36). The heating mechanism (3) also includes a second fan (310). The pipe six (311) is connected to the air inlet of the second fan (310). The frying mechanism (1) includes a wok body (11). The wok body (11) is provided with a pipe one (16). A pipe seven (314) is connected between the pipe one (16) and the air outlet of the second fan (310).
3. The biomass hot air melon seed frying pan according to claim 2, characterized in that: A fifth pipe (38) connected to the gas mixing pipe (35) is fixedly installed on the air conditioning chamber (36), a thermometer (312) and a valve (313) are provided on the sixth pipe (311), and a second upper hopper (32), an incomplete combustion zone (33) and an ash hopper (34) are provided on the biomass furnace (31).
4. The biomass hot air melon seed frying pan according to claim 3, characterized in that: The heat exchanger (23) is provided with a heat exchanger (29), and the heat exchanger (29) is provided with an air inlet pipe (26), an air outlet pipe (28) and an air outlet pipe (210). The air inlet pipe (26) and the air outlet pipe (28) are both extended to the outside of the heat exchanger (23). The air outlet pipe (210) is located inside the heat exchanger (23). The heat exchanger (23) is provided with an air outlet pipe (211), an air outlet pipe (212) and an air inlet pipe (213). The air outlet pipe (211) is connected to the air inlet pipe (39), the air outlet pipe (212) is connected to the pipe (38), and the air outlet pipe (210) is provided with a valve (214).
5. The biomass hot air melon seed frying pan according to claim 4, characterized in that: The heat exchange mechanism (2) further comprises a fan 1 (22), an air outlet pipe 1 (111) is provided on the wok body (11), a pipe 2 (24) is connected between the air inlet of the dust collector (21) and the air outlet pipe 1 (111), a pipe 3 (25) is connected between the air inlet of the fan 1 (22) and the air outlet of the dust collector (21), and a pipe 4 (27) is connected between the air outlet of the fan 1 (22) and the air inlet pipe 1 (26).
6. The biomass hot air melon seed frying pan according to claim 2, characterized in that: A plurality of stir-frying chambers (13) are provided in the wok body (11), the top of the stir-frying chamber (13) is open, the bottom of the stir-frying chamber (13) is provided with a mesh plate (18), a heating tube (17) is provided below the mesh plate (18), the plurality of heating tubes (17) are interconnected and connected to a pipe (16), and an adjustment plate (14) that is movable up and down is provided between two adjacent stir-frying chambers (13).
7. The biomass hot air melon seed frying pan according to claim 6, characterized in that: The plurality of stir-fry chambers (13) are in a stepped shape, and the mesh plate (18) is arranged at an angle.
8. The biomass hot air melon seed frying pan according to claim 6, characterized in that: An upper hopper (12) is installed on the wok body (11), and the upper hopper (12) is connected to the stir-fry chamber (13) located at the top. A level meter (15) is installed in the wok body (11), and the level meter (15) is located directly below the upper hopper (12). A lower hopper (110) is provided on one side of the stir-fry chamber (13) located at the bottom. A thermometer (112) and an inspection port (19) are provided on the side of the wok body (11) away from the pipe (16).
Citation Information
Patent Citations
Multi-flavor melon seed peeling frying pan and multi-flavor melon seed peeling frying method
CN112515212A
Watermelon seed stir-frying process
CN115633769A