MES automatic feeding and discharging storage PCB detection laser code scanning production line

By integrating loading and unloading, marking and testing mechanisms, highly efficient automated testing of PCB production lines has been achieved, solving the problems of low efficiency and insufficient testing accuracy in existing technologies, and improving the automation and testing accuracy of the production line.

CN120502522BActive Publication Date: 2025-11-04SHENZHEN CHENYUE STORAGE ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202511000986.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-21
Publication Date
2025-11-04
Estimated Expiration
2045-07-21

AI Technical Summary

Technical Problem

Existing PCB production line loading, unloading, and inspection methods are inefficient and prone to errors, making it difficult to meet the needs of modern intelligent manufacturing. The integration of MES systems with automated equipment is insufficient, resulting in inadequate inspection accuracy and consistency.

Method used

Design a MES-automated loading and unloading storage PCB board inspection laser scanning production line. Through the high integration of loading, marking, unloading and docking mechanisms, combined with visual inspection, laser scanning and multi-dimensional inspection, efficient material transfer and inspection can be achieved.

Benefits of technology

It improves detection accuracy and speed, ensures material quality, enhances the automation level of the production line and the service life of the machine, and improves space utilization and the efficiency of defective product recycling.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application relates to a MES automatic feeding and discharging storage PCB detection laser code scanning production line, which comprises a feeding mechanism, an identification processing mechanism, a discharging mechanism and a docking mechanism. One side of the feeding mechanism is connected with a testing mechanism, and the other side is connected with a sorting mechanism. A carrying mechanism is connected between the testing mechanism and the sorting mechanism. The identification processing mechanism is provided with a first guide rail opposite to the feeding mechanism. The first guide rail is connected with a laser coding mechanism and a scanning verification mechanism. The discharging mechanism is provided with a second guide rail opposite to the first guide rail. The second guide rail is connected with a detection mechanism and a transfer mechanism. The transfer mechanism is provided with an NG structure and a discharging module along the transmission direction of the transfer mechanism. One end of the second guide rail away from the first guide rail is connected with a conveying mechanism. The docking mechanism comprises a transfer mechanism and a code scanning mechanism. One end of the transfer mechanism is connected to the code scanning mechanism, and the other end is connected to the first guide rail and / or the second guide rail. The application aims to realize the height integration of the whole machine, improve the detection precision and the detection rate.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of electronic manufacturing, in particular to a MES automatic feeding and discharging storage PCB board detection laser code scanning production line. BACKGROUND

[0002] With the rapid development of electronic manufacturing industry, the production of printed circuit boards puts forward higher requirements on automation, informatization and intelligentization. In the production process of PCB boards, the traditional feeding and discharging and detection mode is low in efficiency and easy to make mistakes, which is difficult to meet the needs of modern intelligent manufacturing. The existing production line usually adopts semi-automatic equipment, but the feeding and discharging, storage, detection and code scanning links still need external intervention, which limits the production efficiency, and there are risks of PCB board scratching and mis-detection.

[0003] At present, some enterprises try to introduce MES for production management, but the existing MES system lacks integration with automatic equipment, especially in the aspects of automatic feeding and discharging of PCB boards, accurate positioning and laser code scanning, there is a lack of efficient cooperation scheme. In addition, traditional detection equipment often relies on single sensor or visual system, which is difficult to consider multi-dimensional quality detection of PCB boards, affecting detection accuracy and consistency. SUMMARY

[0004] The main purpose of the present application is to provide a MES automatic feeding and discharging storage PCB board detection laser code scanning production line, which aims to make the whole machine highly integrated and improve the detection accuracy and detection rate.

[0005] In order to achieve the above purpose, the MES automatic feeding and discharging storage PCB board detection laser code scanning production line provided by the present application comprises a feeding mechanism, an identification processing mechanism, a discharging mechanism and a docking mechanism.

[0006] One side of the feeding mechanism is connected with a test mechanism, and the other side is connected with a sorting mechanism. A carrying mechanism is connected between the test mechanism and the sorting mechanism. The feeding mechanism is arranged in the carrying mechanism.

[0007] The identification processing mechanism is provided with a first guide rail opposite to the feeding mechanism. The first guide rail is connected with a laser code printing mechanism and a scanning verification mechanism.

[0008] The discharging mechanism is provided with a second guide rail opposite to the first guide rail. One side of the second guide rail is connected with a detection mechanism, and the other side is connected with a transfer mechanism. One side of the transfer mechanism is provided with an NG structure and a discharging module along the transmission direction of the transfer mechanism. One end of the second guide rail away from the first guide rail is connected with a conveying mechanism.

[0009] The docking mechanism comprises a transfer mechanism and a code scanning mechanism. One end of the transfer mechanism is connected to the code scanning mechanism, and the other end is connected to the first guide rail and / or the second guide rail.

[0010] In an embodiment of the present application, the code scanning mechanism is provided with a positioning guide rail relative to the transfer mechanism, and the positioning guide rail is provided with a feeding and discharging assembly along the extension direction of the positioning guide rail;

[0011] The transfer mechanism is provided with a feeding structure and a discharging structure relative to the feeding and discharging assembly.

[0012] In an embodiment of the present application, the feeding structure and the discharging structure are spaced apart along the vertical direction, and the transfer mechanism is provided with an adjusting mechanism relative to the feeding structure and the discharging structure.

[0013] The adjusting mechanism comprises a moving structure, a lifting structure and a clamping structure, the moving structure is arranged along the extension direction of the feeding structure, the bottom of the lifting structure is connected to the moving structure, the lifting structure is drivingly connected to the clamping structure, and the clamping structure is connected to the positioning guide rail.

[0014] In an embodiment of the present application, the feeding and discharging assembly comprises a feeding structure and a discharging structure, the feeding structure is connected to the side of the clamping structure away from the positioning guide rail, and the feeding structure is provided with a feeding push rod facing the positioning guide rail.

[0015] The discharging structure is connected to the positioning guide rail and is provided with a discharging push rod along the direction from the positioning guide rail to the clamping structure.

[0016] In an embodiment of the present application, the sorting mechanism comprises a visual detection assembly, a material collecting mechanism and a moving mechanism, the visual detection assembly is arranged adjacent to the feeding mechanism and is connected to the end of the moving mechanism away from the testing mechanism, and the visual detection assembly is provided with a detection camera.

[0017] One end of the moving mechanism is connected to the visual detection assembly, and the other end is connected to the material collecting mechanism.

[0018] In an embodiment of the present application, the material collecting mechanism is provided with a first material collecting assembly and a second material collecting assembly spaced apart along the moving direction of the moving mechanism, and the moving mechanism is used for putting the materials into the first material collecting assembly or the second material collecting assembly according to the different detection structures of the detection camera.

[0019] In an embodiment of the present application, the NG structure comprises a collecting support, a collecting track arranged on the top of the collecting support, and a collecting box arranged at one end of the collecting support and connected to the collecting channel, a push rod module is arranged on the side of the collecting channel away from the collecting box and facing the collecting box, and a lifting module is vertically arranged in the collecting support and connected to the bottom of the collecting box for driving the collecting box to lift and stack.

[0020] The discharging module and the NG structure are the same structure.

[0021] In an embodiment of the present application, the blanking module comprises a support tray, a jacking module arranged at the bottom of the support tray, and a tray conveying belt arranged below the transfer mechanism and perpendicular to the transfer mechanism, the support tray being connected to one side of the tray conveying belt and having an opening opposite the position of the tray conveying belt for the tray conveying belt to pass through.

[0022] In an embodiment of the present application, the transfer mechanism is further connected to an upper tray assembly, the structure of the upper tray assembly being the same as that of the blanking module, and the conveying direction of the tray conveying belt of the upper tray assembly being opposite to that of the tray conveying belt of the blanking module.

[0023] In an embodiment of the present application, the conveying mechanism comprises a recovery support, a docking assembly arranged at one side of the recovery support for driving the recovery support to lift, a conveying track arranged at the other side of the recovery support and along the conveying direction of the second guide rail, and a recovery frame arranged in the recovery support and connected to the conveying track, at least two blanking tracks being arranged in the vertical direction away from one end of the recovery support.

[0024] By adopting the above technical solution, the present application has the following advantages:

[0025] 1. The initial position of the feeding mechanism can be connected to a conveying structure consistent with the conveying mechanism, and the conveying mechanism and the conveying structure can enable the material placed in the tray to be quickly fed together with the tray, which can improve the integration of the whole machine and the detection rate. One side of the feeding channel of the feeding mechanism is connected to a testing mechanism for electrically testing the material in the tray. When the detection is correct, the material will be conveyed to the next stage, and the material with testing problems or even testing failure will be carried to the sorting mechanism by the carrying mechanism. The carrying mechanism can be a guide rail matched with a lifting function of a clamping arm structure, which can quickly transfer the material without affecting the work of the testing mechanism and the feeding of the feeding mechanism. The sorting mechanism can be used for secondary detection of the material and sorting of the material according to the damage state of the material, which can improve the space utilization of the whole machine and facilitate the separate processing of subsequent materials, and ensure the testing accuracy of the whole process and the recovery efficiency of the defective products.

[0026] 2. The feeding mechanism is connected to the first guide rail of the identification processing mechanism, and the laser coding mechanism is connected to the side of the first guide rail to ensure the stability of the coding. The laser coding mechanism is provided with an XY movement module and a lifting unit relative to the first guide rail. The lifting unit can adjust the distance between the laser head and the tray according to the height of the tray. The XY movement module can improve the stability of the laser coding. The scanning verification mechanism is between the laser coding mechanism and the first guide rail, and is provided with a moving detection track relative to the first guide rail. After coding is completed, the position of the scanning detection laser is adjusted to detect the coding state of the material in the first time, which is helpful to improve the detection precision and detection rate, and ensure the effect of laser coding. The laser coding mechanism can also be provided with a dust suction assembly relative to the first guide rail. The dust suction assembly can ensure the cleanliness of the first guide rail, reduce the wear of the first guide rail, effectively improve the service life of the whole machine, and improve the user experience.

[0027] 3. The discharging mechanism receives and discharges the material through the second guide rail. The detection mechanism is connected to one side of the second guide rail to detect the material, so as to avoid the processing problem of the material in the previous step. The material after detection is received by the transfer mechanism. The transfer mechanism can place the material in the NG structure or the discharging module according to the detection result of the detection mechanism. The NG structure or the discharging module is sequentially arranged along the transfer mechanism, which can realize efficient transfer of the material and improve the detection efficiency of the whole machine. When the material is completely transferred from the tray, the remaining empty tray will continue to move on the second guide rail and be recycled by the conveying mechanism, which can ensure the high integration of each part of the whole machine and improve the material processing rate and detection rate of the whole machine.

[0028] 4. The docking mechanism can be between the identification processing mechanism and the discharging mechanism, which is used to connect the two mechanisms, or can be connected after the discharging mechanism, which is used to detect the material in the discharging module. The docking mechanism includes a transfer mechanism for transferring the material from the first guide rail or the discharging module, and a scanning mechanism connected to the transfer mechanism for scanning and detecting the material. The transfer mechanism can be provided with a transfer mechanism relative to the first guide rail or the discharging module. The transfer mechanism and the guide rail can transfer the material to the guide rail by using the clamping jaw and the guide rail. The transfer mechanism and the guide rail are in position. The material can be detected by the transfer mechanism and then transported to the guide rail, which can repeatedly reset the material or transport it to the next processing and detection mechanism. The docking mechanism can be used as a transfer module between different mechanisms through the above structure, which can effectively improve the integration of the whole machine, make the discharged material complete the steps of laser coding, electrical detection and code scanning detection, and effectively ensure the quality of the material. BRIEF DESCRIPTION OF DRAWINGS

[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, the drawings in the following description only show some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained according to the structures shown in the drawings without creative labor.

[0030] Figure 1 The structure schematic view of the feeding mechanism of the MES automatic feeding and discharging storage PCB detection laser code scanning production line of the present application;

[0031] Figure 2 The structure schematic view of the identification processing mechanism of the MES automatic feeding and discharging storage PCB detection laser code scanning production line of the present application;

[0032] Figure 3 The structure schematic view of the discharging mechanism of the MES automatic feeding and discharging storage PCB detection laser code scanning production line of the present application;

[0033] Figure 4 The structure schematic view of the NG structure of the MES automatic feeding and discharging storage PCB detection laser code scanning production line of the present application;

[0034] Figure 5 The structure schematic view of the discharging module of the MES automatic feeding and discharging storage PCB detection laser code scanning production line of the present application;

[0035] Figure 6 The structure schematic view of the conveying mechanism of the MES automatic feeding and discharging storage PCB detection laser code scanning production line of the present application;

[0036] Figure 7 The structure schematic view of the docking mechanism of the MES automatic feeding and discharging storage PCB detection laser code scanning production line of the present application;

[0037] Figure 8 The structure schematic view of the adjusting mechanism of the MES automatic feeding and discharging storage PCB detection laser code scanning production line of the present application.

[0038] Explanation of the reference signs:

[0039] 1, feeding mechanism; 11, test mechanism; 12, carrying mechanism; 13, sorting mechanism; 14, visual inspection assembly; 15, material collecting mechanism; 16, moving mechanism; 2, identification processing mechanism; 21, first guide rail; 22, laser coding mechanism; 23, scanning verification mechanism; 3, discharging mechanism; 31, second guide rail; 32, detection mechanism; 4, conveying mechanism; 41, recycling support; 42, docking assembly; 43, conveying track; 44, recycling frame; 5, transfer mechanism; 51, upper disc assembly; 6, NG structure; 61, collection support; 62, collection channel; 63, collection frame; 7, discharging module; 71, support tray; 72, opening; 73, disc conveying belt; 8, docking mechanism; 81, transfer mechanism; 82, feeding structure; 83, discharging structure; 84, adjusting mechanism; 85, moving structure; 86, lifting structure; 87, clamping structure; 9, code scanning mechanism; 91, alignment guide rail; 92, feeding and discharging assembly.

[0040] The implementation, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION

[0041] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and not to limit the present application.

[0042] Reference Figures 1 to 8 To achieve the above-mentioned purpose, the present application provides a MES automatic feeding and discharging PCB board detection laser code scanning production line, which comprises a feeding mechanism 1, an identification processing mechanism 2, a discharging mechanism 3 and a docking mechanism 8. One side of the feeding mechanism 1 is connected with a test mechanism 11, and the other side is connected with a sorting mechanism 13. A carrying mechanism 12 is connected between the test mechanism 11 and the sorting mechanism 13. The feeding mechanism 1 is arranged in the carrying mechanism 12.

[0043] The identification processing mechanism 2 is provided with a first guide rail 21 opposite to the feeding mechanism 1. The first guide rail 21 is connected with a laser coding mechanism 22 and a scanning verification mechanism 23.

[0044] The discharging mechanism 3 is provided with a second guide rail 31 opposite to the first guide rail 21. One side of the second guide rail 31 is connected with a detection mechanism 32, and the other side is connected with a transfer mechanism 5. One side of the transfer mechanism 5 is provided with an NG structure 6 and a discharging module 7 along the transmission direction of the transfer mechanism 5. The second guide rail 31 is connected with a conveying mechanism 4 at the end away from the first guide rail 21.

[0045] The docking mechanism 8 comprises a transfer mechanism 81 and a code scanning mechanism 9. One end of the transfer mechanism 81 is connected to the code scanning mechanism 9, and the other end is connected to the first guide rail 21 and / or the second guide rail 31.

[0046] The initial position of the feeding mechanism 1 can be connected with a conveying structure consistent with the conveying mechanism 4 structure, and the conveying mechanism 4 and the conveying structure can quickly feed and discharge the materials placed in the tray together, which can improve the integration of the whole machine and improve the detection rate. One side of the feeding channel of the feeding mechanism 1 is connected with a testing mechanism 11 for electrical testing of the materials in the tray. When the detection is correct, the materials will be transported to the next stage, and the materials with testing problems or even testing failure will be transported by the carrying mechanism 12 to the sorting mechanism 13. The carrying mechanism 12 can be a guide rail matched with a lifting function of a clamping arm structure, which can quickly transfer the materials without affecting the work of the testing mechanism 11 and the feeding of the feeding mechanism 1. The sorting mechanism 13 can be used for secondary detection of the materials, and the materials can be sorted according to the damage state of the materials, which can improve the space utilization of the whole machine and facilitate the separate processing of subsequent materials, and ensure the testing accuracy and the recovery efficiency of the defective products of the whole process.

[0047] The feeding mechanism 1 is connected to the first guide rail 21 of the identification processing mechanism 2. The laser coding mechanism 22 is connected to the side of the first guide rail 21 in order to ensure the stability of coding, and is provided with an XY movement module and a lifting unit relative to the first guide rail 21. The lifting unit can facilitate the laser coding mechanism 22 to adjust the distance between the laser head and the tray according to the height of the tray. The XY movement module can improve the stability of laser coding. The scanning verification mechanism 23 is between the laser coding mechanism 22 and the first guide rail 21, and is provided with a moving detection track relative to the first guide rail 21, which is used to adjust the position of the scanning detection laser after coding is completed in order to detect the coding state of the materials in the first time, which can improve the detection accuracy and detection rate, and ensure the effect of laser coding. In addition, the laser coding mechanism 22 can also be provided with a dust suction assembly relative to the first guide rail 21, which can ensure the cleanliness of the first guide rail 21, reduce the wear of the first guide rail 21, effectively improve the service life of the whole machine, and improve the user experience.

[0048] The discharging mechanism 3 receives and discharges the materials through the second guide rail 31. One side of the second guide rail 31 is connected with a detection mechanism 32 which can detect the materials to avoid problems in the previous processing. The materials after detection will be received by the transfer mechanism 5. The transfer mechanism 5 can place the materials in the NG structure 6 or the discharging module 7 according to the detection result of the detection mechanism 32. The NG structure 6 or the discharging module 7 is sequentially arranged along the transfer mechanism 5, which can realize efficient transfer of materials and improve the detection efficiency of the whole machine. When the materials are completely transferred from the tray, the remaining empty tray will continue to move on the second guide rail 31 and be recycled by the conveying mechanism 4, which can ensure the high integration of each part of the whole machine and improve the material processing rate and detection rate of the whole machine.

[0049] The docking mechanism 8 can be arranged between the marking processing mechanism 2 and the discharging mechanism 3, used for connecting the two mechanisms, or arranged after the discharging mechanism 3, used for detecting the material in the discharging module 7. The docking mechanism 8 comprises a transfer mechanism 81 for transferring the material from the first guide rail 21 or the discharging module 7, and a scanning mechanism connected to the transfer mechanism 5 for scanning and detecting the material. The transfer mechanism 81 can be provided with a transfer mechanism for transferring the material to the guide rail. The transfer mechanism 81 and the guide rail are aligned, and the material can be detected by the transfer mechanism 81 and then re-delivered to the guide rail. The material can be repeatedly delivered to the next processing and detection mechanism. The docking mechanism 8 can be used as a transfer module between different mechanisms, which can effectively improve the integration of the whole machine, and can make the discharged material complete the steps of laser coding, electrical detection, code scanning detection, etc., effectively ensuring the quality of the material.

[0050] For reference Figures 7 to 8 The scanning mechanism 9 is provided with a positioning guide rail 91 opposite to the transfer mechanism 81, and the positioning guide rail 91 is provided with an upper and lower feeding assembly 92 arranged along the extension direction of the positioning guide rail 91.

[0051] The transfer mechanism 81 is provided with an upper feeding structure 82 and a lower feeding structure 83 opposite to the upper and lower feeding assembly 92.

[0052] The transfer mechanism 81 is provided with an upper feeding structure 82 and a lower feeding structure 83 opposite to the scanning mechanism 9, so that the material is delivered to the scanning mechanism 9 under the action of the upper feeding structure 82, and after the scanning and detection are completed, the material can be delivered back to other test processing mechanisms by the lower feeding structure 83. The docking mechanism 8 can be used for quickly receiving other mechanisms and serving as a transfer for other mechanisms, which can ensure the processing rate of the whole machine. The scanning mechanism 9 is provided with the positioning guide rail 91 and the upper and lower feeding assembly 92 in order to cooperate with the upper feeding structure 82 and the lower feeding structure 83.

[0053] In a possible embodiment, the upper feeding structure 82 and the lower feeding structure 83 are arranged side by side, and the two structures are provided with guide rails and clamps. The terminals of the clamps correspond to different positions of the docking guide rail. The scanning mechanism 9 can feed the material placed on one side of the docking guide rail to the scanning and detection position of the scanning mechanism 9 through the upper and lower feeding assembly 92. After the detection is completed, the material can be delivered to the docking position of the lower feeding structure 83 through the upper and lower feeding assembly 92, so that the material can be quickly detected.

[0054] For reference Figures 7 to 8 The upper feeding structure 82 and the lower feeding structure 83 are arranged in a vertical direction. The transfer mechanism 81 is provided with an adjusting mechanism 84 opposite to the upper feeding structure 82 and the lower feeding structure 83.

[0055] The adjusting mechanism 84 comprises a moving structure 85, a lifting structure 86 and a clamping structure 87. The moving structure 85 is arranged along the extension direction of the feeding structure 82. The bottom of the lifting structure 86 is connected to the moving structure 85. The lifting structure 86 is drivingly connected to the clamping structure 87. The clamping structure 87 is connected to the alignment guide rail 91.

[0056] In another possible embodiment, the feeding structure 82 and the discharging structure 83 are arranged in a vertical manner. The end of the feeding structure 82 and the discharging structure 83 is provided with the adjusting mechanism 84. The adjusting mechanism 84 can be moved along the driving direction of the feeding structure 82 and the discharging structure 83 through the moving structure 85. The clamping structure 87 in the adjusting mechanism 84 can be moved up and down under the action of the lifting structure 86. The alignment guide rail 91 can be below the feeding structure 82 and the discharging structure 83. Under the cooperation of the adjusting mechanism 84, the material can be efficiently and stably sent to the alignment guide rail 91. After the code scanning detection is completed, the material can be quickly recovered. The rate of the entire test process can be effectively improved.

[0057] For better understanding, Figure 7 The feeding structure is connected to the side of the clamping structure 87 away from the alignment guide rail 91. The feeding structure is provided with a feeding push rod facing the alignment guide rail 91.

[0058] The discharging structure is connected to the alignment guide rail 91 and is provided with a discharging push rod along the direction from the alignment guide rail 91 to the clamping structure 87.

[0059] In another possible embodiment, the alignment guide rail 91 is between the feeding structure 82 and the discharging structure 83. In order to enable the adjusting mechanism 84 to stably supply and take the material, the structure of the feeding and discharging assembly 92 can comprise a feeding structure and a discharging structure. The clamping structure 87 is between the alignment guide rail and the feeding structure. The feeding structure is generally arranged on the machine table and faces the alignment guide rail 91. The feeding push rod of the feeding structure can push the material into the alignment guide rail 91 through the clamping cavity of the clamping structure 87. After the test is completed, the discharging push rod of the discharging structure can push the material back into the clamping cavity of the clamping structure 87, so that the material can be conveniently transferred to the discharging structure 83 for discharging.

[0060] In order to improve the test efficiency, the moving object in the feeding and discharging structure 83 is generally a receiving frame. A plurality of separation layers are arranged in the frame. Each separation layer is provided with a material / tray. The clamping structure 87 can clamp the outer periphery of the frame and move up and down along the alignment guide rail 91 under the action of the lifting structure 86. When the separation layer in the frame faces the alignment guide rail 91, the feeding push rod drives the material / tray to enter the code scanning mechanism 9 for code scanning detection. After the detection is completed, the material / tray is pushed back into the separation layer by the discharging push rod. The lifting structure 86 is raised / lowered to make another separation layer face the alignment guide rail 91. Through this structure, the test efficiency can be effectively improved and the stability of the material conveying can be ensured.

[0061] With reference to Figure 1 , the sorting mechanism 13 comprises a visual detection assembly 14, a collecting mechanism 15, and a moving mechanism 16. The visual detection assembly 14 is arranged close to the feeding mechanism 1 and connected to one end of the moving mechanism 12 away from the testing mechanism 11. The visual detection assembly 14 is provided with a detection camera.

[0062] The moving mechanism 16 is connected to the visual detection assembly 14 at one end and connected to the collecting mechanism 15 at the other end.

[0063] The sorting mechanism 13 is provided with the visual detection assembly 14 for receiving and transferring the materials transferred from the feeding mechanism 1. The visual detection assembly 14 is provided with a detection camera for secondary judgment of the materials that fail the test at the testing mechanism 11. The damage state of the materials can be optically detected by the camera, which can facilitate subsequent defective product recycling. The visual detection assembly 14 serves as a transfer station and is connected to the moving mechanism 16. After the detection is completed, the materials will be moved to the collecting mechanism 15 for push disc recycling, which can improve the space utilization and facilitate the recycling of waste materials.

[0064] With reference to Figure 1 , the collecting mechanism 15 is provided with a first collecting assembly and a second collecting assembly along the moving direction of the moving mechanism 16. The moving mechanism 16 is used to put the materials into the first collecting assembly or the second collecting assembly according to the different detection structures of the detection camera.

[0065] The collecting mechanism 15 can be provided with multiple groups, at least including a first collecting assembly for receiving slightly damaged materials and a second collecting assembly for receiving severely damaged materials. The moving mechanism 16 itself can be a swing arm structure and is provided with two clamping jaws relative to the three stations of the first collecting assembly, the second collecting assembly, and the visual detection assembly 14. Through the swing arm structure, the materials can be first transferred from the visual detection assembly 14 to the first collecting assembly. If the materials need to be transferred to the second collecting assembly, the other clamping jaw will synchronously transfer the materials when taking the materials next time. Through the above structure, the height integration of the whole machine can be effectively guaranteed.

[0066] The moving mechanism 16 can also be two clamping jaws with lifting function running synchronously on the guide rail, which can have the same function as the swing arm structure and effectively improve the space utilization of the machine and guarantee the recycling efficiency of defective products.

[0067] With reference to Figures 3 to 4The NG structure 6 comprises a collecting support 61, a collecting track arranged at the top of the collecting support 61, and a collecting frame 63 arranged at one end of the collecting support 61 and connected with the collecting channel 62, and a push rod module is arranged on the side of the collecting channel 62 away from the collecting frame 63 and faces the collecting frame 63, and a lifting module is vertically arranged in the collecting support 61 and connected with the bottom of the collecting frame 63 and used for driving the collecting frame 63 to lift and stack and store;

[0068] The structure of the discharging module 7 is the same as that of the NG structure 6.

[0069] The NG structure 6 for recycling defective products at the discharging mechanism 3 can comprise a collecting support 61, a collecting frame 63, and a lifting module, a plurality of layers are arranged in the collecting frame 63 in the vertical direction, and the lifting module is connected with the collecting frame 63, the material can be discharged on the collecting track on the collecting support 61 when the material is discharged, the material is between the push rod module and the collecting frame 63, the material is pushed into the layers by the push rod module, and the collecting module cooperates with the push rod module to quickly stack and fill the material in the collecting frame 63, so that the recycling of defective products is facilitated.

[0070] In an embodiment, the structure of the discharging module 7 is completely consistent with that of the NG structure 6, the qualified material is collected by the collecting frame 63, and is transferred to the docking mechanism 8 by the transfer structure, is clamped by the clamping structure 87 of the docking mechanism 8 and is tested in batches, and then the material in the collecting frame 63 is sent to the discharging position by the discharging structure 83, so that the integration of the whole machine is improved and the connection between different machine bodies is close.

[0071] In combination with the drawings, Figures 3 to 5 The discharging module 7 comprises a support tray 71, a jacking module arranged at the bottom of the support tray 71, and a disc conveying belt 73 arranged below the transfer mechanism 5 and perpendicular to the transfer mechanism 5, the support tray 71 is connected to one side of the disc conveying belt 73 and is provided with an opening 72 opposite the position of the disc conveying belt 73 for the disc conveying belt 73 to pass through.

[0072] In another embodiment, the structure of the discharging module 7 is different from that of the above NG structure 6, and from the functional point of view, the discharging module 7 comprises a support tray 71, a jacking module for driving the tray to move up and down, and a disc conveying belt 73 for conveying the full material tray to discharge, the support tray 71 is connected to one side of the disc conveying belt 73 and is provided with an opening 72 opposite the disc conveying belt 73, when the material tray needs to be discharged after being filled with material, the jacking module is lowered, the support tray 71 moves downward and passes through the disc conveying belt 73, the material tray is left on the disc conveying belt 73 and is conveyed away by the disc conveying belt 73, and through this structure, the material can be quickly discharged and the disc can be quickly collected, which is beneficial to improve the detection efficiency.

[0073] In combination with the drawings, Figure 3The transfer mechanism 5 is further connected with an upper disc assembly 51, the structure of the upper disc assembly 51 is the same as that of the disc feeding mechanism 7, and the conveying direction of the disc conveying belt of the upper disc assembly 51 is opposite to that of the disc conveying belt of the disc feeding mechanism 7.

[0074] The transfer mechanism 5 is further connected with the upper disc assembly 51, the transfer mechanism 5 can cooperate with the upper disc assembly 51 to feed the empty disc to the disc feeding mechanism 7, which can help to improve the feeding rate, and a plurality of stacked empty discs can be simultaneously fed to the support tray 71 on the disc conveying belt of the upper disc assembly 51, which can effectively improve the linkage of the whole machine.

[0075] The transfer mechanism 5 can be provided with a driving motor on each side, and the two driving motors can drive a suction cup or a clamping jaw for transferring material or a disc, respectively. The two suction cups or clamping jaws can be independently controlled, which can effectively guarantee the feeding rate of the empty disc, and the suction cups or clamping jaws on both sides can share a moving track, which can realize the reduction of the volume of the whole machine and effectively improve the user experience.

[0076] In combination with the drawings, Figures 3 to 6 The conveying mechanism 4 comprises a recovery support 41, a docking assembly 42 arranged on one side of the recovery support 41 and used for driving the recovery support 41 to ascend and descend, a conveying track 43 arranged on the other side of the recovery support 41 and along the conveying direction of the second guide rail 31, and a recovery frame 44 arranged in the recovery support 41 and connected to the conveying track 43. At least two disc feeding tracks are arranged in the vertical direction at the end of the recovery support 41 away from the second guide rail 31.

[0077] The conveying mechanism 4 is used for recovering the disc after the material is taken out. The conveying mechanism 4 itself comprises the recovery support 41, which can be adjusted in height by the docking assembly 42. The conveying track 43 is arranged in the recovery support 41, and the recovery frame 44 with a plurality of partition layers arranged in the vertical direction can be connected in the conveying track 43. Under the action of the docking assembly 42, different partitions can be connected to the second guide rail 31 in turn. When the recovery frame 44 is stacked and filled with empty discs, the conveying track 43 will convey the recovery frame 44 to the disc feeding track connected to the other side of the conveying mechanism 4.

[0078] The disc feeding tracks can be arranged in the vertical direction. Different disc feeding tracks can be aligned with the recovery frame 44 and the corresponding disc feeding track under the action of the docking assembly 42. Different disc feeding tracks can be connected to different mechanisms, which can help to improve the linkage of the whole machine and the degree of automation of the whole machine. In addition, a conveying mechanism 4 with the same structure as the present application can also be connected to the end of the feeding mechanism 1 for efficient feeding. Through the above structure, the integration of the whole machine can be improved, the detection efficiency of the machine body can be effectively improved, the quality of the discharged material can be guaranteed, and the user experience can be effectively improved.

[0079] The same or similar reference numerals in the drawings of the embodiments correspond to the same or similar components; in the description of the present application, it is understood that if the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right" and the like are based on the orientations or positional relationships shown in the drawings, they are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore the terms describing the positional relationships in the drawings are only used for exemplary illustration, and cannot be understood as a limitation on the present patent, for those skilled in the art, the specific meanings of the above terms can be understood according to the specific circumstances.

[0080] The above is only a preferred embodiment of the present application, and is not used to limit the present application, any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A laser scanning production line for the inspection of storage PCB boards with MES automatic loading and unloading, characterized in that, include: A feeding mechanism is provided, with a testing mechanism connected to one side and a sorting mechanism connected to the other side. A conveying mechanism is connected between the testing mechanism and the sorting mechanism, and the feeding mechanism passes through the conveying mechanism. The marking processing mechanism is provided with a first guide rail relative to the feeding mechanism, and the first guide rail is connected to a laser marking mechanism and a scanning verification mechanism. The feeding mechanism has a second guide rail relative to the first guide rail. A detection mechanism is connected to one side of the second guide rail, and a transfer mechanism is connected to the other side. An NG structure and a feeding module are provided on one side of the transfer mechanism along the transmission direction of the transfer mechanism. A conveying mechanism is connected to the end of the second guide rail away from the first guide rail. The docking mechanism includes a transfer mechanism and a scanning mechanism. One end of the transfer mechanism is connected to the scanning mechanism, and the other end is connected to the first guide rail and / or the second guide rail. The scanning mechanism is provided with a alignment guide rail relative to the transfer mechanism, and the alignment guide rail is provided with a loading and unloading assembly arranged along the extension direction of the alignment guide rail; the transfer mechanism is provided with a loading structure and a unloading structure relative to the loading and unloading assembly.

2. The MES automatic loading and unloading storage PCB board inspection laser scanning production line according to claim 1, characterized in that, The feeding structure and the unloading structure are arranged at intervals along the vertical direction, and the transfer mechanism is provided with an adjustment mechanism relative to the feeding structure and the unloading structure; The adjustment mechanism includes a moving structure, a lifting structure, and a clamping structure. The moving structure is arranged along the extension direction of the feeding structure. The bottom of the lifting structure is connected to the moving structure. The lifting structure is driven and connected to the clamping structure. The clamping structure is connected to the alignment guide rail.

3. The MES automatic loading and unloading storage PCB board inspection laser scanning production line according to claim 2, characterized in that, The loading and unloading assembly includes a feeding structure and a discharging structure. The feeding structure is connected to the side of the clamping structure away from the alignment guide rail, and the feeding structure is provided with a feeding push rod facing the alignment guide rail. The discharge structure is connected to the alignment guide rail, and a discharge push rod is provided along the direction from the alignment guide rail to the clamping structure.

4. The MES automatic loading and unloading storage PCB board inspection laser scanning production line according to claim 1, characterized in that, The sorting mechanism includes a vision inspection component, a material collection mechanism, and a transfer mechanism. The vision inspection component is located near the material feeding mechanism and connected to the end of the transfer mechanism away from the testing mechanism. The vision inspection component is equipped with a detection camera. One end of the transfer mechanism is connected to the vision inspection component, and the other end is connected to the material collection mechanism.

5. The MES automatic loading and unloading storage PCB board inspection laser scanning production line according to claim 4, characterized in that, The material collection mechanism is provided with a first material collection component and a second material collection component at intervals along the transfer direction of the transfer mechanism. The transfer mechanism is used to put materials into the first material collection component or the second material collection component respectively according to the different detection structures of the detection camera.

6. The MES automatic loading and unloading storage PCB board inspection laser scanning production line according to claim 1, characterized in that, The NG structure includes a collection bracket, a collection track located on top of the collection bracket, and a collection frame located at one end of the collection bracket and connected to the collection channel. The side of the collection channel away from the collection frame is provided with a push rod module facing the collection frame. A lifting module is vertically provided inside the collection bracket and connected to the bottom of the collection frame for driving the collection frame to rise and fall for stacking. The feeding module and the NG structure have the same structure.

7. The MES automatic loading and unloading storage PCB board inspection laser scanning production line according to claim 1, characterized in that, The unloading module includes a support tray, a lifting module located at the bottom of the support tray, and a tray conveyor belt located below the transfer mechanism and perpendicular to the transfer mechanism. The support tray is connected to one side of the tray conveyor belt and has an opening at a position opposite to the tray conveyor belt for the tray conveyor belt to pass through.

8. The MES automatic loading and unloading storage PCB board inspection laser scanning production line according to claim 7, characterized in that, The transfer mechanism is also connected to an upper tray assembly. The structure of the upper tray assembly is the same as that of the unloading module. The conveying direction of the upper tray assembly's tray conveyor belt is opposite to that of the unloading module's tray conveyor belt.

9. A laser scanning production line for MES automatic loading and unloading of storage PCB boards, characterized in that, The conveying mechanism includes a recycling bracket, a docking assembly located on one side of the recycling bracket for driving the recycling bracket to rise and fall, a conveying track located on the other side of the recycling bracket and arranged along the conveying direction of the second guide rail, and a recycling frame located inside the recycling bracket and connected to the conveying track. At least two unloading tracks are provided at vertical intervals at one end of the recycling bracket away from the second guide rail.

Citation Information

Patent Citations

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